CN115020105B

CN115020105B - Full-automatic winding equipment of transformer for charger

Info

Publication number: CN115020105B
Application number: CN202210493163.2A
Authority: CN
Inventors: 肖友朋; 王栋; 储劲松; 刘媛
Original assignee: Anhui Swan Technology Industrial Group Co ltd
Current assignee: Yuexi Swan Electronic Technology Co ltd
Priority date: 2022-05-07
Filing date: 2022-05-07
Publication date: 2023-03-28
Anticipated expiration: 2042-05-07
Also published as: CN115020105A

Abstract

The invention discloses full-automatic winding equipment for a transformer for a charger, which comprises a base, wherein a horizontal moving mechanism is arranged at the top of the base, a lifting mechanism is arranged at one end of the top of the horizontal moving mechanism, an upper line mechanism is arranged at one end of the base, which is close to the horizontal moving mechanism, an upper guide post is arranged at one end of the base, which is close to the upper line mechanism, a shearing mechanism is arranged at one end of the top of the base, which is close to the guide post, and a blanking mechanism is arranged at one end of the top of the base, which is close to the shearing mechanism.

Description

Full-automatic winding equipment of transformer for charger

Technical Field

The invention relates to the technical field of transformer winding equipment, in particular to full-automatic transformer winding equipment for a charger.

Background

The transformer is arranged in the charger, 220V alternating current voltage can be converted into required equipment voltage, and the equipment to be charged can be conveniently used.

The existing transformer winding equipment is generally characterized in that one end of a circuit is fixedly connected to a winding roller by manpower, then the winding roller rotates to wind, the efficiency is low, the use of the device is influenced, and in the existing equipment, a transformer is generally fixedly connected to the output end of a servo motor to influence the use of the device, so that the device cannot be detached quickly.

Disclosure of Invention

The invention aims to provide full-automatic transformer winding equipment for a charger, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the full-automatic winding equipment for the transformer for the charger comprises a base, wherein a horizontal moving mechanism is arranged at the top of the base, a lifting mechanism is arranged at one end of the top of the horizontal moving mechanism, an upper wire feeding mechanism is arranged at one end, close to the horizontal moving mechanism, of the base, a guide post is arranged at one end, close to the upper wire feeding mechanism, of the base, a shearing mechanism is arranged at one end, close to the guide post, of the top of the base, and a discharging mechanism is arranged at one end, close to the top of the shearing mechanism, of the top of the base;

in a further embodiment, the horizontal movement mechanism comprises a first lead screw motor and a second lead screw motor, a second threaded rod is fixedly connected to the output end of the second lead screw motor, the lifting mechanism comprises a first electric push rod, the bottom of the first electric push rod is in threaded connection with the second threaded rod, a first servo motor is fixedly connected to one side of the output end of the first electric push rod, the first servo motor penetrates through a clamping rod fixedly connected to one end of the first electric push rod, the clamping rod penetrates through a winding roller, a wire clamping groove is formed in one end of the top of the winding roller, a second electric push rod is fixedly connected to the output end of the top of the first electric push rod, a top pressure plate is fixedly connected to one end of the top of the second electric push rod, a wire can be clamped in the wire clamping groove through the top pressure plate, and the first servo motor is convenient to drive the winding roller to rotate so as to wind wires.

In a further embodiment, two branches of joint pole one end fixedly connected with, the trompil that suits with two branches is offered near joint pole one end to the winding roller, the positive structure of roof pressure board is L type structure, roof pressure board bottom one end is in card wire casing top, the inside joint of card wire casing has the circuit, and through using branching joint winding roller, the spacing of the winding roller of being convenient for, the rotation of the winding roller of being convenient for can conveniently dismantle it simultaneously.

In a further embodiment, the number of the first lead screw motors is two, the two first lead screw motors are fixedly connected to the outer wall of the base, the output end of each first lead screw motor is fixedly connected with a first threaded rod, a movable plate is connected to the first threaded rod in a threaded manner, the second lead screw motor is fixedly connected to the outer wall of the movable plate, a groove matched with the first electric push rod is formed in the top of the movable plate, and the first lead screw motor and the second lead screw motor are matched to facilitate movement of the device.

In a further embodiment, the mechanism of going up the production line includes the line feeding board, line feeding board fixed connection is at the base top, line feeding board one end fixedly connected with third lead screw motor, third lead screw motor output passes line feeding board one end fixedly connected with third threaded rod, threaded connection has the slider on the third threaded rod, it has the circuit to pass in the middle of the slider, through the removal of slider restriction circuit, the circuit of being convenient for removes, prevents that the circuit from shifting out too fast, influences the use of device.

In a further embodiment, the line board quantity is two, two rotate in the middle of the line board and be connected with the line roller, and the winding has the circuit on the line roller, two the line board is at line roller top one end fixedly connected with gag lever post, slider and gag lever post sliding connection, the trompil has been seted up on the slider, and has passed the circuit in the middle of the trompil, and the circuit passes trompil on the guide post, through the rotation that uses the gag lever post to restrict the slider, the slider of being convenient for removes along the third threaded rod.

In a further embodiment, shear the mechanism and include the fixed column, fixed column fixed connection is at the base top, the equal fixedly connected with third electric putter in fixed column top both ends, fixed column one end fixedly connected with line ball board is fixed to the third electric putter output, line ball board one end fixedly connected with cutter, fixed column and guide post are in same water flat line, are convenient for fix the circuit through using the line ball board, can conveniently cut off the circuit through the cutter, the use of the device of being convenient for.

In a further embodiment, the line card penetrating through the middle of the opening of the guide post is connected between the two line pressing plates, the top of the fixed post is provided with a slot matched with the two line pressing plates, and the transmission of the line is facilitated by using the matching of the guide post and the fixed post.

In a further embodiment, the blanking mechanism comprises a blanking table, a blanking groove is formed in the top of the blanking table, the blanking table and the blanking groove are inclined towards one end, a clamping groove is formed in one end, at the top of the blanking groove, of the blanking table, a clamping hole is formed in one end, away from the blanking groove, of the clamping groove, the diameter of the clamping hole is smaller than that of the winding roller, the diameter of the clamping hole is larger than that of the clamping rod, and the blanking mechanism is used for facilitating blanking of the device.

Compared with the prior art, the invention has the beneficial effects that:

the horizontal moving mechanism is convenient for the lifting mechanism to move to a proper position, the lifting mechanism can be used for facilitating the device to move up and down conveniently, the jacking plate is used for squeezing the line to move, so that the line card is connected in the line clamping groove, the line is convenient to wind, the line feeding mechanism is used for limiting the moving-out of the wire, the wire moving-out speed is prevented from being too high, the line is disordered, the cutting mechanism is used for limiting the wire, the wire can be cut off, and the blanking mechanism is used for facilitating the blanking of the device.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of the lifting mechanism and the shearing mechanism of the present invention;

FIG. 4 is a front cross-sectional structural view of a winding roller of the present invention;

FIG. 5 is a schematic perspective view of a shearing mechanism of the present invention;

fig. 6 is a schematic perspective view of the blanking mechanism of the present invention.

In the figure: 1. a base; 2. a horizontal movement mechanism; 21. a first lead screw motor; 22. a first threaded rod; 23. a movable plate; 24. a second screw motor; 25. a second threaded rod; 3. a lifting mechanism; 31. a first electric push rod; 32. a first servo motor; 33. a clamping and connecting rod; 34. a winding roller; 35. a second electric push rod; 36. a top pressure plate; 37. a wire clamping groove; 4. a wire feeding mechanism; 41. a wiring board; 42. a third screw motor; 43. a third threaded rod; 44. a limiting rod; 45. a slider; 5. a guide post; 6. a shearing mechanism; 61. fixing a column; 62. a third electric push rod; 63. a wire pressing plate; 64. a cutter; 7. a blanking mechanism; 71. a blanking table; 72. a feeding trough; 73. a clamping groove; 74. and (4) clamping the hole.

Detailed Description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Example one

Referring to fig. 1-4, the embodiment provides a full-automatic winding device of a transformer for a charger, which includes a base 1, a horizontal moving mechanism 2 is disposed on the top of the base 1, so as to facilitate movement of a driving device along the base 1 and change of the position of a winding roller 34, and facilitate use of the device, a lifting mechanism 3 is disposed at one end of the top of the horizontal moving mechanism 2, and the lifting mechanism 3 can be used to drive the height position of the winding roller 34, so as to facilitate conveying of the winding roller 34, an upper threading mechanism 4 is disposed at one end of the base 1 close to the horizontal moving mechanism 2, and facilitates threading by using the upper threading mechanism 4, a guide post 5 is disposed at one end of the base 1 close to the upper threading mechanism 4, and the winding is more uniform by mutual cooperation of the guide post 5 and a fixed post 61, a shearing mechanism 6 is disposed at one end of the top of the base 1 close to the guide post 5, so as to facilitate pressing and fixing of a circuit, and can cut off the circuit when the base 1 is used at a later stage, a blanking mechanism 7 is disposed at one end of the top of the base 1 close to facilitate blanking of the winding roller 34 of the device;

in order to conveniently move the device to a proper position, the position of the lifting mechanism 3 is convenient to change, the horizontal moving mechanism 2 comprises a first screw rod motor 21 and a second screw rod motor 24, the output end of the second screw rod motor 24 is fixedly connected with a second threaded rod 25, the number of the first screw rod motors 21 is two, the two first screw rod motors 21 are fixedly connected to the outer wall of the base 1, the output end of the first screw rod motor 21 is fixedly connected with a first threaded rod 22, a movable plate 23 is connected to the first threaded rod 22 in a threaded manner, the outer walls of the second screw rod motor 24 and the movable plate 23 are fixedly connected, a groove matched with the first electric push rod 31 is formed in the top of the movable plate 23, the first screw rod motor 21 is opened to drive the first threaded rod 22 to rotate, the movable plate 23 is convenient to move, the second threaded rod 25 is opened through the second screw rod motor 24, and the first electric push rod 31 can be moved to a proper position.

Need among the existing equipment with circuit one end joint on winding roller 34, wind the back and carry out the wire winding with the circuit, the efficiency ratio of using is lower, needs the manual work to carry out the joint fixed, influences the use of device, and 34 dismouting of winding roller are got up relatively troublesome moreover, influence the use of device.

In order to change the position of the device conveniently, the circuit can be fast clamped in the clamping groove 37, the winding is convenient to perform, the lifting mechanism 3 comprises a first electric push rod 31, the bottom of the first electric push rod 31 is in threaded connection with the second threaded rod 25, a first servo motor 32 is fixedly connected to one side of the output end of the first electric push rod 31, the first servo motor 32 penetrates through a clamping rod 33 fixedly connected to one end of the first electric push rod 31, the clamping rod 33 penetrates through a winding roller 34, the clamping groove 37 is formed in one end of the top of the winding roller 34, a second electric push rod 35 is fixedly connected to the output end of the top of the first electric push rod 31, a top pressure plate 36 is fixedly connected to one end of the top of the second electric push rod 35, the top pressure plate 36 is driven by the second electric push rod 35 to move, the top pressure plate 36 is used for pressing the circuit to be clamped inside the winding roller 34, one end of the circuit is convenient to fix, and the winding is facilitated.

Through two forks at joint pole 33 one end fixedly connected with, the trompil that suits with two forks is seted up near joint pole 33 one end to winding roller 34, and the positive structure of roof pressure plate 36 is L type structure, and 36 bottom one end of roof pressure plate is in card wire casing 37 top, and the inside joint of card wire casing 37 has the circuit, pegs graft in the middle of winding roller 34 through the fork, and the spacing of winding roller 34 of being convenient for can drive when winding roller 34 is rotatory, can conveniently dismantle it.

In the embodiment, the movable plate 23 is driven by the first lead screw motor 21 to move to the middle of the guide post 5 and the fixed post 61, then the first electric push rod 31 is driven by the second lead screw motor 24 to move to the connecting line between the guide post 5 and the fixed post 61, the line card between the guide post 5 and the fixed post 61 is connected to the winding roller 34 by the top pressure plate 36, after the top pressure plate 36 is removed, the first servo motor 32 is opened to drive the winding roller 34 to rotate for winding, after the winding is completed, the winding roller 34 is driven by the cooperation of the first lead screw motor 21 and the second lead screw motor 24 to move to the position between the fixed post 61 and the blanking table 71, and the cutting mechanism 6 is opened to cut the lead, so that one end of the lead is clamped in the middle of the wire pressing plate 63, and the next winding is facilitated.

Example two

Referring to fig. 1-2, a further improvement is made on the basis of embodiment 1:

in order to facilitate the line feeding, the line moving speed is prevented from being too fast, the messy line is caused, the use of the device is influenced, the line feeding mechanism 4 comprises two line feeding plates 41, the line feeding plates 41 are fixedly connected to the top of the base 1, one ends of the line feeding plates 41 are fixedly connected with third lead screw motors 42, the output ends of the third lead screw motors 42 penetrate through one ends of the line feeding plates 41 and are fixedly connected with third threaded rods 43, sliding blocks 45 are in threaded connection with the third threaded rods 43, the line penetrates through the middles of the sliding blocks 45, line feeding rollers are rotatably connected to the middles of the two line feeding plates 41 and are wound with the line, limiting rods 44 are fixedly connected to one ends of the tops of the line feeding rollers 41, the sliding blocks 45 are in sliding connection with the limiting rods 44, holes are formed in the sliding blocks 45, the line penetrates through the middles of the holes, the line penetrates through the holes in the guide columns 5, the third lead screw motors 42 are used for driving the third lead screw motors 42 to rotate, the sliding blocks 45 to slide along the limiting rods 44, the sliding blocks 45 are limited by the limiting rods 44, the sliding blocks 45 are prevented from rotating, and the line passing through the sliding blocks 45, and the line conveying is facilitated.

EXAMPLE III

Referring to fig. 2, fig. 3 and fig. 5, a further improvement is made on the basis of embodiment 1:

can carry out spacing simultaneously to the circuit through using shearing mechanism 6, can cut off the circuit, be convenient for next winding go on, it includes fixed column 61 to shear mechanism 6, fixed column 61 fixed connection is at 1 top of base, the equal fixedly connected with third electric putter 62 in fixed column 61 top both ends, fixed column 61 one end fixedly connected with line ball board 63 is fixed to be passed to third electric putter 62 output, line ball board 63 one end fixedly connected with cutter 64, fixed column 61 and guide post 5 are in same water flat line, through removing winding roller 34 between fixed column 61 and the guide post 5, carry out the wire winding, after the wire winding is accomplished, need cut off the circuit with the circuit, current equipment cuts off the circuit, influence next winding going on easily, need pull back the end of a thread again, this equipment is through passing fixed column 61 top with winding roller 34, make the line joint between line ball board 63 and cutter 64 on winding roller 34, after cutting off the circuit through opening cutter 64, and use line ball 63 to fix its joint.

Example four

Referring to fig. 2 and fig. 6, a further improvement is made on the basis of embodiment 1:

in order to facilitate the feeding of the winding roller 34, the feeding mechanism 7 includes a feeding table 71, a feeding groove 72 is formed in the top of the feeding table 71, the feeding table 71 and the feeding groove 72 are inclined towards one end, a clamping groove 73 is formed in one end of the top of the feeding groove 72 of the feeding table 71, a clamping hole 74 is formed in one end, away from the feeding groove 72, of the clamping groove 73, the diameter of the clamping hole 74 is smaller than that of the winding roller 34, the diameter of the clamping hole 74 is larger than that of a clamping rod 33, the winding roller 34 is clamped in the clamping groove 73, the clamping rod 33 penetrates through the clamping hole 74, and the clamping rod 33 moves towards one end, away from the feeding table 71, so that the clamping rod 33 is separated from the winding roller 34, the feeding of the device is facilitated, and the winding roller 34 moves out of the device along the feeding groove 72.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Full-automatic spooling equipment of transformer for charger, including base (1), its characterized in that: a horizontal moving mechanism (2) is arranged at the top of the base (1), a lifting mechanism (3) is arranged at one end of the top of the horizontal moving mechanism (2), a wire feeding mechanism (4) is arranged at one end, close to the horizontal moving mechanism (2), of the base (1), a guide post (5) is arranged at one end, close to the wire feeding mechanism (4), of the top of the base (1), a shearing mechanism (6) is arranged at one end, close to the guide post (5), of the top of the base (1), and a blanking mechanism (7) is arranged at one end, close to the top of the shearing mechanism (6), of the top of the base (1);

the horizontal moving mechanism (2) comprises a first lead screw motor (21) and a second lead screw motor (24), a second threaded rod (25) is fixedly connected to the output end of the second lead screw motor (24), the lifting mechanism (3) comprises a first electric push rod (31), the bottom of the first electric push rod (31) is connected to the second threaded rod (25) in a threaded mode, a first servo motor (32) is fixedly connected to one side of the output end of the first electric push rod (31), the first servo motor (32) penetrates through a clamping rod (33) fixedly connected to one end of the first electric push rod (31), the clamping rod (33) penetrates through a winding roller (34), a clamping groove (37) is formed in one end of the top of the winding roller (34), a second electric push rod (35) is fixedly connected to the output end of the top of the first electric push rod (31), and a jacking plate (36) is fixedly connected to one end of the top of the second electric push rod (35).

2. The full-automatic transformer winding device for the charger according to claim 1, wherein: the wire winding device is characterized in that two branches are fixedly connected to one end of the clamping rod (33), holes matched with the two branches are formed in one end, close to the clamping rod (33), of the wire winding roller (34), the front face of the pressing plate (36) is of an L-shaped structure, one end of the bottom of the pressing plate (36) is located at the top of the wire clamping groove (37), and a circuit is clamped inside the wire clamping groove (37).

3. The full-automatic transformer winding device for the charger according to claim 1, wherein: first lead screw motor (21) quantity is two, two the equal fixed connection of first lead screw motor (21) is on base (1) outer wall, first lead screw motor (21) output fixedly connected with first threaded rod (22), threaded connection has fly leaf (23) on first threaded rod (22), second lead screw motor (24) and fly leaf (23) outer wall fixed connection, the fluting that suits with first electric putter (31) is seted up at fly leaf (23) top.

4. The full-automatic winding equipment of the transformer for the charger according to claim 1, characterized in that: mechanism (4) of going up the line includes line feeding board (41), line feeding board (41) fixed connection is at base (1) top, line feeding board (41) one end fixedly connected with third lead screw motor (42), line feeding board (41) one end fixedly connected with third threaded rod (43) is passed to third lead screw motor (42) output, threaded connection has slider (45) on third threaded rod (43), it has the circuit to pass in the middle of slider (45).

5. The full-automatic transformer winding device for the charger according to claim 4, wherein: go up line board (41) quantity and be two it is connected with the roller of acting as go-between to rotate in the middle of going up line board (41), and the winding has the circuit on the roller of acting as go-between, two go up line board (41) at last line roller top one end fixedly connected with gag lever post (44), slider (45) and gag lever post (44) sliding connection, the trompil has been seted up on slider (45), and has passed the circuit in the middle of the trompil, and the circuit passes trompil on guide post (5).

6. The full-automatic winding equipment of the transformer for the charger according to claim 1, characterized in that: shearing mechanism (6) includes fixed column (61), fixed column (61) fixed connection is at base (1) top, the equal fixedly connected with third electric putter (62) in fixed column (61) top both ends, fixed column (61) one end fixedly connected with line ball board (63) is passed to third electric putter (62) output end, line ball board (63) one end fixedly connected with cutter (64), fixed column (61) and guide post (5) are in on the same water flat line.

7. The full-automatic winding equipment of the transformer for the charger according to claim 6, characterized in that: the line card penetrating through the middle of the opening of the guide column (5) is connected between the two line pressing plates (63), and the top of the fixing column (61) is provided with a groove matched with the two line pressing plates (63).

8. The full-automatic transformer winding device for the charger according to claim 1, wherein: unloading mechanism (7) are including unloading platform (71), unloading groove (72) have been seted up at unloading platform (71) top, unloading platform (71) and unloading groove (72) are to one end slope, joint groove (73) have been seted up at unloading platform (71) in unloading groove (72) top one end, joint groove (73) are kept away from unloading groove (72) one end and are seted up card hole (74), card hole (74) diameter is less than wire winding roller (34) diameter, and card hole (74) diameter is greater than joint pole (33) diameter.