CN115015743A - Relay aging prediction method and system for automobile power battery and automobile - Google Patents

Relay aging prediction method and system for automobile power battery and automobile Download PDF

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CN115015743A
CN115015743A CN202110253324.6A CN202110253324A CN115015743A CN 115015743 A CN115015743 A CN 115015743A CN 202110253324 A CN202110253324 A CN 202110253324A CN 115015743 A CN115015743 A CN 115015743A
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aging
relay
current signal
power battery
value
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蔡亚辉
李志�
翟艳霞
肖莎
李毅崑
彭永川
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Gac Aion New Energy Vehicle Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327Testing of circuit interrupters, switches or circuit-breakers
    • G01R31/3277Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
    • G01R31/3278Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches of relays, solenoids or reed switches
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

The invention discloses a relay aging prediction method and a system of an automobile power battery and an automobile, wherein the method comprises the steps of obtaining a battery current signal of the power battery and a whole automobile load current signal of the automobile after starting a preset stabilization time threshold of the power battery; when the working state of a relay of the power battery is detected to be changed in real time, according to the load current signal of the whole vehicle and the current signal of the battery, an aging numerical value corresponding to the relay is inquired from a preset relay life table; acquiring an aging numerical value accumulated value of the relay; and carrying out aging prediction on the relay according to the aging numerical value accumulated value. The invention improves the accuracy of the aging prediction of the service life of the relay, and improves the user experience and the safety.

Description

汽车动力电池的继电器老化预测方法、系统及汽车Relay aging prediction method, system and automobile for automotive power battery

技术领域technical field

本发明涉及继电器老化预测领域,尤其涉及一种汽车动力电池的继电器老化预测方法、系统及汽车。The invention relates to the field of relay aging prediction, in particular to a relay aging prediction method, system and automobile of an automobile power battery.

背景技术Background technique

在电动汽车的使用过程中,需要通过开启或者关闭电动汽车的动力电池内的继电器,进而实现电动汽车的高压上电以及下电;但是随着继电器的使用时间越来越长,容易出现失效等情况,进而令动力电池内形成高压回路或者令电动汽车失去动力等,因此对动力电池的继电器的寿命进行老化预测是非常重要的。During the use of the electric vehicle, it is necessary to turn on or off the relay in the power battery of the electric vehicle, so as to realize the high-voltage power-on and power-off of the electric vehicle; however, as the use time of the relay becomes longer and longer, it is prone to failure, etc. Therefore, it is very important to predict the aging of the relay life of the power battery.

现有技术中,存在通过电池管理系统来监测动力电池组中的电池包两端电压,经过继电器后的端电压以及底层软件反馈的继电器状态回检信号,进而对继电器进行寿命老化预测的方案。但是该方案存在以下不足:由于经过继电器后的端电压存在采样精度问题,且端电压的变化波动范围较大,因此,该方案对继电器的寿命进行老化预测的准确率较低。In the prior art, there is a scheme of monitoring the voltage at both ends of the battery pack in the power battery pack through a battery management system, through the terminal voltage of the relay and the relay status feedback signal fed back by the underlying software, and then predicting the life and aging of the relay. However, this scheme has the following shortcomings: due to the problem of sampling accuracy of the terminal voltage after passing through the relay, and the fluctuation range of the terminal voltage is large, the accuracy of this scheme for the aging prediction of the life of the relay is low.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供一种汽车动力电池的继电器老化预测方法、系统及汽车,以解决对继电器的寿命进行老化预测的准确率较低问题。Embodiments of the present invention provide a relay aging prediction method, system and vehicle for a power battery of an automobile, so as to solve the problem of low accuracy of aging prediction for the life of a relay.

一种汽车动力电池的继电器老化预测方法,包括:A relay aging prediction method for an automotive power battery, comprising:

在启动动力电池的预设稳定时间阈值之后,获取所述动力电池的电池电流信号以及汽车的整车负载电流信号;After starting the preset stabilization time threshold of the power battery, obtain the battery current signal of the power battery and the vehicle load current signal of the vehicle;

在实时检测到所述动力电池的继电器的工作状态发生改变时,根据所述整车负载电流信号以及所述电池电流信号,自预设继电器寿命表中查询与所述继电器对应的老化数值;When it is detected in real time that the working state of the relay of the power battery changes, according to the vehicle load current signal and the battery current signal, query the aging value corresponding to the relay from the preset relay life table;

获取所述继电器的老化数值累计值;Obtain the cumulative value of the aging value of the relay;

根据所述老化数值累计值对所述继电器进行老化预测。The aging prediction is performed on the relay according to the accumulated value of the aging value.

一种汽车动力电池的继电器老化预测系统,包括汽车动力电池以及用于执行上述汽车动力电池的继电器老化预测方法的控制模块。A relay aging prediction system for an automotive power battery includes an automotive power battery and a control module for executing the above-mentioned relay aging prediction method for the automotive power battery.

一种汽车,包含上述汽车动力电池的继电器老化预测系统。An automobile includes the relay aging prediction system for the above-mentioned automobile power battery.

上述汽车动力电池的继电器老化预测方法、系统及汽车,该方法通过在启动动力电池的预设稳定时间阈值之后,获取所述动力电池的电池电流信号以及汽车的整车负载电流信号;在实时检测到所述动力电池的继电器的工作状态发生改变时,根据所述整车负载电流信号以及所述电池电流信号,自预设继电器寿命表中查询与所述继电器对应的老化数值;获取所述继电器的老化数值累计值;所述老化数值累计值是指所述继电器安装在所述动力电池中之后的每一次工作状态发生改变对应的老化数值的累加值;根据所述老化数值累计值对所述继电器进行老化预测。The above-mentioned method, system and vehicle for predicting the aging of a relay of an automobile power battery, the method obtains the battery current signal of the power battery and the vehicle load current signal of the automobile after starting the preset stabilization time threshold of the power battery; When the working state of the relay of the power battery changes, according to the vehicle load current signal and the battery current signal, query the aging value corresponding to the relay from the preset relay life table; obtain the relay The cumulative value of the aging value refers to the cumulative value of the aging value corresponding to each change in the working state of the relay after the relay is installed in the power battery; according to the cumulative value of the aging value, the Relays perform aging prediction.

本发明在检测到动力电池的各继电器的工作状态发生改变时,通过每一次发生工作状态改变时的电流值对应的老化数值,对继电器的寿命进行老化预测,提高了对继电器寿命的老化预测的准确率;进而,可以提前预知继电器是否会因为寿命老化导致失效,降低了动力电池内形成高压回路或者令电动汽车失去动力的概率,提高了用户体验以及电池安全性。When detecting that the working state of each relay of the power battery changes, the present invention performs aging prediction on the life of the relay through the aging value corresponding to the current value when the working state changes each time, thereby improving the reliability of the aging prediction of the life of the relay. Furthermore, it can be predicted in advance whether the relay will fail due to aging life, reducing the probability of forming a high-voltage circuit in the power battery or causing the electric vehicle to lose power, improving user experience and battery safety.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the drawings that are used in the description of the embodiments of the present invention. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.

图1是本发明一实施例中汽车动力电池的继电器老化预测方法的一流程图;1 is a flowchart of a method for predicting relay aging of an automotive power battery according to an embodiment of the present invention;

图2是本发明一实施例中汽车动力电池的继电器老化预测方法中步骤S10的一流程图;FIG. 2 is a flowchart of step S10 in the method for predicting the aging of the relay of the automotive power battery according to an embodiment of the present invention;

图3是本发明一实施例中汽车动力电池的继电器老化预测方法中步骤S20的一流程图;FIG. 3 is a flowchart of step S20 in the relay aging prediction method of the automotive power battery according to an embodiment of the present invention;

图4是本发明一实施例中汽车动力电池的继电器老化预测方法中步骤S40的一流程图;FIG. 4 is a flowchart of step S40 in the method for predicting the aging of a relay of an automotive power battery according to an embodiment of the present invention;

图5是本发明一实施例中计算机设备的一示意图。FIG. 5 is a schematic diagram of a computer device in an embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在一实施例中,如图1所示,提供一种汽车动力电池的继电器老化预测方法,包括如下步骤:In one embodiment, as shown in FIG. 1 , a method for predicting the aging of a relay of an automobile power battery is provided, which includes the following steps:

S10:在达到启动动力电池的预设稳定时间阈值之后,获取所述动力电池的电池电流信号以及汽车的整车负载电流信号。S10: After reaching the preset stabilization time threshold for starting the power battery, acquire the battery current signal of the power battery and the vehicle load current signal of the vehicle.

可以理解地,无论在动力电池进行充电或者放电状态,均需要在动力电池通电之后,再经过预设稳定时间阈值后才能够准确从BMS(Battery Management System,电池管理系统)中获取动力电池的单体电压以及模组温度。可选地,预设稳定时间阈值可以为0.4s,0.5s等。作为优选,动力电池为安装在电动汽车上的动力电池,该动力电池可以为锂离子电池等。It is understandable that no matter in the charging or discharging state of the power battery, it is only after the power battery is powered on that the preset stabilization time threshold can be accurately obtained from the BMS (Battery Management System, battery management system). body voltage and module temperature. Optionally, the preset stabilization time threshold may be 0.4s, 0.5s, or the like. Preferably, the power battery is a power battery installed on an electric vehicle, and the power battery can be a lithium-ion battery or the like.

进一步地,电池电流信号包含动力电池的充电电流信号以及放电电流信号,该电池电流信号可以通过动力电池内的霍尔传感器对动力电池进行电流值采集得到。整车负载电流信号指的是汽车中除动力电池外其它负载设备的电流值(例如汽车上加热器加热时的电流值),该整车负载电流信号是通过汽车CAN通讯自整车控制系统中接收到的信号。Further, the battery current signal includes the charging current signal and the discharging current signal of the power battery, and the battery current signal can be obtained by collecting the current value of the power battery by the Hall sensor in the power battery. The vehicle load current signal refers to the current value of other load equipment in the vehicle except the power battery (such as the current value of the heater on the vehicle when it is heated). The vehicle load current signal is transmitted from the vehicle control system through the vehicle CAN communication. received signal.

在一实施例中,步骤S10中包括,也即所述获取所述动力电池的电池电流信号,包括:In one embodiment, step S10 includes, that is, the acquiring the battery current signal of the power battery includes:

实时采集所述动力电池的初始电流信号,并确定所述初始电流信号有效之后,对所述初始电流信号进行预处理,得到所述电池电流信号。The initial current signal of the power battery is collected in real time, and after it is determined that the initial current signal is valid, the initial current signal is preprocessed to obtain the battery current signal.

可以理解地,在动力电池进入稳定状态后,通过动力电池内的霍尔传感器对动力电池进行初始电流信号进行采集,并通过CAN通讯将初始电流信号传输至BMS中,对初始电流信号进行采样精度以及采样周期进行校验,以确定采集到的初始电流信号是否满足系统需求;在确定初始电流信号满足采样精度以及采样周期之后,对该初始电流信号进行有效性诊断,例如对初始电流信号进行超限诊断、断路诊断等,以在确定初始电流信号有效之后,对初始电流信号进行信号转换、滤波等预处理,进而得到电池电流信号。It is understandable that after the power battery enters a stable state, the initial current signal of the power battery is collected by the Hall sensor in the power battery, and the initial current signal is transmitted to the BMS through CAN communication, and the sampling accuracy of the initial current signal is carried out. And the sampling period is verified to determine whether the collected initial current signal meets the system requirements; after confirming that the initial current signal meets the sampling accuracy and sampling period, the validity of the initial current signal is diagnosed, for example, the initial current signal is exceeded. Limit diagnosis, open circuit diagnosis, etc., so that after the initial current signal is determined to be valid, the initial current signal is subjected to signal conversion, filtering and other preprocessing, and then the battery current signal is obtained.

在一实施例中,步骤S10中还包括,也即所述获取所述动力电池的电池电流信号以及汽车的整车负载电流信号,包括:In one embodiment, step S10 further includes, that is, the acquiring the battery current signal of the power battery and the vehicle load current signal of the vehicle, including:

S101:检测所述整车负载电流信号关联的报文传输信号是否中断。S101: Detect whether the message transmission signal associated with the vehicle load current signal is interrupted.

可以理解地,整车负载电流信号是通过汽车CAN通讯自整车控制系统中接收到的信号,因此在获取当前时刻的整车负载电流信号之前,需要检测与整车负载电流信号关联的报文传输信号是否中断,也即控制模块与整车控制系统之间的CAN通讯是否中断,在该报文传输信号中断时,则控制模块无法接收当前时刻整车控制系统通过CAN通讯发送的整车负载电流信号;在报文传输信号未中断时,则可以接收当前时刻整车控制系统通过CAN通讯发送的整车负载电流信号。Understandably, the vehicle load current signal is a signal received from the vehicle control system through the vehicle CAN communication. Therefore, before obtaining the vehicle load current signal at the current moment, it is necessary to detect the message associated with the vehicle load current signal. Whether the transmission signal is interrupted, that is, whether the CAN communication between the control module and the vehicle control system is interrupted. When the message transmission signal is interrupted, the control module cannot receive the vehicle load sent by the vehicle control system through CAN communication at the current moment. Current signal; when the message transmission signal is not interrupted, the vehicle load current signal sent by the vehicle control system at the current moment through CAN communication can be received.

S102:在所述整车负载电流信号关联的报文传输信号未中断时,将当前的报文传输信号中包含的负载电流信号记录为所述整车负载电流信号。S102: When the message transmission signal associated with the vehicle load current signal is not interrupted, record the load current signal included in the current message transmission signal as the vehicle load current signal.

具体地,在检测整车负载电流信号关联的报文传输信号是否中断之后,在整车负载电流信号关联的报文传输信号未中断时,则将通过汽车CAN通讯,接收整车控制系统当前发送的报文传输信号,进而将报文传输信号中包含的负载电流信号记录为整车负载电流信号。Specifically, after detecting whether the message transmission signal associated with the vehicle load current signal is interrupted, and when the message transmission signal associated with the vehicle load current signal is not interrupted, the vehicle's CAN communication will be used to receive the current transmission from the vehicle control system. The message transmission signal is recorded, and then the load current signal contained in the message transmission signal is recorded as the vehicle load current signal.

S103:在所述整车负载电流信号关联的报文传输信号中断时,将中断之前的最后一个报文传输信号中包含的负载电流信号记录为所述整车负载电流信号,或将所述整车负载电流信号记录为零。S103: When the message transmission signal associated with the vehicle load current signal is interrupted, record the load current signal included in the last message transmission signal before the interruption as the vehicle load current signal, or record the whole vehicle load current signal. The vehicle load current signal is recorded as zero.

具体地,在检测整车负载电流信号关联的报文传输信号是否中断之后,在整车负载电流信号关联的报文传输信号中断时,将中断之前的最后一个报文传输信号中包含的负载电流信号记录为所述整车负载电流信号,或将所述整车负载电流信号记录为零。Specifically, after detecting whether the message transmission signal associated with the vehicle load current signal is interrupted, when the message transmission signal associated with the vehicle load current signal is interrupted, the load current included in the last message transmission signal before the interruption is The signal is recorded as the vehicle load current signal, or the vehicle load current signal is recorded as zero.

S20:在实时检测到所述动力电池的继电器的工作状态发生改变时,根据所述整车负载电流信号以及所述电池电流信号,自预设继电器寿命表中查询与所述继电器对应的老化数值。S20: When it is detected in real time that the working state of the relay of the power battery changes, according to the vehicle load current signal and the battery current signal, query the aging value corresponding to the relay from a preset relay life table .

可以理解地,工作状态指的是继电器的开启状态以及关闭状态,工作状态发生改变是指上述开启状态和关闭状态之间的切换。其中,动力电池的继电器包括但不限于为主正继电器、主负继电器、预充继电器以及充电继电器等类型。It can be understood that the working state refers to the on state and the off state of the relay, and the change of the working state refers to the switching between the above on state and the off state. Among them, the relays of the power battery include, but are not limited to, main positive relays, main negative relays, precharge relays, and charging relays.

预设继电器寿命表中存储与各类型的继电器对应的老化数值,一个老化数值对应于一个电流值,也即,在根据车载负载电流信号以及电池电流信号确定继电器的电流值之后,即可通过预设继电器寿命表查询与该继电器的电流值对应的老化数值。进一步地,该预设继电器寿命表是根据各继电器在不同电流下的理论工作状态发生改变次数,以及继电器供应商的出厂规格书中的推荐值生成。示例性地,理论工作状态发生改变次数指的是,在某一电流下,设定继电器的工作状态发生改变的次数达到1000次之后,即认为该继电器出现老化情况,因此,可以根据该老化情况对应的电流值与继电器供应商的出厂规格书中的推荐值,生成预设继电器寿命表。The aging value corresponding to each type of relay is stored in the preset relay life table, and one aging value corresponds to one current value, that is, after the current value of the relay is determined according to the vehicle load current signal and the battery current signal, the preset Set the relay life table to query the aging value corresponding to the current value of the relay. Further, the preset relay life table is generated according to the number of changes in the theoretical working state of each relay under different currents and the recommended values in the factory specifications of the relay supplier. Exemplarily, the number of times the theoretical working state has changed refers to that, under a certain current, after the set number of times the working state of the relay has changed reaches 1000 times, it is considered that the relay is in an aging situation. The corresponding current value and the recommended value in the factory specification of the relay supplier are used to generate a preset relay life table.

具体地,在获取所述动力电池的电池电流信号以及汽车的整车负载电流信号之后,实时检测动力电池的继电器的工作状态是否发生改变,在检测到继电器的工作状态发生改变时,根据所述整车负载电流信号以及所述电池电流信号,确定与该继电器对应的电流值,并自预设继电器寿命表中查询与继电器对应的老化数值。Specifically, after acquiring the battery current signal of the power battery and the vehicle load current signal of the vehicle, it is detected in real time whether the working state of the relay of the power battery has changed. The vehicle load current signal and the battery current signal determine the current value corresponding to the relay, and query the aging value corresponding to the relay from the preset relay life table.

可以理解地,动力电池的继电器的工作状态发生改变,可以在接收到继电器工作状态改变之后执行;示例性地,假设在动力电池达到预设充电需求之后,接收到充电完成并切断充电继电器指令,进而切断充电继电器与动力电池之间的连接。进一步地,由于继电器的工作发生状态发生改变时,与接收到继电器工作状态改变指令之间存在时间差,因此,在检测到动力电池的继电器的工作状态发生改变时,应该选取预设周期内最大的电池电流信号(预设周期内可能周期性地采集了一个或多个电池电流信号)作为在预设继电器寿命表中查询的根据。It can be understood that the change of the working state of the relay of the power battery can be performed after receiving the change of the working state of the relay; for example, it is assumed that after the power battery reaches the preset charging requirement, the charging completion and the command to cut off the charging relay is received, And then cut off the connection between the charging relay and the power battery. Further, since there is a time difference between when the working state of the relay changes and when the command to change the working state of the relay is received, when it is detected that the working state of the relay of the power battery changes, the largest one within the preset period should be selected. The battery current signal (one or more battery current signals may be collected periodically in a preset period) is used as the basis for querying in the preset relay life table.

在一实施例中,步骤S20中,也即所述根据所述整车负载电流信号以及所述电池电流信号,自预设继电器寿命表中查询与所述继电器对应的老化数值,包括:In one embodiment, in step S20, that is, according to the vehicle load current signal and the battery current signal, query the aging value corresponding to the relay from the preset relay life table, including:

S201:在确定工作状态发生改变的继电器为所述动力电池内的充电继电器时,将所述充电电流与所述整车负载电流之和记录为第一电流值,将所述第一电流值与所述放电电流之差记录为第二电流值。S201: When it is determined that the relay whose working state has changed is the charging relay in the power battery, record the sum of the charging current and the vehicle load current as a first current value, and record the first current value and the The difference in the discharge currents is recorded as the second current value.

可以理解地,在实时检测到工作状态发生改变的继电器为所述充电继电器时,由于充电继电器发生工作状态的改变,因此,当前动力电池对应的状态可能为:充电设备通过切换至开启状态的充电继电器连接动力电池并开始对动力电池进行充电,或者动力电池恰好已经充电完毕,因此通过切换至关闭状态的充电继电器切断与充电设备之间的连接,亦或者通过切换至关闭状态的充电继电器切断与充电设备之间的连接,以中断对动力电池的充电等;此时,应该根据充电电流、放电电流以及整车负载电流整体计算充电继电器的电流,也即,首先将充电电流与整车负载电流之和记录为第一电流值,进而将第一电流值与放电电流之差记录为充电继电器对应的第二电流值。Understandably, when it is detected in real time that the relay whose working state has changed is the charging relay, since the working state of the charging relay has changed, the current state corresponding to the power battery may be: the charging device is charged by switching to the on state. The relay connects the power battery and starts to charge the power battery, or the power battery has just been charged, so the connection with the charging device is cut off by the charging relay switched to the off state, or the connection with the charging device is cut off by the charging relay switched to the off state. The connection between the charging equipment to interrupt the charging of the power battery, etc.; at this time, the current of the charging relay should be calculated based on the charging current, the discharging current and the vehicle load current as a whole, that is, the charging current and the vehicle load current should be calculated first. The sum is recorded as the first current value, and the difference between the first current value and the discharge current is recorded as the second current value corresponding to the charging relay.

S202:自所述预设继电器寿命表中,获取与所述第二电流值关联的第一老化数值,并将所述第一老化数值记录为所述充电继电器的老化数值。S202: Obtain a first aging value associated with the second current value from the preset relay life table, and record the first aging value as an aging value of the charging relay.

可以理解地,预设继电器寿命表中存储有与各继电器对应的老化数值,一个老化数值对应于一个电流值,且每一个不同的继电器均存在一个关联的预设继电器寿命表,进而在实时检测到工作状态发生改变的继电器为所述充电继电器时,将所述充电电流与所述整车负载电流之和记录为第一电流值,将所述第一电流值与所述放电电流之差记录为充电继电器的第二电流值之后,获取与充电继电器关联的预设继电器寿命表,自该预设继电器寿命表中获取与第二电流值关联的第一老化数值,并将第一老化数值记录为充电继电器的老化数值。It can be understood that the preset relay life table stores the aging value corresponding to each relay, one aging value corresponds to one current value, and each different relay has an associated preset relay life table, and then detects in real time. When the relay whose working state changes is the charging relay, record the sum of the charging current and the vehicle load current as the first current value, and record the difference between the first current value and the discharging current After the second current value of the charging relay is obtained, a preset relay life table associated with the charging relay is obtained, the first aging value associated with the second current value is obtained from the preset relay life table, and the first aging value is recorded. is the aging value of the charging relay.

在一实施例中,步骤S20中,也即所述根据所述整车负载电流信号以及所述电池电流信号,自预设继电器寿命表中查询与所述继电器对应的老化数值,还包括:In one embodiment, in step S20, that is, according to the vehicle load current signal and the battery current signal, query the aging value corresponding to the relay from a preset relay life table, further comprising:

在确认工作状态发生改变的继电器为所述动力电池内除所述充电继电器之外的其他继电器时,自所述预设继电器寿命表中,获取与所述放电电流关联的第二老化数值,并将所述第二老化数值记录为所述其他继电器的老化数值。When it is confirmed that the relay whose working state has changed is another relay in the power battery except the charging relay, obtain a second aging value associated with the discharge current from the preset relay life table, and The second aging value is recorded as the aging value of the other relays.

可以理解地,在确认工作状态发生改变的继电器为所述动力电池内除所述充电继电器之外的其他继电器时,例如当前动力电池为非充电状态下,充电继电器的工作状态不会发生改变,而是其它继电器,如主正继电器、主负继电器等的工作状态发生改变,进而此时不需要考虑充电电流以及整车负载电流,进而在确定具体哪一类型的继电器的工作状态发生改变之后,自与工作状态发生改变的继电器关联的预设继电器寿命表中,获取与放电电流关联的第二老化数值,并将该第二老化数值记录为该继电器的老化数值。Understandably, when it is confirmed that the relay whose working state has changed is another relay in the power battery other than the charging relay, for example, when the current power battery is in a non-charging state, the working state of the charging relay will not change. Instead, the working state of other relays, such as the main positive relay, the main negative relay, etc., has changed, and then the charging current and the vehicle load current do not need to be considered at this time, and then after determining which type of relay the working state has changed, Obtain the second aging value associated with the discharge current from the preset relay life table associated with the relay whose working state has changed, and record the second aging value as the aging value of the relay.

S30:获取所述继电器的老化数值累计值。S30: Acquire the cumulative value of the aging value of the relay.

可以理解地,对于电动汽车而言,动力电池内的继电器的工作状态发生改变(也即继电器在开启状态或者关闭状态之间切换时)用于实现电动汽车的整车高压的上电、下电以及充电等功能;然而继电器每一次的工作状态发生改变,均会对继电器的寿命老化产生影响,且在工作状态发生改变时,若存在电流,电流值越大对继电器的寿命老化产生的影响越大,因此本发明通过继电器每一次工作状态发生改变时的电池电流信号,以及整车负载电流信号对继电器的寿命老化进行预测。所述老化数值累计值是指所述继电器安装在所述动力电池中之后的每一次工作状态发生改变对应的老化数值的累加值。Understandably, for an electric vehicle, the working state of the relay in the power battery changes (that is, when the relay switches between the ON state or the OFF state), which is used to power on and power off the high voltage of the whole vehicle of the electric vehicle. and charging and other functions; however, every time the working state of the relay changes, it will affect the life and aging of the relay, and when the working state changes, if there is a current, the larger the current value, the greater the impact on the life and aging of the relay. Therefore, the present invention predicts the life and aging of the relay by using the battery current signal when the working state of the relay changes each time, and the load current signal of the whole vehicle. The cumulative value of the aging value refers to the cumulative value of the aging value corresponding to each change in the working state of the relay after the relay is installed in the power battery.

进一步地,老化数值累计值可以存储在继电器寿命老化计数器中,该计数器会累计不同的继电器的老化数值累计值,此外,为了便于对动力电池的各继电器进行调试,在汽车中预留了外部接口,该外部接口用于在更换任意一个继电器之后,对该种类的继电器对应老化数值累计值进行清零处理。Further, the accumulated aging value can be stored in the relay life aging counter, which will accumulate the accumulated aging value of different relays. In addition, in order to facilitate the debugging of each relay of the power battery, an external interface is reserved in the car. , the external interface is used to clear the accumulated value of the aging value corresponding to this type of relay after replacing any relay.

S40:根据所述老化数值累计值对所述继电器进行老化预测。具体地,步骤S40中,包括:S40: Predict the aging of the relay according to the accumulated value of the aging value. Specifically, in step S40, it includes:

S401:获取预设老化参数设计表;所述预设老化参数设计表中存储与所述继电器关联的老化参数设计值。S401: Obtain a preset aging parameter design table; the preset aging parameter design table stores aging parameter design values associated with the relay.

可以理解地,在步骤S20中提出预设继电器寿命表,该预设继电器寿命表用于查询与继电器对应的老化数值,且该预设继电器寿命表是根据各继电器在不同电流下的理论工作状态发生改变次数,以及继电器供应商的出厂规格书中的推荐值生成。进而本实施例中的预设老化参数设计表可以根据步骤S20中的预设继电器寿命表生成,也即该预设老化参数设计表可以通过预先对继电器进行老化测试得到;示例性地,对动力电池的充电继电器进行老化测试,假设充电继电器的工作状态发生改变的次数达到1000次之后,即认为该继电器出现老化情况,进而获取当前充电继电器的老化数值,并将其记录为与该充电继电器对应的老化参数设计值。Understandably, a preset relay life table is proposed in step S20, the preset relay life table is used to query the aging value corresponding to the relay, and the preset relay life table is based on the theoretical working state of each relay under different currents. The number of changes occurred, and the recommended values in the relay supplier's factory specification are generated. Furthermore, the preset aging parameter design table in this embodiment can be generated according to the preset relay life table in step S20, that is, the preset aging parameter design table can be obtained by performing an aging test on the relay in advance; The charging relay of the battery is subjected to the aging test. Assuming that the number of times the working state of the charging relay has changed reaches 1,000, the relay is considered to be aging, and then the current aging value of the charging relay is obtained and recorded as corresponding to the charging relay. The design value of the aging parameter.

S402:将所述老化数值累计值与所述老化参数设计值之间的比值记录为老化比值。S402: Record the ratio between the cumulative value of the aging numerical value and the design value of the aging parameter as an aging ratio.

S403:在所述老化比值大于或等于所述第一老化阈值,且小于所述第二老化阈值时,向预设接收方发送继电器老化更换报警指令,所述第一老化阈值小于所述第二老化阈值。S403: When the aging ratio is greater than or equal to the first aging threshold and less than the second aging threshold, send a relay aging replacement alarm instruction to a preset recipient, and the first aging threshold is smaller than the second aging threshold Aging threshold.

可以理解地,在继电器的寿命老化严重时,继电器会出现失效的情况(例如继电器无法正常开启或者无法正常关闭),进而令动力电池内形成高压回路或者令电动汽车失去动力。可选地,第一老化阈值可以设定为继电器出现失效情况时对应的老化数值的80%;第二老化阈值可以设定为继电器出现失效情况时对应的老化数值的90%。It is understandable that when the life of the relay is seriously aged, the relay will fail (for example, the relay cannot be normally turned on or cannot be normally turned off), thereby forming a high-voltage circuit in the power battery or causing the electric vehicle to lose power. Optionally, the first aging threshold may be set to 80% of the corresponding aging value when the relay fails; the second aging threshold may be set to 90% of the corresponding aging value when the relay fails.

具体地,在将老化数值累计值与老化参数设计值之间的比值记录为老化比值之后,将老化比值与第一老化阈值以及第二老化阈值进行比较,在老化比值大于或等于第一老化阈值,且小于第二老化阈值时,确定该继电器当前寿命的老化状态达到报警值,可以通过在汽车的显示装置(如仪表盘、外接显示屏等)显示达到报警值的继电器名称,也可以在汽车上的灯光组件进行亮灯显示,并向预设接收方发送继电器老化更换报警指令。其中,预设接收方可以为汽车的车主。Specifically, after recording the ratio between the accumulated value of the aging numerical value and the design value of the aging parameter as the aging ratio, compare the aging ratio with the first aging threshold and the second aging threshold, and if the aging ratio is greater than or equal to the first aging threshold , and less than the second aging threshold, it is determined that the aging state of the relay's current life has reached the alarm value, and the name of the relay that has reached the alarm value can be displayed on the display device of the car (such as the dashboard, external display, etc.), or it can be displayed in the car. The lighting components on the display will light up, and send the relay aging replacement alarm instruction to the preset recipient. The preset recipient may be the owner of the car.

在一实施例中,步骤S402之后,也即所述将所述老化数值累计值与所述老化参数设计值之间的比值记录为老化比值之后,还包括:In one embodiment, after step S402, that is, after recording the ratio between the cumulative value of the aging numerical value and the design value of the aging parameter as the aging ratio, the method further includes:

在所述老化比值小于所述第一老化阈值时,确认所述继电器当前无需更换。When the aging ratio is smaller than the first aging threshold, it is confirmed that the relay does not need to be replaced currently.

具体地,在所述老化数值累计值与所述老化参数设计值之间的比值记录为老化比值之后,在老化比值小于第一老化阈值时,表征当前该继电器的寿命未达到报警值,也即该继电器仍然可以正常工作,进而可以确认该继电器当前无需更换。Specifically, after the ratio between the cumulative value of the aging value and the design value of the aging parameter is recorded as the aging ratio, when the aging ratio is smaller than the first aging threshold, it indicates that the current life of the relay has not reached the alarm value, that is, The relay is still functional, confirming that the relay does not currently need to be replaced.

在一实施例中,步骤S402之后,也即所述将所述老化数值累计值与所述老化参数设计值之间的比值记录为老化比值之后,还包括:In one embodiment, after step S402, that is, after recording the ratio between the cumulative value of the aging numerical value and the design value of the aging parameter as the aging ratio, the method further includes:

在所述老化比值大于或等于所述第二老化阈值时,向所述预设接收方发送继电器严重老化指令,并断开所述继电器以控制所述动力电池关闭。When the aging ratio is greater than or equal to the second aging threshold, a serious aging instruction of the relay is sent to the preset receiver, and the relay is disconnected to control the power battery to be turned off.

具体地,在所述老化数值累计值与所述老化参数设计值之间的比值记录为老化比值之后,在所述老化比值大于或等于所述第二老化阈值时,表征当前该继电器老化严重,需要对该继电器进行更换,避免由于老化严重出现继电器失效,进而令动力电池内形成高压回路或者令电动汽车失去动力;因此,此时向预设接收方发送继电器严重老化指令,并切断继电器与动力电池的连接,以控制动力电池关闭,进而导致高压断电,汽车停止运行。Specifically, after the ratio between the cumulative value of the aging numerical value and the design value of the aging parameter is recorded as the aging ratio, when the aging ratio is greater than or equal to the second aging threshold, it indicates that the current relay is seriously aged, The relay needs to be replaced to avoid the failure of the relay due to serious aging, thereby forming a high-voltage circuit in the power battery or causing the electric vehicle to lose power; therefore, at this time, a serious aging command of the relay is sent to the preset receiver, and the relay and power are cut off. The connection of the battery to control the shutdown of the power battery, which in turn leads to a high voltage power outage and the car stops running.

在本实施例中,通过检测动力电池的各继电器的工作状态发生改变时,通过每一次发生改变时电流值对应的老化数值,对继电器的寿命进行老化预测,提高了对继电器寿命的老化预测的准确率;进而可以提前预知继电器是否会因为寿命老化导致失效,降低动力电池内形成高压回路或者令电动汽车失去动力的概率。In this embodiment, when the working state of each relay of the power battery is changed, the aging value of the current value corresponding to each change is used to predict the life of the relay, which improves the reliability of the aging prediction of the life of the relay. Accuracy; furthermore, it can be predicted in advance whether the relay will fail due to aging life, reducing the probability of forming a high-voltage circuit in the power battery or causing the electric vehicle to lose power.

应理解,上述实施例中各步骤的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本发明实施例的实施过程构成任何限定。It should be understood that the size of the sequence numbers of the steps in the above embodiments does not mean the sequence of execution, and the execution sequence of each process should be determined by its functions and internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present invention.

在一实施例中,提供一种汽车动力电池的继电器老化预测系统,包括汽车动力电池以及用于执行上述实施例中的汽车动力电池的继电器老化预测方法的控制模块。In one embodiment, a relay aging prediction system for an automotive power battery is provided, including the automotive power battery and a control module for executing the relay aging prediction method for the automotive power battery in the above embodiment.

在一实施例中,提供一种汽车,包含上述实施例中汽车动力电池的继电器老化预测系统。In one embodiment, an automobile is provided, including the relay aging prediction system for the power battery of the automobile in the above-mentioned embodiments.

在一个实施例中,提供了一种计算机设备,该计算机设备可以是服务器,其内部结构图可以如图5所示。该计算机设备包括通过系统总线连接的处理器、存储器、网络接口和数据库。其中,该计算机设备的处理器用于提供计算和控制能力。该计算机设备的存储器包括非易失性存储介质、内存储器。该非易失性存储介质存储有操作系统、计算机程序和数据库。该内存储器为非易失性存储介质中的操作系统和计算机程序的运行提供环境。该计算机设备的数据库用于存储上述实施例中汽车动力电池的继电器老化预测方法。该计算机设备的网络接口用于与外部的终端通过网络连接通信。该计算机程序被处理器执行时以实现一种汽车动力电池的继电器老化预测方法。In one embodiment, a computer device is provided, and the computer device may be a server, and its internal structure diagram may be as shown in FIG. 5 . The computer device includes a processor, memory, a network interface, and a database connected by a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium, an internal memory. The nonvolatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the execution of the operating system and computer programs in the non-volatile storage medium. The database of the computer equipment is used to store the relay aging prediction method of the automotive power battery in the above embodiment. The network interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a method for predicting the aging of a relay of an automobile power battery is realized.

在一个实施例中,提供了一种计算机设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,处理器执行计算机程序时实现上述实施例中汽车动力电池的继电器老化预测方法。In one embodiment, a computer device is provided, including a memory, a processor, and a computer program stored in the memory and running on the processor, when the processor executes the computer program, the relay of the vehicle power battery in the above embodiment is implemented Aging prediction method.

在一个实施例中,提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现上述实施例中汽车动力电池的继电器老化预测方法。In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the method for predicting the relay aging of a power battery of a vehicle in the above-mentioned embodiment is implemented.

本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本申请所提供的各实施例中所使用的对存储器、存储、数据库或其它介质的任何引用,均可包括非易失性和/或易失性存储器。非易失性存储器可包括只读存储器(ROM)、可编程ROM(PROM)、电可编程ROM(EPROM)、电可擦除可编程ROM(EEPROM)或闪存。易失性存储器可包括随机存取存储器(RAM)或者外部高速缓冲存储器。作为说明而非局限,RAM以多种形式可得,诸如静态RAM(SRAM)、动态RAM(DRAM)、同步DRAM(SDRAM)、双数据率SDRAM(DDRSDRAM)、增强型SDRAM(ESDRAM)、同步链路(Synchlink)DRAM(SLDRAM)、存储器总线(Rambus)直接RAM(RDRAM)、直接存储器总线动态RAM(DRDRAM)、以及存储器总线动态RAM(RDRAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage In the medium, when the computer program is executed, it may include the processes of the above-mentioned method embodiments. Wherein, any reference to memory, storage, database or other medium used in the various embodiments provided in this application may include non-volatile and/or volatile memory. Nonvolatile memory may include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in various forms such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous chain Road (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.

所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,仅以上述各功能单元、模块的划分进行举例说明,实际应用中,可以根据需要而将上述功能分配由不同的功能单元、模块完成,即将所述装置的内部结构划分成不同的功能单元或模块,以完成以上描述的全部或者部分功能。Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example. Module completion, that is, dividing the internal structure of the device into different functional units or modules to complete all or part of the functions described above.

以上所述实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围,均应包含在本发明的保护范围之内。The above-mentioned embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to implement the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the within the protection scope of the present invention.

Claims (10)

1. A relay aging prediction method for an automobile power battery is characterized by comprising the following steps:
after a preset stable time threshold value for starting a power battery is reached, acquiring a battery current signal of the power battery and a finished automobile load current signal of an automobile;
when the working state of a relay of the power battery is detected to be changed in real time, according to the load current signal of the whole vehicle and the current signal of the battery, an aging numerical value corresponding to the relay is inquired from a preset relay life table;
acquiring an aging numerical value accumulated value of the relay;
and carrying out aging prediction on the relay according to the aging numerical value accumulated value.
2. The method for predicting the relay aging of the automobile power battery as set forth in claim 1, wherein the obtaining the battery current signal of the power battery comprises:
acquiring an initial current signal of the power battery in real time, and preprocessing the initial current signal after determining that the initial current signal is effective to obtain the battery current signal.
3. The method for predicting the relay aging of the automobile power battery according to claim 1, wherein the obtaining of the battery current signal of the power battery and the entire automobile load current signal of the automobile comprises:
detecting whether a message transmission signal associated with the vehicle load current signal is interrupted;
when the message transmission signal related to the finished automobile load current signal is not interrupted, recording a load current signal contained in the current message transmission signal as the finished automobile load current signal;
when the message transmission signal related to the whole vehicle load current signal is interrupted, recording the load current signal contained in the last message transmission signal before interruption as the whole vehicle load current signal, or recording the whole vehicle load current signal as zero.
4. The method of claim 1, wherein the relay comprises a charge relay; the battery current signal comprises a charging current and a discharging current;
according to whole car load current signal and battery current signal, from predetermineeing relay life table inquiry with the ageing numerical value that the relay corresponds includes:
when the relay with the changed working state is determined to be a charging relay in the power battery, recording the sum of the charging current and the load current of the whole vehicle as a first current value, and recording the difference between the first current value and the discharging current as a second current value;
and inquiring a first aging numerical value associated with the second current value from the preset relay life table, and recording the first aging numerical value as the aging numerical value of the charging relay.
5. The method for predicting the aging of the relay of the automobile power battery as claimed in claim 4, wherein the method for searching the aging value corresponding to the relay from the preset relay life table according to the load current signal of the whole automobile and the battery current signal further comprises:
and when the relay with the changed working state is confirmed to be other relays except the charging relay in the power battery, acquiring a second aging numerical value associated with the discharging current from the preset relay life table, and recording the second aging numerical value as the aging numerical values of the other relays.
6. The method for predicting the aging of the relay of the automobile power battery according to any one of claims 1 to 5, wherein the predicting the aging of the relay according to the accumulated value of the aging value comprises the following steps:
acquiring a preset aging parameter design table; the preset aging parameter design table stores aging parameter design values related to the relay;
recording the ratio of the aging numerical value accumulated value to the aging parameter design value as an aging ratio;
and when the aging ratio is greater than or equal to a first aging threshold and smaller than a second aging threshold, sending a relay aging replacement alarm instruction to a preset receiver, wherein the first aging threshold is smaller than the second aging threshold.
7. The method for predicting relay aging of an automotive power battery as set forth in claim 6, wherein, after recording the ratio between the accumulated value of the aging numerical values and the design value of the aging parameter as an aging ratio, further comprising:
and when the aging ratio is smaller than the first aging threshold value, confirming that the relay does not need to be replaced currently.
8. The method for predicting relay aging of an automotive power battery as set forth in claim 6, wherein, after recording the ratio between the accumulated value of the aging numerical values and the design value of the aging parameter as an aging ratio, further comprising:
and when the aging ratio is greater than or equal to the second aging threshold, sending a relay severe aging instruction to the preset receiver, and switching off the relay to control the power battery to be switched off.
9. A relay aging prediction system for an automotive power battery, comprising an automotive power battery and a control module for executing the relay aging prediction method for the automotive power battery according to any one of claims 1 to 8.
10. An automobile, characterized by comprising the relay aging prediction system for an automobile power battery according to claim 9.
CN202110253324.6A 2021-03-05 2021-03-05 Relay aging prediction method and system for automobile power battery and automobile Pending CN115015743A (en)

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