CN115041653B - Continuous casting performance generation method, device, equipment and computer storage medium - Google Patents

Continuous casting performance generation method, device, equipment and computer storage medium Download PDF

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Publication number
CN115041653B
CN115041653B CN202210654652.1A CN202210654652A CN115041653B CN 115041653 B CN115041653 B CN 115041653B CN 202210654652 A CN202210654652 A CN 202210654652A CN 115041653 B CN115041653 B CN 115041653B
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information
casting
cutting
heat
actual
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CN115041653A (en
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张新建
聂险峰
冯力力
柳干
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Lysteel Co Ltd
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Lysteel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/18Controlling or regulating processes or operations for pouring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/163Controlling or regulating processes or operations for cutting cast stock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)
  • Continuous Casting (AREA)

Abstract

The application discloses a continuous casting performance generation method, a continuous casting performance generation device, continuous casting performance generation equipment and a computer storage medium. The method comprises the steps of acquiring casting heat information and cutting heat information; the in-casting heat information comprises heat numbers of steel-making systems corresponding to the in-casting heat, and the in-cutting heat information comprises heat numbers of steel-making systems corresponding to the in-cutting heat; acquiring the actual cutting number and the theoretical cutting number; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current heat is cut; when the actual cutting quantity exceeds the theoretical cutting quantity, updating the casting heat information into cutting heat information; and generating casting blank actual results according to the updated cutting heat information. According to the embodiment of the application, the accuracy of the generated casting blank actual results can be improved.

Description

Continuous casting performance generation method, device, equipment and computer storage medium
Technical Field
The application belongs to the field of ferrous metallurgy, and particularly relates to a continuous casting performance generation method, a continuous casting performance generation device, continuous casting performance generation equipment and a computer storage medium.
Background
Continuous casting is the abbreviation of continuous casting, and the concrete flow comprises the casting technological process that molten steel continuously passes through a water-cooled crystallizer, is solidified into crust, is continuously pulled out from an outlet below the crystallizer, is cooled by water spraying, and is cut into blanks after being completely solidified. In the current continuous casting actual result tracking method, casting blank actual result information is still generated by directly binding the furnace number or batch with cutting information, so that the accuracy of the generated casting blank actual result is lower.
Disclosure of Invention
The embodiment of the application provides a continuous casting actual result generation method, a device, equipment and a computer storage medium, which can improve the accuracy of the generated casting blank actual result.
In a first aspect, an embodiment of the present application provides a method for generating a continuous casting performance, where the method includes:
acquiring casting heat information and cutting heat information; the on-casting heat information comprises a heat number of a steel-making system corresponding to the on-casting heat, and the on-cutting heat information comprises a heat number of a steel-making system corresponding to the on-cutting heat;
acquiring the actual cutting number and the theoretical cutting number; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current heat is cut;
When the actual cutting quantity exceeds the theoretical cutting quantity, updating the casting heat information into cutting heat information;
and generating casting blank actual results according to the updated cutting heat information.
In a second aspect, an embodiment of the present application provides a continuous casting performance generating apparatus, including:
the acquisition module is used for acquiring casting heat information and cutting heat information; the on-casting heat information comprises a heat number of a steel-making system corresponding to the on-casting heat, and the on-cutting heat information comprises a heat number of a steel-making system corresponding to the on-cutting heat;
the acquisition module is also used for acquiring the actual cutting quantity and the theoretical cutting quantity; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last cutting heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current cutting heat;
the updating module is used for updating the casting heat information into the cutting heat information when the actual cutting number exceeds the theoretical cutting number;
and the generating module is used for generating casting blank actual results according to the updated cutting heat information.
In a third aspect, an embodiment of the present application provides a continuous casting performance generating system, including:
the plan receiving and processing module is used for receiving production plan information sent by the steelmaking system;
the data and logic processing module is used for receiving weight information of a to-be-poured position, angle information of a rotary table, casting start information, final casting information, weight information of a pouring position, cutting information of each casting stream and/or sensor information of a preset position of each casting stream area, which are sent by the continuous casting system;
the event generating and furnace changing module generates event information according to the information received by the plan receiving and processing module and the data and logic processing module, and triggers the mark position according to the event information;
the event processing and information matching module is used for executing the event according to the event information and the mark position and matching the event with the production plan information;
and the actual performance generating and tracking module is used for generating actual performance of the casting blank according to the information matched by the event processing and information matching module and tracking the position of the actual performance of the casting blank.
In a fourth aspect, an embodiment of the present application provides a continuous casting performance generating apparatus, including: a processor and a memory storing computer program instructions; the processor executes the computer program instructions to implement the continuous casting performance generating method according to the first aspect.
In a fifth aspect, embodiments of the present application provide a computer storage medium, where computer program instructions are stored on the computer storage medium, where the computer program instructions, when executed by a processor, implement the continuous casting performance generating method of the first aspect.
According to the continuous casting performance generation method, device and equipment and the computer storage medium, the in-casting heat information, the in-cutting heat information, the actual cutting quantity and the theoretical cutting quantity in the continuous casting system are obtained; when the actual cutting quantity exceeds the theoretical cutting quantity, updating the casting heat information into cutting heat information; and generating actual results of the casting blank according to the updated cutting heat information, so that the accuracy of the generated actual results of the casting blank can be improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments of the present application will be briefly described, and it is possible for a person skilled in the art to obtain other drawings according to these drawings without inventive effort.
Fig. 1 is a schematic structural diagram of a continuous casting performance generating system provided in an embodiment of the present application;
FIG. 2 is a schematic flow chart of casting blank generation, tracking and furnace changing provided in an embodiment of the present application;
fig. 3 is a schematic flow chart of a continuous casting performance generating method according to an embodiment of the present application;
fig. 4 is a schematic structural view of a continuous casting performance generating apparatus according to an embodiment of the present application;
fig. 5 is a schematic structural view of a continuous casting performance generating apparatus provided in an embodiment of the present application.
Detailed Description
Features and exemplary embodiments of various aspects of the present application are described in detail below to make the objects, technical solutions and advantages of the present application more apparent, and to further describe the present application in conjunction with the accompanying drawings and the detailed embodiments. It should be understood that the specific embodiments described herein are intended to be illustrative of the application and are not intended to be limiting. It will be apparent to one skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present application by showing examples of the present application.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
In ferrous metallurgy production, billet continuous casting is a necessary procedure for producing wires and bars, and in current billet continuous casting production, there are generally corresponding steelmaking systems (superior systems, i.e., L3 systems) and continuous casting systems (continuous casting secondary systems and programmable logic controller process control systems, i.e., lower computer systems L1), and main parameters of the whole production process are tracked and controlled.
However, in the continuous casting production process, each ladle of molten steel is buffered by a tundish with certain molten steel and then enters a crystallizer and a casting flow, so that when square billet actual results are generated, the square billet actual results are difficult to correspond to each furnace of molten steel one by one, and the number of the casting blank of each casting blank is difficult to automatically generate in real time according to a production plan and a cutting event in the continuous casting production process and is sent to a steelmaking system or other information systems in real time.
Specifically, continuous casting production is multi-heat continuous casting, the middle part is provided with a tundish which always stores certain molten steel, and then the tundish is divided into a plurality of casting flows through a crystallizer for casting, and each flow is cut to length according to the technological requirements to produce casting blanks, so that the casting blanks which are newly cut are difficult to distinguish and define in which furnace number. The prior method mainly adopts a manual judgment and definition mode, which leads to the difficulty that the continuous casting of the square billet is difficult to realize automatic production of casting blank actual results and tracking.
Meanwhile, the continuous casting system generally manually or automatically sends the matched actual results of the furnace or the casting to a production process execution system (Manufacturing Execution System, namely an MES system) of a steelmaking system or a manufacturing enterprise after the furnace or the casting is finished, so that the problem that the square billet information is lagged and the square billet actual results cannot be tracked on line is caused.
In order to solve the technical problems, embodiments of the present application provide a continuous casting performance generating method, apparatus, device, and computer storage medium. The continuous casting performance generating system provided in the embodiment of the present application will be described first.
Fig. 1 shows a schematic structural diagram of a continuous casting performance generating system provided in an embodiment of the present application. As shown in fig. 1, a steelmaking system 1, a database system 4, and a continuous casting system 3 are connected to the outside of the continuous casting performance generation system 2. Wherein the database system 4 is also connected to a client 5.
Specifically, the steelmaking system 1 is a superior production management system of the continuous casting performance generation system 2, and issues relevant information such as a production schedule of billet continuous casting according to a production scheduling schedule. The continuous casting system 3 provides all real-time data of the control of the continuous casting process of the square billets for a programmable logic controller system (Programmable Logic Controller System, i.e., PLC system) related to the continuous casting production of the square billets, including individual casting flow PLCs, a common PLC and a crystallizer PLC. The database and file storage system (i.e., database system 4) is a specialized database server responsible for storing data request responses for planning data, real-time data, event data, and performance data. The client 5 is installed on each production site and relevant places needing to track the casting blank production process and actual results in a webpage or client installation software mode, and is directly connected with the database system 4, and comprises interfaces such as planning and production monitoring, process monitoring, actual results inquiring, information maintenance, version upgrading and the like.
The continuous casting performance generating system 2 includes a plan receiving and processing module 21, a data and logic processing module 22, an event generating and furnace changing module 23, an event processing and information matching module 24, and a performance generating and tracking module 25.
The plan receiving and processing module 21 may be configured to receive production plan information issued by the steelmaking system 1 and process the production plan information. The production plan information includes a production plan number before production, a furnace number, and a casting number.
The data and logic processing module 22 may be configured to receive the production process information sent by each PLC in the continuous casting system 3 and process the production process information. The production process information comprises weight information of a to-be-poured position, angle and direction information of a rotary table, ladle number information, pouring start information, final pouring information, tundish weight information, pouring position weight information, cutting information of each casting stream and/or sensor information of preset positions of each casting stream area and/or other information.
The event generating and furnace changing module 23 generates event information according to the information received by the plan receiving and processing module 21 and the data and logic processing module 22 and a preset logic relation, and triggers a mark position according to the event information.
The preset logic relationship comprises furnace changing logic. Specifically, the weight of molten steel is automatically calculated by utilizing a casting start event and a final casting event, the weight of the molten steel in a tundish and the size and weight of each casting blank in a casting blank plan are combined, how many casting blanks can be expected to be produced by the ladle of molten steel are automatically calculated, when the expected number of casting blanks (theoretical square blank number) is reached, the casting blanks are automatically changed to the next furnace number of molten steel, and the production and tracking of the casting blank actual results of the furnace number of molten steel are started.
The event processing and information matching module 24 executes the event based on the event information and the marker position, and matches the event with the production plan information. Specifically, the event processing and information matching module 24 may sequentially perform processing of related events in the event information according to the trigger positions, and match the events with the production plan information. After each event is processed, the corresponding event-triggered flag position is reset.
The actual result generating and tracking module 25 generates a cast blank actual result according to the information matched by the event processing and information matching module 24, and tracks the position of the cast blank actual result. Specifically, after the event processing and information matching module 24 performs information matching, a matching record and an event record are produced, casting blank actual results are automatically generated according to the matching record and the event record, and the casting blank positions are tracked and displayed in real time according to preset position information and events (defined position information and events).
In some embodiments, continuous casting performance generation system 2 further includes an information display module 26, a performance delivery module 27, and a database interface module.
The information display module 26 may display production plan information, actual casting results, and positions of actual casting results, and may also display related events and processing results during continuous casting. The display type of the information display module comprises production plan information display, actual result sending information display, event processing and result display, current furnace number, casting time and real-time display of the number of furnace casting blanks and furnace changing event display.
The actual results transmitting module 27 is configured to transmit the actual results of the cast slab and other relevant data stored in the database system 4 to the steelmaking system 1 at regular time intervals, as required.
In the continuous casting performance generating system 2, the plan receiving and processing module 21 may store the processed production plan information into the database system 4 through the database interface module 28, the data and logic processing module 22 may store the processed production process information into the database system 4, the event generating and furnace changing module 23 may store the event information into the database system 4, the event processing and information matching module 24 may store the processed event information into the database system 4, and the performance generating and tracking module 25 may store the generated casting performance and tracking data into the database system 4.
In the continuous casting performance generating system 2, the event generating and furnace changing module can also circularly read the related operation information and the real-time data change information in the database system 4 through the database interface module 28, and the event processing and information matching module 24 can regularly read the new event information received in the database system 4.
It should be noted that, information transmission between the continuous casting performance generating system 2 and the steelmaking system 1, the database system 4, the continuous casting system 3 and the client 5 can be performed in real time, so as to obtain the actual casting performance in the continuous casting process in real time.
For ease of understanding, the flow of the cast slab actual results generation, tracking, and furnace change in the continuous casting actual results generation system 2 will be described below.
Fig. 2 is a schematic flow chart of casting blank generation, tracking and furnace changing provided in an embodiment of the present application. As shown in fig. 2, the flow of casting blank generation, tracking and furnace changing comprises automatic ladle loading logic processing, casting logic processing, furnace changing logic processing, actual performance generation and tracking, database updating and information display, event processing and information matching.
When the steel ladle automatic up logic processing starts to generate a casting blank, when the plan receiving and processing module 21 in the continuous casting performance generating system 2 receives the production plan information sent by the steelmaking system 1, the continuous casting performance generating system 2 deletes all unprocessed information in the production plan table in the system, sorts the received production plan information according to the casting number (namely, casting order number) in the production plan information, and stores the sorted production plan information in the production plan table in the system. Subsequently, the data and logic processing module 22 in the continuous casting performance generating system 2 receives the weight information of the position to be poured, the rotation table angle information, and the ladle number information in the production process information.
At this time, the event processing and information matching module 24 correlates the production process information with the information in the production schedule, that is, correlates the production schedule number, the furnace number, and the casting number in the production schedule information with the weight information of the position to be cast, the rotation table angle information, and the ladle number information in the production process information.
If the weight information of the to-be-poured position (namely, the weight sensor signal of the large ladle to-be-poured position) in the production process information is detected to be larger than the weight threshold of the to-be-poured position, a production plan number with the minimum to-be-poured position and the non-empty ladle number is searched in a production plan table under the condition that the weight of the to-be-poured position is larger than the weight threshold of the to-be-poured position, and the furnace number and other related information (namely, the to-be-poured position, the weight information of the to-be-poured position, the angle and the direction information of the rotating table and the ladle number) associated with the production plan number are sent to the to-be-poured position of the continuous casting system to indicate that the ladle associated with the production plan number is on the stage (namely, the ladle is operated to the to-be-poured position). At this time, if there is an abnormality (i.e., the ladle does not run to the position to be poured), manual adjustment can be performed by an operator.
After the ladle is moved to the casting position, whether the ladle is moved from the casting position to the casting position can be judged according to the angle and direction information of the rotary table (namely the angle signal change and the direction of the large ladle rotary table). Under the condition that the angle change information and the direction information of the rotating platform meet preset conditions, the continuous casting performance generating system 2 automatically brings related information of a production plan number corresponding to the steel ladle which is operated to the position to be poured into the pouring position, and empties the information corresponding to the steel ladle at the position to be poured. At this time, the furnace number and other related information of the production plan number corresponding to the ladle are converted into the furnace number of the to-be-poured position and other related information of the production plan number of the to-be-poured position.
Wherein, the weight threshold value of the to-be-poured position and the preset condition can be set manually according to the experience value. For example, a weight threshold of the to-be-poured position is set to be 100 tons; the setting of the preset condition comprises that the angle change of the rotary table exceeds an angle change threshold value, and the direction is shifted from the original direction to the east.
As the ladle is moved from the position to be poured to the pouring position, in the casting logic process, when the data in the continuous casting performance generating system 2 and the logic processing module 22 receive the pouring start information in the production process information (i.e., the continuous casting performance generating system 2 detects the large ladle pouring start signal sent by the PLC) in the case that the pouring position receives ladle information (i.e., the furnace number of the position to be poured is converted into the furnace number being poured and the furnace number being poured) and the pouring start event number is generated. At this time, the data and logic processing module 22 sends the start-up event number to the event processing and information matching module 24, and the event processing and information matching module 24 performs information matching according to the processing logic corresponding to the start-up event number, generates a message of the start-up event, and sends the message of the start-up event to the steelmaking system 2.
At the same time, the start-up information triggers the update of the on-casting furnace number and on-casting heat information to the on-casting information for the ladle in the furnace change logic process (i.e., furnace change model).
When the ladle weight at the casting position is lower than the threshold value of the casting position and when the data and logic processing module 22 in the continuous casting performance generating system 2 receives the final casting information in the production process information (namely, the continuous casting performance generating system 2 detects the large ladle final casting signal sent by the PLC), the ladle information is converted into ladle information in a final casting state, and a final casting event number is generated. At this time, the data and logic processing module 22 sends the final casting event number to the event processing and information matching module 24, and the event processing and information matching module 24 performs information matching according to the processing logic corresponding to the final casting event number, generates a message of the final casting event, and sends the message of the final casting event to the steelmaking system. And simultaneously, removing the corresponding information of the ladle from the casting position.
In the furnace exchange logic process, the event generating and furnace exchange module 23 circularly reads relevant operation information and real-time data change information in the database system 4 through the database interface module 28, namely, the furnace exchange model stores the current casting furnace information and the cutting furnace information, and the current casting furnace information comprises a casting plan number (namely, a production plan number converted into a casting state), a furnace number (namely, a furnace number converted into a casting state), a casting plan number (namely, a production plan number converted into a casting state) with the steel grade and the casting weight corresponding to the cutting furnace information, a furnace number (namely, a furnace number converted into a casting state), a steel grade and the casting weight.
Meanwhile, according to the start-up information and the final-casting information of the casting heat (namely the heat being cast), the furnace changing model records the two weights of the casting heat, and the weight of the cast molten steel can be obtained by subtracting. According to the size information in the casting blank plan corresponding to the casting heat, the theoretical weight of a square blank (namely the casting blank) can be calculated. Specifically, the theoretical weight of a square billet is the square billet cross-sectional area multiplied by the square billet length multiplied by the density. Dividing the weight of the molten steel cast by the casting furnace by the theoretical weight of one square billet, and rounding to obtain the theoretical number of square billets which can be produced by the molten steel in the casting furnace.
The data and logic processing module 22 in the continuous casting performance generating system 2 receives each casting flow cutting information in the production process information, and obtains the actual cutting number and the theoretical cutting number. The actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current heat is cut;
when the actual cut number exceeds the theoretical cut number (i.e., when the actual cut count of each stream cut of the cutting heat is greater than or equal to the theoretical square billet count of the cutting heat), the heat exchange model updates the casting heat information to the cutting heat information and generates heat exchange events.
Note that, since the casting heat is not finished at this time, the theoretical square billet number of the casting heat is not calculated yet, the theoretical cutting number at this time is replaced by the actual casting billet number or the average casting billet number of the upper furnace, and once the casting heat is finished, the actual theoretical number of the furnace can be calculated immediately to replace the tentative average casting billet number of the heat. When a new furnace reaches a casting position and casting is started, the casting furnace information in the model is automatically replaced by the casting furnace information.
When the casting time of the casting heat is finished and the continuous casting machine overhauls, the furnace changing model pair is used for re-casting according to a ladle changing or casting stopping signal recorded by an operator, and two furnace changing strategies are generated. Firstly, if the casting blank is firstly cast after the ladle is changed, the first 15 cut casting blanks after the casting is cast are calculated into the previous cutting furnace time. And secondly, if the casting is started for the first time after stopping casting, calculating according to the current casting heat.
Under abnormal conditions, namely that the current cutting heat does not reach the theoretical cutting count yet, and the casting heat is finished in advance (namely that a final casting signal is received in advance), a forced furnace changing event is generated, the furnace is directly switched to the final casting heat, and the theoretical casting blank count of the furnace is calculated according to the net weight of molten steel.
When the ladle is cast, the ladle is required to be filled with the pouring basket through the water gap, then the pouring basket flows into the crystallizer and each casting flow through the water gap of the pouring basket, after the continuous casting machine stops casting and overhauls, about half of molten steel in the ladle cast at the upper stage is filled into the pouring basket to serve as a buffer tank, and then the pouring basket water gap is opened to enter the crystallizer and each casting flow, so that when the casting flows are solidified into casting blanks, the casting blanks are counted until the casting blanks start to be finally cast, only half of the molten steel in the second furnace is actually counted, and strictly speaking, only when the liquid level of the pouring basket is kept unchanged, the molten steel in the pouring basket is filled into the upper stage of the molten steel in the second furnace, and the casting blanks cut at the moment are molten steel in the second furnace after the same amount of molten steel is filled into the pouring basket as the buffer tank. Based on this, the data and logic processing module 22 in the continuous casting performance generation system 2 will also receive the tundish weight in order to improve the accuracy of the generation of the cast slab performance.
In the actual performance generation and tracking, the actual performance generation and tracking module 25 in the continuous casting actual performance generation system 2 generates cast slab actual performance from the updated cutting heat information. Namely, the generation of the actual casting blank results is generated according to a casting blank plan corresponding to the current cutting heat of the furnace changing model.
When a PLC of a certain flow of the continuous casting machine generates a cutting signal, the continuous casting performance generating system 2 immediately generates a cutting event of the flow, generates a casting performance under the casting plan of the casting heat according to production plan information, and sends the casting performance to a steelmaking system.
After cutting according to the updated cutting heat information, acquiring a casting blank signal at a preset position, wherein the casting blank signal comprises position information of a furnace number of a steelmaking system corresponding to the updated cutting heat information detected by a sensor at the preset position; and tracking the position of the actual results of the casting blank according to the position information.
Specifically, after cutting is completed, when the infrared sensor at the subsequent set position (i.e. the preset position) of the casting flow detects a casting blank signal, the casting blank actual result generated by the casting flow recently reaches the position, and a human-computer interface (i.e. Human Machine Interface, HMI picture) is sent to display, when the steel turning signal of the casting flow appears, the casting blank actual result of the casting flow is indicated to be turned into a finished product area for storage, and when the corresponding straight roller way sensor signal appears, the casting blank actual result is indicated to be directly conveyed to the position of the next process. In summary, through the position definition of each sensor, the real-time tracking of the position of the generated casting blank actual results is realized, the positions of the casting blank actual results and the casting blank actual results can be sent to a database system for storage, the database is updated, and the positions of the casting blank actual results and the casting blank actual results can be sent to an information display module for real-time display on an HMI (human machine interface) for information display.
The event processing and information matching 24 matches the start-up event, the finish-up event, the furnace change event, and the cut and position event with the production planning information according to the time and position of the event occurrence, correlating the entire casting blank generation, tracking, and furnace change process.
Based on the continuous casting performance generating system provided by the embodiment, correspondingly, the application also provides a specific implementation mode of the continuous casting performance generating method. Please refer to the following examples.
Fig. 3 is a schematic flow chart of a continuous casting performance generating method according to an embodiment of the present application, and as shown in fig. 3, the continuous casting performance generating method according to an embodiment of the present application includes the following steps:
s301, acquiring casting heat information and cutting heat information; wherein the in-casting heat information comprises a heat number of a steelmaking system corresponding to the in-casting heat, and the in-cutting heat information comprises a heat number of a steelmaking system corresponding to the in-cutting heat.
S302, acquiring the actual cutting number and the theoretical cutting number; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number includes the cutting number of the actual cut cast piece cutting the previous heat or the average cutting number of the actual cut cast pieces of all the cutting heat before the current heat is cut.
And S303, updating the casting heat information into the cutting heat information when the actual cutting number exceeds the theoretical cutting number.
S304, generating casting blank actual results according to the updated cutting heat information.
In S301, the continuous casting performance generating system obtains the in-casting heat information according to the generation plan information including the heat number transmitted by the steelmaking system, and the continuous casting performance generating system obtains the in-cutting heat information according to the respective casting flow cutting information of the associated heat number transmitted by the continuous casting system. The in-casting heat information and the in-cutting heat information are used to generate casting blank actual results.
In S302, the data and logic processing module in the continuous casting performance generating system receives each casting flow cutting information in the production process information, and obtains the actual cutting number and the theoretical cutting number.
In S303, by determining whether the actual cutting number exceeds the theoretical cutting number, furnace changing is performed, and the in-casting heat information is updated to the in-cutting heat information, so as to stabilize the tapping amount of the heat, so that the continuous casting execution process according to the generation plan information is more accurate, and the loss of residual billet cutting is reduced.
In S304, the cast slab actual results may be directly generated after the current cutting heat information is acquired, but in order to improve the accuracy of the generated cast slab actual results, the cast slab actual results are generated from the updated current cutting heat information.
Acquiring casting heat information, cutting heat information, actual cutting quantity and theoretical cutting quantity in a continuous casting system; when the actual cutting quantity exceeds the theoretical cutting quantity, updating the casting heat information into cutting heat information; and generating actual results of the casting blank according to the updated cutting heat information, so that the accuracy of the generated actual results of the casting blank can be improved.
As another implementation manner of the present application, in order to further improve the accuracy of the generated casting blank actual results, after S304, the method may further include the following steps:
s305: when the actual cutting quantity does not exceed the theoretical cutting quantity, under the condition of receiving a final casting signal, updating the on-casting heat information into on-cutting heat information, and generating a casting blank actual result according to the updated on-cutting heat information.
In S305, it should be noted that, in the case of receiving the final casting signal, the final casting signal is received in advance, that is, the casting heat advances the final casting, and the continuous casting performance generating system will generate the forced furnace changing event.
As another implementation manner of the present application, in order to further improve the accuracy of the generated casting blank actual results, in S301, the method may further include the following steps:
S3011, obtaining production plan information of the steelmaking system, wherein the production plan information comprises a furnace number.
S3012, acquiring weight information of the to-be-poured position.
S3013, acquiring the angle change information and the direction information of the rotary table when the weight information of the to-be-poured position is larger than the weight threshold of the to-be-poured position.
S3014, generating a furnace number of the to-be-poured position according to the furnace number under the condition that the angle change information and the direction information of the rotary table meet preset conditions.
S3015, under the condition that a casting start signal sent by the continuous casting system is received, generating casting heat information according to the to-be-cast position heat number.
For convenience and brief description, reference may be made to the corresponding process of generating the information of the casting heat by the continuous casting performance generating system, which is not described herein.
As another implementation manner of the present application, in order to achieve tracking of actual results of a casting blank, the continuous casting actual results generating method may further include the steps of:
s306: after cutting according to the updated cutting heat information, acquiring a casting blank signal at a preset position, wherein the casting blank signal comprises position information of a furnace number of a steelmaking system corresponding to the updated cutting heat information detected by a sensor at the preset position; and tracking the position of the actual results of the casting blank according to the position information.
For convenience and brief description, reference may be made to the corresponding process of generating and tracking the actual cast blank by the actual casting result generating system, which is not described herein.
Based on the continuous casting performance generating method provided by the embodiment, correspondingly, the application also provides a specific implementation mode of the continuous casting performance generating device. Please refer to the following examples.
Referring first to fig. 4, the continuous casting performance generating apparatus provided in the embodiment of the present application includes the following modules:
an acquisition module 401 for acquiring casting heat information and cutting heat information; wherein the in-casting heat information comprises a heat number of a steelmaking system corresponding to the in-casting heat, and the in-cutting heat information comprises a heat number of a steelmaking system corresponding to the in-cutting heat.
The obtaining module 401 is further configured to obtain an actual cutting number and a theoretical cutting number; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number includes the cutting number of the actual cutting billet of the last cutting pass or the average cutting number of the actual cutting billets of all cutting passes before the current cutting pass.
An updating module 402, configured to update the casting heat information to the cutting heat information when the actual cutting number exceeds the theoretical cutting number.
And the generating module 403 is configured to generate a casting blank actual result according to the updated cutting heat information.
Acquiring casting heat information, cutting heat information, actual cutting quantity and theoretical cutting quantity in a continuous casting system; when the actual cutting quantity exceeds the theoretical cutting quantity, updating the casting heat information into cutting heat information; and generating actual results of the casting blank according to the updated cutting heat information, so that the accuracy of the generated actual results of the casting blank can be improved.
As an implementation manner of the present application, in order to further improve accuracy of the generated actual cast slab performance, the update module 402 of the above apparatus is further configured to update the on-casting heat information to the on-cutting heat information when the final casting signal is received and generate the actual cast slab performance according to the updated on-cutting heat information when the actual cutting number does not exceed the theoretical cutting number.
As another implementation manner of the present application, in order to further improve the accuracy of the generated casting performance, the obtaining module 401 may specifically include:
and the acquisition unit is used for acquiring production plan information of the steelmaking system, wherein the production plan information comprises a furnace number.
The acquisition unit is also used for acquiring weight information of the to-be-poured position.
The acquisition unit is also used for acquiring the angle change information and the direction information of the rotating table when the weight information of the to-be-poured position is larger than the weight threshold value of the to-be-poured position.
And the generating unit is used for generating the furnace number of the to-be-poured position according to the furnace number under the condition that the angle change information and the direction information of the rotating table meet the preset conditions.
And the generating unit is also used for generating the in-casting heat information according to the to-be-cast heat number under the condition of receiving the casting start signal sent by the continuous casting system.
As another implementation manner of the present application, as shown in fig. 4, in order to achieve tracking of actual results of a casting blank, the continuous casting actual results generating apparatus may further include:
the tracking module 404 is configured to obtain a casting blank signal at a preset position after cutting according to the updated cutting heat information, where the casting blank signal includes position information of a furnace number of the steelmaking system corresponding to the updated cutting heat information detected by the sensor at the preset position; and tracking the position of the actual results of the casting blank according to the position information.
Fig. 5 shows a schematic hardware structure of the continuous casting performance generating apparatus provided in the embodiment of the present application.
The continuous casting performance generating apparatus may include a processor 501 and a memory 502 storing computer program instructions.
In particular, the processor 501 may include a Central Processing Unit (CPU), or an application specific integrated circuit (Application Specific Integrated Circuit, ASIC), or may be configured to implement one or more integrated circuits of embodiments of the present application.
Memory 502 may include mass storage for data or instructions. By way of example, and not limitation, memory 502 may comprise a Hard Disk Drive (HDD), floppy Disk Drive, flash memory, optical Disk, magneto-optical Disk, magnetic tape, or universal serial bus (Universal Serial Bus, USB) Drive, or a combination of two or more of the foregoing. Memory 502 may include removable or non-removable (or fixed) media, where appropriate. Memory 502 may be internal or external to the integrated gateway disaster recovery device, where appropriate. In a particular embodiment, the memory 502 is a non-volatile solid state memory.
In particular embodiments, memory 502 may include Read Only Memory (ROM), random Access Memory (RAM), magnetic disk storage media devices, optical storage media devices, flash memory devices, electrical, optical, or other physical/tangible memory storage devices. Thus, in general, memory 502 includes one or more tangible (non-transitory) computer-readable storage media (e.g., memory devices) encoded with software comprising computer-executable instructions and when the software is executed (e.g., by one or more processors) it is operable to perform the operations described with reference to a method in accordance with an aspect of the disclosure.
The processor 501 reads and executes the computer program instructions stored in the memory 502 to implement any one of the continuous casting performance generating methods of the above embodiments.
In one example, the continuous casting performance generating apparatus may further include a communication interface 503 and a bus 510. As shown in fig. 5, the processor 501, the memory 502, and the communication interface 503 are connected to each other by a bus 510 and perform communication with each other.
The communication interface 503 is mainly used to implement communication between each module, apparatus, unit and/or device in the embodiments of the present application.
Bus 510 includes hardware, software, or both that couple the components of the online data flow billing device to each other. By way of example, and not limitation, the buses may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a HyperTransport (HT) interconnect, an Industry Standard Architecture (ISA) bus, an infiniband interconnect, a Low Pin Count (LPC) bus, a memory bus, a micro channel architecture (MCa) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a Serial Advanced Technology Attachment (SATA) bus, a video electronics standards association local (VLB) bus, or other suitable bus, or a combination of two or more of the above. Bus 510 may include one or more buses, where appropriate. Although embodiments of the present application describe and illustrate a particular bus, the present application contemplates any suitable bus or interconnect.
In addition, in combination with the continuous casting performance generating method in the above embodiment, the embodiment of the application may be implemented by providing a computer storage medium. The computer storage medium has stored thereon computer program instructions; the computer program instructions, when executed by a processor, implement any of the continuous casting performance generation methods of the above embodiments.
It should be clear that the present application is not limited to the particular arrangements and processes described above and illustrated in the drawings. For the sake of brevity, a detailed description of known methods is omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method processes of the present application are not limited to the specific steps described and illustrated, and those skilled in the art can make various changes, modifications, and additions, or change the order between steps, after appreciating the spirit of the present application.
The functional blocks shown in the above-described structural block diagrams may be implemented in hardware, software, firmware, or a combination thereof. When implemented in hardware, it may be, for example, an electronic circuit, an Application Specific Integrated Circuit (ASIC), suitable firmware, a plug-in, a function card, or the like. When implemented in software, the elements of the present application are the programs or code segments used to perform the required tasks. The program or code segments may be stored in a machine readable medium or transmitted over transmission media or communication links by a data signal carried in a carrier wave. A "machine-readable medium" may include any medium that can store or transfer information. Examples of machine-readable media include electronic circuitry, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, radio Frequency (RF) links, and the like. The code segments may be downloaded via computer networks such as the internet, intranets, etc.
It should also be noted that the exemplary embodiments mentioned in this application describe some methods or systems based on a series of steps or devices. However, the present application is not limited to the order of the above-described steps, that is, the steps may be performed in the order mentioned in the embodiments, may be different from the order in the embodiments, or several steps may be performed simultaneously.
Aspects of the present disclosure are described above with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the disclosure. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, enable the implementation of the functions/acts specified in the flowchart and/or block diagram block or blocks. Such a processor may be, but is not limited to being, a general purpose processor, a special purpose processor, an application specific processor, or a field programmable logic circuit. It will also be understood that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware which performs the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In the foregoing, only the specific embodiments of the present application are described, and it will be clearly understood by those skilled in the art that, for convenience and brevity of description, the specific working processes of the systems, modules and units described above may refer to the corresponding processes in the foregoing method embodiments, which are not repeated herein. It should be understood that the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive various equivalent modifications or substitutions within the technical scope of the present application, which are intended to be included in the scope of the present application.

Claims (5)

1. A continuous casting performance generating method is characterized by comprising the following steps:
acquiring casting heat information and cutting heat information; the in-casting heat information comprises heat numbers of steel-making systems corresponding to in-casting heat, and the in-cutting heat information comprises heat numbers of steel-making systems corresponding to in-cutting heat;
acquiring the actual cutting number and the theoretical cutting number; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current heat is cut; the theoretical cutting quantity also comprises a theoretical square billet quantity, wherein the theoretical square billet quantity is obtained by dividing the weight of the molten steel in the casting heat by the theoretical weight of one square billet, and the weight of the molten steel in the casting heat is obtained by subtracting the recorded twice weight according to the casting start information and the final casting information of the casting heat;
Updating the casting heat information into cutting heat information when the actual cutting number exceeds the theoretical cutting number;
generating a casting blank actual result according to the updated cutting heat information;
the method further comprises the steps of:
when the actual cutting quantity does not exceed the theoretical cutting quantity, updating the in-casting heat information into in-cutting heat information under the condition of receiving a final casting signal, and generating a casting blank actual result according to the updated in-cutting heat information;
the acquiring the casting heat information comprises the following steps:
acquiring production plan information of a steelmaking system, wherein the production plan information comprises a furnace number;
acquiring weight information of a to-be-poured position;
when the weight information of the to-be-poured position is larger than the weight threshold value of the to-be-poured position, acquiring the angle change information and the direction information of the rotary table;
generating a furnace number of the to-be-poured position according to the furnace number under the condition that the angle change information and the direction information of the rotating table meet preset conditions;
under the condition of receiving a casting start signal sent by a continuous casting system, generating casting heat information according to the to-be-cast position heat number;
the method further comprises the steps of:
After cutting according to the updated cutting heat information, acquiring a casting blank signal at a preset position, wherein the casting blank signal comprises position information of a furnace number of a steelmaking system corresponding to the updated cutting heat information detected by a sensor at the preset position;
and tracking the position of the casting blank actual result according to the position information.
2. The continuous casting performance generating device is characterized by being applied to a steelmaking system and a continuous casting system, and comprising:
the acquisition module is used for acquiring casting heat information and cutting heat information; the in-casting heat information comprises heat numbers of steel-making systems corresponding to in-casting heat, and the in-cutting heat information comprises heat numbers of steel-making systems corresponding to in-cutting heat;
the acquisition module is also used for acquiring the actual cutting quantity and the theoretical cutting quantity; the actual cutting quantity comprises the quantity of the casting blank which is actually cut currently under the condition that a cutting signal is received; the theoretical cutting number comprises the cutting number of the actual cutting casting blank of the last cutting heat or the average cutting number of the actual cutting casting blank of all the cutting heat before the current cutting heat; the theoretical cutting quantity also comprises a theoretical square billet quantity, wherein the theoretical square billet quantity is obtained by dividing the weight of the molten steel in the casting heat by the theoretical weight of one square billet, and the weight of the molten steel in the casting heat is obtained by subtracting the recorded twice weight according to the casting start information and the final casting information of the casting heat;
The updating module is used for updating the casting heat information into cutting heat information when the actual cutting quantity exceeds the theoretical cutting quantity;
the generating module is used for generating casting blank actual results according to the updated cutting heat information;
the updating module is further configured to update the in-casting heat information to in-cutting heat information and generate a casting blank actual result according to the updated in-cutting heat information when the actual cutting number does not exceed the theoretical cutting number and a final casting signal is received;
the acquisition module comprises:
an acquisition unit for acquiring production plan information of a steelmaking system, the production plan information including a furnace number;
the acquisition unit is also used for acquiring weight information of the to-be-poured position;
the acquisition unit is also used for acquiring the angle change information and the direction information of the rotating table when the weight information of the to-be-poured position is larger than the weight threshold value of the to-be-poured position;
the generating unit is used for generating a furnace number of the to-be-poured position according to the furnace number under the condition that the angle change information and the direction information of the rotating table meet preset conditions;
the generating unit is also used for generating casting heat information according to the to-be-cast position furnace number under the condition of receiving a casting start signal sent by the continuous casting system;
The device further comprises:
the tracking module is used for acquiring a casting blank signal at a preset position after cutting according to the updated cutting heat information, wherein the casting blank signal comprises position information of a furnace number of the steelmaking system corresponding to the updated cutting heat information detected by the sensor at the preset position; and tracking the position of the casting blank actual result according to the position information.
3. A continuous casting performance generating system, comprising:
the plan receiving and processing module is used for receiving production plan information sent by the steelmaking system;
the data and logic processing module is used for receiving weight information of a to-be-poured position, angle information of a rotary table, casting start information, final casting information, weight information of a pouring position, cutting information of each casting stream and/or sensor information of a preset position of each casting stream area, which are sent by the continuous casting system;
the event generating and furnace changing module generates event information according to the information received by the plan receiving and processing module and the data and logic processing module, and triggers a mark position according to the event information;
the event processing and information matching module is used for executing an event according to the event information and the mark position and matching the event with the production plan information;
The actual performance generating and tracking module according to the continuous casting actual performance generating method of claim 1, generates a cast blank actual performance according to the information matched by the event processing and information matching module, and tracks the position of the cast blank actual performance.
4. A system according to claim 3, further comprising:
the information display module displays the production plan information, the casting blank actual results and the positions of the casting blank actual results;
the actual performance sending module is used for sending the casting blank actual performance to a steelmaking system;
and the database interface module is used for sending information to the database system and receiving information of the database system.
5. A computer-readable storage medium, wherein computer program instructions are stored on the computer-readable storage medium, which when executed by a processor, implement the continuous casting performance generating method according to claim 1.
CN202210654652.1A 2022-06-10 2022-06-10 Continuous casting performance generation method, device, equipment and computer storage medium Active CN115041653B (en)

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