CN103646098A - Online imaging man-machine interaction scheduling method for steel making and continuous casting production process - Google Patents

Online imaging man-machine interaction scheduling method for steel making and continuous casting production process Download PDF

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CN103646098A
CN103646098A CN201310703462.5A CN201310703462A CN103646098A CN 103646098 A CN103646098 A CN 103646098A CN 201310703462 A CN201310703462 A CN 201310703462A CN 103646098 A CN103646098 A CN 103646098A
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heat
time
equipment
continuous casting
plan
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俞胜平
柴天佑
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Northeastern University China
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Northeastern University China
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/048Interaction techniques based on graphical user interfaces [GUI]

Abstract

The invention provides an online imaging man-machine interaction scheduling method for a steel making and continuous casting production process, and relates to the technical field of steel making and continuous casting. The method comprises steps as follows: initial steel making and continuous casting production scheduling plan data are acquired and displayed on a two-dimensional Gantt chart; actual production information of the steel making and continuous casting production process is acquired, and the disturbance condition is judged according to the actual production information of the steel making and continuous casting production process; and the initial steel making and continuous casting production scheduling plan data are adjusted according to time deviation disturbance, temperature deviation disturbance and ingredient deviation disturbance information, displayed in a two-dimensional Gantt chart manner and issued to a site for guiding production. In order to solve the problems that the plan adjustment speed is slow and the plan adjustment optimization degree is low due to the fact that the plan adjustment is manually entered by a scheduling worker of a steel making and continuous casting production scheduling system, an imaging man-machine interaction adjustment method based on the two-dimensional Gantt chart and online optimization of a time optimization scheduling model are combined, so that the online adjustment function of a scheduling plan is enhanced, and the scheduling plan optimization effect is improved.

Description

A kind of steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method
Technical field
The present invention relates to steel smelting-continuous casting technical field, specifically a kind of steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method.
Background technology
Steel smelting-continuous casting production run is the core link in the production procedure of modern steel enterprise, and its production run is that the processing of the liquid three large operations such as high temperature liquid iron process converter smelting, refining furnace refining and conticaster casting is formed to final solid-state slab.First, the high temperature liquid iron of blast furnace output,, and is poured into converter and blows to iron-smelter by torpedo car carrying molten iron.The process of blowing is the process that molten iron transforms to molten steel, is the molten iron under hot conditions is further smelted for the lower molten steel of carbon content, reaches certain temperature and start tapping after converter smelting.Secondly, the molten steel of converter output is poured ladle into, by overhead traveling crane and chassis, the ladle that molten steel is housed is transported to corresponding refining equipment.Refining process will be adjusted high-temperature molten steel composition, temperature, carries out the processing such as dark decarburization, desulfuration and removal impurity, makes common molten steel become high-quality molten steel, to guarantee that the conticaster slab of casting out meets temperature and the composition requirement of specific steel grade.Finally, liquid steel refining processing finishes, by chassis and driving by steel ladle handling to the conticaster of appointment before, by the lower mouth of a river injection tundish of ladle, the molten steel of tundish constantly enters crystallizer, by crystallization, is vibrated after cooling and just from conticaster, is pulled out slab.
Since 2000, China's steel smelting-continuous casting technology makes decided progress, its production run is the core link in the production procedure of modern steel enterprise, and in the whole production run of steel smelting-continuous casting, liquid steel temperature, molten steel composition and process time are the key parameters of system operation.The requirement that market is more and more higher to steel product quality, has caused more and more narrow composition range, and continuous casting is the slab quality that guaranteed and stable technological process, again liquid steel temperature has been proposed to more harsh requirement.Under the promotion of high-efficient continuous casting technology, steel smelting-continuous casting system operational process serialization degree increases day by day, and rhythm of production is also had higher requirement.Effective control of liquid steel temperature, molten steel composition and process time, will play vital effect to the operation optimization of whole steel smelting-continuous casting production system.
Steel smelting-continuous casting is produced has the features such as multi-mode, many heats, multiple operation, many equipment, many disturbances and dynamic real-time, whole production process technology is complicated, logistics is staggered, there is again the modeling features such as multiple goal, strong constraint, make the Optimization Scheduling of research at present be difficult to directly apply to actual production.Steelmaking-Continuous Casting Production Scheduling mainly relies on dispatcher's manual dispatching to complete at present, exist that planned dispatching is random large, scheduling precision is low, the scheduling problem such as not in time, be difficult to realize Optimized Operation, easily cause logistics obstruction or the idleness of equipment, when serious, also can cause that molten steel freezes, continuous casting is disconnected waters.Steel smelting-continuous casting actual production process complex process, equipment is various and field condition frequent variations, especially various abnormal conditions, as postponed molten steel process time, liquid steel temperature is on the low side, molten steel composition is defective, equipment failure etc., thereby make the production scheduling of real process be unable to do without intervention and the decision-making of veteran Scheduling experts.Steelmaking-Continuous Casting Production Scheduling system in current actual production process does not provide powerful human-computer interaction function, and major part is in fact information management system, and operation plan relies on dispatcher's manual typing to carry out substantially.Although some provides part human-computer interaction function, improved to a certain extent dispatching efficiency, owing to not having and scheduling model and algorithm effective integration, be therefore difficult to fast and effectively operation plan be adjusted.
At present, existing a plurality of patents aspect production schedule establishment, provide the methods such as production schedule layout, the local adjustment of plan, online production scheduling as " 200310110345.4 (a kind of integrated Production Process for Steel Enterprise on-line planning dispatching system and method) "." 200610047001.7 (a kind of scheduling model that instructs steel-making, continuous casting steel supply rhythm by area of computer aided) ", by the scheduling model providing, for defining, adopts the adjustment mode of feedforward, feedback with reasonable error, dynamically updates traveling timetable." 200910220267.0 (dispatching method of the steelmaking-refining-continuous casting production process based on time window) ", based on preliminary feasible schedule plan, rise time constraint network, forms the production scheduling plan based on time window." 201010213632.8 (scheduling of steelmaking-refining-continuous casting production process) " sets up Scheduling Optimization Model according to the time window of each operation, calculates the best start time of each operation, forms final operation plan." 201110274910.5 (the bi-level programming method of steel smelting-continuous casting production of intelligent scheduling) " sets up the bilevel programming model of steel smelting-continuous casting production of intelligent scheduling, researchs and produces batch plan and production time Plan Problem in same model simultaneously." 201110318384.8 (a kind of special steel plant Steelmaking-Continuous Casting Production Scheduling method based on HRCEA) " is by the scheduling rule of foundation and the real time data of feedback, adopt a kind of compression-Extension algorithm based on mixing rule to adjust follow-up heat production plan, realize dynamic dispatching.Above-mentioned patent is not all occurring under production abnormal conditions for the steel smelting-continuous casting production schedule, particularly, in the situations such as molten steel delay process time, liquid steel temperature is on the low side, molten steel composition is defective, equipment failure, do not provide a kind of inline graphics man-machine interaction dispatching method.
Summary of the invention
The deficiency existing for prior art, the invention provides a kind of steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method.
Technical scheme of the present invention is:
A steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method, comprises the following steps:
Step 1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and carry out two-dimentional Gantt chart demonstration;
Step 1-1: graphical human-computer interaction interface display base data are set: device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Step 1-2: carry out graphical human-computer interaction interface configuration: comprise axial location, the sequence of positions between equipment axis, the axis type of equipment demonstration, the axis color of equipment demonstration that equipment shows;
Step 1-3: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, with two-dimentional Gantt chart form, production scheduling plan is carried out to graphical human-computer interaction interface demonstration;
Step 2: obtain steel smelting-continuous casting production run and produce actual information and produce actual information according to steel smelting-continuous casting production run and carry out the judgement of disturbance situation;
Step 2-1: obtain steel smelting-continuous casting production run actual information and deposit the actual information obtaining in database, comprise that heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of refining furnace, heat is at actual on-stream time and the actual completion date of conticaster, heat is at actual on-stream time and the actual completion date of conticaster, heat is in actual temperature and the actual finishing temperature of going into operation of converter, heat is in actual temperature and the actual finishing temperature of going into operation of refining furnace, heat is in the actual temperature that goes into operation of conticaster, heat is at the actual completion composition of converter, heat is at the actual completion composition of refining furnace,
Step 2-2: initial Steelmaking-Continuous Casting Production Scheduling planning data and steel smelting-continuous casting production actual information are carried out to inline graphics demonstration with two-dimentional Gantt chart form;
Step 2-3: occur deviation between the actual on-stream time of heat on equipment and the initial calculated plan of Steelmaking-Continuous Casting Production Scheduling on-stream time, or while there is deviation between the actual completion date of heat on equipment and the initial calculated plan completion date of Steelmaking-Continuous Casting Production Scheduling, the disturbance of steel smelting-continuous casting production run generation time deviation, now, generation time deviation disturbance warning message on graphical human-computer interaction interface;
Step 2-4: when deviation appears in actual on equipment of heat temperature and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling temperature that goes into operation that goes into operation, or while there is deviation with the initial calculated target finishing temperature of Steelmaking-Continuous Casting Production Scheduling in the actual finishing temperature of heat on equipment, steel smelting-continuous casting production run produces temperature deviation disturbance, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 2-5: when deviation appears in actual on equipment of heat composition and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling composition that goes into operation that goes into operation, or the actual completion composition of heat on equipment and the initial calculated target of Steelmaking-Continuous Casting Production Scheduling go into operation composition while there is deviation, steel smelting-continuous casting production run produces the disturbance of composition deviation, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 3: initial Steelmaking-Continuous Casting Production Scheduling planning data is adjusted according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information;
Step 3-1: according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is adjusted, the operation plan after adjustment is updated to database;
When disturbance situation is time deviation disturbance, on graphical human-computer interaction interface, operation plan is being adjusted, being comprised: wholely adjust the heat activity duration, adjust heat on equipment the processing time, adjust interval time between the adjacent operation of same heat, adjust heat process equipment in operation;
When disturbance situation is temperature deviation disturbance, to there is the heat of disturbance, adjust heat processing time on equipment, with satisfied temperature requirement;
When disturbance situation is the disturbance of composition deviation, method of adjustment comprises: steel grade changes, deletes heat plan and insert new heat plan;
Step 3-2: according to the result after operation plan being adjusted on graphical human-computer interaction interface, do not changing each heat on the basis of each operation process equipment, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Step 3-2-1: do not change under the condition of the process equipment of heat in operation, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, the decision variable of this model is on-stream time and the completion date of heat on equipment, and the constraint condition of this model is:
(1) the adjacent heat in front and back in same water time must direct casting on conticaster;
(2) adjacent two operations of processing on same equipment, must wait until the previous processing that could start next operation on this equipment after process finishing that operates in;
(3) each operation of heat must be processed successively according to production technology path specified order of seniority;
(4) processing time of heat operation must be greater than the minimum processing time that allows;
(5) processing time of heat operation must be less than the maximum processing time that allows;
(6) must equal actual on-stream time the on-stream time of the operation of having completed;
(7) completion date of the operation of having completed must equal actual completion date;
(8) equal actual on-stream time the on-stream time of the operation of processing;
(9) processing time of the operation that inline graphics man-machine interaction scheduling is revised can not change when time-optimized;
(10) operation not going into operation can not be less than current time on-stream time;
(11) the operation completion date of processing can not be less than current time;
Step 3-2-2: produce line duration Optimal Operation Model, on-stream time and the completion date of the heat after adjusting that is optimized according to result and steel smelting-continuous casting after operation plan being adjusted on graphical human-computer interaction interface;
Step 3-2-3: the on-stream time of the heat after optimizing and revising and completion date are saved to database, adjust Steelmaking-Continuous Casting Production Scheduling planning data;
Step 4: the Steelmaking-Continuous Casting Production Scheduling plan after adjusting is shown with two-dimentional Gantt chart form by graphical human-computer interaction interface, and be issued to on-the-spot guidance production.
Described in step 1-3, obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, with two-dimentional Gantt chart form, production scheduling plan is carried out to graphical human-computer interaction interface demonstration, concrete steps are as follows:
Step 1-3-1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data, and to set transverse axis in graphical human-computer interaction interface be time shaft, the longitudinal axis is equipment axis;
Step 1-3-2: represent the running time length of heat on equipment with the rectangle frame of filling, the left end point of rectangle frame represents the on-stream time of heat on equipment, and the right endpoint of rectangle frame represents the completion date of heat on equipment;
Step 1-3-3: belong between the adjacent operation of same heat,, between two corresponding Filled Rectangle frames, connect by fine line, represent the interval time of adjacent running time;
Step 1-3-4: belong to same the heat on conticaster and show with same color, the heat Show Color on different conticasters is different;
Step 1-3-5: in graphical human-computer interaction interface, arrange one longitudinally time schedule line represent current point in time, for the heat operation of having completed, the heat operation of processing and the heat operation that do not go into operation, with different colors, show respectively;
Step 1-3-6: occur the situation of maintenance or fault for equipment, demonstrate this information on the equipment axis of correspondence in graphical human-computer interaction interface, and show start time and the end time of maintenance or fault;
Step 1-3-7: as required the heat information showing is amplified and dwindled;
Step 1-3-8: when heat is planned when current graphical human-computer interaction interface cannot all show, show heat information by adjusting time window;
Step 1-3-9: show all heat information on a conticaster at graphical human-computer interaction interface;
Step 1-3-10: simultaneously show initial production scheduling planning data information and actual production scheduling plan information on graphical human-computer interaction interface.
Described in step 3-1 according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is being adjusted, comprise wholely adjust the heat activity duration, adjust heat on equipment the processing time, adjust interval time between the adjacent operation of same heat, adjust heat in operation process equipment, adjust heat plan, steel grade change after equipment changing success, delete heat plan and insert new heat plan;
The described whole heat activity duration of adjusting: the activity duration of single heat plan or a plurality of heat plans is carried out to integral level and move, move forward or move backward;
In described adjustment heat processing time on equipment: the processing time to heat on certain equipment modifies, comprise and extend the processing time and shorten the processing time;
Interval time between the adjacent operation of the same heat of described adjustment: comprise and increase interval time and shorten interval time, when carrying out between the adjacent operation of same heat that revise interval time, need meet process sequence constraint, latter one of same heat operates in last operational processes and could start processing after complete;
Described adjustment heat process equipment in operation: certain operation of heat is changed on other equipment, thereby while realizing the change of heat operation process equipment, need meet explained hereafter and require constraint, be that heat operation can only be processed on the equipment of type under operation, retrain as follows: if the type of the equipment that heat operation moves to and operation corresponding device Type-Inconsistencies, quiescing drops on this equipment line, equipment changing failure; If the type of the equipment that heat operation moves to is consistent with operation corresponding device type, operation drops on this equipment line, equipment changing success;
Heat plan after described adjustment equipment changing success: after equipment changing success, need meet process sequence constraint, could start processing after a rear operation of same heat must wait last operational processes complete;
Affiliated steel grade change a: heat and another heat not going into operation processed are exchanged, realize the conversion of the affiliated steel grade of heat;
Described deletion heat plan: in graphical human-computer interaction interface, a heat plan or many heat plans are deleted, on-stream time and the completion date of other heat plans are constant;
The heat plan that described insertion is new: the initial heat that never enrolls operation plan is selected one in the works, manually determines its process equipment in each operation, and specifies the on-stream time of heat on converter installation.
Described adjustment heat processing time on equipment need meet process sequence constraint and processing time constraint;
Process sequence constraint is that latter of same heat operates in last operational processes and could start processing after complete;
Processing time constraint is must be more than or equal in the processing time minimumly to allow the processing time, and the processing time must be less than and is greater than the maximum processing time that allows.
Realize the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching system of described steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method, comprise that basic data arranges module, graphical human-computer interaction interface configuration module, graphically plans display module, real time data receiver module, graphical man-machine interaction scheduler module, time optimization scheduling module and local data base;
Basic data arranges module, be used for arranging graphical human-computer interaction interface display base data, comprise device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Graphical human-computer interaction interface configuration module, for carrying out graphical human-computer interaction interface configuration, comprises axial location, the sequence of positions between equipment axis, the axis type of equipment demonstration and the axis color that equipment shows that equipment shows;
Graphical plan display module, for to obtaining initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, carries out graphical human-computer interaction interface demonstration with two-dimentional Gantt chart form to production scheduling plan;
Real time data receiver module, produces actual information and according to steel smelting-continuous casting production run, produces actual information and carry out the judgement of disturbance situation for obtaining steel smelting-continuous casting production run, and produce disturbance warning message on graphical human-computer interaction interface;
Graphical man-machine interaction scheduler module according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, is adjusted operation plan on graphical human-computer interaction interface, and the operation plan after adjustment is updated to database;
Time optimization scheduling module, result after operation plan being adjusted on graphical human-computer interaction interface for basis, do not changing each heat on the basis of each operation process equipment, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Local data base is for preserving in real time steel smelting-continuous casting production run actual information and Steelmaking-Continuous Casting Production Scheduling plan.
Beneficial effect:
For current Steelmaking-Continuous Casting Production Scheduling system, do not provide powerful human-computer interaction function, make dispatcher mainly rely on tabular manual typing to plan to adjust and the not high problem of degree of optimization is adjusted in regulate the speed slow and plan of the plan that causes, the present invention proposes a kind of steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method, by the graphical man-machine interaction method of adjustment based on two-dimentional Gantt chart and the on-line optimization of time optimization scheduling model are combined, greatly strengthened the online adjustment function of operation plan, accelerated dynamic dispatching speed, improved the effect of optimization that operation plan is adjusted.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching system of the specific embodiment of the invention;
Fig. 2 is the processing flow chart of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention;
Fig. 3 is the initial two-dimentional gunter figure display frame that does not also start the Steelmaking-Continuous Casting Production Scheduling plan of processing of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention;
Fig. 4 is the graphical interfaces after the two-dimentional gunter figure display frame of Steelmaking-Continuous Casting Production Scheduling plan of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention is amplified;
Fig. 5 is the two-dimentional gunter figure display frames that a screen of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention cannot all show the Steelmaking-Continuous Casting Production Scheduling plan that all operation plans are;
Fig. 6 be the specific embodiment of the invention steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method by the time window two-dimentional gunter figure display frame of the Steelmaking-Continuous Casting Production Scheduling plan after mobile 5 hours backward;
Fig. 7 be the specific embodiment of the invention steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method only show all heat information on a certain conticaster time the two-dimentional gunter figure display frame of Steelmaking-Continuous Casting Production Scheduling plan;
Fig. 8 be in the production run of steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention there is no abnormal conditions time the graphical display frame of Real-Time Scheduling plan;
Fig. 9 is the matching rate situation display frame of production scheduling plan of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention;
Figure 10 is the graphical display frame of the production scheduling plan of the equipment of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention while there is maintenance;
Figure 11 is that the heat of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention plans to postpone on-stream time in converter the production scheduling plan figure display frame after 10 minutes;
Figure 12 is the production scheduling plan figure display frame of the converter of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention while there is overhaul of the equipments;
Figure 13 is the production scheduling plan figure display frame after man-machine interaction is adjusted while planning on-stream time in converter to postpone 10 minutes of the heat of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention;
Figure 14 is the converter of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of specific embodiment of the invention production scheduling plan figure display frame after man-machine interaction is adjusted while there is overhaul of the equipments;
Figure 15 be the converter of the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of the specific embodiment of the invention while there is overhaul of the equipments after man-machine interaction is adjusted, the production scheduling plan figure display frame after line duration Optimized Operation again.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
The steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of present embodiment of the present invention adopts steel smelting-continuous casting production run inline graphics man-machine interaction dispatching system to realize, as shown in Figure 1, this system comprises that basic data arranges module, graphical human-computer interaction interface configuration module, graphically plans display module, real time data receiver module, graphical man-machine interaction scheduler module, time optimization scheduling module and local data base;
Basic data arranges module, be used for arranging graphical human-computer interaction interface display base data, comprise device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Graphical human-computer interaction interface configuration module, for carrying out graphical human-computer interaction interface configuration, comprises axial location, the sequence of positions between equipment axis, the axis type of equipment demonstration and the axis color that equipment shows that equipment shows;
Graphical plan display module, for to obtaining initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, carries out graphical human-computer interaction interface demonstration with two-dimentional Gantt chart form to production scheduling plan;
Real time data receiver module, produces actual information and according to steel smelting-continuous casting production run, produces actual information and carry out the judgement of disturbance situation for obtaining steel smelting-continuous casting production run, and produce disturbance warning message on graphical human-computer interaction interface;
Graphical man-machine interaction scheduler module according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, is adjusted operation plan on graphical human-computer interaction interface, and the operation plan after adjustment is updated to database;
Time optimization scheduling module, result after operation plan being adjusted on graphical human-computer interaction interface for basis, do not changing each heat on the basis of each operation process equipment, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Local data base is for preserving in real time steel smelting-continuous casting production run actual information and Steelmaking-Continuous Casting Production Scheduling plan.
Production line comprises: 3 block converters (1LD, 2LD, 3LD), refining equipment (1RH, 2RH, 3RH, 1LF, 2LF, IR_UT), 3 continuous castings (1CC, 2CC, 3CC).
Character and implication thereof that present embodiment is related are as follows:
I: water sequence number;
J: heat sequence number;
K: operation sequence number;
N: water time sum;
M i: the heat sum that waters time i;
S ij: the operation sum that waters the heat j of time i;
G: device type sequence number;
G: device type sum;
B: equipment serial number;
H g: the equipment sum of type g;
π gbl: the heat of l processing operation on the b platform equipment of type g;
Q gb: the heat operation sum of processing on the b platform equipment of type g;
I (π gbl): on the b platform equipment of type g, the heat operational correspondence of l processing waters sequence number;
J (π gbl): the heat sequence number of the heat operational correspondence of l processing on the b platform equipment of type g;
K (π gbl): the operation sequence number of the heat operational correspondence of l processing on the b platform equipment of type g;
δ ijk: k the machining state operating that waters the heat j of time i; When watering k of heat j of time i, operate when undressed δ ijk=0; When watering k of heat j of time i, operate when undressed δ ijk=1; When watering k of heat j of time i while operating completion of processing, δ ijk=2;
χ ijk: k the processing time operating of watering the heat j of time i revised attribute; When inline graphics man-machine interaction scheduling is modified to watering k the processing time operating of the heat j of time i, χ ijk=1, otherwise χ ijk=0;
Figure BDA0000440723930000101
water k operation of heat j of time i and k+1 the haulage time between operating;
Figure BDA0000440723930000102
k the minimum operating on equipment of watering the heat j of time i allows the processing time;
k the maximum operating on equipment of watering the heat j of time i allows the processing time;
P ' ijk: inline graphics man-machine interaction scheduling is to watering the processing time after k the operation of the heat j of time i modified;
Figure BDA0000440723930000104
water k the actual on-stream time operating of the heat j of time i;
Figure BDA0000440723930000105
water k the actual completion date operating of the heat j of time i;
T *: the current time in system;
X ijk: k of heat j who waters time i operates in the on-stream time after the optimization on equipment;
Y ijk: k of heat j who waters time i operates in the completion date after the optimization on equipment;
Figure BDA0000440723930000106
water the s of the heat j+1 of time i i, j+1on-stream time after the individual optimization operating on equipment;
Figure BDA0000440723930000107
water the s of the heat j of time i ijcompletion date after the individual optimization operating on equipment;
Figure BDA0000440723930000108
water time I (π g, b, l+1) heat J (π g, b, l+1) K (π g, b, l+1) on-stream time after the individual optimization operating on equipment;
Figure BDA0000440723930000109
water time I (π gbl) heat J (π gbl) K (π gbl) completion date after the individual optimization operating on equipment;
X i, j, k+1: k+1 of heat j who waters time i operates in the on-stream time after the optimization on equipment;
Stand-by period rejection penalty between the adjacent operation of heat is:
The steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method of present embodiment, as shown in Figure 2, comprises the following steps:
Step 1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and carry out two-dimentional Gantt chart demonstration;
Step 1-1: graphical human-computer interaction interface display base data are set: device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Step 1-2: carry out graphical human-computer interaction interface configuration: comprise that axis type that axial location, the sequence of positions between equipment axis, equipment that equipment shows shows is, the axis color that equipment shows is as shown in table 1;
The graphical human-computer interaction interface configuration of table 1
Device name Device class Equipment serial number Refining is distinguished Wait for station Axial location Axis color Axis type
1LD
1 1 D 0 1 12632256 0
2LD 1 2 D 0 2 12632256 0
3LD 1 3 D 0 3 12632256 0
443 2 1 B 0 4 4227200 0
453 2 2 B 0 5 84521504 0
463 2 3 B 0 6 84521504 0
1RH 3 1 R 0 7 128 0
2RH 3 2 R 0 8 128 0
3RH 3 3 R 0 9 128 0
1LF 3 4 L 0 10 128 0
2LF 3 5 L 0 11 128 0
IR_UT 3 6 U 0 12 128 0
1ST 4 1 W 0 13 8421376 0
1CC 5 1 T 1 14 8421376 0
2ST 4 2 W 0 15 8421376 0
2CC 5 2 T 2 16 8421376 0
3ST 4 3 W 0 17 8421376 0
3CC 5 4 T 3 18 8421376 0
Step 1-3: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, with two-dimentional Gantt chart form, production scheduling plan is carried out to graphical human-computer interaction interface demonstration, as shown in Figure 3;
Described initial Steelmaking-Continuous Casting Production Scheduling planning data and the graphical human-computer interaction interface configuration data of obtaining, carries out graphical human-computer interaction interface demonstration with two-dimentional Gantt chart form to production scheduling plan, and concrete steps are as follows:
Step 1-3-1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data, and to set transverse axis in graphical human-computer interaction interface be time shaft, the longitudinal axis is equipment axis, and the position of every equipment axis is determined according to the configuration data of graphical human-computer interaction interface configuration module;
Step 1-3-2: represent the running time length of heat on equipment with the rectangle frame of filling, the left end point of rectangle frame represents the on-stream time of heat on equipment, and the right endpoint of rectangle frame represents the completion date of heat on equipment;
Step 1-3-3: belong between the adjacent operation of same heat, between two corresponding Filled Rectangle frames, by fine line, connect, the interval time that represents the adjacent running time, connected mode is that the right endpoint of previous rectangle frame (previous operation) is connected with the left end point of next rectangle frame (a rear operation);
Step 1-3-4: belong to same the heat on conticaster and show with same color, the heat Show Color on different conticasters is different, is convenient to dispatcher the heat on different conticasters is monitored;
Step 1-3-5: in graphical human-computer interaction interface, arrange one longitudinally time schedule line represent current point in time, for the heat operation of having completed, the heat operation of processing and the heat operation that do not go into operation, with different colors, show respectively;
Step 1-3-6: occur the situation of maintenance or fault for equipment, demonstrate this information on the equipment axis of correspondence in graphical human-computer interaction interface, and show start time and the end time of maintenance or fault;
Step 1-3-7: as required by keyboard operation, can the heat information showing be amplified and be dwindled, be conducive to better production process information be monitored, as shown in Figure 4;
Step 1-3-8: when heat is planned when current graphical human-computer interaction interface cannot all show, show heat information by adjusting time window; When heat plan is more while causing computer display all to show, can time window be moved forward to a period of time (as 5 hours) or time window be moved a period of time backward to the production process data information such as heat that (as 5 hours) come necessary for monitoring to want by keyboard operation, when the operation plan as shown in for Fig. 5 cannot all show, time window is moved to the production process data information such as heat of coming necessary for monitoring to want in 5 hours backward, as shown in Figure 6.
Step 1-3-9: show all heat information on a conticaster at graphical human-computer interaction interface, as shown in Figure 7, only show the operation plan on 1CC;
Step 1-3-10: simultaneously show initial production scheduling planning data information and actual production scheduling plan information on graphical human-computer interaction interface.
Step 2: obtain steel smelting-continuous casting production run and produce actual information and produce actual information according to steel smelting-continuous casting production run and carry out the judgement of disturbance situation;
Step 2-1: obtain steel smelting-continuous casting production run actual information and deposit the actual information obtaining in database, comprise that heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of refining furnace, heat is at actual on-stream time and the actual completion date of conticaster, heat is at actual on-stream time and the actual completion date of conticaster, heat is in actual temperature and the actual finishing temperature of going into operation of converter, heat is in actual temperature and the actual finishing temperature of going into operation of refining furnace, heat is in the actual temperature that goes into operation of conticaster, heat is at the actual completion composition of converter, heat is at the actual completion composition of refining furnace,
Receive heat production real data, comprise process equipment code, machining state, manufacturing directive number, tapping mark, grade of steel, actual type, actual generation time, actual temperature, actual constituent, residue molten steel amount, inject terminal hour quarter, slab thickness, even stream width, very flow width, the current pulling rate of even stream, very flow current pulling rate, and heat production real data is deposited in local data base to produce actual sheet form;
Step 2-2: initial Steelmaking-Continuous Casting Production Scheduling planning data and steel smelting-continuous casting production actual information are carried out to inline graphics demonstration with two-dimentional Gantt chart form;
Step 2-3: occur deviation between the actual on-stream time of heat on equipment and the initial calculated plan of Steelmaking-Continuous Casting Production Scheduling on-stream time, or while there is deviation between the actual completion date of heat on equipment and the initial calculated plan completion date of Steelmaking-Continuous Casting Production Scheduling, the disturbance of steel smelting-continuous casting production run generation time deviation, now, generation time deviation disturbance warning message on graphical human-computer interaction interface; Deposit above-mentioned each deviation in abnormal conditions decision table.
Step 2-4: when deviation appears in actual on equipment of heat temperature and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling temperature that goes into operation that goes into operation, or while there is deviation with the initial calculated target finishing temperature of Steelmaking-Continuous Casting Production Scheduling in the actual finishing temperature of heat on equipment, steel smelting-continuous casting production run produces temperature deviation disturbance, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 2-5: when deviation appears in actual on equipment of heat composition and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling composition that goes into operation that goes into operation, or the actual completion composition of heat on equipment and the initial calculated target of Steelmaking-Continuous Casting Production Scheduling go into operation composition while there is deviation, steel smelting-continuous casting production run produces the disturbance of composition deviation, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 3: initial Steelmaking-Continuous Casting Production Scheduling planning data is adjusted according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information;
Step 3-1: according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is adjusted, the operation plan after adjustment is updated to database;
When disturbance situation is time deviation disturbance, on graphical human-computer interaction interface, operation plan is being adjusted, being comprised: wholely adjust the heat activity duration, adjust heat on equipment the processing time, adjust interval time between the adjacent operation of same heat, adjust heat process equipment in operation;
When disturbance situation is temperature deviation disturbance, to there is the heat of disturbance, adjust heat processing time on equipment, with satisfied temperature requirement;
When disturbance situation is the disturbance of composition deviation, method of adjustment comprises: steel grade changes, deletes heat plan and insert new heat plan;
Described according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is being adjusted, comprise wholely adjust the heat activity duration, adjust heat on equipment the processing time, adjust interval time between the adjacent operation of same heat, adjust heat in operation process equipment, adjust heat plan, steel grade change after equipment changing success, delete heat plan and insert new heat plan;
A, whole adjustment heat activity duration: the activity duration of single heat plan or a plurality of heat plans is carried out to integral level and move, move forward or move backward;
B, adjustment heat processing time on equipment: the processing time to heat on certain equipment modifies, comprise and extend the processing time and shorten the processing time;
Adjustment heat processing time on equipment need meet process sequence constraint and processing time constraint;
Process sequence constraint is that latter of same heat operates in last operational processes and could start processing after complete;
In order to make amended heat plan rationally whole, carrying out heat processing time on equipment while adjusting, add process sequence constraint (being could start processing after the rear operation of same heat must wait last operational processes complete) check and process, when watering the k of the heat j of time i 1the individual processing time operating on equipment extends or shortens | △ τ 1| time (△ τ 1>0 represents to extend the processing time, △ τ 1<0 represents to shorten the processing time), will water the k of the heat j of time i 1the activity duration of the follow-up all operations of individual operation is handled as follows: x ijk = x ijk 0 + &Delta;&tau; 1 ( k = k 1 + 1 , . . . , s ij ) , y ijk = y ijk 0 + &Delta;&tau; 1 ( k = k 1 + 1 , . . . , s ij ) , In formula
Figure BDA0000440723930000142
for watering k the former on-stream time operating in before revising of the heat j of time i, x ijkfor watering the newly-started time after k the modification operating on equipment of heat j of time i,
Figure BDA0000440723930000143
for watering k the former completion date operating in before revising of the heat j of time i, y ijkfor watering the new completion date after k the modification operating on equipment of heat j of time i, s ijfor watering total operand of the heat j of time i.In above-mentioned adjustment process, water the k of the heat j of time i 1the individual on-stream time operating on equipment
Figure BDA00004407239300001412
remaining unchanged, is still original on-stream time
Figure BDA0000440723930000144
and water the k of the heat j of time i 1on-stream time and the completion date of all operations above of individual operation are original on-stream time
Figure BDA0000440723930000145
and completion date y ijk 0 ( k = 1 , . . . , k 1 - 1 ) .
Processing time constraint is must be more than or equal in the processing time minimumly to allow the processing time, and the processing time must be less than and is greater than the maximum processing time that allows.
In order to make the processing time of heat on equipment meet technologic requirement, added processing time constraint checking and processing while adjusting (processing time must be more than or equal to the minimum processing time that allows carrying out the heat processing time, and the processing time must be less than and be greater than the maximum processing time that allows), when watering the k of the heat j of time i 1the individual processing time operating on equipment extends or shortens | △ τ 1| time (△ τ 1>0 represents to extend the processing time, △ τ 1<0 represents to shorten the processing time), do restriction as follows:
Figure BDA0000440723930000147
and
Figure BDA0000440723930000148
in formula
Figure BDA0000440723930000149
for watering the k of the heat j of time i 1the individual former processing time operating on equipment,
Figure BDA00004407239300001410
for watering the k of the heat j of time i 1the individual maximum operating on equipment allows the processing time,
Figure BDA00004407239300001411
for watering the k of the heat j of time i 1the individual minimum operating on equipment allows the processing time.
C, adjust interval time between the adjacent operation of same heat: comprise and increase interval time and shorten interval time, adjust interval time between the adjacent operation of same heat, need meet process sequence constraint, latter one of same heat operates in last operational processes and could start processing after complete;
In order to make amended heat plan rationally whole, carrying out between the adjacent operation of same heat having added process sequence constraint (a rear operation of same heat could start processing after must waiting last operational processes complete) check and process when adjust interval time, when watering the k of the heat j of time i 2individual operation and k 2increase the interval time between+1 operation or shorten | △ τ 2| time (△ τ 2>0 represents to increase interval time, △ τ 2<0 represents to shorten interval time), will water the k of the heat j of time i 2the activity duration of the follow-up all operations of individual operation is handled as follows:
Figure BDA0000440723930000151
Figure BDA0000440723930000152
in formula
Figure BDA0000440723930000153
for watering k the former on-stream time operating in before revising of the heat j of time i, x ijkfor watering the newly-started time after k the modification operating on equipment of heat j of time i,
Figure BDA0000440723930000154
for watering k the former completion date operating in before revising of the heat j of time i, y ijkfor watering the new completion date after k the modification operating on equipment of heat j of time i, s ijfor watering total operand of the heat j of time i.In above-mentioned modification process, water the k of the heat j of time i 2the on-stream time of individual operation and all operations before thereof and completion date are original on-stream time and completion date y ijk 0 ( k = 1 , . . . , k 2 ) .
D, adjustment heat process equipment in operation: certain operation of heat is changed on other equipment, thereby while realizing the change of heat operation process equipment, need meet explained hereafter and require constraint, be that heat operation can only be processed on the equipment of type under operation, retrain as follows: if the type of the equipment that heat operation moves to and operation corresponding device Type-Inconsistencies, quiescing drops on this equipment line, equipment changing failure; If the type of the equipment that heat operation moves to is consistent with operation corresponding device type, operation drops on this equipment line, equipment changing success;
In order to make the change of heat operation process equipment meet explained hereafter requirement, be that heat operation can only be processed on the equipment of type under operation, doing following restriction processes: if the type of the equipment that heat operation moves to and operation corresponding device Type-Inconsistencies, quiescing drops on this equipment line, equipment changing failure; If the type of the equipment that heat operation moves to is consistent with operation corresponding device type, operation drops on this equipment line, equipment changing success.
Heat plan after E, the success of adjustment equipment changing: after equipment changing success, need meet process sequence constraint, could start processing after a rear operation of same heat must wait last operational processes complete;
In order to make the heat plan after equipment changing success rationally whole, after equipment changing success, added process sequence constraint (a rear operation of same heat could start processing after must waiting last operational processes complete) check and process, when watering the k of the heat j of time i 3after individual operation change equipment, be handled as follows:
If first operation, i.e. k of being operating as heat of change process equipment 3=1,
Figure BDA0000440723930000157
Figure BDA0000440723930000158
in formula
Figure BDA0000440723930000159
for watering the k of the heat j of time i 3the individual on-stream time operating on new equipment,
Figure BDA00004407239300001510
for watering the k of the heat j of time i 3the individual completion date operating on new equipment,
Figure BDA0000440723930000161
for watering the k of the heat j of time i 3+ 1 former on-stream time operating on equipment,
Figure BDA0000440723930000162
for watering the k of the heat j of time i 3individually operate in the standard processing time on equipment,
Figure BDA0000440723930000163
for watering the k of the heat j of time i 3individual operation and k 3haulage time between+1 operation.In above-mentioned modification process, water the k of the heat j of time i 3the on-stream time of all operations that individual operation is follow-up and completion date are original on-stream time x ijk 0 ( k = k 3 + 1 , . . . , s ij ) And completion date y ijk 0 ( k = k 3 + 1 , . . . , s ij ) .
If the operation of change process equipment is not first operation, i.e. k of heat 3>1,
Figure BDA0000440723930000166
Figure BDA0000440723930000167
in formula
Figure BDA0000440723930000168
for watering the k of the heat j of time i 3the individual on-stream time operating on new equipment,
Figure BDA0000440723930000169
for watering the k of the heat j of time i 3the individual completion date operating on new equipment,
Figure BDA00004407239300001610
for watering the k of the heat j of time i 3-1 former completion date operating on equipment,
Figure BDA00004407239300001611
for watering the k of the heat j of time i 3individually operate in the standard processing time on equipment, for watering the k of the heat j of time i 3-1 operation and k 3haulage time between individual operation.The k of the heat j of time i will be watered 3the activity duration of the follow-up all operations of individual operation is handled as follows:
Figure BDA00004407239300001613
x in formula ijkfor watering k of heat j of time i, operate in the newly-started time on equipment, y in formula ijkfor watering the individual new completion date on equipment, the y of operating in of k of the heat j of time i i, j, k-1for watering k-1 of heat j of time i, operate between the new completion man-hour on equipment,
Figure BDA00004407239300001615
for watering k-1 operation of heat j of time i and k the haulage time between operating,
Figure BDA00004407239300001616
for watering k of heat j of time i, operate in the former processing time on equipment.
F, steel grade change: a heat and another heat not going into operation processed are exchanged, realize the conversion of the affiliated steel grade of heat.The completion procedures of its Central Plains heat and be just process equipment and the activity duration of renewed heat in these operations in process equipment and the activity duration of manufacturing procedure, renew heat at the process equipment of the operation that do not go into operation by manually determining.
Suppose to water time i 1heat j 1k 1individual operating on equipment processed, and if desired it carried out to steel grade change, with water time i 2heat j 2exchange, water time i 2heat j 2in completion procedures with at the process equipment of manufacturing procedure be just: water time i 2heat j 2in completion procedures with in the on-stream time of manufacturing procedure be just:
Figure BDA00004407239300001618
water time i 2heat j 2at the completion date of completion procedures, be:
Figure BDA00004407239300001619
water time i 2heat j 2at the completion date in manufacturing procedure just, be:
Figure BDA00004407239300001620
water time i 2heat j 2going into operation of the operation that do not go into operation, between man-hour, be respectively with completion date: x i 2 , j 2 , k = y i 2 , j 2 k - 1 + u i 2 , j 2 , k - 1 i 2 , j 2 , k ( k = k 1 + 1 , . . . , s i 2 , j 2 ) , y i 2 , j 2 , k = x i 2 , j 2 , k + p i 2 , j 2 , k nor ( k = k 1 + 1 , . . . , s i 2 , j 2 ) .
G, the plan of deletion heat: in graphical human-computer interaction interface, a heat plan or many heat plans are deleted, on-stream time and the completion date of other heat plans are constant;
H, insert new heat plan: the initial heat that never enrolls operation plan is selected one in the works, manually determine its process equipment in each operation, and specify the on-stream time of heat on converter installation.
Suppose to insert the heat j that waters time i, be appointed as x its on-stream time in converter ij1, its completion date on converter installation is processed by following: watering activity duration of other operations of the heat j of time i determines as follows: x ijk = y i , j , k - 1 + u i , j , k - 1 ijk ( k = 2 , . . . , s ij ) , y ijk = x ijk + p ijk nor ( k = 2 , . . . , s ij ) .
Step 3-2: according to the result after operation plan being adjusted on graphical human-computer interaction interface, do not changing each heat on the basis of each operation process equipment, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Step 3-2-1: do not change under the condition of the process equipment of heat in operation, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, and the decision variable of this model is on-stream time and the completion date of heat on equipment;
Steel smelting-continuous casting is produced line duration Optimal Operation Model and is expressed as follows:
M in J = &Sigma; i = 1 N &Sigma; j = 1 m i &Sigma; k = 1 s ij - 1 ( x i , j , k + 1 - y ijk - u ijk i , j , k + 1 )
The constraint condition of this model is:
(1) the adjacent heat in front and back in same water time must direct casting on conticaster;
x i , j + 1 , s i , j + 1 = y i , j , s ij , i = 1 , . . . , N ; j = 1 , . . . , m i - 1 ;
(2) adjacent two operations of processing on same equipment, must wait until the previous processing that could start next operation on this equipment after process finishing that operates in;
x I ( &pi; g , b , l + 1 ) , J ( &pi; g , b , l + 1 ) , K ( &pi; g , b , l + ) - y I ( &pi; gbl ) , J ( &pi; gbl ) , K ( &pi; gbl ) &GreaterEqual; 0 , g = 1 , . . . , G ; b = 1 , . . . , h g ; l = 1 , . . . , q gb - 1
(3) each operation of heat must be processed successively according to production technology path specified order of seniority;
x i , j , k + 1 - y ijk - u ijk i , j , k + 1 &GreaterEqual; 0 , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij - 1
(4) processing time of heat operation must be greater than the minimum processing time that allows;
y ijk - x ijk &GreaterEqual; p ijk min , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(5) processing time of heat operation must be less than the maximum processing time that allows;
y ijk - x ijk &le; &GreaterEqual; p ijk min , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(6) must equal actual on-stream time the on-stream time of the operation of having completed;
&delta; ijk ( &delta; ijk - 1 ) ( x ijk - st ijk * ) = 0 , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(7) completion date of the operation of having completed must equal actual completion date;
&delta; ijk ( &delta; ijk - 1 ) ( y ijk - et ijk * ) = 0 , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(8) equal actual on-stream time the on-stream time of the operation of processing;
&delta; ijk ( &delta; ijk - 2 ) ( x ijk - st ijk * ) = 0 , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(9) processing time of the operation that inline graphics man-machine interaction scheduling is revised can not change when time-optimized;
χ ijk(y ijk-x ijk-p′ ijk)=0 i=1,...,N;j=1,...,m i;k=1,...,s ij
(10) operation not going into operation can not be less than current time on-stream time;
( 1 - &delta; ijk ) ( 2 - &delta; ijk ) 2 ( x ijk - T * ) &GreaterEqual; 0 , i = 1 , . . . , N ; j = 1 , . . . , m i ; k = 1 , . . . , s ij
(11) the operation completion date of processing can not be less than current time;
δ ijk(2-δ ijk)(y ijk-T *)≥0 i=1,...,N;j=1,...,m i;k=1,...,s ij
The graphic interface that is illustrated in figure 8 the Real-Time Scheduling plan while there is no abnormal conditions shows: in graphical interfaces, have one longitudinally time schedule line represent current time in system point, the heat operation color that the heat operation that shows, processing with grey color for the heat operation of having completed shows, do not go into operation with red color still shows with original color, is convenient to dispatcher and can directly finds out that by color which heat operation is completed, which heat operation is being processed and which heat operation does not go into operation.
Be illustrated in figure 9 the matching rate situation display interface of production scheduling plan: on graphical interfaces, show initial production scheduling plan information and actual production scheduling plan information simultaneously, thereby can find fast actual production scheduling plan and the deviation situation between initial schedule plan.
The graphic interface of the production scheduling plan while there is maintenance for equipment as shown in figure 10 shows: on corresponding equipment line, with the oblique line that interlocks, represent, the length of whole oblique line frame be equipment repair time length or fault-time length, the left end point of oblique line frame represents the start time of maintenance or fault, and the right endpoint of oblique line frame represents the end time of maintenance or fault.
Figure 11 is that grade of steel is to postpone the production scheduling plan graphic display interface after 10 minutes the on-stream time that 47 heat is planned in converter: from interface, can find out that No. 47 heats occur resolving with No. 44 heats on 1CC and water, and and No. 50 heats there is activity duration conflict.
Figure 12 is that overhaul of the equipments has appearred in 1LD, and the repair time, the maintenance end time was 23:20 from 21:10.
When producing primary data, the technological standards data of actual information and production scheduling plan, compare, when deviation appears in primary data, the technological standards data of production actual information and production scheduling plan, by inline graphics man-machine interaction dispatching method, operation plan is adjusted.The heat that is 47 for grade of steel shown in Figure 11 is planned the abnormal conditions that postpone the production scheduling after 10 minutes on-stream time in converter, adopt processing time (shorten 5 minute), the shortening No. 47 heats processing time (shorten 5 minute) on 1CC of No. 47 heats of inline graphics man-machine interaction dispatching method shortening on 2RH, extend No. 44 heats processing time (extending 5 minutes) on 1CC, the operation plan after adjustment shows as shown in figure 13 simultaneously.For 1LD shown in Figure 12, there are the abnormal conditions that overhaul of the equipments causes No. 48 heats cannot process on 1LD, adopted inline graphics man-machine interaction dispatching method that No. 48 heats are changed to 2LD, from 1LD as shown in figure 14 in converter operation.
Step 3-2-2: produce line duration Optimal Operation Model, on-stream time and the completion date of the heat after adjusting that is optimized according to result and steel smelting-continuous casting after operation plan being adjusted on graphical human-computer interaction interface;
Step 3-2-3: the on-stream time of the heat after optimizing and revising and completion date are saved to database, adjust Steelmaking-Continuous Casting Production Scheduling planning data;
Step 4: the new operation plan after adjusting is shown with two-dimentional Gantt chart form by graphical human-computer interaction interface, and be issued to on-the-spot guidance production.
From database, obtain the configuration data that final adjustment new production scheduling plan, production actual information and graphical human-computer interaction interface configuration module afterwards shows figure, with two-dimentional Gantt chart form, production scheduling plan is carried out to the demonstration of real-time graph figure, as shown in figure 15, can find out, the activity duration conflict on 2LD of No. 48 heats and No. 49 heats is solved, the optimization process that whole operation plan obtains.By the graphical man-machine interaction method of adjustment based on graphics edition and the on-line optimization of time optimization scheduling model are combined, greatly strengthened the online adjustment function of operation plan, accelerated dynamic dispatching speed, improved the effect of optimization that operation plan is adjusted.

Claims (6)

1. a steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method, is characterized in that: comprise the following steps:
Step 1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and carry out two-dimentional Gantt chart demonstration;
Step 1-1: graphical human-computer interaction interface display base data are set: device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Step 1-2: carry out graphical human-computer interaction interface configuration: comprise axial location, the sequence of positions between equipment axis, the axis type of equipment demonstration, the axis color of equipment demonstration that equipment shows;
Step 1-3: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, with two-dimentional Gantt chart form, production scheduling plan is carried out to graphical human-computer interaction interface demonstration;
Step 2: obtain steel smelting-continuous casting production run and produce actual information and produce actual information according to steel smelting-continuous casting production run and carry out the judgement of disturbance situation;
Step 2-1: obtain steel smelting-continuous casting production run actual information and deposit the actual information obtaining in database, comprise that heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of converter, heat is at actual on-stream time and the actual completion date of refining furnace, heat is at actual on-stream time and the actual completion date of conticaster, heat is at actual on-stream time and the actual completion date of conticaster, heat is in actual temperature and the actual finishing temperature of going into operation of converter, heat is in actual temperature and the actual finishing temperature of going into operation of refining furnace, heat is in the actual temperature that goes into operation of conticaster, heat is at the actual completion composition of converter, heat is at the actual completion composition of refining furnace,
Step 2-2: initial Steelmaking-Continuous Casting Production Scheduling planning data and steel smelting-continuous casting production actual information are carried out to inline graphics demonstration with two-dimentional Gantt chart form;
Step 2-3: occur deviation between the actual on-stream time of heat on equipment and the initial calculated plan of Steelmaking-Continuous Casting Production Scheduling on-stream time, or while there is deviation between the actual completion date of heat on equipment and the initial calculated plan completion date of Steelmaking-Continuous Casting Production Scheduling, the disturbance of steel smelting-continuous casting production run generation time deviation, now, generation time deviation disturbance warning message on graphical human-computer interaction interface;
Step 2-4: when deviation appears in actual on equipment of heat temperature and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling temperature that goes into operation that goes into operation, or while there is deviation with the initial calculated target finishing temperature of Steelmaking-Continuous Casting Production Scheduling in the actual finishing temperature of heat on equipment, steel smelting-continuous casting production run produces temperature deviation disturbance, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 2-5: when deviation appears in actual on equipment of heat composition and the initial calculated target of the Steelmaking-Continuous Casting Production Scheduling composition that goes into operation that goes into operation, or the actual completion composition of heat on equipment and the initial calculated target of Steelmaking-Continuous Casting Production Scheduling go into operation composition while there is deviation, steel smelting-continuous casting production run produces the disturbance of composition deviation, on graphical human-computer interaction interface, produces temperature deviation disturbance warning message;
Step 3: initial Steelmaking-Continuous Casting Production Scheduling planning data is adjusted according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information;
Step 3-1: according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is adjusted, the operation plan after adjustment is updated to database;
When disturbance situation is time deviation disturbance, on graphical human-computer interaction interface, operation plan is being adjusted, being comprised: wholely adjust the heat activity duration, adjust heat on equipment the processing time, adjust interval time between the adjacent operation of same heat, adjust heat process equipment in operation;
When disturbance situation is temperature deviation disturbance, to there is the heat of disturbance, adjust heat processing time on equipment, with satisfied temperature requirement;
When disturbance situation is the disturbance of composition deviation, method of adjustment comprises: steel grade changes, deletes heat plan and insert new heat plan;
Step 3-2: according to the result after operation plan being adjusted on graphical human-computer interaction interface, do not changing each heat on the basis of each operation process equipment, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Step 3-2-1: do not change under the condition of the process equipment of heat in operation, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, the decision variable of this model is on-stream time and the completion date of heat on equipment, and the constraint condition of this model is:
(1) the adjacent heat in front and back in same water time must direct casting on conticaster;
(2) adjacent two operations of processing on same equipment, must wait until the previous processing that could start next operation on this equipment after process finishing that operates in;
(3) each operation of heat must be processed successively according to production technology path specified order of seniority;
(4) processing time of heat operation must be greater than the minimum processing time that allows;
(5) processing time of heat operation must be less than the maximum processing time that allows;
(6) must equal actual on-stream time the on-stream time of the operation of having completed;
(7) completion date of the operation of having completed must equal actual completion date;
(8) equal actual on-stream time the on-stream time of the operation of processing;
(9) processing time of the operation that inline graphics man-machine interaction scheduling is revised can not change when time-optimized;
(10) operation not going into operation can not be less than current time on-stream time;
(11) the operation completion date of processing can not be less than current time;
Step 3-2-2: produce line duration Optimal Operation Model, on-stream time and the completion date of the heat after adjusting that is optimized according to result and steel smelting-continuous casting after operation plan being adjusted on graphical human-computer interaction interface;
Step 3-2-3: the on-stream time of the heat after optimizing and revising and completion date are saved to database, adjust Steelmaking-Continuous Casting Production Scheduling planning data;
Step 4: the new operation plan after adjusting is shown with two-dimentional Gantt chart form by graphical human-computer interaction interface, and be issued to on-the-spot guidance production.
2. steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method according to claim 1, it is characterized in that: described in step 1-3, obtain initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, with two-dimentional Gantt chart form, production scheduling plan is carried out to graphical human-computer interaction interface demonstration, concrete steps are as follows:
Step 1-3-1: obtain initial Steelmaking-Continuous Casting Production Scheduling planning data, and to set transverse axis in graphical human-computer interaction interface be time shaft, the longitudinal axis is equipment axis;
Step 1-3-2: represent the running time length of heat on equipment with the rectangle frame of filling, the left end point of rectangle frame represents the on-stream time of heat on equipment, and the right endpoint of rectangle frame represents the completion date of heat on equipment;
Step 1-3-3: belong between the adjacent operation of same heat,, between two corresponding Filled Rectangle frames, connect by fine line, represent the interval time of adjacent running time;
Step 1-3-4: belong to same the heat on conticaster and show with same color, the heat Show Color on different conticasters is different;
Step 1-3-5: in graphical human-computer interaction interface, arrange one longitudinally time schedule line represent current time in system point, for the heat operation of having completed, the heat operation of processing and the heat operation that do not go into operation, with different colors, show respectively;
Step 1-3-6: occur the situation of maintenance or fault for equipment, demonstrate this information on the equipment axis of correspondence in graphical human-computer interaction interface, and show start time and the end time of maintenance or fault;
Step 1-3-7: as required the heat information showing is amplified and dwindled;
Step 1-3-8: when heat is planned when current graphical human-computer interaction interface cannot all show, show heat information by adjusting time window;
Step 1-3-9: show all heat information on a conticaster at graphical human-computer interaction interface;
Step 1-3-10: simultaneously show initial production scheduling planning data information and actual production scheduling plan information on graphical human-computer interaction interface.
3. steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method according to claim 1, it is characterized in that: described in step 3-1 according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, on graphical human-computer interaction interface, operation plan is adjusted, comprise the whole heat activity duration of adjusting, adjust heat processing time on equipment, adjust interval time between the adjacent operation of same heat, adjust heat process equipment in operation, adjust the heat plan after equipment changing success, steel grade change, delete heat plan and insert new heat plan,
The described whole heat activity duration of adjusting: the activity duration of single heat plan or a plurality of heat plans is carried out to integral level and move, move forward or move backward;
In described adjustment heat processing time on equipment: the processing time to heat on certain equipment modifies, comprise and extend the processing time and shorten the processing time;
Interval time between the adjacent operation of the same heat of described adjustment: comprise and increase interval time and shorten interval time;
Described adjustment heat process equipment in operation: certain operation of heat is changed on other equipment, thereby while realizing the change of heat operation process equipment, need meet explained hereafter and require constraint, be that heat operation can only be processed on the equipment of type under operation, retrain as follows: if the type of the equipment that heat operation moves to and operation corresponding device Type-Inconsistencies, quiescing drops on this equipment line, equipment changing failure; If the type of the equipment that heat operation moves to is consistent with operation corresponding device type, operation drops on this equipment line, equipment changing success;
Heat plan after described adjustment equipment changing success: after equipment changing success, need meet process sequence constraint, could start processing after a rear operation of same heat must wait last operational processes complete;
Affiliated steel grade change a: heat and another heat not going into operation processed are exchanged, realize the conversion of the affiliated steel grade of heat;
Described deletion heat plan: in graphical human-computer interaction interface, a heat plan or many heat plans are deleted, on-stream time and the completion date of other heat plans are constant;
The heat plan that described insertion is new: the initial heat that never enrolls operation plan is selected one in the works, manually determines its process equipment in each operation, and specifies the on-stream time of heat on converter installation.
4. steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method according to claim 3, is characterized in that: described adjustment heat processing time on equipment need meet process sequence constraint and processing time constraint;
Process sequence constraint is that latter of same heat operates in last operational processes and could start processing after complete;
Processing time constraint is must be more than or equal in the processing time minimumly to allow the processing time, and the processing time must be less than and is greater than the maximum processing time that allows.
5. steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method according to claim 3, it is characterized in that: interval time between the adjacent operation of the same heat of described adjustment, need meet process sequence constraint, latter one of same heat operates in last operational processes and could start processing after complete.
6. the steel smelting-continuous casting production run inline graphics man-machine interaction dispatching system that realizes steel smelting-continuous casting production run inline graphics man-machine interaction dispatching method claimed in claim 1, is characterized in that: this system comprises that basic data arranges module, graphical human-computer interaction interface configuration module, graphically plans display module, real time data receiver module, graphical man-machine interaction scheduler module, time optimization scheduling module and local data base;
Basic data arranges module, be used for arranging graphical human-computer interaction interface display base data, comprise device code, device name, device type, the minimum permission processing time of equipment, equipment standard allows the processing time, the maximum permission processing time of equipment, equipment room haulage time, heat is in the target of converter go into operation temperature and target finishing temperature, heat is in the target of refining furnace go into operation temperature and target finishing temperature, heat is in the target of conticaster go into operation temperature and target finishing temperature, heat is at the target of converter go into operation composition and target completion composition, heat is at the target of refining furnace go into operation composition and target completion composition, heat is at the target of conticaster go into operation composition and target completion composition and plan executing state code,
Graphical human-computer interaction interface configuration module, for carrying out graphical human-computer interaction interface configuration, comprises axial location, the sequence of positions between equipment axis, the axis type of equipment demonstration and the axis color that equipment shows that equipment shows;
Graphical plan display module, for to obtaining initial Steelmaking-Continuous Casting Production Scheduling planning data and graphical human-computer interaction interface configuration data, carries out graphical human-computer interaction interface demonstration with two-dimentional Gantt chart form to production scheduling plan;
Real time data receiver module, produces actual information and according to steel smelting-continuous casting production run, produces actual information and carry out the judgement of disturbance situation for obtaining steel smelting-continuous casting production run, and produce disturbance warning message on graphical human-computer interaction interface;
Graphical man-machine interaction scheduler module according to time deviation disturbance, temperature deviation disturbance and composition deviation disturbance information, is adjusted operation plan on graphical human-computer interaction interface, and the operation plan after adjustment is updated to database;
Time optimization scheduling module, result after operation plan being adjusted on graphical human-computer interaction interface for basis, do not changing each heat on the basis of each operation process equipment, the steel smelting-continuous casting that the stand-by period summation minimum that foundation be take between the adjacent operation of heat is target is produced line duration Optimal Operation Model, to being optimized the on-stream time of heat and completion date, and final optimum results is saved to database;
Local data base is for preserving in real time steel smelting-continuous casting production run actual information and Steelmaking-Continuous Casting Production Scheduling plan.
CN201310703462.5A 2013-12-18 2013-12-18 Online imaging man-machine interaction scheduling method for steel making and continuous casting production process Pending CN103646098A (en)

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CN104881971A (en) * 2015-06-19 2015-09-02 山东钢铁股份有限公司 Control alarm system and control alarm method for steelmaking key technology
CN106363149A (en) * 2015-07-24 2017-02-01 上海梅山钢铁股份有限公司 Dynamic temperature control system and control method in steel-making liquid steel continuous casting process
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CN108510136A (en) * 2017-02-27 2018-09-07 本钢板材股份有限公司 A kind of scheduler subsystem of steel-making enterprise three-level production planning system
CN112204588A (en) * 2018-05-31 2021-01-08 利乐拉瓦尔集团及财务有限公司 Scheduling of production of packaged dairy products in an existing production plant by simulation
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