CN115029689A - Brush-type passivation machine for precision cutter and parts - Google Patents
Brush-type passivation machine for precision cutter and parts Download PDFInfo
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- CN115029689A CN115029689A CN202210506491.1A CN202210506491A CN115029689A CN 115029689 A CN115029689 A CN 115029689A CN 202210506491 A CN202210506491 A CN 202210506491A CN 115029689 A CN115029689 A CN 115029689A
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- brush
- fixedly connected
- passivation
- clamp
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a brush type passivation machine for precision cutters and parts, which is characterized in that: mainly comprises a clamp rotating system, a clamp system, a passivation brush system and a base. In the fixture rotating system, a self-rotating motor 1-1 is fixedly arranged on a self-rotating motor frame 1-1a, and the self-rotating motor frame is fixedly connected with a fixture disc 2-1; the revolution motor 1-4 is fixedly connected to the lifting top plate 1-5 b; in the clamp system, a clamp body 2-2 is fixedly connected with a clamp rotating shaft 1-6 and is arranged on a clamp disc 2-1 through a bearing; the workpiece 5 is arranged on the clamp body 2-2; a rotating shaft of a passivation vertical brush 3-1 in the passivation brush system is provided with a gear meshed with a main transmission wheel 3-1a of the vertical brush; a gear meshed with a main driving wheel 3-4a of the flat brush is arranged on a rotating shaft 3-4 of the passivation flat brush; the base is composed of a box body 4-4 fixedly connected to a base top plate 4-1, the upper part of a base upright post 4-2 is fixedly connected with the base top plate 4-1, and the lower part of the base upright post is fixedly connected with a base bottom plate 4-3. The invention has the following advantages: because the liquid passivation box is adopted, a novel device is provided for the surface passivation and finish machining of precision parts.
Description
Technical Field
The invention belongs to the technical field of surface passivation finish machining equipment for machining cutter cutting edges and precision parts, and particularly relates to a liquid passivation machine for precision cutters and parts.
Background
The passivating processing of the cutting edge of the cutter generally adopts a vibration type, a sand blasting type and a brush machine processing with an imported alloy coating, and because the cutter is different in material and various in variety and various in required passivating position and precision of various parts, the existing equipment cannot meet the processing requirement.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a liquid passivation machine for precision cutters and parts.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a liquid passivation machine for precision cutters and parts comprises a liquid passivation box, a clamp rotating system, a clamp system, a passivation brush system and a base.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a novel device for the surface passivation and finish machining of precision parts by adopting the liquid passivation box.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a top view of the structure of FIG. 1;
FIG. 3 is a schematic view of the passivated vertical brush structure of the present invention;
FIG. 4 is a top view of the structure shown in FIG. 3;
FIG. 5 is a schematic view of a passivated flat brush structure according to the present invention;
FIG. 6 is a top view of the structure shown in FIG. 5;
FIG. 7 is a schematic structural view of a rotation and clamping system of the present invention;
FIG. 8 is a cross-sectional view taken along plane A-A of FIG. 7;
FIG. 9 is a schematic view of the lift cylinder of the present invention;
fig. 10 is a perspective view of the base of the present invention.
In the figure: in the figure: 1-rotation motor; 1-1 a-self-rotating motor frame; 1-2-rotation transmission pinion; 1-3-axis of rotation; 1-4-revolution motor; 1-5-lift cylinder; 1-5 a-a piston rod of a lifting oil cylinder; 1-5 b-lifting top plate; 1-5 c-an oil cylinder support plate; 1-6-clamp rotation axis; 1-7-revolution annular gear; 1-8-high thrust bearing; 1-9-revolution drive pinion; 1-10-self-rotating big gear; 2-1-a chuck plate; 2-the clamp body; 3-1-passivating and vertically brushing; 3-1 a-vertical brushing main driving wheel; 3-1 b-vertically brushing a feed fan-shaped plate; 3-1 c-vertical brush feed idle wheel; 3-1 d-vertically brushing a feed pinion; 3-2-passivating the vertical brush rotating motor; 3-3, vertically brushing a feed handle; 3-4-passivating the flat brush; 3-4 a-a main transmission wheel of the flat brush; 3-4 b-flat brush feed sector plate; 3-4 c-flat brush feed idle wheel; 3-4 d-flat brush feed pinion; 3-5-passivating the flat brush rotating motor; 3-6-flat brush feed handle; 4-1-base top plate; 4-2-base column; 4-3-base floor; 4-box body; and 5, workpiece.
Detailed Description
As shown in figure 1, the brush type passivating machine for precision cutters and parts comprises a clamp rotating system, a clamp system, a passivating brush system and a base, and is characterized in that: the clamp rotating system comprises a rotation transmission assembly and a revolution transmission assembly, wherein the rotation transmission assembly comprises a rotation motor 1-1, a rotation transmission pinion 1-2, a rotation shaft 1-3, a large thrust bearing 1-8 and a rotation large gear 1-10; the self-rotating motor 1-1 comprises a self-rotating motor frame 1-1 a; the self-rotating motor 1-1 is fixedly arranged on the self-rotating motor frame 1-1a, and the self-rotating motor frame 1-1a is fixedly connected with the clamp disc 2-1; an output shaft of the rotation motor 1-1 is connected with a rotation shaft 1-3, the rotation shaft 1-3 is fixedly connected with a rotation large gear 1-10, the rotation large gear 1-10 is meshed with a rotation transmission small gear 1-2, and the rotation transmission small gear 1-2 is fixedly connected with a fixture rotation shaft 1-6; the large thrust bearing 1-8 is positioned between the clamp disc 2-1 and the lifting top plate 1-5b of the lifting oil cylinder 1-5;
as shown in fig. 1, 8 and 9, the revolution transmission component comprises a revolution motor 1-4, a lifting oil cylinder 1-5, a revolution ring gear 1-7 and a revolution transmission pinion 1-9; the lifting oil cylinder 1-5 comprises a lifting oil cylinder piston rod 1-5a, a lifting top plate 1-5b and an oil cylinder support plate 1-5 c; the revolution motor 1-4 is fixedly connected to the lifting top plate 1-5b, an output shaft of the revolution motor 1-4 penetrates through the lifting top plate 1-5b to be fixedly connected with the revolution transmission pinion 1-9, the revolution transmission pinion 1-9 is meshed with the revolution inner gear ring 1-7, and the revolution inner gear ring 1-7 is fixedly connected with the clamp plate 2-1; the oil cylinder support plate 1-5c is fixedly connected to the bottom of the lifting oil cylinder 1-5, and the oil cylinder support plate 1-5c is fixedly connected with the base upright post 4-2; the piston rod 1-5a of the lifting oil cylinder is fixedly connected with the lifting top plate 1-5 b;
as shown in fig. 7 and 8, the clamping system comprises a clamping disc 2-1 and a clamping body 2-2, wherein the clamping body 2-2 is fixedly connected with a clamping rotation shaft 1-6 and is mounted on the clamping disc 2-1 through a bearing; the workpiece 5 is arranged on the clamp body 2-2;
the passivation brush system comprises a passivation vertical brush component and a passivation flat brush component, and as shown in fig. 3 and 4, the passivation vertical brush component comprises a passivation vertical brush 3-1, a vertical brush main transmission wheel 3-1a, a vertical brush feed sector plate 3-1b, a vertical brush feed idler wheel 3-1c, a vertical brush feed pinion 3-1d, a passivation vertical brush rotating motor 3-2 and a vertical brush feed handle 3-3; a gear meshed with the vertical brush main transmission wheel 3-1a is arranged on the rotating shaft of the passivation vertical brush 3-1; a stabilizing mechanism is arranged between the rotating shaft of the passivation vertical brush 3-1 and the base top plate 4-1; the vertical brush feed idle wheel 3-1c is meshed with the vertical brush feed pinion 3-1d and the vertical brush feed sector plate 3-1b, and the vertical brush main transmission wheel 3-1a is connected with the output shaft of the passivation vertical brush rotating motor 3-2 and meshed with a gear on the rotating shaft of the passivation vertical brush 3-1; the vertical brush feed fan-shaped plate 3-1b is matched with the screw thread on the rotating shaft of the vertical brush 3-1; the vertical brush feed fan-shaped plate 3-1b is coaxial with the vertical brush main transmission wheel 3-1 a;
as shown in fig. 5 and 6, the passivated flat brush comprises a passivated flat brush 3-4, a flat brush main transmission wheel 3-4a, a flat brush feed sector plate 3-4b, a flat brush feed idler wheel 3-4c, a flat brush feed pinion 3-4d, a passivated flat brush rotary motor 3-5 and a flat brush feed handle 3-6; a gear meshed with the main driving wheel 3-4a of the flat brush and a screw thread matched with the feed sector plate 3-4b of the flat brush are arranged on the rotating shaft 3-4 of the passivated flat brush; a rotating shaft of a passivated flat brush 3-4 is fixedly connected to the base top plate 4-1, a flat brush feed idle wheel 3-4c is meshed with a flat brush feed pinion 3-4d and a flat brush feed sector plate 3-4b, and a flat brush main driving wheel 3-4a is connected with an output shaft of a passivated flat brush rotating motor 3-5 and meshed with a gear on the passivated flat brush 3-4 rotating shaft; the flat brush feed fan-shaped plate 3-4b is matched with the screw thread on the rotating shaft of the flat brush 3-4; the flat brush feed sector plate 3-1b is coaxial with the flat brush main transmission wheel 3-4 a;
as shown in fig. 10, the base assembly comprises a base top plate 4-1, a base upright post 4-2, a base bottom plate 4-3 and a box body 4-4, wherein a top plate through hole 4-1a is formed in the middle of the base top plate 4-1; as shown in fig. 1 and 2, the box body 4-4 is fixedly connected to the base top plate 4-1, the upper part of the base upright post 4-2 is fixedly connected to the base top plate 4-1, and the lower part thereof is fixedly connected to the base bottom plate 4-3, as shown in fig. 9, the lifting top plate 1-5b passes through the top plate through hole 4-1a to be connected to the high thrust bearing 1-8, and the cylinder support plate 1-5c is fixedly connected to the base upright post 4-2.
The working process is as follows:
step one, mounting workpieces, starting a lifting oil cylinder 1-5, jacking a clamp disc 2-1, mounting a plurality of workpieces 5 on a clamp body 2-2, and lowering the clamp disc 2-1;
when the lifting oil cylinder 1-5 is started, a piston rod 1-5a of the lifting oil cylinder extends out, and a lifting top plate 1-5b pushes the large thrust bearing 1-8 upwards, so that the clamp disc 2-1 is jacked up; after the workpieces are installed, lowering the piston rods 1-5a of the oil cylinders to enable the workpieces 5 to fall into the box bodies 4-4;
secondly, adjusting the passivation brush system, adjusting the passivation vertical brush composition and the passivation flat brush composition, and adjusting the vertical brush feed handle 3-3 and the flat brush feed handle 3-6;
at the moment, the vertical brush feed pinion 3-1d drives the vertical brush feed idle wheel 3-1c to rotate, the vertical brush feed idle wheel 3-1c drives the vertical brush feed sector plate 3-1b to rotate, and the vertical brush feed sector plate 3-1b drives the passivated vertical brush 3-1 to translate so as to increase or reduce the friction force on the workpiece;
the flat brush feed pinion 3-4d drives the flat brush feed idle wheel 3-4c to rotate, the flat brush feed idle wheel 3-4c drives the flat brush feed sector plate 3-4b to rotate, and the flat brush feed sector plate 3-4b drives the passivated flat brush 3-4 to vertically move so as to increase or reduce the friction force on a workpiece;
and thirdly, starting the rotation motor 1-1, the revolution motor 1-4, the passivation vertical brush rotating motor 3-2 and the passivation flat brush rotating motor 3-5 to start normal work.
Claims (5)
1. A brush type passivation machine for precision cutters and parts is shown in figure 1 and is characterized in that: mainly comprises a clamp rotating system, a clamp system, a passivation brush system and a base; the clamp rotating system comprises an autorotation transmission assembly and a revolution transmission assembly, wherein the autorotation transmission assembly is characterized in that an autorotation motor 1-1 is fixedly arranged on an autorotation motor frame 1-1a, and the autorotation motor frame 1-1a is fixedly connected with a clamp disc 2-1; an output shaft of the rotation motor 1-1 is connected with a rotation shaft 1-3, the rotation shaft 1-3 is fixedly connected with a rotation big gear 1-10, the rotation big gear 1-10 is meshed with a rotation transmission small gear 1-2, and the rotation transmission small gear 1-2 is fixedly connected with a fixture rotation shaft 1-6; as shown in fig. 1, 8 and 9, the revolving transmission assembly is characterized in that a revolving motor 1-4 is fixedly connected to a lifting top plate 1-5b, an output shaft of the revolving motor 1-4 passes through the lifting top plate 1-5b to be fixedly connected with a revolving transmission pinion 1-9, the revolving transmission pinion 1-9 is meshed with a revolving inner gear ring 1-7, and the revolving inner gear ring 1-7 is fixedly connected with a clamp plate 2-1; as shown in fig. 7 and 8, the clamp system comprises a clamp disc 2-1 and a clamp body 2-2, wherein the clamp body 2-2 is fixedly connected with a clamp rotation shaft 1-6 and is arranged on the clamp disc 2-1 through a bearing; the workpiece 5 is arranged on the clamp body 2-2; the passivation brush system comprises a passivation vertical brush component and a passivation flat brush component, as shown in figures 3 and 4, the passivation vertical brush component, a gear meshed with a main transmission wheel 3-1a of the vertical brush is arranged on a rotating shaft of a passivation vertical brush 3-1; a stabilizing mechanism is arranged between the rotating shaft of the passivation vertical brush 3-1 and the top plate 4-1 of the base; a vertical brush feed idle wheel 3-1c is meshed with a vertical brush feed pinion 3-1d and a vertical brush feed sector plate 3-1b, and a vertical brush main transmission wheel 3-1a is connected with an output shaft of a passivated vertical brush rotating motor 3-2 and meshed with a gear on a rotating shaft of the passivated vertical brush 3-1; as shown in fig. 5 and 6, the passivating flat brush is composed of a passivating flat brush 3-4, a rotating shaft of which is provided with a gear meshed with a main driving wheel 3-4a of the flat brush and a screw thread inosculated with a feed fan-shaped plate 3-4b of the flat brush; a rotating shaft of a passivated flat brush 3-4 is fixedly connected to a base top plate 4-1, a flat brush feed idle wheel 3-4c is meshed with a flat brush feed pinion 3-4d and a flat brush feed sector plate 3-4b, and a flat brush main driving wheel 3-4a is connected with an output shaft of a passivated flat brush rotating motor 3-5 and is meshed with a gear on the passivating flat brush rotating shaft 3-4; as shown in figure 10, the base is composed of a base body 4-4 fixedly connected to a base top plate 4-1, a base upright post 4-2 with the upper part fixedly connected with the base top plate 4-1 and the lower part fixedly connected with a base bottom plate 4-3, a lifting top plate 1-5b penetrating through a top plate through hole 4-1a is connected with a large thrust bearing 1-8, and an oil cylinder support plate 1-5c fixedly connected with the base upright post 4-2 as shown in figure 9.
2. The brush type passivation machine for precision cutting tools and parts as claimed in claim 1, characterized in that: the large thrust bearing 1-8 is positioned between the clamp disc 2-1 and the lifting top plate 1-5b of the lifting oil cylinder 1-5.
3. The brush type passivation machine for precision cutting tools and parts as claimed in claim 1, characterized in that: the oil cylinder support plate 1-5c is fixedly connected to the bottom of the lifting oil cylinder 1-5, and the oil cylinder support plate 1-5c is fixedly connected with the base upright post 4-2; a piston rod 1-5a of the lifting oil cylinder is fixedly connected with a lifting top plate 1-5 b.
4. The brush type passivation machine for precision cutting tools and parts of claim 1, which is characterized in that: the vertical brush feed sector plate 3-1b is matched with the screw thread on the rotating shaft of the vertical brush 3-1; the vertical brush feed sector plate 3-1b is coaxial with the vertical brush main transmission wheel 3-1 a.
5. The brush type passivation machine for precision cutting tools and parts as claimed in claim 1, characterized in that: the flat brush feed sector plate 3-4b is matched with the screw thread on the rotating shaft of the flat brush 3-4; the flat brush feed sector plate 3-1b is coaxial with the flat brush main transmission wheel 3-4 a.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210506491.1A CN115029689B (en) | 2022-05-09 | 2022-05-09 | Brush type passivating machine for precision cutter and parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210506491.1A CN115029689B (en) | 2022-05-09 | 2022-05-09 | Brush type passivating machine for precision cutter and parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115029689A true CN115029689A (en) | 2022-09-09 |
| CN115029689B CN115029689B (en) | 2023-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210506491.1A Active CN115029689B (en) | 2022-05-09 | 2022-05-09 | Brush type passivating machine for precision cutter and parts |
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| Country | Link |
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| CN (1) | CN115029689B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117089829A (en) * | 2023-10-20 | 2023-11-21 | 辽宁华天航空科技股份有限公司 | Titanium alloy part suspension bracket |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203887631U (en) * | 2014-05-28 | 2014-10-22 | 邢明喜 | Liquid-state passivating device |
| CN206768217U (en) * | 2017-03-28 | 2017-12-19 | 太原精钨数控刀具有限公司 | A kind of vertical liquid passivating device |
| CN107858671A (en) * | 2017-09-01 | 2018-03-30 | 叶维 | A kind of new-type cutter processing unit (plant) |
| CN108177085A (en) * | 2018-03-09 | 2018-06-19 | 湖南宇晶机器股份有限公司 | A kind of high-accuracy transmission system for continous way curved surface polishing machine |
| CN211490978U (en) * | 2019-10-18 | 2020-09-15 | 天津布莱德尔机床有限公司 | Passivation burnishing device |
| CN211890383U (en) * | 2020-04-13 | 2020-11-10 | 东莞市欧泰克抛光材料有限公司 | Pull-type dual-drive grinding finishing machine |
-
2022
- 2022-05-09 CN CN202210506491.1A patent/CN115029689B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203887631U (en) * | 2014-05-28 | 2014-10-22 | 邢明喜 | Liquid-state passivating device |
| CN206768217U (en) * | 2017-03-28 | 2017-12-19 | 太原精钨数控刀具有限公司 | A kind of vertical liquid passivating device |
| CN107858671A (en) * | 2017-09-01 | 2018-03-30 | 叶维 | A kind of new-type cutter processing unit (plant) |
| CN108177085A (en) * | 2018-03-09 | 2018-06-19 | 湖南宇晶机器股份有限公司 | A kind of high-accuracy transmission system for continous way curved surface polishing machine |
| CN211490978U (en) * | 2019-10-18 | 2020-09-15 | 天津布莱德尔机床有限公司 | Passivation burnishing device |
| CN211890383U (en) * | 2020-04-13 | 2020-11-10 | 东莞市欧泰克抛光材料有限公司 | Pull-type dual-drive grinding finishing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117089829A (en) * | 2023-10-20 | 2023-11-21 | 辽宁华天航空科技股份有限公司 | Titanium alloy part suspension bracket |
| CN117089829B (en) * | 2023-10-20 | 2024-01-05 | 辽宁华天航空科技股份有限公司 | Titanium alloy part suspension bracket |
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| CN115029689B (en) | 2023-06-02 |
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