CN108520981A - A kind of intelligently cross cutting winding integrated machine and its workflow - Google Patents
A kind of intelligently cross cutting winding integrated machine and its workflow Download PDFInfo
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- CN108520981A CN108520981A CN201810569202.6A CN201810569202A CN108520981A CN 108520981 A CN108520981 A CN 108520981A CN 201810569202 A CN201810569202 A CN 201810569202A CN 108520981 A CN108520981 A CN 108520981A
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- tension roll
- roll assembly
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention belongs to lithium battery production equipment technical fields, more particularly to a kind of intelligence cross cutting winding integrated machine, guiding caching system, die cut systems, monitoring system and the control system docked including reel system, with reel system, it is oriented to caching system the material in reel system is cached and is oriented to, die cut systems are cut by laser the material in reel system, monitoring system is monitored the material in reel system, and reel system, guiding caching system, die cut systems and monitoring system are electrically connected with control system.The all-in-one machine is highly integrated, and intelligent and high-efficiency, improves the adaptability to material, efficiently avoids the generation of lug dislocation, reduces manufacturing cost, improve product quality and production efficiency.In addition, the invention also discloses a kind of workflow of the all-in-one machine, make its operation is stable, efficient, reliability height.
Description
Technical field
The invention belongs to lithium battery production equipment technical fields, and in particular to a kind of intelligently cross cutting winding integrated machine and its work
Make flow.
Background technology
Currently, in lithium-ion-power cell production field, the technique mainly used has lamination process and winding process, winding
Technique is divided into multipole ear winding and is wound with full lug.Lamination process is mainly used for soft pack cell, has energy density height, is manufactured into
This low advantage, but its lamination speed is slow, poor safety performance, and overall application is not yet received in power battery field；Winding process
Be mainly used for cylindrical electrical core and square electric cell, have winding speed fast, the features such as security performance is high, and monomer capacity is big, gradually at
For industry prevailing technology.Full lug winding process is mainly used for cylindrical electrical core and the few square electric cell of windings, has winding
Speed is fast, the advantage adaptable to material, but big to the battery core assembly difficulty more than windings；Multi pole ears winding process is main
For square electric cell, to the adaptable of the electric core winding number of turns, security performance is high, is increasingly becoming the mainstream in market.
In multi pole ears winding process, in the prior art, lug cross cutting and pole piece coiling separate machined first use hardware knife
Mould carries out lug cross cutting to the pole piece after cold pressing, then the pole piece after cross cutting is wound with isolation film.The way generally requires
Lug line space design is carried out according to roll circumference, then designed size is input to die-cutting machine and is die cut, is carried out after cross cutting
Paper.If paper is unsuccessful, need to adjust lug spacing according to lug magnitude of misalignment；If paper success, can the amount of progress
Production.This method major drawbacks are as follows：
1, hardware cutting die manufacture maintenance cost is high, there is certain limitation, and not easy-to-replaceable to the variation range of lug spacing, wastes
Foil；
2, lug is die cut using hardware cutting die, cross cutting quality is uncontrollable, and jagged, picking equivalent risk needs positioning maintenance, process
Sampling observation, wastes a large amount of manpower and materials；
3, material cycling is carried out in cross cutting and winding intermediate demand, increases manpower demand, multiple change of lap tape splicing causes material
Waste；
4, in process of production, since die cutting procedure is the front end of rolling step, the lug spacing dimension of pole piece is
It is die cut in advance.But be die cut size and do not account for pole piece thickness to winding the influence of lug degree of registration, therefore cause winding
Process, the perimeter that operator must not infrequently adjust volume needle misplace come the lug get well, reduce equipment utilization rate and
Product is caused largely to waste；Meanwhile intangibly improving competency profiling of the winding apparatus to personnel；
5, lug dislocation is big, high to material coherence request, even if paper success, during volume production, and the difference of material thickness
It can still result in lug dislocation（By taking 40 circle of winding as an example, as material thickness difference 1um, lug magnitude of misalignment is up to 4mm）, influence naked
The assembly of battery core back segment process and welding conveyance capacity；
6, designer is required it is high, designer must very familiar lug spacing design a model；
The prior art is unfavorable for the long term growth of enterprise, and the relevant technologies urgently optimize.
Invention content
It is an object of the present invention to：In view of the deficiencies of the prior art, a kind of intelligence cross cutting winding integrated machine is provided,
To improve the adaptability to material, the generation for avoiding lug from misplacing reduces manufacturing cost, improves product quality and production efficiency.
To achieve the above object, the present invention adopts the following technical scheme that：
A kind of intelligence cross cutting winding integrated machine, including reel system, the guiding caching system docked with the reel system, cross cutting
System, monitoring system and control system, the guiding caching system are cached and are led to the material in the reel system
To the die cut systems are cut by laser the material in the reel system, and the monitoring system is in the reel system
Material is monitored, the reel system, the guiding caching system, the die cut systems and the monitoring system with it is described
Control system is electrically connected.The all-in-one machine is highly integrated, and intelligent and high-efficiency, improves the adaptability to material, efficiently avoids
The generation of lug dislocation, reduces manufacturing cost, improves product quality and production efficiency.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the reel system includes that cathode unreels
Mechanism, anode unreeling structure, membrane unwinding mechanism and the adjustable volume needle of perimeter, the cathode unreeling structure, the anode unreel
Mechanism and the membrane unwinding mechanism, which are directed to by the guiding caching system with the adjustable volume of the perimeter, to be connect, the cathode
Unreeling structure, the anode unreeling structure, the membrane unwinding mechanism and the adjustable volume needle of the perimeter are with the control
System electrical connection.Cathode unreeling structure, anode unreeling structure, membrane unwinding mechanism and the adjustable volume needle of perimeter are efficiently integrated one
It rises, under the intelligent control of control system, expeditiously works, wherein the core of the adjustable volume needle of perimeter is equipped with flexible dress
It sets, the size of its perimeter is allow to change.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the guiding caching system includes being oriented to
Tension roll assembly and caching tension roll assembly, the guiding tension roll assembly are directed to the volume by the caching tension roll assembly and are connect.It leads
Material is oriented to tension roll assembly, caching tension roll assembly caches material so that production efficiency has obtained greatly
It improves.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the guiding tension roll assembly includes first
Be oriented to tension roll assembly, second be oriented to tension roll assembly and third and be oriented to tension roll assembly, described first be oriented to tension roll assembly to material into
Row is oriented to, and the second guiding tension roll assembly is oriented to material, and the third is oriented to tension roll assembly and is oriented to material.
First is oriented to tension roll assembly cooperation cathode sheets work, and second is oriented to tension roll assembly cooperation anode strip work, and third is oriented to jockey pulley
Group cooperation diaphragm work, plays the role of guiding and drainage.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the caching tension roll assembly includes first
Cache tension roll assembly, second caching tension roll assembly and third cache tension roll assembly, it is described first caching tension roll assembly to material into
Row caching, the second caching tension roll assembly cache material, and the third caching tension roll assembly caches material,
The first caching tension roll assembly is connect with the first guiding tension roll assembly, the second caching tension roll assembly and described second
It is oriented to tension roll assembly connection, the third caching tension roll assembly is oriented to tension roll assembly with third and connect.First caching tension roll assembly
Cathode sheets work, the second caching tension roll assembly cooperation anode strip work, third is coordinated to cache tension roll assembly cooperation diaphragm work, rise
Caching, temporary effect are arrived.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, described first is oriented to tension roll assembly, institute
State the second guiding tension roll assembly, the third is oriented to tension roll assembly, the first caching tension roll assembly, the second caching tension
The number of jockey pulley contained by roller group and third caching tension roll assembly is at least 2.It can spirit according to need of work
The quantity of jockey pulley is set livingly so that work is more efficient.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the die cut systems include the first cross cutting
Machine and the second die-cutting machine, first die-cutting machine cut the material on the first guiding tension roll assembly, and described second
Die-cutting machine cuts the material on the second guiding tension roll assembly, and first die-cutting machine and second die-cutting machine are equal
It is electrically connected with the control system.First die-cutting machine is cut by laser cathode sheets, and the second die-cutting machine swashs anode strip
Light is cut, and ensure that the quality of cutting.
As a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the monitoring system includes the first thickness measuring
Instrument, the second calibrator, third calibrator, First look system, the second vision system and third vision system, first thickness measuring
Instrument and the First look system are monitored the material on the first guiding tension roll assembly, second calibrator and institute
It states the second vision system to be monitored the material on the second guiding tension roll assembly, the third calibrator and the third
Vision system is monitored the material on the adjustable volume needle of the perimeter, and the First look system is set to first mould
After cutting machine, second vision system is set to after second die-cutting machine, first calibrator, second thickness measuring
Instrument, the third calibrator, the First look system, second vision system and the third vision system with it is described
Control system is electrically connected.This design realizes the real-time monitoring to material so that and it is more accurate efficient to the monitoring of material, it carries
The high quality of production.
Further include encoder as a kind of improvement of intelligence cross cutting winding integrated machine of the present invention, the encoder
It is set to the adjustable volume needle of the perimeter, the encoder is electrically connected with the control system.Encoder can record in real time
The adjustable volume of perimeter is directed to the distance of material winding, will monitor the data that systematic survey obtains and is mapped with specific position,
So that monitoring is more intelligent, accurate.
The second object of the present invention is：In view of the deficiencies of the prior art, the above-mentioned intelligence cross cutting of one kind is also provided and winds one
The application method of body machine makes its operation is stable, efficient, reliability height.
To achieve the above object, the present invention provides a kind of workflow of intelligence cross cutting winding integrated machine, including walks as follows
Suddenly：
S1, the cathode unreeling structure output cathode piece, the anode unreeling structure output anode piece, the membrane unwinding mechanism
Diaphragm is exported, cathode sheets are oriented to tension roll assembly and the first caching tension roll assembly by described first successively and the perimeter is adjustable
Volume is for connecing, and anode strip is oriented to tension roll assembly and the second caching tension roll assembly by described second successively and the perimeter is adjustable
For volume for connecing, diaphragm is oriented to tension roll assembly and third caching tension roll assembly and the adjustable volume of the perimeter by the third successively
For connecing, the adjustable volume of perimeter is wound for cathode sheets, anode strip and diaphragm；
S2, first calibrator and the First look system successively measure the thickness of cathode sheets and lug spacing,
Second calibrator and second vision system successively measure the thickness of anode strip and lug spacing, the third
Calibrator measures the thickness of diaphragm, the third vision system on the adjustable volume needle of perimeter cathode sheets, diaphragm and
The alignment dislocation numerical value of the lug of anode strip measures, and under the cooperation of the encoder, can be carried out to the material of measurement
Precise positioning measures the related data electrical transmission of acquisition to the control system；
S3, the control system carry out mathematical logic operation according to related data, and according to operation result to the die cut systems
Control instruction, the die cut systems and the adjustable volume crown of the perimeter are sent with the adjustable volume needle of the perimeter to adjust according to instruction
The relevant parameter of work works, and avoids the generation of lug dislocation；
Wherein, S1, S2 and S3 are performed simultaneously.
Description of the drawings
Attached drawing described herein is used to provide further understanding of the present invention, and constitutes the part of the present invention, this hair
Bright illustrative embodiments and their description are not constituted improper limitations of the present invention for explaining the present invention.In the accompanying drawings：
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1；
Fig. 2 is the structural schematic diagram of the embodiment of the present invention 2；
Wherein：1- reel systems；11- cathode unreeling structures；12- anode unreeling structures；13- membrane unwindings mechanism；14- perimeters can
Mode rolls up needle；2- is oriented to caching system；21- is oriented to tension roll assembly；211- first is oriented to tension roll assembly；212- second is oriented to tension
Roller group；213- thirds are oriented to tension roll assembly；22- caches tension roll assembly；221- first caches tension roll assembly；The cachings of 222- second
Power roller group；223- thirds cache tension roll assembly；3- die cut systems；The first die-cutting machines of 31-；The second die-cutting machines of 32-；4- monitorings system
System；The first calibrators of 41-；The second calibrators of 42-；43- third calibrators；44- First look systems；The second vision systems of 45-；
46- third vision systems；5- control systems；6- encoders；7- cathode sheets；8- anode strips；9- diaphragms.
Specific implementation mode
Some vocabulary has such as been used to censure specific components in specification and claim.Those skilled in the art answer
It is understood that hardware manufacturer may call the same component with different nouns.This specification and claims are not with name
The difference of title is used as the mode for distinguishing component, but is used as the criterion of differentiation with the difference of component functionally.Such as logical
The "comprising" of piece specification and claim mentioned in is an open language, therefore should be construed to " include but do not limit
In "." substantially " refer in acceptable error range, those skilled in the art can be described within a certain error range solution
Technical problem basically reaches the technique effect.
In the description of the present invention, it is to be understood that, term "upper", "lower", "front", "rear", "left", "right", level "
The orientation or positional relationship of equal instructions is to be based on the orientation or positional relationship shown in the drawings, be merely for convenience of the description present invention and
Simplify description, does not indicate or imply the indicated device or element must have a particular orientation, with specific azimuth configuration
And operation, therefore be not considered as limiting the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；Can be
Mechanical connection can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two
Connection inside element.For the ordinary skill in the art, above-mentioned term can be understood at this as the case may be
Concrete meaning in invention.
Below in conjunction with attached drawing, invention is further described in detail, but not as a limitation of the invention.
Embodiment 1
As shown in Figure 1, a kind of intelligence cross cutting winding integrated machine, including reel system 1, the guiding docked with reel system 1 cache
System 2, die cut systems 3, monitoring system 4 and control system 5 are oriented to caching system 2 and are carried out to the material in reel system 1
Caching and guiding, die cut systems 3 are cut by laser the material in reel system 1, and monitoring system 4 is to the material in reel system 1
It is monitored, reel system 1, guiding caching system 2, die cut systems 3 and monitoring system 4 are electrically connected with control system 5.This one
Body machine is highly integrated, and intelligent and high-efficiency, improves the adaptability to material, efficiently avoids the generation of lug dislocation, reduces
Manufacturing cost, improves product quality and production efficiency.
Preferably, reel system 1 includes cathode unreeling structure 11, anode unreeling structure 12, membrane unwinding mechanism 13 and week
Long adjustable volume needle 14, cathode unreeling structure 11, anode unreeling structure 12 and membrane unwinding mechanism 13 are by being oriented to caching system
System 2 is docked with the adjustable volume needle of perimeter 14, cathode unreeling structure 11, anode unreeling structure 12, membrane unwinding mechanism 13 and perimeter
Adjustable volume needle 14 is electrically connected with control system 5.Cathode unreeling structure 11, anode unreeling structure 12, membrane unwinding mechanism 13
Together with being efficiently integrated with the adjustable volume needle of perimeter 14, under the intelligent control of control system 5, expeditiously work, wherein
The core of the adjustable volume needle of perimeter 14 is equipped with telescopic device, and the size of its perimeter is allow to change.
Preferably, it includes being oriented to tension roll assembly 21 and caching tension roll assembly 22 to be oriented to caching system 2, is oriented to tension roll assembly 21
It is directed to and is connect with volume by caching tension roll assembly 22.It is oriented to tension roll assembly 21 to be oriented to material, caching tension roll assembly 22 is to object
Material is cached so that production efficiency is greatly improved.
Preferably, it includes first being oriented to tension roll assembly 211, second and being oriented to tension roll assembly 212 and the to be oriented to tension roll assembly 21
Three are oriented to tension roll assembly 213, and the first guiding tension roll assembly 211 is oriented to material, and second is oriented to tension roll assembly 212 to material
It is oriented to, third is oriented to tension roll assembly 213 and docks membrane unwinding mechanism 13.First, which is oriented to tension roll assembly 211, coordinates cathode sheets 7
Work, second, which is oriented to tension roll assembly 212, coordinates anode strip 8 to work, and third is oriented to tension roll assembly 213 and diaphragm 9 is coordinated to work, and plays
It is oriented to and the effect of drainage.
Preferably, caching tension roll assembly 22 includes that the first caching tension roll assembly 221, second caches tension roll assembly 222 and the
Three caching tension roll assemblies 223, the first caching tension roll assembly 221 cache material, and the second caching tension roll assembly 222 is to material
It is cached, third caching tension roll assembly 223 caches material, and the first caching tension roll assembly 221 and first is oriented to tension
Roller group 211 connects, and the second caching tension roll assembly 222 is connect with the second guiding tension roll assembly 212, and third caches tension roll assembly 223
Tension roll assembly 213 is oriented to third to connect.First caching tension roll assembly 221 coordinates cathode sheets 7 to work, the second caching tension roll assembly
222 cooperation anode strips 8 work, and third caches tension roll assembly 223 and diaphragm 9 is coordinated to work, and play caching, temporary effect.
Preferably, first it is oriented to that tension roll assembly 211, second is oriented to tension roll assembly 212, third is oriented to tension roll assembly 213, the
One caching tension roll assembly 221, second caches of the jockey pulley contained by tension roll assembly 222 and third caching tension roll assembly 223
Number is at least 2.The quantity of jockey pulley can be flexibly set according to need of work so that work is more efficient.
Preferably, die cut systems 3 include the first die-cutting machine 31 and the second die-cutting machine 32, and the first die-cutting machine 31 connects the first guiding
Material on tension roll assembly 211 is cut, and the material that the second die-cutting machine 32 connects on the second guiding tension roll assembly 212 is cut
It cuts, the first die-cutting machine 31 and the second die-cutting machine 32 are electrically connected with control system 5.First die-cutting machine 31 swashs cathode sheets 7
Light is cut, and the second die-cutting machine 32 is cut by laser anode strip 8, ensure that the quality of cutting.
Preferably, monitoring system 4 includes the first calibrator 41, the second calibrator 42, third calibrator 43, First look system
The 44, second vision system 45 of system and third vision system 46, the first calibrator 41 and First look system 44 are oriented to first opens
Material in power roller group 211 is monitored, and the second calibrator 42 and the second vision system 45 are oriented to second on tension roll assembly 212
Material be monitored, third calibrator 43 and third vision system 46 supervise the material on the adjustable volume needle of perimeter 14
It surveys, First look system 44 is set to after the first die-cutting machine 31, and the second vision system 45 is set to after the second die-cutting machine 32,
First calibrator 41, the second calibrator 42, third calibrator 43, First look system 44, the second vision system 45 and third regard
Feel system 46 is electrically connected with control system 5.This design realizes real-time monitoring to material so that more to the monitoring of material
Add it is accurate efficiently, improve the quality of production.
The invention also includes encoder 6, encoder 6 is set to the adjustable volume needle 14 of perimeter, encoder 6 and control system 5
Electrical connection.Encoder 6 can record the distance that the adjustable volume needle 14 of perimeter winds material in real time, and monitoring system 4 is measured
The data of acquisition are mapped with specific position so that monitoring is more intelligent, accurate.
The present invention operation principle be：1,11 output cathode piece 7 of cathode unreeling structure, 12 output anode of anode unreeling structure
Piece 8, membrane unwinding mechanism 13 export diaphragm 9, and cathode sheets 7 pass through first and are oriented to the caching tension of tension roll assembly 211 and first successively
The adjustable volume needle of roller group 221 and perimeter 14 docks, and anode strip 8 passes through second and is oriented to the caching of tension roll assembly 212 and second successively
The adjustable volume needle of power roller group 222 and perimeter 14 docks, and diaphragm 9 passes through third and is oriented to tension roll assembly 213 and third caching successively
The adjustable volume needle of power roller group 223 and perimeter 14 docks, and the adjustable volume needle 14 of perimeter carries out cathode sheets 7, anode strip 8 and diaphragm 9
Winding；2, the thickness to cathode sheets 7 and lug spacing measure successively for the first calibrator 41 and First look system 44, and second
The thickness to anode strip 8 and lug spacing measure successively for calibrator 42 and the second vision system 45, and third calibrator 43 is right
The thickness of diaphragm 9 measures, and third vision system 46 is to cathode sheets 7, diaphragm 9 and the anode strip on the adjustable volume needle of perimeter 14
The alignment dislocation numerical value of 8 lug measures, and under the cooperation of encoder 6, can carry out precise positioning to the material of measurement,
The related data electrical transmission obtained is measured to control system 5；3, control system 5 carries out mathematical logic operation according to related data,
And control instruction is sent to die cut systems 3 and the adjustable volume needle 14 of perimeter according to operation result, die cut systems 3 and perimeter are adjustable
Volume needle 14 works according to the relevant parameter of instruction adjustment work, avoids the generation of lug dislocation.
Embodiment 2
As shown in Fig. 2, as different from Example 1：It includes the first calibrator 41, the second thickness measuring that the present embodiment, which monitors system 4 not,
Instrument 42 and third calibrator 43.Material out need not use the first calibrator, the second calibrator or third from reel system 1
Calibrator carries out thickness measure, can simplify production procedure, improves working efficiency.
Other structures are same as Example 1, and which is not described herein again.
Embodiment 3
As shown in Figs. 1-2, a kind of workflow of 1 or 2 intelligence cross cutting winding integrated machine of embodiment, includes the following steps：
S1,11 output cathode piece 7 of cathode unreeling structure, 12 output anode piece 8 of anode unreeling structure, membrane unwinding mechanism 13 export
Diaphragm 9, cathode sheets 7 pass through first and are oriented to the caching tension roll assembly 221 of tension roll assembly 211 and first and the adjustable volume needle of perimeter successively
14 docking, anode strip 8 pass through second and are oriented to the caching tension roll assembly 222 of tension roll assembly 212 and second and the adjustable volume of perimeter successively
Needle 14 docks, and diaphragm 9 passes through third and is oriented to tension roll assembly 213 and third caching tension roll assembly 223 and the adjustable volume of perimeter successively
Needle 14 docks, and the adjustable volume needle 14 of perimeter is wound cathode sheets 7, anode strip 8 and diaphragm 9；
The thickness to cathode sheets 7 and lug spacing measure successively for S2, the first calibrator 41 and First look system 44, and second
The thickness to anode strip 8 and lug spacing measure successively for calibrator 42 and the second vision system 45, and third calibrator 43 is right
The thickness of diaphragm 9 measures, and third vision system 46 is to cathode sheets 7, diaphragm 9 and the anode strip on the adjustable volume needle of perimeter 14
The alignment dislocation numerical value of 8 lug measures, and under the cooperation of encoder 6, can carry out precise positioning to the material of measurement,
The related data electrical transmission obtained is measured to control system 5；
S3, control system 5 carry out mathematical logic operation according to related data, and according to operation result to die cut systems 3 and perimeter
Adjustable volume needle 14 sends control instruction, and die cut systems 3 are to the adjustable volume needle 14 of perimeter according to the related ginseng of instruction adjustment work
Number works, and avoids the generation of lug dislocation；
Wherein, S1, S2 and S3 are performed simultaneously.
Several preferred embodiments of the present invention have shown and described in above description, but as previously described, it should be understood that the present invention
Be not limited to form disclosed herein, be not to be taken as excluding other embodiments, and can be used for various other combinations,
Modification and environment, and the above teachings or related fields of technology or knowledge can be passed through in the scope of the invention is set forth herein
It is modified.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be in this hair
In the protection domain of bright appended claims.
Claims (10)
1. a kind of intelligence cross cutting winding integrated machine, it is characterised in that：It is docked including reel system (1), with the reel system (1)
Guiding caching system (2), die cut systems (3), monitoring system (4) and control system (5), the guiding caching system (2)
Material in the reel system (1) is cached and is oriented to, the die cut systems (3) are in the reel system (1)
Material is cut by laser, and the monitoring system (4) is monitored the material in the reel system (1), the reel system
(1), the guiding caching system (2), the die cut systems (3) and the monitoring system (4) are electric with the control system (5)
Connection.
2. intelligence cross cutting winding integrated machine as described in claim 1, it is characterised in that：The reel system (1) includes cathode
Unreeling structure (11), anode unreeling structure (12), membrane unwinding mechanism (13) and the adjustable volume needle (14) of perimeter, the cathode are put
Volume mechanism (11), the anode unreeling structure (12) and the membrane unwinding mechanism (13) pass through the guiding caching system
(2) it is docked with the adjustable volume needle (14) of the perimeter, the cathode unreeling structure (11), the anode unreeling structure (12), institute
It states membrane unwinding mechanism (13) and the adjustable volume needle (14) of the perimeter is electrically connected with the control system (5).
3. intelligence cross cutting winding integrated machine as claimed in claim 2, it is characterised in that：The guiding caching system (2) includes
It is oriented to tension roll assembly (21) and caching tension roll assembly (22), the guiding tension roll assembly (21) passes through the caching tension roll assembly
(22) it is docked with the adjustable volume needle (14) of the perimeter.
4. intelligence cross cutting winding integrated machine as claimed in claim 3, it is characterised in that：The guiding tension roll assembly (21) includes
First, which is oriented to tension roll assembly (211), the second guiding tension roll assembly (212) and third, is oriented to tension roll assembly (213), and described first leads
Material is oriented to tension roll assembly (211), the second guiding tension roll assembly (212) is oriented to material, and described the
Three guiding tension roll assemblies (213) are oriented to material.
5. intelligence cross cutting winding integrated machine as claimed in claim 4, it is characterised in that：The caching tension roll assembly (22) includes
First caching tension roll assembly (221), the second caching tension roll assembly (222) and third caching tension roll assembly (223), described first is slow
Tension roll assembly (221) to be deposited to cache material, the second caching tension roll assembly (222) caches material, and described the
Three caching tension roll assemblies (223) cache material, and the first caching tension roll assembly (221) is oriented to tension with described first
Roller group (211) connects, and the second caching tension roll assembly (222) is oriented to tension roll assembly (212) with described second and connect, and described the
Three caching tension roll assemblies (223) are oriented to tension roll assembly (213) with third and connect.
6. intelligence cross cutting winding integrated machine as claimed in claim 4, it is characterised in that：The die cut systems (3) include first
Die-cutting machine (31) and the second die-cutting machine (32), first die-cutting machine (31) are oriented to described first on tension roll assembly (211)
Material is cut, and second die-cutting machine (32) cuts the material on the second guiding tension roll assembly (212), institute
It states the first die-cutting machine (31) and second die-cutting machine (32) is electrically connected with the control system (5).
7. intelligence cross cutting winding integrated machine as claimed in claim 6, it is characterised in that：The monitoring system (4) includes first
Calibrator (41), the second calibrator (42) and third calibrator (43), first calibrator (41) is oriented to described first opens
Material in power roller group (211) measures, and second calibrator (42) is oriented to described second on tension roll assembly (212)
Material measures, and the third calibrator (43) measures the material on the adjustable volume needle of the perimeter (14), described
First calibrator (41), second calibrator (42) and the third calibrator (43) are electrically connected with the control system (5)
It connects.
8. intelligence cross cutting winding integrated machine as claimed in claim 6, it is characterised in that：The monitoring system (4) includes first
Vision system (44), the second vision system (45) and third vision system (46), the First look system (44) is to described
Material on one guiding tension roll assembly (211) is monitored, and second vision system (45) is oriented to jockey pulley to described second
Material in group (212) is monitored, and the third vision system (46) is to the material on the adjustable volume needle of the perimeter (14)
It is monitored, the First look system (44) is set to after first die-cutting machine (31), second vision system
(45) be set to after second die-cutting machine (32), the First look system (44), second vision system (45) and
The third vision system (46) is electrically connected with the control system (5).
9. intelligence cross cutting winding integrated machine as claimed in claim 2, it is characterised in that：Further include encoder (6), the coding
Device (6) is set to the adjustable volume needle (14) of the perimeter, and the encoder (6) is electrically connected with the control system (5).
10. a kind of workflow being intelligently die cut winding integrated machine as described in claim any one of 1-9, which is characterized in that packet
Include following steps：
S1, the cathode unreeling structure (11) output cathode piece (7), anode unreeling structure (12) the output anode piece (8), institute
Membrane unwinding mechanism (13) output diaphragm (9) is stated, cathode sheets (7) are oriented to tension roll assembly (211) and the by described first successively
One caching tension roll assembly (221) is docked with the adjustable volume needle (14) of the perimeter, and anode strip (8) is oriented to by described second successively
Tension roll assembly (212) and the second caching tension roll assembly (222) are docked with the adjustable volume needle (14) of the perimeter, and diaphragm (9) is successively
It is oriented to tension roll assembly (213) and third caching tension roll assembly (223) and the adjustable volume needle (14) of the perimeter by the third
Docking, the adjustable volume needle (14) of perimeter are wound cathode sheets (7), anode strip (8) and diaphragm (9)；
S2, first calibrator (41) and the First look system (44) are successively between the thickness and lug of cathode sheets (7)
Away from measuring, second calibrator (42) and second vision system (45) thickness to anode strip (8) and pole successively
Ear spacing measures, and the third calibrator (43) measures the thickness of diaphragm (9), the third vision system (46)
The alignment dislocation numerical value of the lug of cathode sheets (7), diaphragm (9) and anode strip (8) on the adjustable volume needle of perimeter (14) is carried out
It measures, under the cooperation of the encoder (6), precise positioning can be carried out to the material of measurement, measure the related data of acquisition
Electrical transmission is to the control system (5)；
S3, the control system (5) carry out mathematical logic operation according to related data, and are to the cross cutting according to operation result
It unites (3) and the adjustable volume needle (14) of the perimeter sends control instruction, the die cut systems (3) and the adjustable volume needle of the perimeter
(14) it is worked according to the relevant parameter of instruction adjustment work, avoids the generation of lug dislocation；
Wherein, S1, S2 and S3 are performed simultaneously.
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| CN201810569202.6A CN108520981A (en) | 2018-06-05 | 2018-06-05 | A kind of intelligently cross cutting winding integrated machine and its workflow |
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| CN201810569202.6A CN108520981A (en) | 2018-06-05 | 2018-06-05 | A kind of intelligently cross cutting winding integrated machine and its workflow |
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| CN201810569202.6A Pending CN108520981A (en) | 2018-06-05 | 2018-06-05 | A kind of intelligently cross cutting winding integrated machine and its workflow |
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