CN106734326A - The continuous formed by extrusion and tension unit of copper aluminium material - Google Patents

The continuous formed by extrusion and tension unit of copper aluminium material Download PDF

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Publication number
CN106734326A
CN106734326A CN201710110079.7A CN201710110079A CN106734326A CN 106734326 A CN106734326 A CN 106734326A CN 201710110079 A CN201710110079 A CN 201710110079A CN 106734326 A CN106734326 A CN 106734326A
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CN
China
Prior art keywords
extrusion
continuous
component
machine
copper aluminium
Prior art date
Application number
CN201710110079.7A
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Chinese (zh)
Inventor
包健
Original Assignee
江西凯顺科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江西凯顺科技有限公司 filed Critical 江西凯顺科技有限公司
Priority to CN201710110079.7A priority Critical patent/CN106734326A/en
Publication of CN106734326A publication Critical patent/CN106734326A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/04Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire

Abstract

The invention provides a kind of continuous formed by extrusion and tension unit of copper aluminium material, for rod copper aluminium workpiece to be carried out continuous pultrusion and is exported, include blowing extrusion component, cooling component, pre- storage line component, finished product winding component and PLC successively, wherein blowing extrusion component includes feeding machine and extruder, pre- storage line component is pull control system, drawing aligning component includes plate drawing machine and traction straightener, and finished product winding component includes chasing after shearing machine and winder.Present invention reduces production process flow, making the production of copper/aluminium bar, row etc. has preferable continuity, and stability of the production process is good, and finished product accuracy is high, can improve production efficiency, mitigation labor strength.

Description

The continuous formed by extrusion and tension unit of copper aluminium material
Technical field
The present invention relates to copper aluminium material manufacturing equipment, and in particular to a kind of continuous formed by extrusion and tension unit of copper aluminium material.
Background technology
At present, the processing such as copper/aluminium bar, row generally uses the technological process of production of " above drawing-continuous pultrusion-hydraulic drawing ", But each procedure of whole technological process is mutually independently separated, and is had the following disadvantages:
1) there is material head material tail in each operation production process, waste more;
2) each operation independent operation, non-cutting time is long, and efficiency is low;
3) extrude product circulation and rely on lifting mobile device, cause pultrusion product easily to scrape wound, there is hidden danger of quality;
4) occupation area of equipment is big, and operation labour intensity is big.
The content of the invention
It is to be solved by this invention be it is above-mentioned in technical problem, there is provided a kind of material smooth movements, production, shaping efficiency Height, the overall continuous formed by extrusion and tension unit of copper aluminium material for being capable of achieving automation to a high degree.
The technical solution adopted in the present invention is:
The continuous formed by extrusion and tension unit of copper aluminium material, the unit is used to carry out pultrusion to rod coppersmith part or aluminium workpiece and export, Characterized in that, being composed in series by following component priority order:
- continuous blowing extrusion component, successively including feeding machine and continuous extruder, the continuous extruder is built-in with shaping Module, workpiece is extruded after forming extrusion through shaping module, output to next component;
- on-line cooling component, makes the extrusion surface fast cooling, the cooling that are exported through continuous extruder;
- pre- storage line component, for slowing down extrusion transmission speed, and extrusion is cached;
Component, including plate drawing machine and traction straightener are aligned in-drawing, are that extrusion provides drawing and traction in the unit;
- finished product winds component, including chases after shearing machine and winder;
- control device, start-up and shut-down control and coordination are carried out to above-mentioned each component.
The feeding machine is provided with brake apparatus, inlet wire is additionally provided between the feeding machine and continuous extruder and leads a machine, to squeezing Product carries out output guiding and is quickly input into continuous extruder.
Shaping module in the continuous extruder is changed according to different forming shapes, size.
The cooling component is made up of water tank and drying box successively, and the drying box includes the blower fan in bellows and bellows.
The pre- storage line component is tension control system.
The plate drawing machine is double roller cartridge type plate drawing machine or twin-tub continuous hydraulic drawbench.
The plate drawing machine is installed with the traction straightener without spacing, and rolled-up stock can be aligned rapidly after disk draws, and be made Export orientation stabilization after rolled-up stock.
The shearing machine that chases after is provided with length measuring device, to control the cutting amount of shaping rolled-up stock.
Described chasing after is additionally provided with into sample platform between shearing machine and winder, this is arranged with some into sample platform surface along workpiece transmission direction Roll shaft, roll shaft axial plane with contacted by the lower surface of rolled-up stock.
The control device is PLC, and the PLC is provided with wireless data transmitter, is equipped with each equipment The wireless sensing and adjusting means of rolled-up stock location status are monitored, each wireless sensing and adjusting means are passed by above-mentioned wireless data Defeated device is connected with PLC.
The technique effect of the continuous formed by extrusion and tension unit of copper aluminium material of the present invention is:
1st, eliminate in conventional processes, pultrusion take-up, pultrusion product circulate, the necessary device of the operation such as drawing unwrapping wire, contracting Short production process flow, making the production of copper/aluminium bar, row etc. has preferable continuity, improves production efficiency, alleviates workman Labour intensity;
2nd, the plastic deformation uniformity in the production processes such as copper/aluminium bar, row can be improved, it is ensured that Product Precision, and stabilization is produced The quality of product.
Brief description of the drawings
Fig. 1 is the connection diagram of the continuous formed by extrusion and tension unit of copper aluminium material of the present invention.
Illustrate:1- feeding machines, 2- inlet wires lead a machine, 3- continuous extruders, 4- coolings component, 5- tension forces system System, 6- plate drawing machines, 7- traction straightener, 8- chase after shearing machine, 9- into sample platform, 10- winders, 11- rolled-up stocks.
Specific embodiment
Below in conjunction with the accompanying drawings, the present invention is further described.
The continuous formed by extrusion and tension unit of copper aluminium material as depicted, unit of the invention can by roughwrought linear copper material or Aluminium, is further processed and is coiled in high precision.During processing herein, it is not required to midway through retractable The circulation of line and rolled-up stock (11), with automation higher and continuity.
The unit of the present embodiment is sequentially composed in series by a series of equipment, and by PLC unified monitoring and regulation.
It is followed successively by, continuous blowing extrudes component, and a machine (2) and continuous extruder (3) are led sequentially by feeding machine (1), inlet wire Composition.Feeding machine (1) is provided with brake apparatus, such as brake system, can effectively adjust the flat of the unit start-up phase speed of service Weighing apparatus, while avoiding inlet wire pieces from falling apart from causing surface defects of products on ground;Continuous extruder (3) is built-in with shaping module, should Shaping module is changed according to different forming shapes, size.Workpiece is led a machine (2) and is passed through by feeding machine (1) blowing, through inlet wire Output guiding is carried out to workpiece and is quickly input into continuous extruder (3), formed by the shaping module pressing mold in it, extruding and squeezed After product, output to next component.
On-line cooling component (4), is followed successively by water tank and drying box, and recirculated water section and spray-type air washer section are sequentially provided with water tank, right Cooling water is effectively utilized and not wasted, and drying box is the bellows structure of internal fan.Workpiece is pressed through continuous extruder (3) After mould forms extrusion, through aximal deformation value plastic forming, now the surface temperature of extrusion is higher, it is necessary to be cooled down.Into After cooling component (4), first through the recirculated water section of water tank, each position to extrusion carries out effective cooling, recirculated water section For be changed without circulation when, have more deposit and rolled-up stock (11) surface may adhere in water, also, therefore immediately lead to Cross spray-type air washer section effectively to clean rolled-up stock (11) surface, to avoid water stain residual from producing shadow to rolled-up stock (11) surface Ring, extrusion need to enter in drying box, by the water stain removal in surface.
Pre- storage line component, is formed by tension control system (5).After workpiece leaves cooling component (4), into tension force system System (5), foregoing continuous extruder (3) is carried out when pressing mold, drawing are molded to workpiece, it is necessary to by the regular hour, now need Extrusion transmission speed in unit is regulated and controled and suitable duration is reached.Now slowed down by tension control system (5) Extrusion transmission speed, realizes pre- storage line, is that mould and tune machine reserved intermittent time are worn in drawing.
Component is aligned in drawing, and the component carries out drawing and traction for extrusion, and guides workpiece by set export orientation The stabilization transmission in follow-up operation.Component is aligned into plate drawing machine is double roller cartridge type, roller diameter by plate drawing machine and traction successively It is 650mm, in practice, its pulling force appropriateness, with less bending force, plate drawing machine (6) is rotated, and pulling force is produced to workpiece;Lead It is to be installed without spacing to draw straightener (7) with plate drawing machine (6), and by drawing straightener (7), the copper aluminium material to drawing out is rectified Directly, it is ensured that finished product glacing flatness.
Finished product wind component, successively by chase after shearing machine (8), into sample platform (9) and winding component into, chase after shearing machine (8) be provided with calmly Chi device.If the packing and transport etc. in rolls of product finished product need to be wound the round product of final molding by winder (10), Winding carries out cutting to length to finished product to after a certain amount of by chasing after shearing machine (8), after empty winder (10) to be replaced, can be direct By shearing end income, winding again is carried out;If finished product need to be made into vertical bar shape, after chasing after the quantitative shearing of shearing machine (8), Collect straight shape finished product.
PLC in the present embodiment is provided with wireless data transmitter, and monitoring location of workpiece shape is equipped with each equipment The wireless sensing and adjusting means of state, each wireless sensing and adjusting means are by above-mentioned wireless data transmitter and PLC Connection.By Intellectualized monitoring, the speed of service to each component is effectively matched, and realizes the continuous prodution of finished product.
The above only expresses the preferred embodiment of the present invention, and its description is more specific and in detail, but can not be because This and be interpreted as the limitation to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, On the premise of not departing from present inventive concept, some deformations, improvement can also be made and substituted, these belong to protection of the invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

1. the continuous formed by extrusion and tension unit of copper aluminium material, the unit is used to that rod copper aluminium workpiece to be carried out continuous pultrusion and exported, and it is special Levy and be, be composed in series by following component priority order:
- continuous blowing extrusion component, successively including feeding machine and continuous extruder, the continuous extruder is built-in with shaping mould Group, workpiece is exported to next component after being molded module and being extruded into extrusion;
- on-line cooling component, makes the extrusion surface fast cooling, the cooling that are exported through continuous extruder;
- pre- storage line component, for slowing down extrusion transmission speed, and extrusion is cached;
Component, including plate drawing machine and traction straightener are aligned in-drawing, are that extrusion provides drawing and traction in the unit;
- finished product winds component, including chases after shearing machine and winder;
- control device, start-up and shut-down control and coordination are carried out to above-mentioned each component.
2. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that the feeding machine is provided with braking Device, is additionally provided with inlet wire and leads a machine between the feeding machine and continuous extruder.
3. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that in the continuous extruder Shaping module can be changed according to different shape of product or size.
4. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that the cooling component successively by Water tank and drying box are constituted, and the drying box includes the blower fan in bellows and bellows.
5. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1 and 2, it is characterised in that the pre- storage line component It is tension control system.
6. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that the plate drawing machine is double roller cylinder Formula plate drawing machine or twin-tub continuous hydraulic drawbench.
7. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1 or 6, it is characterised in that the plate drawing machine and institute Traction straightener is stated to be installed without spacing.
8. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that it is described chase after shearing machine be provided with it is fixed Chi device.
9. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1 or 8, it is characterised in that described to chase after shearing machine and receive Be additionally provided with into sample platform between volume machine, this is arranged with some roll shafts into sample platform surface along workpiece transmission direction, roll shaft axial plane with passed through The lower surface contact of rolled-up stock.
10. the continuous formed by extrusion and tension unit of copper aluminium material according to claim 1, it is characterised in that the control device is PLC Controller, the PLC is provided with wireless data transmitter, and the wireless biography of monitoring rolled-up stock location status is equipped with each equipment Sense and adjusting means, each wireless sensing and adjusting means are connected by above-mentioned wireless data transmitter with PLC.
CN201710110079.7A 2017-02-27 2017-02-27 The continuous formed by extrusion and tension unit of copper aluminium material CN106734326A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710110079.7A CN106734326A (en) 2017-02-27 2017-02-27 The continuous formed by extrusion and tension unit of copper aluminium material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710110079.7A CN106734326A (en) 2017-02-27 2017-02-27 The continuous formed by extrusion and tension unit of copper aluminium material

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56151128A (en) * 1980-04-23 1981-11-24 Sumitomo Heavy Ind Ltd Continuous twisting machine for metal
CN101531150A (en) * 2009-04-16 2009-09-16 绍兴市力博电缆有限公司 Method for producing copper and aluminium composite slide wire
CN102310118A (en) * 2011-09-16 2012-01-11 常州日月机械有限公司 High strength flat wire production technology and equipment
CN103447347A (en) * 2013-09-17 2013-12-18 西安麦特沃金液控技术有限公司 Continuous drawing production line and production method of strip product
CN104259238A (en) * 2014-07-25 2015-01-07 陕西省军工(集团)陕铜有限责任公司 Processing method of oxygen-free copper sectional materials
CN104307915A (en) * 2013-02-27 2015-01-28 滁州华尊电气科技有限公司 Production technology for electrical buses which use high-quality aluminum ingots as raw materials
CN204262087U (en) * 2014-10-22 2015-04-15 河南万道轻钢实业有限公司 A kind of electric brake reinforcing bar pay off rack

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56151128A (en) * 1980-04-23 1981-11-24 Sumitomo Heavy Ind Ltd Continuous twisting machine for metal
CN101531150A (en) * 2009-04-16 2009-09-16 绍兴市力博电缆有限公司 Method for producing copper and aluminium composite slide wire
CN102310118A (en) * 2011-09-16 2012-01-11 常州日月机械有限公司 High strength flat wire production technology and equipment
CN104307915A (en) * 2013-02-27 2015-01-28 滁州华尊电气科技有限公司 Production technology for electrical buses which use high-quality aluminum ingots as raw materials
CN103447347A (en) * 2013-09-17 2013-12-18 西安麦特沃金液控技术有限公司 Continuous drawing production line and production method of strip product
CN104259238A (en) * 2014-07-25 2015-01-07 陕西省军工(集团)陕铜有限责任公司 Processing method of oxygen-free copper sectional materials
CN204262087U (en) * 2014-10-22 2015-04-15 河南万道轻钢实业有限公司 A kind of electric brake reinforcing bar pay off rack

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Application publication date: 20170531

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