CN115041334A

CN115041334A - Use method of smooth surface material for industrial pipeline and tank body

Info

Publication number: CN115041334A
Application number: CN202210791811.2A
Authority: CN
Inventors: 赵仕芳; 郭香; 潘非; 徐冬琴; 徐俊逸
Original assignee: Geke Zhejiang Biotechnology Co ltd
Current assignee: Geke Zhejiang Biotechnology Co ltd
Priority date: 2022-07-07
Filing date: 2022-07-07
Publication date: 2022-09-13
Anticipated expiration: 2042-07-07
Also published as: CN115041334B

Abstract

The invention provides a using method of a material with smooth surface for industrial pipelines and tanks, which comprises the following steps: at least two rail devices are respectively fixed on the outer surfaces of two adjacent industrial pipelines or tank bodies, the at least two rail devices are oppositely arranged, and the joint of the two adjacent industrial pipelines or tank bodies is positioned between the at least two rail devices; installing a spraying device between at least two rail devices so that the spraying device corresponds to the joint of two adjacent industrial pipelines or tank bodies; driving the spraying device to move along the rail device so that the spraying device moves around the periphery of the joint of two adjacent industrial pipelines or tank bodies, and performing surface spraying processing on the joint through the spraying device; the invention increases the efficiency and effect of spraying the smooth surface material on the joint of two adjacent industrial pipelines and tank bodies.

Description

Use method of smooth surface material for industrial pipeline and tank body

Technical Field

The invention relates to the technical field of industrial equipment, in particular to a use method of a material with smooth surface for industrial pipelines and tanks.

Background

In the process of splicing and preparing the industrial pipelines and the tank bodies, the joint of two adjacent industrial pipelines and tank bodies is generally required to be sprayed and processed so as to avoid a series of problems caused by no spraying material at the joint, wherein the surface smooth material is used as one of the common spraying materials, so that the outer surfaces of the industrial pipelines and the tank bodies can generate the effects of smoothness, difficult corrosion and the like.

However, the splicing process of the industrial pipeline and the tank body is usually carried out on an outdoor site, and corresponding spraying equipment is not generally equipped on the outdoor site, so that the existing spraying processing mode of the joint is usually carried out by manually spraying tools such as a spraying gun held by field personnel, and the problems that the smoothness degree and the anti-corrosion effect are influenced due to uneven spraying can occur in the spraying mode.

Disclosure of Invention

The invention aims to provide a using method of a surface smooth material for industrial pipelines and tank bodies, which can increase the efficiency and effect when the surface smooth material is sprayed at the joint of two adjacent industrial pipelines and tank bodies.

In order to solve the technical problems, the invention provides a using method of a material with smooth surface for industrial pipelines and tanks, which comprises the following steps:

firstly, respectively fixing at least two rail devices to the outer surfaces of two adjacent industrial pipelines or tank bodies, wherein the at least two rail devices are oppositely arranged, and the joint of the two adjacent industrial pipelines or tank bodies is positioned between the at least two rail devices;

step two, installing a spraying device between at least two rail devices so that the spraying device corresponds to the joint of two adjacent industrial pipelines or tank bodies;

and step three, driving the spraying device to move along the rail device so that the spraying device moves around the periphery of the joint of the two adjacent industrial pipelines or the tank bodies, and performing surface spraying processing on the joint through the spraying device.

Further, the rail device comprises a positioning frame fixed on the outer surface of the industrial pipeline or the tank body, at least two adjusting frames rotatably arranged on one side of the positioning frame close to the joint, and at least two guide rails respectively arranged on the at least two adjusting frames, when the at least two adjusting frames rotate relative to the positioning frame to form a closed state, the at least two adjusting frames are connected to form an annular structure, and the at least two guide rails are connected to form an annular rail.

Furthermore, the spraying device comprises a baffle plate positioned between at least two rail devices, at least two idler wheels are arranged at positions, close to the rail devices, of two sides of the baffle plate, the idler wheels are connected with the baffle plate through telescopic rods and are in rotatable connection with the telescopic rods, and when the at least two guide rails are connected to form an annular rail, the idler wheels are buckled into the guide rails.

Further, one side that the baffle is close to seam crossing is provided with the spraying seat, is connected with a plurality of shower nozzles on the spraying seat, and one side that seam crossing was kept away from to the baffle is provided with the storage tank, and the conveying pipeline runs through and sets up on the baffle, and the storage tank passes through the conveying pipeline with the spraying seat and links to each other, and the material in the storage tank gets into inside the shower nozzle behind the conveying pipeline of flowing through.

Further, the locating frame both ends all are equipped with fixed subassembly, fixed subassembly is including connecting in the locating piece of locating frame tip, locate the locating piece and be close to the fixed block of industrial pipeline or jar external surface one side, wear to be equipped with the actuating lever on the locating piece, actuating lever one end is rotatable coupling with the fixed block, one side that the fixed block is close to the locating piece is connected with two at least guide bars, guide bar one end is worn to locate on the locating piece, and the both sides of actuating lever are arranged in to two at least guide bars branches, the actuating lever is threaded connection with the locating piece.

Furthermore, a plurality of first limiting frames are arranged on the positioning frame, a plurality of second limiting frames corresponding to the first limiting frames are arranged on the adjusting frame, the limiting block can move relative to the first limiting frames and the second limiting frames, and when the at least two adjusting frames are closed to form an annular structure, the limiting block moves from the first limiting frames to the second limiting frames, so that the first limiting frames and the second limiting frames are limited through the limiting block.

Furthermore, the positioning frame is of a C-shaped structure.

Furthermore, the adjusting frame is in a C-shaped structure.

Furthermore, the guide rail is in gear tooth meshing fit with the roller.

The invention has the advantages that when the outer surfaces of the industrial pipelines and the tank bodies are sprayed in the areas without spraying equipment, such as outdoor sites and the like, the two track devices are respectively fixed at the outer surfaces of the adjacent two industrial pipelines and tank bodies, and the seam is located between the two rail means, the painting means is then fitted between the two rail means, so that the spraying device corresponds to the joint, and the spraying device is started to move along the rail device, meanwhile, the seam is sprayed and processed by the spraying device, so that the seam is uniformly sprayed and processed in a surrounding manner in the moving and spraying process of the spraying device, the periphery of the seam is sprayed, the integrity of spraying is improved, and because the manual spraying operation is not needed, the spraying efficiency and the spraying uniformity are improved, and the smoothness degree of the outer surface of the joint is further improved.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a side view of the present invention.

Fig. 3 is a cross-sectional view taken along line a-a of fig. 2 in accordance with the present invention.

Fig. 4 is a partial enlarged view of the invention at a in fig. 3.

Fig. 5 is a front view of the present invention.

Fig. 6 is a cross-sectional view taken along line B-B of fig. 5 in accordance with the present invention.

Fig. 7 is an enlarged view of a portion of the invention at a in fig. 6.

Reference numerals: 1. a track set; 2. a seam; 3. a spraying device; 4. a positioning frame; 5. an adjusting frame; 6. a guide rail; 7. a baffle plate; 8. a roller; 9. a telescopic rod; 10. a spraying base; 11. a spray head; 12. a material storage tank; 13. a delivery pipe; 14. positioning blocks; 15. a fixed block; 16. a drive rod; 17. a guide bar; 18. a first limit frame; 19. a second limit frame; 20. and a limiting block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.

It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.

It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.

As shown in fig. 1-7, the present invention provides a method for using a surface-smoothing material for industrial pipes and tanks, comprising the following steps:

firstly, respectively fixing at least two rail devices 1 to the outer surfaces of two adjacent industrial pipelines or tank bodies, wherein the at least two rail devices 1 are oppositely arranged, and a seam 2 of the two adjacent industrial pipelines or tank bodies is positioned between the at least two rail devices 1;

step two, installing a spraying device 3 between at least two rail devices 1 so that the spraying device 3 corresponds to a joint 2 of two adjacent industrial pipelines or tank bodies;

and step three, driving the spraying device 3 to move along the rail device 1, so that the spraying device 3 moves around the periphery of the joint 2 of two adjacent industrial pipelines or tank bodies, and performing surface spraying processing on the joint 2 through the spraying device 3.

When the outer surface of the tank body is sprayed in areas without spraying equipment such as outdoor sites, the two rail devices are respectively fixed to two adjacent industrial pipelines, the outer surface of the tank body is located, the seam is located between the two rail devices, then the spraying device is installed between the two rail devices and corresponds to the seam, the spraying device is started to move along the rail devices, meanwhile, the seam is sprayed and processed through the spraying device, the spraying device is enabled to move and spray, surrounding uniform spraying and processing are carried out on the seam in the spraying process, the periphery of the seam is enabled to be sprayed, the completeness of spraying is improved, and due to the fact that manual spraying operation is not needed, the spraying efficiency and the spraying uniformity are improved, and the smoothness degree of the outer surface of the seam is improved.

The surface smooth material in the scheme adopts coating materials such as epoxy resin coatings, and the use scheme provided by the scheme is not limited to the surface smooth material, and can also be applied to various coating materials such as other anti-corrosion and wear-resistant materials.

Preferably, the track device 1 comprises a positioning frame 4 fixed on the outer surface of the industrial pipeline or the tank body, at least two adjusting frames 5 rotatably arranged on one side of the positioning frame 4 close to the seam 2, and at least two guide tracks 6 respectively arranged on the at least two adjusting frames 5, when the at least two adjusting frames 5 rotate relative to the positioning frame 4 to form a closed state, the at least two adjusting frames 5 are connected to form an annular structure, and the at least two guide tracks 6 are connected to form an annular track.

Specifically, when the rail device is required to be fixed to the outer surface of an industrial pipeline and a tank body so that the spraying device moves along the rail device and sprays the periphery of a joint, the positioning frames are fixed to the outer surface of the industrial pipeline and the tank body, the adjusting frames rotate relative to the positioning frames to be in an open state in the process of fixing the positioning frames, the tail ends of two adjacent adjusting frames are separated from each other at the moment, so that the adjusting frames cannot interfere with the industrial pipeline and the tank body in the fixing process of the positioning frames, after the positioning frames are fixed, the adjusting frames are controlled to rotate relative to the positioning frames again, so that the two adjacent adjusting frames are mutually closed and connected to form an annular structure, the two guide rails are driven by the adjusting frames to be mutually connected to form the annular structure, at the moment, the spraying device is started to move along the guide rails in the rail device, so that the moving track of the spraying device is in an annular track surrounding the periphery of the joint, increasing the integrity of the spray.

Particularly, the adjusting frames are rotatably connected with the positioning frames through rotating shafts, the rotating shafts are arranged at one ends of the adjusting frames, one ends of the two adjusting frames, which are provided with the rotating shafts, are abutted, when the adjusting frames rotate relative to the positioning frames, the positions of the ends, which are provided with the rotating shafts, of the adjusting frames are unchanged, and the other ends of the adjusting frames are separated from the end part of the other adjusting frame to form an opening state.

In an embodiment of this scheme, locating frame 4 is "C" type structure, adjust frame 5 and be "C" type structure, so that the locating frame need not from the industry pipeline, the pot body one pot head is established and is removed seam crossing, but can directly place the locating frame of "C" type structure from the industry pipeline, the upside of the jar body, very big increase the fixed convenience of locating frame, simultaneously because the setting of "C" type structure of adjusting the frame, make two continuous adjusting frames be when the open mode, can expose one and enough pass through the industry pipeline, the opening of the jar body, and through the industry pipeline, be the closed state behind the jar body, and with the industry pipeline, the jar body holds to in two adjusting frames of closed connection, wherein the shape of guide track and adjusting frame is the same.

Preferably, the spraying device 3 comprises a baffle 7 positioned between at least two rail devices 1, at least two rollers 8 are arranged at positions on two sides of the baffle 7 close to the rail devices 1, the rollers 8 are connected with the baffle 7 through telescopic rods 9, the rollers 8 are rotatably connected with the telescopic rods 9, and when at least two guide rails 6 are connected to form an annular rail, the rollers 8 are buckled into the guide rails 6.

Specifically, when the spraying device is required to be driven to move along the guide rails for spraying, the baffle is firstly horizontally arranged between the two guide rails, then the telescopic rod is extended to drive the roller to move towards the guide rails on the two sides, so that the roller is buckled into the guide rails, further, the two sides of the baffle are both movably connected with the guide rails through the roller, at the moment, the driving roller rotates relative to the telescopic rod, the roller rotates in the process of driving the baffle to move along the guide rails, and further, the aim of moving the spraying device along the guide rails is fulfilled.

Meanwhile, in the spraying process, reverse sputtering of the sprayed material can be blocked through the baffle, and the problem that the sprayed material is sputtered outwards to an operator is avoided.

Specially, the baffle embeds has driving pieces such as cylinder or pneumatic cylinder to through the flexible process of cylinder or pneumatic cylinder drive telescopic link, the telescopic link is close to the tip of gyro wheel simultaneously and embeds has the motor, and the motor output shaft links to each other with the gyro wheel, and drives the rotation of gyro wheel through the motor, and then drives the baffle and remove.

In an embodiment of this scheme, guide rail 6 is the meshing cooperation of teeth of a cogwheel with gyro wheel 8, and a plurality of teeth of a cogwheel have been laid along circumference to the guide rail inner wall promptly, and the gyro wheel outer lane is provided with the assorted gear, detains when establishing to guide rail inside when the gyro wheel, gear and the meshing cooperation of teeth of a cogwheel each other, and then can drive the baffle through the meshing cooperation when making the gyro wheel rotate and remove.

Preferably, one side that baffle 7 is close to seam crossing 2 is provided with spraying seat 10, is connected with a plurality of shower nozzles 11 on the spraying seat 10, and one side that seam crossing 2 was kept away from to baffle 7 is provided with storage tank 12, and conveying pipeline 13 runs through and sets up on baffle 7, and storage tank 12 passes through conveying pipeline 13 with spraying seat 10 and links to each other, and the material in storage tank 12 flows through behind conveying pipeline 13 and enters into inside shower nozzle 11.

Specifically, when the baffle moves along the guide rail, the built-in coating of storage tank flows to conveying pipeline department to supplement to each shower nozzle department behind the flowing through conveying pipeline, follow this through the shower nozzle with the coating spraying to the periphery of seam crossing, the removal of cooperation baffle, in order to reach complete, the even spraying effect of seam crossing periphery.

It is worth mentioning that driving parts such as an infusion pump and an infusion pump are arranged in the conveying pipeline, the coating in the storage tank is stably conveyed to each spray head through the driving parts such as the infusion pump and the infusion pump, and pipelines are connected between the conveying pipeline and each spray head, so that the total amount of the coating received by each spray head is basically consistent.

In an embodiment of this scheme, the jar mouth of storage tank is threaded connection with the one end of conveying pipeline, is guaranteeing that the storage tank is connected stable basis on, increases the convenience that the storage tank was dismantled and is changed.

Preferably, the two ends of the positioning frame 4 are both provided with fixing components, the fixing components include a positioning block 14 connected to the end of the positioning frame 4, a fixing block 15 arranged on one side of the positioning block 14 close to the outer surface of the industrial pipeline or the tank body, a driving rod 16 is arranged on the positioning block 14 in a penetrating manner, one end of the driving rod 16 is rotatably connected with the fixing block 15, one side of the fixing block 15 close to the positioning block 14 is connected with at least two guide rods 17, one end of each guide rod 17 is arranged on the positioning block 14 in a penetrating manner, the at least two guide rods 17 are respectively arranged on two sides of the driving rod 16, and the driving rod 16 is in threaded connection with the positioning block 14.

It is specific, be fixed to the industrial pipeline with the posting, when jar body surface, twist the threaded connection that the actuating lever passes through actuating lever and posting, make the actuating lever promote the fixed block to the industrial pipeline, the surface of jar body is in the removal, it is spacing to lead the moving direction of fixed block through the guide bar simultaneously, avoid the fixed block to remove along with the actuating lever and produce the pivoted condition, the fixed block supports the industrial pipeline under the promotion of actuating lever afterwards, the surface of the jar body, make the posting both ends all support the surface through the fixed block, and then fix the posting on the surface.

In an embodiment of the present disclosure, an end of the driving rod away from the fixing block has a cross-shaped groove, a straight groove, or the like, so that the driving rod is screwed by a tool such as a screwdriver to push or pull out the fixing block.

Preferably, a plurality of first limiting frames 18 are arranged on the positioning frame 4, a plurality of second limiting frames 19 corresponding to the first limiting frames 18 are arranged on the adjusting frame 5, the limiting blocks 20 can move relative to the first limiting frames 18 and the second limiting frames 19, and when at least two adjusting frames 5 are closed to form an annular structure, the limiting blocks 20 move from the first limiting frames 18 to the second limiting frames 19, so that the first limiting frames 18 and the second limiting frames 19 are limited through the limiting blocks 20.

Specifically, when two adjacent adjusting frames are connected with each other to form a closed annular structure, the limiting block pushes a part of the adjusting frame to the second limiting frame from the first limiting frame, so that the first limiting frame and the second limiting frame are connected through the limiting block, the outer side of the adjusting frame is limited through the limiting block, the condition that the adjusting frame is opened in the using process is avoided, and the stability of the adjusting frame and the stability of the guide track are improved.

In an embodiment of this scheme, the length of first spacing frame is greater than the length of the spacing frame of second, and the length of stopper is greater than the length of the spacing frame of second for when the stopper removes to the spacing frame of second in, still have some stopper to stay in first spacing frame, and then guarantee the spacing effect of stopper to first spacing frame and the spacing frame of second.

The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims

1. The use method of the surface smoothing material for the industrial pipeline and the tank body is characterized by comprising the following steps:

firstly, respectively fixing at least two rail devices (1) to the outer surfaces of two adjacent industrial pipelines or tank bodies, wherein the at least two rail devices (1) are oppositely arranged, and a joint (2) of the two adjacent industrial pipelines or tank bodies is positioned between the at least two rail devices (1);

secondly, installing a spraying device (3) between at least two rail devices (1) so that the spraying device (3) corresponds to the joint (2) of two adjacent industrial pipelines or tank bodies;

and thirdly, driving the spraying device (3) to move along the rail device (1) so that the spraying device (3) moves around along the periphery of the joint (2) of two adjacent industrial pipelines or tank bodies, and performing surface spraying processing on the joint (2) through the spraying device (3).

2. The use method of the surface smoothing material for industrial pipes and tanks according to claim 1, characterized in that: the rail device (1) comprises a positioning frame (4) fixed on the outer surface of an industrial pipeline or a tank body, at least two adjusting frames (5) rotatably arranged on one side, close to the seam (2), of the positioning frame (4), and at least two guide rails (6) respectively arranged on the at least two adjusting frames (5), wherein when the at least two adjusting frames (5) rotate relative to the positioning frame (4) to form a closed state, the at least two adjusting frames (5) are connected to form an annular structure, and the at least two guide rails (6) are connected to form an annular rail.

3. The use method of the surface smoothing material for the industrial pipeline and the tank body according to claim 2, wherein: the spraying device (3) comprises a baffle (7) positioned between at least two rail devices (1), at least two rollers (8) are arranged at positions, close to the rail devices (1), of two sides of the baffle (7), the rollers (8) are connected with the baffle (7) through telescopic rods (9), the rollers (8) are rotatably connected with the telescopic rods (9), and when at least two guide rails (6) are connected to form an annular rail, the rollers (8) are buckled into the guide rails (6).

4. The use method of the surface smoothing material for industrial pipes and tanks according to claim 3, characterized in that: one side that baffle (7) are close to seam crossing (2) is provided with spraying seat (10), be connected with a plurality of shower nozzles (11) on spraying seat (10), one side that seam crossing (2) was kept away from in baffle (7) is provided with storage tank (12), conveying pipeline (13) run through set up on baffle (7), and storage tank (12) link to each other through conveying pipeline (13) with spraying seat (10), the material in storage tank (12) flows through behind conveying pipeline (13) and gets into shower nozzle (11) inside.

5. The use method of the surface smoothing material for the industrial pipeline and the tank body according to claim 2, wherein: locating frame (4) both ends all are equipped with fixed subassembly, fixed subassembly is including connecting in locating piece (14) of locating frame (4) tip, locate fixed block (15) that locating piece (14) are close to industrial pipeline or jar external surface one side, wear to be equipped with actuating lever (16) on locating piece (14), actuating lever (16) one end is rotatable coupling with fixed block (15), one side that fixed block (15) are close to locating piece (14) is connected with two at least guide bars (17), guide bar (17) one end is worn to locate on locating piece (14), and the both sides of actuating lever (16) are arranged respectively in to two at least guide bars (17), actuating lever (16) are threaded connection with locating piece (14).

6. The use method of the surface smoothing material for the industrial pipeline and the tank body according to claim 2, wherein: be provided with a plurality of first spacing frames (18) on locating frame (4), be provided with a plurality of second spacing frames (19) that correspond the setting with first spacing frame (18) on adjusting frame (5), stopper (20) can move for first spacing frame (18) and second spacing frame (19), when two at least regulation frames (5) are closed and form annular structure, stopper (20) are located to move to second spacing frame (19) by first spacing frame (18) to make first spacing frame (18) and second spacing frame (19) carry on spacingly through stopper (20).

7. The use method of the surface smoothing material for the industrial pipeline and the tank body according to claim 2, wherein: the positioning frame (4) is in a C-shaped structure.

8. The use method of the surface smoothing material for the industrial pipeline and the tank body according to claim 2, wherein: the adjusting frame (5) is in a C-shaped structure.

9. The use method of the surface smoothing material for industrial pipes and tanks according to claim 3, characterized in that: the guide track (6) is engaged with the roller (8) through gear teeth.