CN115027027A - Drip irrigation tape production line layout method - Google Patents
Drip irrigation tape production line layout method Download PDFInfo
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- CN115027027A CN115027027A CN202210632376.9A CN202210632376A CN115027027A CN 115027027 A CN115027027 A CN 115027027A CN 202210632376 A CN202210632376 A CN 202210632376A CN 115027027 A CN115027027 A CN 115027027A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 86
- 238000003973 irrigation Methods 0.000 title claims abstract description 38
- 230000002262 irrigation Effects 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000012216 screening Methods 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000004513 sizing Methods 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000004080 punching Methods 0.000 claims abstract description 12
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 238000010924 continuous production Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/025—General arrangement or layout of plant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
- B29C48/10—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/901—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/005—Hoses, i.e. flexible
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/22—Improving land use; Improving water use or availability; Controlling erosion
Abstract
The invention aims to provide a drip irrigation tape production line layout method; in a certain space, main equipment is arranged along a U shape, a dripper screening machine is used as initial equipment of a production line, a guide rail extends out along a U-shaped first arm, the guide rail extends to a second arm along the U shape, and other equipment is sequentially connected to the U-shaped second arm; the two arms of the U shape are equal in length or unequal in length; the other equipment comprises an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, a wire concentration tension device and a winding device which are sequentially connected; the extruder is connected with the dripper screening machine through two ends of a guide rail. The technology of the invention can solve the problems that the conveying and storing amount of the drippers after screening is insufficient, defective products are easy to generate, the production line is too long and is not suitable for small-scale enterprises, and the labor intensity of workers on the production line is high.
Description
Technical Field
The invention relates to the field of drip irrigation tape production equipment, in particular to a drip irrigation tape production line layout method.
Background
The existing drip irrigation tape production line equipment comprises a dripper screening machine device, an extruder system, a vacuum sizing system, a water cooling system, a traction punching system, a line concentration tension system, a winding system and the like which are sequentially connected in sequence and then arranged in a straight line, wherein the starting position of the production line is the dripper screening machine which is provided with a feeding device, screened drippers are conveyed to a film feeding device according to a certain direction and sequence through the dripper screening machine, then the film feeding device feeds the drippers into an extruder head at a constant speed, simultaneously molten drip irrigation tape material is extruded by the extruder head, dripper patches are embedded on the inner wall of the drip irrigation tape according to a certain sequence, the width of the drip irrigation tape is determined through the vacuum sizing system, the dripper position on a water conveying tape is punched through the traction punching system after water cooling sizing, and the winding of the drip irrigation tape is completed through the line concentration tension system and the winding system, the technical problems that arise from this are:
1. the drip tape production line needs to be arranged in a factory building, the total length of the production lines arranged in sequence along a straight line is at least about 33-35 meters, and the requirement of the factory building with the length exceeding 30 meters is not easy for many small enterprises to handle.
2. The labor intensity of workers is high, the workers need to unload coils at the tail end of the production line and feed raw materials at the front end of the production line, or more worker posts need to be arranged, or limited workers need to go back and forth.
3 insufficient time to handle the emergency: the length of a dripper conveying guide rail between an existing dripper screening machine and an extruder is about 6 meters, when the dripper in the dripper screening machine is blocked by a shell due to residue, damage and the like to cause alarm, the dripper screening machine stops running, the length of the dripper is about 23mm, about 260 dripper sheets are stored in the guide rail of 6m, the production speed of the existing drip tape is 300-400m/min, one-time dripper pasting is carried out at the interval of 20cm, the dripper is conveyed to a sheet conveying device along a linear guide rail, the dripper in the guide rail is emptied only 8 seconds, the emergency stop time for workers is only 8 seconds, and if a maintenance worker rolls at the tail of a production line, the dripper needs to reach the sheet conveying device within 8 seconds, and the distance is about 27-29 meters; if the worker does not timely handle the drip tape, the extruder is in a state of continuous operation, no dripper patch exists in the drip tape, and defective drip tape is generated.
There are two existing solutions in this industry:
1. one preparation and use method comprises the following steps: a dripper screening machine is added at the initial position of the production line, when one screening machine is stopped due to a fault, the other screening machine is started emergently to ensure that drippers in the guide rail are not emptied, thereby realizing continuous production and reducing the generation of defective products; but this undoubtedly increases the equipment cost, makes the production cost larger, and the problem of longer production line is not effectively solved, and also increases the width of the overall layout.
2. A spiral guide rail method: application No.: 202010977766.0, the patent names: a compensation dripper full-pneumatic screening and storing device and a drip irrigation pipe belt production line are disclosed, wherein a dripper guide rail is changed into a structure with a spiral groove, and drippers are transmitted by virtue of vent holes arranged below the spiral groove; compared with the existing linear guide rail, the spiral guide rail in the technology realizes the increase of the total amount of the drippers stored in the guide rail, but the spiral structure in the technology can only lead the drippers to be suspended and conveyed through the cover plate below the spiral groove and above the spiral groove, when the drippers have stagnation and other faults in the spiral structure, the cover plate on the spiral structure needs to be lifted integrally, all pneumatic devices are maintained after being stopped, not only is the maintenance operation inconvenient, the whole structure is too complex, the production is not good, and meanwhile, the longer problem of the production line is not effectively overcome.
Disclosure of Invention
The invention aims to provide a drip irrigation tape production line layout method, which is used for solving the problems that defective products are easy to generate due to insufficient conveying and storage capacity after drippers are screened, a production line is too long, and the labor intensity of workers on the production line is high in the background technology.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
a drip irrigation tape production line layout method is characterized in that in a certain space, main equipment is arranged along a U shape, a dripper screening machine is used as starting equipment of a production line, a guide rail extends out along a first arm of the U shape, the guide rail extends to a second arm along the U shape, and other equipment is sequentially connected to the second arm of the U shape; the two arms of the "U" shape are of equal or unequal length.
Further, the other equipment at least comprises an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, a line concentration tension device and a winding device which are connected in sequence; the extruder and the dripper screening machine are connected through two ends of a guide rail, and the guide rail is a part of a U-shaped layout.
Further, the dripper screening machine may be disposed inside or outside the "U" shape layout, the extruder may also be disposed inside or outside the "U" shape layout, and the dripper screening machine is disposed on the right side of the second arm where the punching device is drawn along the guide rail direction.
Furthermore, as is known in the art, the dripper screening machine further comprises a feeding mechanism, and the core of the technical scheme lies in the U-shaped layout of the production line, and one or more dripper screening machines can be arranged, one for one or more than one for one, and all belong to the technical concept of the invention.
Further, in order to ensure the arrangement of a drip irrigation tape production line, the length of a plane space required by the production line is 20-30 meters, and the width of the plane space is 3-5 meters.
Further, in consideration of the increase of the plane width possibly brought by the production line with the U-shaped layout, the auxiliary devices of the other devices, including but not limited to a vacuum pump, a control cabinet and a water cooler, are arranged on the same side of the U-shaped layout as the dripper screening machine.
The invention has the beneficial effects that: the existing drip irrigation tape production line is characterized in that equipment is sequentially connected and then arranged in a straight line, the production line is about 33-35 meters long, water conveying tapes are subjected to water dropper pasting once every 20cm according to the production speed of 400m/min of the existing drip irrigation tape, 5 water droppers can be pasted on the drip irrigation tape with the length of 1 meter, 2000 water dropper pasting can be carried out every minute, the water droppers are about 23mm in length, 260 water droppers can be placed in an original straight-line-shaped 6-meter guide rail, when a water dropper screening machine stops, the water droppers in the guide rail can be pasted in 8 seconds, workers cannot maintain the water conveying tapes and do not have the water dropper pasting, and defective drip irrigation tapes occur.
According to the invention, the equipment in the prior art is arranged along the U shape, the dripper screening machine is positioned on the first arm of the U shape, and other equipment is positioned on the second arm of the U shape, so that the planar space length of the existing production line is 20-30 meters, the length of the production line on the plane is shortened, and the production and use problems of a factory building with the length not more than 30 meters are solved.
The distance between the initial equipment on production and the equipment at the tail end of the production line is reduced while the plane length is shortened, and workers do not need to rush to between the linear distances of more than 30 meters; in the production operation, only need an operating personnel carry out the conventionality in the inboard of "U" shape overall arrangement unload roll up and dripper material loading operation can, moreover, operating personnel can realize the supervision to equipment on first arm and the second arm on the production line through "turning round looking around" in "U" shape, when having reduced artificial intensity of labour, still avoid the human cost to increase.
The guide rail connection of "one" font about 6 meters length between dripper sieve separator among the prior art and the extruder changes into "U" shape guide rail connection, dripper quantity in for guaranteeing the guide rail is sufficient, the position of dripper sieve separator sets up the right side at traction perforating device along the guide rail, make the guide rail length between dripper sieve separator and the extruder increase to about 24 meters, transport guide rail length with the dripper has enlarged original 4 times, under the shut down condition appears again in the dripper sieve separator, dripper in the guide rail needs 32 seconds just can be used up, leave longer maintenance duration for the workman, reduce the probability that appears the wastrel on the production, provide better solution for the continuous area on the production.
When the dripper screening machine is arranged on the outer side of the U-shaped layout, auxiliary equipment of other equipment can be arranged on the same side of the dripper screening machine, the required plane space of the auxiliary equipment on the production line is consistent with the required plane space of the dripper screening machine in width, and the width on the production line is limited to 3-5 meters, so that the width of the production line is not greatly changed compared with the width of the production line of about 3-4 meters in the prior art.
The scheme of the invention overcomes the prejudice of the prior art, the production line adopts a U-shaped layout method, the problem that the drip irrigation tape production line is too long is solved, the drip irrigation tape production line is divided into a standby use method, only one U-shaped guide rail is added in the whole production system, the cost of a dripper screening machine is not required to be additionally added, and the added production cost is very low; the invention is also distinguished from a spiral guide rail method, the whole production line does not need to adopt a more complex spiral structure, only needs to adopt the arrangement along the U shape after connecting the two ends of the guide rail with equipment, has very simple structure and can be realized easily in production; in the maintenance of later stage, also can set up the transparent apron of multistage on the guide rail, after the trouble of guide rail takes place, corresponding department apron is maintained in corresponding opening that has pertinence, is convenient for improve maintenance efficiency.
Drawings
FIG. 1 is a schematic view of embodiment 1 of the present invention;
FIG. 2 is a schematic view of embodiment 2 of the present invention;
FIG. 3 is a schematic view of embodiment 3 of the present invention;
FIG. 4 is a schematic illustration of comparative example 1 of the prior art;
Detailed Description
The principles and features of this invention are described below in conjunction with examples which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Example 1
A drip irrigation tape production line layout method comprises the steps that in a certain space, a dripper screening machine of starting equipment of a production line is placed along one U-shaped arm, a guide rail is connected to the dripper screening machine, the length of the guide rail is 24 meters, the guide rail extends from the one U-shaped arm to the other U-shaped arm, an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, a line concentration tension device and a winding machine are sequentially placed on the other U-shaped arm, and the dripper screening machine and the extruder are respectively arranged at two ends of the guide rail; the dripper screening machine is arranged on the outer side of the U shape, and is positioned on the right side of the traction perforating device along the guide rail direction and corresponds to the winding machine so as to ensure that the initial equipment and the tail end equipment of the production line are close to each other in order to ensure that the quantity of drippers in the guide rail is sufficient; the length of the plane of the production line after being placed is 22 meters, the width is 4 meters, and the two arms of the U-shaped structure are equal in length.
The dripper sieve separator has automatic feeding device, the dripper enters into screening mechanism department through automatic feeding device, screening mechanism transports the dripper to the guide rail through centrifugal action on, the aircraft nose of the extruder is connected to the piece device that send at the uniform velocity of guide rail other end accessible, send the piece device with the dripper at the uniform velocity to the extruder aircraft nose position send the piece, set up the outside at "U" shape behind the extruder connection guide rail, the dripper on the guide rail passes through pneumatic means, carry in the guide rail, still be equipped with many places transparent cover on the guide rail, a transmission direction for injecing the dripper, prevent that the dripper from splashing. When in production, the guide rail sends the drippers screened by the dripper screening machine into the extruder head, the guide rail carries the drippers to stretch into the extruder head to carry out dripper paster, the bandwidth of the drip irrigation tape is determined by the vacuum sizing device, water-cooling shaping is carried out in the water cooling tank after the bandwidth is determined, punching is carried out at the dripper paster of the drip irrigation tape by the traction punching device, the drip irrigation tape is rolled after being produced by the line concentration tension device and the rolling machine, and the rolling process of the drip irrigation tape is completed.
In the continuous production of the drip irrigation tape, people need to continuously take off the coiled drip irrigation tape from the winding machine, place the coiled drip irrigation tape on a finished product transportation frame or a finished product tray, and prepare to pack and store or transport the finished product, wherein the production speed of the drip irrigation tape is 400m/min, and the coiled drip irrigation tape needs to be taken off once every 5 minutes and placed at a specified position.
According to the specification of the existing dripper, the dripper is about 0.14 g/sheet and 10 KG/box; about 71429 piece of every case of drippers needs to pour the drippers into the automatic feeding device of dripper screening machine every 35min, for the convenience of dripper feeding operation, can place dripper material temporary storage area near rolling machine department, accomplishes the material loading of drippers once in the clearance of accomplishing the rolling process, avoids influencing the ageing of rolling process because of the dripper material loading.
In production, operating personnel carries out works such as rolling and dripper material loading, production line control, patrolling and examining at "U" shape inboard, and the width has been injectd about 2 meters's guide rail to the width for operating personnel's accessible is "looked around" in "U" shape inboard just can realize knowing all production system conditions, reduces the intensity of labour who patrols and examines, walks when dripper material loading.
Furthermore, in order to reduce the increase of the plane width brought by the production line with the U-shaped layout, the vacuum box of the vacuum sizing device is arranged on one side of the extruder, the vacuum control cabinet is arranged on the same side of the dripper screening machine, and the circuit of the vacuum control cabinet penetrates out of the ground and then is connected with the vacuum air pump arranged on the vacuum box.
Furthermore, in order to reduce the increase of the plane width caused by the production line with the U-shaped layout, a water cooling box of a water cooling system device is arranged on one side of the vacuum box, the water cooler and the water pump are arranged on the same side of the dripper screening machine, and a water pipe connected with the water pump penetrates through the ground and then is connected with the water cooling box.
During production, when the drippers in the dripper screening machine are blocked, the dripper screening machine gives an alarm and stops the machine, about 1040 drippers can be stored in a guide rail 24 m after the machine stops, and the drippers in the guide rail can be emptied in 32 seconds; under the condition of continuous production, the drippers are still transmitted according to the pneumatic direction and start to gradually become less, and after an operator discovers an alarm, the operator turns from the winding position to the dripper screening machine and enters the maintenance position quickly, so that the shell clamping position is discovered and solved, the dripper screening machine is recovered quickly to work, and the production operation is maintained.
Example 2
Placing a dripper screening machine and other equipment according to the U-shaped layout of embodiment 1, wherein the dripper screening machine is arranged on the inner side of the U shape and corresponds to a line concentration tension device, an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, the line concentration tension device and a winding machine which are sequentially connected are arranged on the outer side of the U shape, and the dripper screening machine is connected with the extruder through a guide rail with the length of 22 meters; the length of the plane of the production line after being placed is 22 meters, the width is 4 meters, and the two arms of the U-shaped production line are unequal; the guide rail is also provided with a pneumatic device, and the drippers can be conveyed in the guide rail by blowing through the pneumatic device.
Further, the vacuum sizing system device comprises a vacuum box, a vacuum pump and a vacuum control cabinet, wherein one end of the vacuum box is connected with the extruder, the other end of the vacuum box is connected with the water cooling system device, the vacuum pump is arranged below the vacuum box, the water cooling system device comprises a water cooling box, a water pump and a water cooler, one end of the water cooling box is connected with the vacuum box, the other end of the water cooling box is connected with the traction perforating device, the water pump is arranged below the water cooling box and is connected with the water cooling box through a water pipe, so that an operator can see the inspection angle at the inner side of the U-shaped shape, and the vacuum control cabinet is arranged at the rear side of the vacuum box and is connected with the vacuum pump through a circuit; the water cooling machine is arranged at the rear side of the water cooling box and is connected with the water pump through a circuit. The guide rail with the width of about 2 meters enables an operator to know the equipment condition on the production line by looking around the inner side of the U-shaped structure, and reduces the labor intensity of walking between rolling and dripper feeding; 956 pieces of drippers can be stored in a 22-meter guide rail, a dripper pasting process is carried out at intervals of 20cm, and 2000 dripper pasting processes are required per minute at the production speed of a drip irrigation tape of 400 m/min; 956 the drippers are attached within 28 seconds, and when the dripper screening machine fails and stops, workers move to the dripper screening machine from the winder and can quickly reach a maintenance position to enter a maintenance state.
Example 3
Placing a dripper screening machine and other equipment according to the U-shaped layout of embodiment 1, wherein the dripper screening machine is arranged on the inner side of the U shape and corresponds to the line concentration tension device, the extruder, the vacuum box, the water cooling box, the traction punching device, the line concentration tension device and the winding machine which are sequentially connected are also sequentially arranged on the inner side of the U shape, and the dripper screening machine is connected with the extruder through a guide rail with the length of 22 meters; the length of the plane of the production line after being placed is 22 meters, the width is 3 meters, and the two arms of the U-shaped production line are unequal; the guide rail is also provided with a pneumatic device, and the drippers can be conveyed in the guide rail by blowing air through the pneumatic device.
In order to ensure that enough patrol space is reserved in the U-shaped part, a vacuum control cabinet of the vacuum sizing device is placed on the outer side of the U-shaped part and is positioned near a vacuum box; the water cooling machine of the water cooling system device is arranged on the outer side of the U shape and close to the water cooling box.
Example 4
As in example 3, wherein the dripper screening machine may be mirrored along the guide rail.
Comparative example 1 of the prior art
The drip irrigation tape production line system in the prior art is as follows: the device comprises a dripper screening machine, an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, a line concentration tension device and a winding machine which are connected in sequence; wherein, production line length is about 33 meters, and operating personnel carries out daily inspection along the length of production line, from the vertical distance of about 1.5 meters of production line, and working strength is big, equipment discovery trouble maintenance is untimely, and the dripper memory space is too little, and in high-speed drip irrigation zone production, the dripper takes place easily to block the shell in the dripper sieve separator to influence whole production progress, produce the wastrel.
The above embodiments are preferred embodiments of the present invention, and the dimensions of the embodiments are not intended to limit the scope of the present invention, and any modifications and equivalents made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. A drip irrigation tape production line layout method is characterized in that: in a certain space, main equipment is arranged along a U shape, a dripper screening machine is used as initial equipment of a production line, a guide rail extends out along a U-shaped first arm, the guide rail extends to a second arm along the U shape, and other equipment is sequentially connected to the U-shaped second arm; the two arms of the "U" shape are of equal or unequal length.
2. The drip irrigation tape production line layout method according to claim 1, characterized in that: the other equipment at least comprises an extruder, a vacuum sizing system device, a water cooling system device, a traction punching device, a line concentration tension device and a winding device which are connected in sequence; the extruder is connected with the dripper screening machine through two ends of a guide rail.
3. The method for laying out a production line of drip irrigation tape according to claim 1, wherein: the dripper screening machine is arranged on the right side of the second arm traction perforating device along the direction of the guide rail.
4. The drip irrigation tape production line layout method according to any one of claims 1 to 3, wherein: the length of the plane space required by the production line is 20-30 meters, and the width is 3-5 meters.
5. The method for laying out a production line of drip irrigation tape according to claim 4, wherein: auxiliary equipment of other equipment, including but not limited to vacuum pump, switch board, cold water machine, set up the inboard of "U" shape overall arrangement or with dripper sieve separator homonymy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210632376.9A CN115027027A (en) | 2022-06-07 | 2022-06-07 | Drip irrigation tape production line layout method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210632376.9A CN115027027A (en) | 2022-06-07 | 2022-06-07 | Drip irrigation tape production line layout method |
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| CN115027027A true CN115027027A (en) | 2022-09-09 |
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| CN202210632376.9A Pending CN115027027A (en) | 2022-06-07 | 2022-06-07 | Drip irrigation tape production line layout method |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202181087U (en) * | 2011-07-28 | 2012-04-04 | 广东新宝电器股份有限公司 | Combined production line |
| US20150107777A1 (en) * | 2013-10-22 | 2015-04-23 | Rain Bird Corporation | Methods and apparatus for transporting elastomeric emitters and/or manufacturing drip lines |
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| CN114389417A (en) * | 2022-02-17 | 2022-04-22 | 皓星智能装备（东莞）有限公司 | Magnet mounting insertion and hardening detection production line |
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| CN202181087U (en) * | 2011-07-28 | 2012-04-04 | 广东新宝电器股份有限公司 | Combined production line |
| US20150107777A1 (en) * | 2013-10-22 | 2015-04-23 | Rain Bird Corporation | Methods and apparatus for transporting elastomeric emitters and/or manufacturing drip lines |
| CN204736463U (en) * | 2015-05-28 | 2015-11-04 | 沈阳远大智能高科农业有限公司 | Pipe production line is driped irrigation to U type |
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| CN114389417A (en) * | 2022-02-17 | 2022-04-22 | 皓星智能装备（东莞）有限公司 | Magnet mounting insertion and hardening detection production line |
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