CN115026457A - High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof - Google Patents

High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof Download PDF

Info

Publication number
CN115026457A
CN115026457A CN202210505416.3A CN202210505416A CN115026457A CN 115026457 A CN115026457 A CN 115026457A CN 202210505416 A CN202210505416 A CN 202210505416A CN 115026457 A CN115026457 A CN 115026457A
Authority
CN
China
Prior art keywords
percent
additive manufacturing
welding wire
aluminum alloy
arc additive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210505416.3A
Other languages
Chinese (zh)
Other versions
CN115026457B (en
Inventor
张天理
陈浩欣
方乃文
李振华
徐锴
武雯
杨凯钦
彭净净
葛丽
葛坤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai University of Engineering Science
Original Assignee
Shanghai University of Engineering Science
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai University of Engineering Science filed Critical Shanghai University of Engineering Science
Priority to CN202210505416.3A priority Critical patent/CN115026457B/en
Publication of CN115026457A publication Critical patent/CN115026457A/en
Application granted granted Critical
Publication of CN115026457B publication Critical patent/CN115026457B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/28Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
    • B23K35/286Al as the principal constituent
    • B23K35/288Al as the principal constituent with Sn or Zn
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing and a preparation method thereof, wherein the welding wire comprises the following chemical components in percentage by weight: 5.0 to 7.0 percent of Cu0, 0.20 to 0.30 percent of Si0, 0.05 to 0.10 percent of Mg0.20 to 0.40 percent of Mn0.20 to 0.35 percent of Fe0.25 to 0.35 percent of Zn0.10 to 0.20 percent of Ti0.10 to 0.30 percent of Sc 0.05 to 0.15 percent of Zr0.10 to 0.20 percent of Er0.05 to 0.10 percent of Zn0.01 to 0.15 percent of V0.05 to 0.15 percent of Y0.05 to 0.15 percent of the balance of Al and inevitable impurity elements, and the alloy is obtained by reasonably designing and regulating the chemical components of the welding wire and introducing surface active elements, and can obviously improve the precision of a deposition layer and the mechanical property of a printing piece when being applied to electric arc material increase manufacturing.

Description

High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof
Technical Field
The invention belongs to the field of electric arc additive manufacturing materials, and particularly relates to a high-surface-tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing and a preparation method thereof.
Background
The additive manufacturing is a new generation manufacturing technology with the significance of production revolution, and is a driving engine for promoting the transformation and upgrading of the manufacturing industry. Compared with the traditional material reduction manufacturing technology, the additive manufacturing has the advantages of rapid near-net-shape forming technology, high material utilization rate, low manufacturing cost and short production period, and particularly can realize the die-free, high-freedom and customized forming of precise and complex parts. Metal additive manufacturing is mainly classified into laser additive manufacturing, electron beam additive manufacturing, and arc additive manufacturing according to a heat source. Because the aluminum alloy has special physical and chemical characteristics of high laser reflectivity, large thermal expansion coefficient, low liquid phase surface tension and the like, the problems of air holes, poor forming precision and the like are easy to occur in laser welding, the mechanical property of the joint is reduced, and the application in the industry is limited. The electric arc additive manufacturing technology has the advantages of high cladding efficiency, large molding size, mature equipment, high expandability and the like, and has wide application prospects in the field of metal structural materials.
The material increase manufacturing technology is a new technology for directly manufacturing a component by depositing filling materials layer by layer, wherein the material increase manufacturing technology is divided into two categories of powder and wire materials, the former category is not generally used at present due to complex preparation process and high equipment price, the wire material electric arc material increase manufacturing technology is a typical technology for increasing materials in a digital mode in the material increase manufacturing technology, and compared with other material increase manufacturing technologies, the electric arc material increase manufacturing technology has the advantages of high deposition efficiency, low manufacturing cost, large-size component manufacturing and the like, and has the advantages of high flexibility, high technology integration level, high material utilization rate, low equipment cost, high production efficiency and the like.
Patent application CN201811248423X discloses additive manufacturingBy using the aluminum alloy powder and the preparation method thereof, the prepared aluminum alloy additive manufacturing powder has high sphericity, the sphericity ratio is more than 95%, the particle size is within the range of 20 +/-15 mu m, the particle size distribution is narrow, the powder flowability in the additive manufacturing process is favorably improved, the effect of reducing the component segregation of the additive manufacturing parts can be effectively played, the performance of the parts is improved, and Al, Ti and B in the preparation process are optimized 4 TiB produced by chemical reaction of C powder 2 And TiC reinforcing particles play roles in equiaxial crystal nucleation and grain refinement in the additive manufacturing process, most grains of the prepared alloy are equiaxial grains, the average size of the grains is 50 mu m, and the prepared aluminum alloy material for additive manufacturing has high tensile strength and elongation. Patent application CN2019105945490 discloses a method for printing aluminum silicon carbide composite wire materials by electric arc additive manufacturing, the method directly generates parts in any shape from computer graphic data, and then prints layer by wire feeding, which can realize high-efficiency and rapid forming of workpieces, and is suitable for large-size and complex-shaped components, and another advantage is that near-net forming of materials can be realized, which not only improves the utilization rate of raw materials, but also simplifies the processing process of composite materials, thereby saving the processing cost, improving the utilization efficiency of materials, and the prepared composite materials have higher specific stiffness and specific strength, and are widely used for preparing structural members in the fields of aerospace, automobiles, ships and the like. Patent application CN2019106720649 discloses an aluminum-silicon-based welding wire for electric arc additive manufacturing and a preparation method thereof, wherein the reinforcing mode of the aluminum-silicon-based welding wire is alloy compensation and alloy reinforcement, the stress-relief annealing temperature and time in the wire manufacturing process are gradually increased along with pass, the strength and hardness of the welding wire are gradually increased, the toughness can be maintained, and the welding wire with the property can realize continuous production and is matched with electric arc wire printing.
However, the above and existing aluminum alloy electric arc additive manufacturing technologies lack research on surface tension of a molten pool and forming thereof, and due to high surface roughness and rapid unbalanced solidification effect of electric arc additive manufacturing, additive forming dimensions are directly difficult to realize accurate control, aluminum alloy tends to form a columnar dendritic structure morphology, and meanwhile, due to heat aggregation inside the molten pool, solidification shrinkage generates large thermal stress, so that thermal cracks are formed. In the initial stage of the molten pool formation, surface tension mainly acts on convection and heat transfer in the molten pool, while the action of electromagnetic force is suppressed, and as the penetration increases, the action of electromagnetic force increases and causes a vortex, resulting in an increase in penetration and lower surface fusion width. The driving force in the molten pool comprises Marangoni current caused by surface tension, thermal buoyancy caused by temperature difference and electromagnetic force generated by self-magnetic effect caused by arc current divergence in the molten pool, the electromagnetic force acts to increase the penetration depth and the back face fusion width in the melting process of the laser plasma arc composite welding molten pool, but is restrained by the driving current of the upper surface tension in the initial stage of the melting process, and the action begins to appear along with the increase of the depth of the molten pool. The Marangoni convection direction caused by surface tension is directed from the periphery of the molten pool to the center of the molten pool and is not consistent with the flow direction of the shear stress generated by the arc plasma, and the arc plasma promotes the surface of the molten pool to flow from the center to the periphery due to strong shear force.
Disclosure of Invention
Aiming at the defects of the electric arc additive manufacturing process in the prior art, the invention mainly aims to provide the high-surface-tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, and the influence of the traditional low surface tension on the formation of a molten pool is changed by reasonably designing and regulating the chemical components of the welding wire and introducing surface active elements to form the high-surface-tension welding wire.
Another object of the present invention is to provide a method for preparing the above high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing.
The invention further aims to provide application of the high-surface-tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing in electric arc additive manufacturing, wherein a printed product of the welding wire has better forming precision and mechanical property.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the invention provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 5.0 to 7.0 percent of Cu, 0.20 to 0.30 percent of Si, 0.05 to 0.10 percent of Mg, 0.20 to 0.40 percent of Mn, 0.25 to 0.35 percent of Fe0, 0.10 to 0.20 percent of Zn, 0.10 to 0.30 percent of Ti, 0.05 to 0.15 percent of Sc, 0.10 to 0.20 percent of Zr, 0.05 to 0.10 percent of Er0.01 to 0.15 percent of V, 0.05 to 0.15 percent of Y, and the balance of Al and inevitable impurity elements; wherein Al, Mg and Zn are added in the form of cast ingots, and the rest elements are added in the form of intermediate alloys for casting, and simultaneously satisfy the following conditions: the total mass percent of Sc, Er and Y is less than or equal to 0.40 percent, the total mass percent of Zr and V is less than or equal to 0.30 percent, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
The invention also provides a preparation method of the high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following steps:
(1) casting: melting aluminum ingots, magnesium ingots and zinc ingots, sequentially adding the rest of intermediate alloys into the melt, adding a refining agent for refining and degassing, removing slag from the melt, standing the melt obtained by refining, and cooling to obtain cast ingots;
(2) homogenizing and annealing: carrying out homogenization annealing on the ingot cooled in the step (1) to obtain a casting blank;
(3) hot extrusion: carrying out extrusion deformation on the casting blank obtained in the step (2) to prepare an initial line blank;
(4) intermediate annealing: performing intermediate annealing treatment on the primary wire blank obtained in the step (3) to prepare a fine wire blank, and performing scraping treatment on the fine wire blank;
(5) drawing and peeling: and (4) carrying out multi-pass drawing on the fine wire blank obtained in the step (4), wherein the diameter reduction gradient of a matched die of each drawing is less than 0.15mm, carrying out final scraping treatment and ultrasonic cleaning after the fine wire blank is manufactured into a wire with a required specification, removing an oxide film and organic impurities on the surface of the wire, and carrying out vacuum packaging to obtain the fine wire blank.
Preferably, the step (1) further comprises a pretreatment process of polishing the surfaces of the aluminum ingot, the magnesium ingot and the zinc ingot to remove oxide skin, cleaning with acetone to remove surface oil stains and impurities, wherein the melting temperature is 800-900 ℃, the standing time is 30-60 min, and inert protective gas is used for degassing, more preferably argon gas with the purity of more than or equal to 99.999%.
Preferably, in the step (2), the temperature of the homogenization annealing is 480-490 ℃, and the time is 12-18 h.
Preferably, in the step (3), the extrusion ratio of the extrusion deformation is 50-80: 1, the extrusion speed is 1-3 mm/s, and the extrusion temperature is 420-460 ℃.
Preferably, in the step (4), after wire drawing twice, stress relief annealing is performed once, the temperature of the stress relief annealing is 320-350 ℃, the time of the stress relief annealing is 20-60 min, and the temperature and the time of the stress relief annealing are increased along with the pass.
Preferably, in the step (5), the aluminum alloy wire blank is drawn into a welding wire with the diameter of 0.8-3.2, the ultrasonic frequency is 20-40 KHZ, and the water temperature for ultrasonic cleaning is 35-45 ℃.
The invention also provides application of the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing in electric arc additive manufacturing, including parts for aerospace, machinery and vehicles and ships, and is particularly suitable for electric arc additive manufacturing of aerospace parts.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the molten pool formed by the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing is a dynamic and uneven melting process, and the high surface tension can influence the surface roughness of a formed component, thereby facilitating the subsequent material processing. And higher surface tension between the molten pools reduces the step effect of the deposition layer, improves the forming precision of the deposition piece and also improves the mechanical property of the deposition piece.
The yield strength of the additive manufacturing part obtained by the high-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing through electric arc additive manufacturing is higher than 490MPa, the tensile strength is higher than 380MPa, the elongation is larger than or equal to 14.1%, the grain size grade is 8, the yield strength, the tensile strength and the elongation are good, the wire feeding performance of a robot is good, compared with the existing aluminum alloy material, the wire feeding performance of the robot is smaller in grain size, and better mechanical properties are brought while light weight manufacturing is met.
Detailed Description
In order to further clarify the object and technical means of the present invention, the present invention will be described in further detail with reference to examples below, but the scope of the present invention is not limited to the following examples.
The preparation method of the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing in the following embodiments comprises the following steps:
(1) casting: melting aluminum ingots, magnesium ingots and zinc ingots, sequentially adding the rest of intermediate alloys into the melt, adding a refining agent for refining and degassing, removing slag from the melt, standing the refined melt, and cooling to obtain ingots;
(2) homogenizing and annealing: carrying out homogenization annealing on the ingot cooled in the step (1) to obtain a casting blank;
(3) hot extrusion: carrying out extrusion deformation on the casting blank obtained in the step (2) to prepare an initial line blank;
(4) intermediate annealing: performing intermediate annealing treatment on the primary wire blank obtained in the step (3) to prepare a fine wire blank, and scraping the fine wire blank;
(5) drawing and peeling: and (4) carrying out multi-pass drawing on the fine wire blank obtained in the step (4), wherein the diameter reduction gradient of a matched die of each drawing is less than 0.15mm, carrying out final scraping treatment and ultrasonic cleaning after the fine wire blank is manufactured into a wire with a required specification, removing an oxide film and organic impurities on the surface of the wire, and carrying out vacuum packaging to obtain the fine wire blank.
In the preparation method, the step (1) further comprises a pretreatment procedure of polishing the surfaces of the aluminum ingot, the magnesium ingot and the zinc ingot to remove oxide skins, cleaning the surfaces with acetone to remove oil stains and impurities on the surfaces, wherein the melting temperature is 800-.
In the preparation method, in the step (2), the temperature of the homogenization annealing is 480-490 ℃, preferably 485 ℃, and the annealing time is 12-18 h.
In the above preparation method, in the step (3), the extrusion ratio of the extrusion deformation is 50 to 80: 1, preferably 60: 1, an extrusion speed of 1-3 mm/s, preferably 2mm/s, and an extrusion temperature of 420-460 ℃, preferably 450 ℃.
In the preparation method, in the step (4), once stress relief annealing is performed after each wire drawing twice, the temperature of the stress relief annealing is 320-350 ℃, the preferred temperature is 340 ℃, the time of the stress relief annealing is 20-60 min, the preferred time is 30min, and the temperature and the time of the stress relief annealing are increased along with the pass.
In the preparation method, in the step (5), the aluminum alloy wire blank is drawn into a welding wire with the diameter of 0.8-3.2 specification, the ultrasonic frequency is 20-40 KHZ, preferably 30KHZ, and the water temperature for ultrasonic cleaning is 35-45 ℃, preferably 40 ℃.
Example 1
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 6.0% of Cu, 0.20% of Si, 0.10% of Mg0.30%, 0.25% of Fe0, 0.20% of Zn0.20%, 0.20% of Ti0.20%, 0.10% of Sc0, 0.15% of Zr0, 0.05% of Er0, 0.05% of V, 0.05% of Y, and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
Example 2
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 5.5% of Cu5, 0.25% of Si0.10% of Mg0.10%, 0.30% of Mn0.25%, 0.25% of Fe0, 0.20% of Zn0.20%, 0.20% of Ti0.20%, 0.20% of Sc0, 0.20% of Zr0.10%, 0.10% of V, 0.05% of Y, and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
Example 3
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 6.5% of Cu, 0.25% of Si, 0.15% of Mg0.30%, 0.25% of Fe0, 0.20% of Zn0.20%, 0.20% of Ti0.20%, 0.10% of Sc0, 0.20% of Zr0, 0.05% of Er0, 0.08% of V, 0.05% of Y and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
Example 4
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 5.8% of Cu5, 0.20% of Si0, 0.10% of Mg0, 0.30% of Mn0, 0.25% of Fe0, 0.20% of Zn0.20%, 0.20% of Ti0.20%, 0.20% of Sc0, 0.10% of Zr0, 0.10% of Er0.04% of V, 0.05% of Y, and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
Example 5
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: 6.4% of Cu, 0.25% of Si, 0.15% of Mg0.30%, 0.25% of Fe0, 0.20% of Zn0.20%, 0.20% of Ti0.20%, 0.10% of Sc0, 0.10% of Zr0, 0.05% of Er0, 0.02% of V, 0.05% of Y, and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
Example 6
The embodiment provides a high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing, which comprises the following elements in percentage by mass: cu6.2%, Si0.20%, Mg0.10%, Mn0.25%, Fe0.20%, Zn0.20%, Ti0.20%, Sc0.20%, Zr0.10%, Er0.10%, V0.04%, Y0.05%, and the balance of Al and inevitable impurity elements; wherein the total mass percent of Sc, Er and Y is less than or equal to 0.40%, the total mass percent of Zr and V is less than or equal to 0.30%, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
The high surface tension 2xxx series aluminum alloy wires for arc additive manufacturing prepared in examples 1 to 6 were compared with a conventional aluminum alloy wire in proportion 1) and a commercially available aluminum alloy wire ER2319 (comparative example 2) were subjected to performance tests by GB-T2652-2008 "tensile test method for weld and deposited metal", and GB-T6394-2017 "method for measuring average grain size of metal", and the results are shown in table 1, in which the standard grain size is divided into 12 grades, 1-4 grades are coarse grains, 5-8 grades are fine grains, and 9-12 grades are ultra-fine grains. And (3) testing the wire feeding performance of the robot: and (3) calculating the arc extinguishing times of the welding wire per minute, wherein √ is recorded 3 times or less, ≈ is recorded 3-5 times, Δ is recorded 5-7 times or more, and × (7 times or more).
TABLE 1
Examples Yield strength (MPa) Tensile strength (MPa) Elongation (%) Grain size (G) Robot wire feeding
Example 1 396 501 15.2 8
Example 2 380 496 16.1 8
Example 3 382 490 16.4 8
Example 4 400 510 14.1 8
Example 5 388 498 15.9 8
Example 6 390 504 14.9 8
Comparative example 1 334 465 11.6 5
Comparative example 2 322 450 12.4 5 ×
As shown in Table 1, comparative examples 1 and 2 do not contain surface active elements such as Sc, Y, Er and Zr, and the aluminum alloy welding wires are inferior to examples 1 to 6 in properties such as yield strength, tensile strength and elongation after arc additive manufacturing. Products of the high surface tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing prepared in the embodiments 1-6 after electric arc additive manufacturing have good yield strength, tensile strength and elongation, wherein the tensile strength is greater than or equal to 490MPa, the yield strength is greater than or equal to 380MPa, the elongation is 14.1% -16.4%, the grain size is 8G, the robot wire feeding performance is good, compared with the existing aluminum alloy material, the crystal grain is finer, and the light weight manufacturing is met, and meanwhile, better mechanical properties are brought. Therefore, the high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing changes the influence of the traditional low surface tension on the formation of a molten pool by reasonably designing and regulating the chemical components of the welding wire and introducing surface active elements to form the high surface tension welding wire, can be applied to electric arc additive manufacturing parts, is particularly suitable for electric arc additive manufacturing parts for aerospace, and has excellent comprehensive performance.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the true spirit and scope of the present invention.

Claims (10)

1. The high surface tension 2xxx series aluminum alloy welding wire for electric arc additive manufacturing is characterized in that the welding wire comprises the following element components in percentage by mass: 5.0 to 7.0 percent of Cu, 0.20 to 0.30 percent of Si, 0.05 to 0.10 percent of Mg, 0.20 to 0.40 percent of Mn, 0.25 to 0.35 percent of Fe, 0.10 to 0.20 percent of Zn, 0.10 to 0.30 percent of Ti, 0.05 to 0.15 percent of Sc, 0.10 to 0.20 percent of Zr, 0.05 to 0.10 percent of Er, 0.01 to 0.15 percent of V, 0.05 to 0.15 percent of Y, and the balance of Al and inevitable impurity elements; wherein Al, Mg and Zn are added in the form of cast ingots, and the rest elements are added in the form of intermediate alloys for casting, and simultaneously satisfy the following conditions: the total mass percent of Sc, Er and Y is less than or equal to 0.40 percent, the total mass percent of Zr and V is less than or equal to 0.30 percent, the mass ratio of Sc to Er is more than or equal to 1.2, and the mass ratio of Zr to V is more than or equal to 2.
2. The method of making a high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing of claim 1, comprising the steps of:
(1) casting: melting aluminum ingots, magnesium ingots and zinc ingots, sequentially adding the rest of intermediate alloys into the melt, adding a refining agent for refining and degassing, removing slag from the melt, standing the melt obtained by refining, and cooling to obtain cast ingots;
(2) homogenizing and annealing: carrying out homogenization annealing on the ingot cooled in the step (1) to obtain a casting blank;
(3) hot extrusion: carrying out extrusion deformation on the casting blank obtained in the step (2) to prepare an initial line blank;
(4) intermediate annealing: performing intermediate annealing treatment on the primary wire blank obtained in the step (3) to prepare a fine wire blank, and immediately performing scraping treatment on the fine wire blank;
(5) drawing and peeling: and (4) carrying out multi-pass drawing on the fine wire blank obtained in the step (4), wherein the diameter reduction gradient of a matched die of each drawing is less than 0.15mm, carrying out final scraping treatment and ultrasonic cleaning after the fine wire blank is manufactured into a wire with a required specification, removing an oxide film and organic impurities on the surface of the wire, and carrying out vacuum packaging to obtain the fine wire blank.
3. The method for preparing the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing according to claim 2, wherein the step (1) further comprises a pretreatment procedure of polishing the surfaces of the aluminum ingot, the magnesium ingot and the zinc ingot to remove oxide skin, and then cleaning the surfaces with acetone to remove oil stains and impurities on the surfaces.
4. The method for preparing the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing as claimed in claim 2, wherein, in the step (1), the melting temperature is 800-.
5. The method for preparing the high surface tension 2xxx series aluminum alloy welding wire for the electric arc additive manufacturing as claimed in claim 2, wherein in the step (2), the temperature of the homogenization annealing is 480-490 ℃ and the time is 12-18 h.
6. The method for preparing a high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing according to claim 2, wherein in the step (3), the extrusion ratio of the extrusion deformation is 50-80: 1, the extrusion speed is 1-3 mm/s, and the extrusion temperature is 420-460 ℃.
7. The method for preparing the high surface tension 2xxx series aluminum alloy welding wire for the arc additive manufacturing as defined in claim 2, wherein in the step (4), the stress relief annealing is performed once after each wire drawing twice, the temperature of the stress relief annealing is 320-350 ℃, and the time of the stress relief annealing is 20-60 min, and the temperature and the time of the stress relief annealing are increased with the pass.
8. The method for preparing a high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing according to claim 2, wherein in the step (5), the aluminum alloy wire blank is drawn into a welding wire with a diameter of 0.8-3.2 specification.
9. The method for preparing a high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing according to claim 2, wherein, in the step (5), the ultrasonic frequency is 20-40 KHZ, and the water temperature of ultrasonic cleaning is 35-45 ℃.
10. Use of the high surface tension 2xxx series aluminum alloy welding wire for arc additive manufacturing of claim 1 in arc additive manufacturing, including for arc additive manufacturing parts for aerospace, machinery and vehicles and vessels.
CN202210505416.3A 2022-05-10 2022-05-10 High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof Active CN115026457B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210505416.3A CN115026457B (en) 2022-05-10 2022-05-10 High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210505416.3A CN115026457B (en) 2022-05-10 2022-05-10 High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof

Publications (2)

Publication Number Publication Date
CN115026457A true CN115026457A (en) 2022-09-09
CN115026457B CN115026457B (en) 2023-04-11

Family

ID=83121941

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210505416.3A Active CN115026457B (en) 2022-05-10 2022-05-10 High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof

Country Status (1)

Country Link
CN (1) CN115026457B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016034857A1 (en) * 2014-09-01 2016-03-10 Brunel University A casting al-mg-zn-si based aluminium alloy for improved mechanical performance
US20180318922A1 (en) * 2015-11-06 2018-11-08 Innomaq 21, S.L. Method for the economic manufacturing of metallic parts
US20190390301A1 (en) * 2017-02-01 2019-12-26 Brunel University London Methods and process to improve mechanical properties of cast aluminum alloys at ambient temperature and at elevated temperatures
CN111411272A (en) * 2020-03-23 2020-07-14 西安交通大学 Al-Zn-Mg series aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof
CN111699063A (en) * 2018-02-08 2020-09-22 肯联铝业技术中心 Method for manufacturing aluminium-chromium alloy parts
US20220112581A1 (en) * 2018-09-21 2022-04-14 C-Tec Constellium Technology Center Process for manufacturing an aluminum alloy part

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016034857A1 (en) * 2014-09-01 2016-03-10 Brunel University A casting al-mg-zn-si based aluminium alloy for improved mechanical performance
US20180318922A1 (en) * 2015-11-06 2018-11-08 Innomaq 21, S.L. Method for the economic manufacturing of metallic parts
US20190390301A1 (en) * 2017-02-01 2019-12-26 Brunel University London Methods and process to improve mechanical properties of cast aluminum alloys at ambient temperature and at elevated temperatures
CN111699063A (en) * 2018-02-08 2020-09-22 肯联铝业技术中心 Method for manufacturing aluminium-chromium alloy parts
US20220112581A1 (en) * 2018-09-21 2022-04-14 C-Tec Constellium Technology Center Process for manufacturing an aluminum alloy part
CN111411272A (en) * 2020-03-23 2020-07-14 西安交通大学 Al-Zn-Mg series aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
A.C.UMAMAHESHWER RAO;V.VASU;M.GOVINDARAJU;K.V.SAI SRINADH;: "7xxx铝合金的应力腐蚀行为综述(英文)" *
李安敏;范晓烁;董涛;梁爽;: "铝镁合金焊丝的研究现状" *

Also Published As

Publication number Publication date
CN115026457B (en) 2023-04-11

Similar Documents

Publication Publication Date Title
CN102796925B (en) High-strength die-casting aluminum alloy for pressure casting
CN102943193B (en) Grain refinement machining process of hard aluminium alloy cast ingot
CN112626400B (en) High-toughness aluminum alloy and preparation method thereof
CN109202062B (en) Al-Mg-Li-Sc-Zr aluminum alloy powder for additive manufacturing and preparation method thereof
CN112680615B (en) Preparation method, heat treatment method and die-casting method of high-strength and high-toughness die-casting aluminum alloy material
CN112831698B (en) Preparation method of aluminum alloy powder suitable for laser additive manufacturing
CN111112875A (en) Containing TiB2Granular aluminum alloy welding wire and preparation method thereof
CN115261686B (en) 3D printing aluminum-magnesium alloy powder and preparation method and application thereof
CN107937764B (en) Liquid die forging high-strength and high-toughness aluminum alloy and liquid die forging method thereof
CN114574739B (en) 3D printing aluminum-lithium alloy and application thereof
CN114952075B (en) High-surface-tension 5xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof
CN114717452B (en) High-surface-tension 4xxx series aluminum alloy welding wire, and preparation method and application thereof
CN102965554A (en) Hard aluminum alloy cast ingot
CN114032429A (en) High-elongation and high-modulus TiB2Particle reinforced aluminum-based composite material and preparation method thereof
CN112522557B (en) High-strength and high-toughness die-casting aluminum alloy material
CN115026457B (en) High-surface-tension 2xxx aluminum alloy welding wire for electric arc additive manufacturing and preparation method thereof
CN114892052B (en) High-surface-tension 7 xxx-series aluminum alloy welding wire and preparation method and application thereof
CN102418009A (en) Aluminum alloy capable of digesting high-hardness compounds and smelting method of aluminum alloy
CN113462934B (en) 5xxx series aluminum alloy suitable for continuous casting and rolling process and preparation method thereof
CN112813310B (en) High-strength Al-Fe-Sc alloy capable of being used for laser additive manufacturing
CN113681028A (en) Method and device for additive manufacturing of aluminum alloy in static magnetic field
CN114150237A (en) High-toughness structural part precision forming aluminum alloy material suitable for new energy automobile and preparation method thereof
CN112899516A (en) Zirconium-containing aluminum-based alloy and preparation method and application thereof
WO2023181304A1 (en) Aluminum alloy and aluminum alloy production method
CN114836658B (en) Aluminum-based composite material and semi-solid preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant