CN115026575B - Full-automatic embedding equipment for cutter head and cutter net - Google Patents
Full-automatic embedding equipment for cutter head and cutter net Download PDFInfo
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- CN115026575B CN115026575B CN202210868226.8A CN202210868226A CN115026575B CN 115026575 B CN115026575 B CN 115026575B CN 202210868226 A CN202210868226 A CN 202210868226A CN 115026575 B CN115026575 B CN 115026575B
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- end cover
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- 230000007246 mechanism Effects 0.000 claims abstract description 342
- 239000000463 material Substances 0.000 claims description 96
- 238000007599 discharging Methods 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 29
- 239000013072 incoming material Substances 0.000 claims description 29
- 230000000007 visual effect Effects 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 18
- 230000002950 deficient Effects 0.000 claims description 16
- 210000000078 claw Anatomy 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 11
- 238000004080 punching Methods 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 9
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 27
- 238000000034 method Methods 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 19
- 238000005452 bending Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010191 image analysis Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a full-automatic embedding device for a cutter head and a cutter net, which comprises the following components: the machine comprises a machine table, an end cover embedding system arranged on the machine table and a knife net embedding system arranged beside the end cover embedding system. According to the invention, the metal cover body of the end cover and the plastic insert are embedded and installed through the end cover embedding system, after the end cover embedding system completes the assembly forming of the end cover, the end cover is driven by the first rotating disc mechanism to move to the position corresponding to the transferring mechanism, the end cover is picked up through the transferring mechanism, the end cover is moved and then placed in the first placing groove of the jig, the end cover is embedded and fixed on the cutter mesh through the cutter mesh embedding system, the separation and combination of the cutter meshes are realized in the assembly process, the matching of each group of cutter meshes is ensured, and the condition of losing or mismatching is avoided.
Description
Technical Field
The invention relates to the technical field of automatic machining, in particular to full-automatic embedding equipment for a cutter head and a cutter net.
Background
In order to play a role in decoration and the like on the blade net of the shaver, an end cover is generally arranged on the blade net. Meanwhile, in order to stabilize the rotation of the blade, an insert is generally provided inside the end cap. In the process of assembling the end cover and the insert, a plurality of support legs on the end cover are bent and buckled on the insert, so that the insert is fixed on the end cover. In the existing processing flow, the bending and buckling work of the supporting legs on the end cover is generally realized manually, but because the workpiece is smaller, the concentrated state of attention needs to be kept in the working process, and the fatigue of operators is easily caused, so that the product is poor. Moreover, in order to ensure the stability of the connection between the end cap and the insert, it is generally necessary to punch the end cap and the insert. The prior art generally needs to manually place the end cover assembly body on the stamping jig, then the stamping mechanism is used for stamping, the relevance between the mechanisms is poor, the manual conveying and placing are needed, the efficiency is low, the mass production is not facilitated, a certain risk exists, and the safety of operators cannot be guaranteed.
In addition, in the production process of the shaver, the sizes of the cutter mesh and the cutter head are generally matched, so that the shaver needs to be transported in a matched mode. Because the end cap is required to be added to the center of the cutter mesh, the cutter head needs to be separated from the cutter mesh in the processing flow. In this process, lead to the tool bit to lose easily for the cutter mesh can not match with the tool bit, causes the condition that the defective products increases, has increased manufacturing cost.
Moreover, the existing automation equipment cannot be installed in an alignment mode, the assembly effect is affected due to poor alignment in the machining process, and even products are damaged.
Accordingly, the prior art has drawbacks and needs improvement.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides full-automatic embedding equipment for a cutter head and a cutter net.
The technical scheme of the invention is as follows: the utility model provides a full-automatic gomphosis equipment of tool bit sword net, includes: the device comprises a machine table, an end cover embedding system arranged on the machine table and a knife net embedding system arranged beside the end cover embedding system;
the end cap fitting system includes: set up in first carousel mechanism on the board, set up in a plurality of clamp jig on the first carousel mechanism, set up in incoming material system, toggle mechanism, hold-down mechanism and the transport mechanism of first carousel mechanism side, clamp jig includes: the device comprises a jig seat arranged on a first rotating disc mechanism, a placing position arranged in the middle of the jig seat, a plurality of pressing claws surrounding the side of the placing position, and an inner ratchet wheel sleeved on the outer side of the pressing claws, wherein the inner ratchet wheel is provided with a crank, and the toggle mechanism is in movable contact with the crank;
the knife net jogged system comprises: the automatic feeding device comprises a feeding mechanism arranged on one side of a machine table, a discharging mechanism arranged on the other side of the machine table, a second rotary table mechanism arranged between the feeding mechanism and the discharging mechanism, a punching mechanism arranged beside the second rotary table mechanism and a dispensing mechanism, wherein the punching mechanism is arranged at the rear end of the feeding mechanism, the dispensing mechanism is arranged at the rear end of the punching mechanism, a plurality of jigs are arranged on the second rotary table mechanism, a first placing groove and a second placing groove are arranged on the jigs, two groups of material moving mechanisms are arranged beside the second rotary table mechanism, and the material moving mechanisms are respectively arranged between the second rotary table mechanism and the feeding mechanism and between the second rotary table mechanism and the discharging mechanism;
the transfer mechanism is arranged above the first rotary table mechanism and the second rotary table mechanism, an upper visual detection mechanism is arranged between the transfer mechanism corresponding to the side of the second rotary table mechanism and the material moving mechanism close to the feeding mechanism, a lower visual detection mechanism is arranged between the material moving mechanism close to one side of the feeding mechanism and the second rotary table mechanism, the material moving mechanism comprises a rotary material taking mechanism, and the rotary material taking mechanism comprises a first rotary motor and a first material taking head arranged at the output end of the first rotary motor.
Further, the pressing claw is connected with a reset element, and the reset element is a spring;
the upper cover of the jig seat is provided with a cover plate, the cover plate is covered on the inner ratchet wheel, the cover plate is provided with a movable groove corresponding to the crank, and the crank penetrates through the movable groove.
Further, the toggle mechanism set up in the below of incoming material system, the toggle mechanism includes: the rotary driving device comprises a stirring rotary cylinder arranged beside the first rotating disc mechanism and a stirring rod arranged at the output end of the stirring rotary cylinder, wherein the stirring rod is in movable contact with a crank.
Further, the feeding system comprises: the device comprises a suspension arranged on the machine table, an incoming material moving module arranged on the suspension, an incoming material lifting cylinder arranged on the moving end of the incoming material moving module, an incoming material fixing plate connected with the output end of the incoming material lifting cylinder, a material taking mechanism arranged on the incoming material fixing plate, and vibrating disc incoming material mechanisms arranged at two ends of the suspension, wherein the vibrating disc incoming material mechanisms comprise: the device comprises a vibration disc, a guide chute connected with the outlet end of the vibration disc, a pushing cylinder arranged beside the tail end of the guide chute, and a pushing block connected with the output end of the pushing cylinder;
the two material taking mechanisms are respectively arranged at two ends of the incoming material fixing plate, the positions of the clamping jigs are positioned at the middle points of connecting lines between the two groups of pushing blocks, and the distance between the two material taking mechanisms is the distance from the clamping jigs to one side of the pushing block;
the side of release piece is provided with lid vision detection mechanism, is provided with the second rotating electrical machines on the extracting mechanism that corresponds.
Further, the material moving mechanism further comprises: the rotary material taking mechanism is arranged on the material moving support.
Further, feed mechanism and unloading mechanism all include: the device comprises an upper and lower feeding assembly arranged on the machine table, an upper and lower feeding moving mechanism suspended above the upper and lower feeding assembly, an upper and lower feeding lifting mechanism arranged on the moving end of the upper and lower feeding moving mechanism, an upper and lower feeding bracket arranged on the moving end of the upper and lower feeding lifting mechanism, and a plurality of upper and lower feeding pick-up heads arranged on the upper and lower feeding bracket;
the feeding and discharging material taking heads are arranged on the feeding and discharging support in two groups; and lifting bins are arranged beside the feeding mechanism and the discharging mechanism.
Further, a limiting mechanism is arranged on the material moving mechanism close to the blanking mechanism, and the limiting mechanism comprises: the automatic feeding device comprises a limiting cylinder, a linkage block connected with the output end of the limiting cylinder and two groups of limiting plates connected with the linkage block, wherein the limiting plates respectively correspond to a material moving and feeding belt, and a plurality of limiting grooves are formed in the limiting plates.
Further, the dispensing mechanism includes: the device comprises a dispensing support arranged beside the second turntable mechanism, a dispensing linear movement module arranged on the dispensing support, a dispensing fixing plate arranged on the moving end of the dispensing linear movement module, a dispensing head arranged at one end of the dispensing fixing plate, and a dispensing visual detection mechanism arranged at the other end of the dispensing fixing plate.
Further, an assembly visual detection mechanism is arranged above the second turntable mechanism, and the assembly visual detection mechanism is arranged between the material moving mechanism and the stamping mechanism beside the feeding mechanism; the end cover visual detection mechanism is arranged above the first rotating disc mechanism and is arranged at the rear end of the transferring mechanism.
Further, the side of second carousel mechanism is provided with letter sorting mechanism, letter sorting mechanism sets up in the rear end that is close to the feed mechanism's of unloading mechanism and moves material mechanism, letter sorting mechanism includes: the sorting machine comprises a sorting lifting cylinder arranged on the machine table, a rotary cylinder arranged on the output end of the sorting lifting cylinder, a rotary arm arranged on the output end of the rotary cylinder, and two sorting material taking heads arranged on the rotary arm, wherein the sorting material taking heads respectively correspond to a first placing groove and a second placing groove of the jig, and defective product bins or defective product sliding grooves are arranged on the side of the sorting mechanism.
By adopting the scheme, the metal cover body and the plastic insert of the end cover are embedded and installed through the end cover embedding system, after the end cover embedding system completes the assembly forming of the end cover, the end cover is driven by the first rotating disc mechanism to move to the position corresponding to the transporting mechanism, the end cover is picked up through the transporting mechanism, the end cover is moved and then placed in the first placing groove of the jig, the end cover is embedded and fixed on the cutter mesh through the cutter mesh embedding system, the separation and combination of the cutter meshes of the cutter heads are realized in the assembly process, the matching of each group of cutter meshes of the cutter heads is ensured, and the condition of losing or mismatching is avoided.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of the end cap mating system.
Fig. 3 is a schematic structural view of an end cap fitting system.
Fig. 4 is a schematic structural view of the clamping jig and the toggle mechanism.
Fig. 5 is a schematic structural view of the knife net embedding system.
Fig. 6 is a schematic structural diagram of the feeding mechanism and the turntable mechanism.
Fig. 7 is an enlarged schematic view of a portion of fig. 6 at a.
Fig. 8 is a schematic structural diagram of the discharging mechanism and the transferring mechanism.
Detailed Description
The invention will be described in detail below with reference to the drawings and the specific embodiments.
Referring to fig. 1, the present invention provides a full-automatic embedding device for a cutter head and a cutter net, comprising: the device comprises a machine table 1, an end cover embedding system 2 arranged on the machine table 1 and a knife net embedding system 3 arranged beside the end cover embedding system 2. The end cover embedding system 2 is used for embedding and installing the metal cover body and the plastic insert of the end cover, the end cover is embedded and fixed on the cutter mesh through the cutter mesh embedding system 3, separation and combination of the cutter mesh are realized in the assembly process, matching of each group of cutter mesh is guaranteed, and the situation of losing or mismatching is avoided.
Referring to fig. 2 to 4, the end cap fitting system 2 includes: the device comprises a first rotating disc mechanism 21 arranged on the machine table 1, a plurality of clamping jigs 211 arranged on the first rotating disc mechanism 21, a feeding system 23 arranged beside the first rotating disc mechanism 21, a stirring mechanism 22, a pressing mechanism 24 and a transferring mechanism 25. The clamping jig 211 includes: the device comprises a jig base 2111 arranged on the first rotating disc mechanism 21, a placement position 2112 arranged in the middle of the jig base 2111, a plurality of pressing claws 2113 surrounding the side of the placement position 2112, and an inner ratchet 2114 sleeved outside the pressing claws 2113. The inner ratchet 2114 is provided with a crank 21141, and the toggle mechanism 22 is in movable contact with the crank 21141. In operation, the feeding system 23 sequentially places the metal cover body and the plastic insert on the placing position 2112 of the clamping jig 211, the toggle mechanism 22 is started, so that the toggle crank 21141 is toggled, the inner ratchet 2114 rotates, the pressing claw 2113 is driven to move towards the middle through the gear teeth in the inner ring of the inner ratchet 2114, the supporting feet on the metal cover body are sequentially pushed through the pressing claw 2113, the supporting feet are bent and attached to the plastic insert, an end cover is formed, and the metal cover body and the plastic insert are connected and fixed. Then the first rotating disc mechanism 21 is started, the clamping jig 211 is moved to the lower part of the pressing mechanism 24, so that the metal cover body and the plastic insert are pressed, and the connection stability between the metal cover body and the plastic insert is improved.
Referring to fig. 5 to 7, the blade-net jogging system 3 includes: the machine comprises a feeding mechanism 31 arranged on one side of the machine table 1, a discharging mechanism 32 arranged on the other side of the machine table 1, a second turntable mechanism 33 arranged between the feeding mechanism 31 and the discharging mechanism 32, a punching mechanism 34 arranged beside the second turntable mechanism 33 and a dispensing mechanism 35. The punching mechanism 34 is disposed at the rear end of the feeding mechanism 31, and the dispensing mechanism 35 is disposed at the rear end of the punching mechanism 34. The second turntable mechanism 33 is provided with a plurality of jigs 331, and the jigs 331 are provided with a first placing groove 3311 and a second placing groove 3312. Two sets of material moving mechanisms 36 are arranged beside the second turntable mechanism 33, and the material moving mechanisms 36 are respectively arranged between the second turntable mechanism 33 and the feeding mechanism 31 and between the second turntable mechanism 33 and the discharging mechanism 32.
The transfer mechanism 25 is erected above the first turntable mechanism 21 and the second turntable mechanism 33. An upper visual detection mechanism 371 is arranged between the corresponding transfer mechanism 25 at the side of the second turntable mechanism 33 and the material moving mechanism 36 close to the feeding mechanism 31. A lower visual detection mechanism 372 is arranged between the material moving mechanism 36 and the second turntable mechanism 33, which are close to one side of the feeding mechanism 31. The material moving mechanism 36 includes a rotary material taking mechanism 364, and the rotary material taking mechanism 364 includes a first rotary motor 3641 and a first material taking head 3642 disposed at an output end of the first rotary motor 3641.
After the end cover embedding system completes the assembly forming of the end cover, the end cover embedding system moves to a position corresponding to the transfer mechanism 25 under the driving of the first rotating disc mechanism 21. The end caps are picked up by the transfer mechanism 25 and placed in the first placement groove 3311 of the jig 331. The second turntable mechanism 33 moves the jig to a position corresponding to the upper visual detection mechanism 371, thereby performing image acquisition on the position of the slug on the end cap, and uploading to the system for image analysis. Then the second turntable mechanism 33 moves the jig 331 to the side of the material moving mechanism 36. The tray loaded with the cutter head and the cutter wire is moved onto the feeding mechanism 31, and the cutter head is placed in the cutter wire at this time. The feeding mechanism 31 picks up the cutter head and the cutter mesh in sequence, separates the cutter head from the cutter mesh, and moves onto the material moving mechanism 36 under the conveyance of the feeding mechanism 31. The shifting mechanism 36 then picks up the cutter wire and the cutter head simultaneously and moves the cutter wire over the lower visual inspection mechanism 372, thereby performing image acquisition and identification on the cutter wire and uploading the acquired image information to the system for image analysis. After the system performs image comparison analysis on the end cover and the cutter mesh, the rotation angle of the cutter mesh is calculated, and a corresponding control signal is output to the rotary material taking mechanism 364, so that the rotary motor 3641 drives the first material taking head 3642 to rotate, and the angle position of the cutter mesh is adjusted so as to be matched with the end cover in the first placing groove 3311 of the jig 331. After the calibration of the cutter mesh is completed, the cutter mesh and the cutter head are respectively placed into the first placing groove 3311 and the second placing groove 3312 of the jig 331 by the material moving mechanism 36, so that the end cover and the cutter mesh are preassembled.
After the preassembly of the cutter mesh and the end cover is completed, the second turntable mechanism 33 moves the jig 331 to a position corresponding to the stamping mechanism 34, and the cutter mesh and the end cover are stamped through the stamping mechanism 34, so that the press fit fixation of the cutter mesh and the end cover is realized. Then the second turntable mechanism 33 moves the jig 331 to a position corresponding to the dispensing mechanism 35, and the dispensing mechanism 35 is used for injecting glue to the joint of the cutter mesh and the end cover, so that the assembly and the fixation of the cutter mesh and the end cover are completed. Then the jig 331 is moved to the side of the material moving mechanism 36 close to the blanking mechanism 32 through the second turntable mechanism 33, the cutter head and the assembled cutter mesh are respectively picked up through the material moving mechanism 36, the cutter head is placed in the cutter mesh by the blanking mechanism 32 for blanking, the whole processing flow of the cutter head and the cutter mesh is completed, and the matched cutter head and the cutter mesh can be simultaneously transported, so that the condition that the cutter head and the cutter mesh are not matched or lost is prevented.
The pressing claw 2113 is connected with a reset element, and the reset element is a spring. The toggle mechanism 22 toggles the crank 21141, and the inner ratchet 2114 rotates, so that the pressing claw 2113 moves towards the middle, and bending of each support leg on the metal cover body is achieved. The toggle mechanism 22 is then disengaged from the crank 21141, the pawl 2113 is reset by the reset element and the inner ratchet 2114 is urged to rotate for reset. The spring has stronger elastic restoring capability and can meet the resetting requirement of the pressing claw 2113 and the inner ratchet 2114.
The upper cover of the fixture seat 2111 is covered with a cover plate 2115, the cover plate 2115 is covered on the inner ratchet 2114, the cover plate 2115 is provided with a movable groove 21151 corresponding to the crank 21141, and the crank 21141 passes through the movable groove 21151. By arranging the cover plate 2115 and arranging the movable groove 21151 on the cover plate 2115, the protection and the limit of the inner ratchet 2114 are realized, and meanwhile, the movable requirements of the crank 21141 and the inner ratchet 2114 are met.
The toggle mechanism 22 is disposed below the feeding system 23, so that after the placement of the metal cover and the plastic insert is completed, the bending operation of the supporting legs of the metal cover is completed rapidly, and the overall working efficiency is improved. The toggle mechanism 22 includes: a toggle rotary cylinder 221 provided beside the first rotary disk mechanism 21, and a toggle lever 222 provided on an output end of the toggle rotary cylinder 221. The lever 222 is in movable contact with the crank 21141. The rotary cylinder 221 drives the deflector 222 to rotate, so that the crank 21141 of the inner ratchet 2114 is driven to rotate, and the inner ratchet 2114 is rotated, so that bending and fixing work of each support leg on the metal cover body is completed through the pressing claw 2113.
The feeding system 23 comprises: the device comprises a suspension arranged on the machine table 1, an incoming material moving module 231 arranged on the suspension, an incoming material lifting cylinder 232 arranged on the moving end of the incoming material moving module 231, an incoming material fixing plate 233 connected with the output end of the incoming material lifting cylinder 232, a material taking mechanism 234 arranged on the incoming material fixing plate 233 and vibration disc incoming material mechanisms 235 arranged at two ends of the suspension. The vibration plate feeding mechanism 235 includes: a vibration plate 2351, a guide groove 2352 connected to an outlet end of the vibration plate 2351, a push-out cylinder 2353 provided beside a distal end of the guide groove 2352, and a push-out block 2354 connected to an output end of the push-out cylinder 2353. Before operation, the metal cover and plastic insert are poured into two sets of vibratory plates 2351, respectively. In operation, the vibration plate 2351 is activated to vibrate and feed the metal cover and the plastic insert, respectively. When the metal cover or plastic insert moves to the end of the guide chute 2352, the push-out cylinder 2353 is started to drive the push-out block 2354 to move, so that the metal cover or plastic insert is pushed out, the guide chute 2352 is blocked, and the movement of other metal covers or plastic inserts in the guide chute 2352 is limited. Then, the feeding moving module 231 drives the material taking mechanism 234 to move and pick up the metal cover, place the metal cover on the clamping jig 211, and move to the other side to pick up the plastic insert and place the plastic insert in the metal cover. The toggle mechanism 22 is started, so that bending of each supporting leg of the metal cover body is realized, and connection and fixation between the metal cover body and the plastic insert are realized.
The number of the material taking mechanisms 234 is two, the two material taking mechanisms 234 are respectively arranged at two ends of the incoming material fixing plate 233, the position of the clamping jig 211 is positioned at the midpoint of the connecting line between the two groups of pushing blocks 2354, and the distance between the two material taking mechanisms 234 is the distance from the clamping jig 211 to one side of the pushing block 2354. When one end of the material taking mechanism 234 takes materials, the material taking mechanism 234 at the other end is well positioned at the corresponding position of the clamping jig 211, so that the efficiency of taking and placing materials is improved, and the overall processing efficiency is improved.
A cover visual detection mechanism is arranged beside the push-out block 2354, and a second rotating motor 2341 is arranged on the corresponding material taking mechanism 234. The metal cover is visually detected through the cover visual detection mechanism, and the angle position of the metal cover picked up by the material taking mechanism 234 is adjusted through the rotating motor 2341, so that the positions of the pressing claws of the clamping jig and the supporting feet on the metal cover are guaranteed to correspond, and the bending and pressing effects of the supporting feet are guaranteed.
The material moving mechanism 36 further includes: the automatic feeding device comprises a material moving and feeding belt 361 arranged on the machine table 1, a vertical support arranged at the rear end of the material moving and feeding belt 361, a material moving and moving mechanism 362 arranged on the vertical support, and a material moving support 363 arranged on the moving end of the material moving and moving mechanism 362. The rotary take off mechanism 364 is disposed on the shift support 363. The feeding mechanism 31 respectively places the cutter head and the cutter mesh on different material moving and feeding belts 361, and takes materials through two groups of material taking heads so as to simultaneously place the cutter head and the cutter mesh in the first placing groove 3311 and the second placing groove 3312; similarly, the cutter mesh and the cutter head are taken out simultaneously through the material moving mechanism 36 beside the blanking mechanism 32 and are placed on different material moving and feeding belts 361, so that the blanking mechanism 32 can pick up, and the feeding and blanking efficiency is improved.
The feeding mechanism 31 and the discharging mechanism 32 each comprise: the feeding device comprises an upper and lower feeding assembly 311 arranged on the machine table 1, an upper and lower feeding moving mechanism 312 suspended above the upper and lower feeding assembly 311, an upper and lower feeding lifting mechanism 313 arranged on the moving end of the upper and lower feeding moving mechanism 312, an upper and lower feeding bracket 314 arranged on the moving end of the upper and lower feeding lifting mechanism 313, and a plurality of upper and lower feeding pick-ups arranged on the upper and lower feeding bracket 314.
The feeding and discharging material taking heads are arranged on the feeding and discharging support 314 in two groups. The side of the feeding mechanism 31 and the discharging mechanism 32 are provided with a lifting bin 321.
Referring to fig. 8, a limiting mechanism 365 is disposed on the material moving mechanism 36 near the discharging mechanism 32, and the limiting mechanism 365 includes: the device comprises a limiting cylinder, a linkage block connected with the output end of the limiting cylinder and two groups of limiting plates connected with the linkage block. The limiting plates correspond to the material moving and feeding belts 361 respectively, and a plurality of limiting grooves are formed in the limiting plates. The limiting cylinder periodically drives the limiting plate to move up and down, so that the plurality of groups of cutter meshes and cutter heads are limited in the limiting groove, and the blanking mechanism 32 can pick up the cutter heads conveniently.
Before working, the tray loaded with the knife net and the knife head is stacked in the lifting bin 321 of the feeding mechanism. During operation, the lifting bin 321 of the feeding mechanism 31 sends a tray to the feeding and discharging feeding assembly 311 of the feeding mechanism 31 for feeding, and drives the two groups of feeding and discharging material taking heads to sequentially pick up the cutter head and the cutter mesh through the feeding and discharging moving mechanism 312 and the feeding and discharging lifting mechanism 313, and then the cutter mesh and the cutter head are simultaneously placed on the material moving and feeding belt 361 and are moved into the jig 331 through the material moving mechanism 36. After the processing is finished, the material moving mechanism 36 moves the cutter meshes and the cutter heads onto the material moving and feeding mechanism 361, and groups the plurality of groups of cutter meshes and the cutter heads correspondingly through the limiting mechanism 365. The two groups of feeding and discharging material taking heads of the discharging mechanism 32 pick up the cutter mesh and the cutter head at the same time and are sequentially placed in the tray on the feeding and discharging material feeding assembly 311 of the discharging mechanism 32. When the tray is fully loaded, the tray is sent to the lifting bin 321 through the feeding and discharging component 311 so as to be discharged.
The dispensing mechanism 35 includes: the device comprises a dispensing bracket arranged beside the second turntable mechanism 33, a dispensing linear movement module arranged on the dispensing bracket, a dispensing fixing plate arranged on the moving end of the dispensing linear movement module, a dispensing head 351 arranged at one end of the dispensing fixing plate, and a dispensing visual detection mechanism 352 arranged at the other end of the dispensing fixing plate. After the stamping mechanism 34 completes the stamping assembly of the end cover and the cutter mesh, the second turntable mechanism 33 moves the jig 331 to a position corresponding to the dispensing mechanism 35. The image information of the cutter mesh is acquired through the dispensing vision detection mechanism 352, so that the condition of stamping assembly is detected, and the dispensing position is identified, so that dispensing is facilitated. And then starting the dispensing linear movement module to enable the dispensing head 351 to move to the upper part of the cutter mesh and dispense the adhesive to the dispensing position, so that the adhesive dispensing fixation of the cutter mesh and the end cover is realized. After dispensing is completed, image acquisition can be performed again through the dispensing visual detection mechanism 352, so that the dispensing effect is confirmed, and final product judgment is performed on the cutter mesh and the end cover.
An assembly visual detection mechanism 373 is arranged above the second turntable mechanism 33, and the assembly visual detection mechanism 373 is arranged between the material moving mechanism 36 and the stamping mechanism 34 beside the feeding mechanism 31. The assembly visual detection mechanism 373 is arranged, so that after the preassembly of the cutter wire and the end cover is completed, the assembly condition of the cutter wire and the end cover is acquired, whether the alignment assembly is realized or not is judged, and the product yield is judged.
An end cover visual detection mechanism 26 is arranged above the first rotating disc mechanism 21, and the end cover visual detection mechanism 26 is arranged at the rear end of the transferring mechanism 25. The end cover visual detection mechanism 26 is used for acquiring images of the material condition in the clamping jig 211 and identifying the material condition through the system, so that whether the transfer mechanism 25 takes out the end cover in the clamping jig 211 or not is judged, and the influence on the placement of a subsequent metal cover body and a plastic insert due to the fact that the end cover is left in the clamping jig 211 is avoided.
The sorting mechanism 38 is arranged beside the second turntable mechanism 33, and the sorting mechanism 38 is arranged at the rear end of the material moving mechanism 36 close to the blanking mechanism 32. The sorting mechanism 38 includes: the automatic sorting and lifting device comprises a sorting lifting cylinder arranged on the machine table 1, a rotary cylinder arranged on the output end of the sorting lifting cylinder, a rotating arm arranged on the output end of the rotary cylinder, and two sorting and material taking heads arranged on the rotating arm. The sorting and taking heads respectively correspond to the first placing groove 3311 and the second placing groove 3312 of the jig, and a defective product bin or a defective product chute is arranged at the side of the sorting mechanism 38. The assembly effect of the cutter mesh and the end cover is subjected to image acquisition and identification through the dispensing visual detection mechanism 352, so that whether a finished product is qualified or not is judged, and whether a cutter head is lost or not is detected. If a defective product occurs, the transfer mechanism 36 does not pick up the defective product, so that the defective product is transferred under the sorting mechanism 38 under the conveyance of the second turntable mechanism 33. The sorting lifting cylinder drives the sorting material taking head to lift, so that products in the jig 331 are picked up, the sorting material taking head is driven by the rotary cylinder to move to the position above the defective product bin or the defective product chute, and defective products are put into the defective product bin or the defective product chute, so that sorting of the defective products is realized.
In summary, the end cover embedding system completes the embedding installation of the metal cover body and the plastic insert of the end cover, after the end cover embedding system completes the assembly forming of the end cover, the end cover is driven by the first rotating disc mechanism to move to the position corresponding to the transporting mechanism, the end cover is picked up by the transporting mechanism, the end cover is moved and then placed in the first placing groove of the jig, the end cover is embedded and fixed on the cutter mesh through the cutter mesh embedding system, the separation and combination of the cutter mesh of the cutter head are realized in the assembly process, the matching of the cutter mesh of each group of cutter head is ensured, and the condition of losing or mismatching is avoided.
The foregoing description of the preferred embodiment of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (10)
1. Full-automatic gomphosis equipment of tool bit sword net, characterized by includes: the device comprises a machine table, an end cover embedding system arranged on the machine table and a knife net embedding system arranged beside the end cover embedding system;
the end cap fitting system includes: set up in first carousel mechanism on the board, set up in a plurality of clamp jig on the first carousel mechanism, set up in incoming material system, toggle mechanism, hold-down mechanism and the transport mechanism of first carousel mechanism side, clamp jig includes: the device comprises a jig seat arranged on a first rotating disc mechanism, a placing position arranged in the middle of the jig seat, a plurality of pressing claws surrounding the side of the placing position, and an inner ratchet wheel sleeved on the outer side of the pressing claws, wherein the inner ratchet wheel is provided with a crank, and the toggle mechanism is in movable contact with the crank;
the knife net jogged system comprises: the automatic feeding device comprises a feeding mechanism arranged on one side of a machine table, a discharging mechanism arranged on the other side of the machine table, a second rotary table mechanism arranged between the feeding mechanism and the discharging mechanism, a punching mechanism arranged beside the second rotary table mechanism and a dispensing mechanism, wherein the punching mechanism is arranged at the rear end of the feeding mechanism, the dispensing mechanism is arranged at the rear end of the punching mechanism, a plurality of jigs are arranged on the second rotary table mechanism, a first placing groove and a second placing groove are arranged on the jigs, two groups of material moving mechanisms are arranged beside the second rotary table mechanism, and the material moving mechanisms are respectively arranged between the second rotary table mechanism and the feeding mechanism and between the second rotary table mechanism and the discharging mechanism;
the transfer mechanism is arranged above the first rotary table mechanism and the second rotary table mechanism, an upper visual detection mechanism is arranged between the transfer mechanism corresponding to the side of the second rotary table mechanism and the material moving mechanism close to the feeding mechanism, a lower visual detection mechanism is arranged between the material moving mechanism close to one side of the feeding mechanism and the second rotary table mechanism, the material moving mechanism comprises a rotary material taking mechanism, and the rotary material taking mechanism comprises a first rotary motor and a first material taking head arranged at the output end of the first rotary motor.
2. The full-automatic cutter head and cutter net embedding device according to claim 1, wherein the pressing claw is connected with a reset element, and the reset element is a spring;
the upper cover of the jig seat is provided with a cover plate, the cover plate is covered on the inner ratchet wheel, the cover plate is provided with a movable groove corresponding to the crank, and the crank penetrates through the movable groove.
3. The full-automatic cutter head and cutter net embedding device according to claim 1, wherein the stirring mechanism is arranged below the feeding system, and the stirring mechanism comprises: the rotary driving device comprises a stirring rotary cylinder arranged beside the first rotating disc mechanism and a stirring rod arranged at the output end of the stirring rotary cylinder, wherein the stirring rod is in movable contact with a crank.
4. The full-automatic cutter head and cutter mesh engagement device of claim 1, wherein the feed system comprises: the device comprises a suspension arranged on the machine table, an incoming material moving module arranged on the suspension, an incoming material lifting cylinder arranged on the moving end of the incoming material moving module, an incoming material fixing plate connected with the output end of the incoming material lifting cylinder, a material taking mechanism arranged on the incoming material fixing plate, and vibrating disc incoming material mechanisms arranged at two ends of the suspension, wherein the vibrating disc incoming material mechanisms comprise: the device comprises a vibration disc, a guide chute connected with the outlet end of the vibration disc, a pushing cylinder arranged beside the tail end of the guide chute, and a pushing block connected with the output end of the pushing cylinder;
the two material taking mechanisms are respectively arranged at two ends of the incoming material fixing plate, the positions of the clamping jigs are positioned at the middle points of connecting lines between the two groups of pushing blocks, and the distance between the two material taking mechanisms is the distance from the clamping jigs to one side of the pushing block;
the side of release piece is provided with lid vision detection mechanism, is provided with the second rotating electrical machines on the extracting mechanism that corresponds.
5. The full-automatic cutter head and cutter mesh embedding device according to claim 1, wherein the material moving mechanism further comprises: the rotary material taking mechanism is arranged on the material moving support.
6. The full-automatic cutter head and cutter net embedding device according to claim 1, wherein the feeding mechanism and the discharging mechanism comprise: the device comprises an upper and lower feeding assembly arranged on the machine table, an upper and lower feeding moving mechanism suspended above the upper and lower feeding assembly, an upper and lower feeding lifting mechanism arranged on the moving end of the upper and lower feeding moving mechanism, an upper and lower feeding bracket arranged on the moving end of the upper and lower feeding lifting mechanism, and a plurality of upper and lower feeding pick-up heads arranged on the upper and lower feeding bracket;
the feeding and discharging material taking heads are arranged on the feeding and discharging support in two groups; and lifting bins are arranged beside the feeding mechanism and the discharging mechanism.
7. The full-automatic cutter head and cutter net embedding device according to claim 1, wherein a limiting mechanism is arranged on the material moving mechanism close to the blanking mechanism, and the limiting mechanism comprises: the automatic feeding device comprises a limiting cylinder, a linkage block connected with the output end of the limiting cylinder and two groups of limiting plates connected with the linkage block, wherein the limiting plates respectively correspond to a material moving and feeding belt, and a plurality of limiting grooves are formed in the limiting plates.
8. The full-automatic tool bit and web engaging apparatus according to claim 1, wherein the dispensing mechanism comprises: the device comprises a dispensing support arranged beside the second turntable mechanism, a dispensing linear movement module arranged on the dispensing support, a dispensing fixing plate arranged on the moving end of the dispensing linear movement module, a dispensing head arranged at one end of the dispensing fixing plate, and a dispensing visual detection mechanism arranged at the other end of the dispensing fixing plate.
9. The full-automatic embedding device for the cutter head and the cutter net according to claim 1, wherein an assembly visual detection mechanism is arranged above the second turntable mechanism, and the assembly visual detection mechanism is arranged between a material moving mechanism and a stamping mechanism beside the feeding mechanism; the end cover visual detection mechanism is arranged above the first rotating disc mechanism and is arranged at the rear end of the transferring mechanism.
10. The full-automatic cutter head and cutter net embedding device according to claim 1, wherein a sorting mechanism is arranged beside the second turntable mechanism, the sorting mechanism is arranged at the rear end of the material moving mechanism close to the blanking mechanism, and the sorting mechanism comprises: the sorting machine comprises a sorting lifting cylinder arranged on the machine table, a rotary cylinder arranged on the output end of the sorting lifting cylinder, a rotary arm arranged on the output end of the rotary cylinder, and two sorting material taking heads arranged on the rotary arm, wherein the sorting material taking heads respectively correspond to a first placing groove and a second placing groove of the jig, and defective product bins or defective product sliding grooves are arranged on the side of the sorting mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210868226.8A CN115026575B (en) | 2022-07-22 | 2022-07-22 | Full-automatic embedding equipment for cutter head and cutter net |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210868226.8A CN115026575B (en) | 2022-07-22 | 2022-07-22 | Full-automatic embedding equipment for cutter head and cutter net |
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| CN115026575B true CN115026575B (en) | 2023-12-05 |
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| CN202210868226.8A Active CN115026575B (en) | 2022-07-22 | 2022-07-22 | Full-automatic embedding equipment for cutter head and cutter net |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115464358B (en) * | 2022-09-16 | 2024-02-27 | 鸿准精密模具（昆山）有限公司 | Assembling device |
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| CN115026575A (en) | 2022-09-09 |
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