CN115014606B - Fiber bragg grating dynamic torque measuring device and measuring method based on off-axis interconnector - Google Patents
Fiber bragg grating dynamic torque measuring device and measuring method based on off-axis interconnector Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L3/00—Measuring torque, work, mechanical power, or mechanical efficiency, in general
- G01L3/02—Rotary-transmission dynamometers
- G01L3/04—Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
- G01L3/08—Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving optical means for indicating
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
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Abstract
一种基于离轴互连器的光纤光栅动态扭矩测量装置及测量方法,有由平面圆盘和锥柱形圆盘构成的离轴互连器,锥形圆盘的锥底面直径与平面圆盘的直径相同,且与平面圆盘的一个面间隔设定距离的相对设置,平面圆盘和锥柱形圆盘的中心同轴的形成有贯通孔,ASE宽带光源通过光纤准直器连接锥形圆盘上的入射光口,光纤光栅解调仪连接锥形圆盘上的出射光口,在平面圆盘远离锥形圆盘的一侧设置有与平面圆盘上的入射光口相连的光纤准直器和与平面圆盘的出射光口相连的光纤准直器,两光纤准直器的另一端分别连接环形器,环形器通过光纤连接器连接粘贴在被测弹性轴上的光纤光栅应变片。本发明能够在强干扰下,在旋转部件中心部分被占用情况下进行动态扭矩测量。
An off-axis interconnector-based optical fiber grating dynamic torque measurement device and measurement method, there is an off-axis interconnector composed of a flat disk and a tapered cylindrical disk, the diameter of the cone bottom surface of the tapered disk is the same as that of the flat disk The same diameter, and a set distance from one surface of the flat disk is set relative to the center. The center of the flat disk and the conical cylindrical disk is coaxially formed with a through hole. The ASE broadband light source is connected to the conical The incident light port on the disc is connected to the exit light port on the conical disc by the fiber grating demodulator, and an optical fiber connected to the incident light port on the planar disc is set on the side of the planar disc away from the conical disc. The collimator and the fiber collimator connected to the exit light port of the flat disc, the other ends of the two fiber collimators are respectively connected to the circulator, and the circulator is connected to the fiber grating strain gauge pasted on the measured elastic shaft through the fiber optic connector. piece. The invention is capable of performing dynamic torque measurement under the condition that the central part of the rotating part is occupied under strong interference.
Description
技术领域technical field
本发明涉及一种光纤光栅动态扭矩的测量。特别是涉及一种基于离轴互连器的光纤光栅动态扭矩测量装置及测量方法。The invention relates to the measurement of the dynamic torque of an optical fiber grating. In particular, it relates to a fiber grating dynamic torque measurement device and measurement method based on an off-axis interconnector.
背景技术Background technique
扭矩测量在船舶、汽车等领域应用极其广泛,扭矩测量在非常复杂的环境中,尤其在伴随着剧烈振动、强电磁干扰、高温高湿甚至可能在水下等恶劣状况中,往往很难准确测量,与其他扭矩测量方式相比,光纤光栅在这种环境下可以发挥出其它电学传感器无法发挥的作用。随着光纤技术的迅速发展,光纤旋转连接器已广泛应用于军事国防、工业控制、能源和医疗等领域。在一些设备或装置中需要在相对旋转的部件之间进行相互通信,传输如视频信号、音频信号、控制信号、传感信号等,现有的大部分光纤旋转连接器的共同特点是传输光信号占用了中心旋转轴位置。在某些复杂光信号传输过程中,有时会伴随着电信号等其他介质的传输或者留有机械传动轴,当旋转部件轴心被占用时,一般的光纤旋转连接器均不适用。因此,现亟需一种可以抵抗强干扰,并且可以实现信号双向传输的离轴动态扭矩测量方法。Torque measurement is widely used in ships, automobiles and other fields. Torque measurement is often difficult to measure accurately in very complex environments, especially in severe conditions such as severe vibration, strong electromagnetic interference, high temperature and high humidity, and even underwater , compared with other torque measurement methods, fiber gratings can play a role that other electrical sensors cannot play in this environment. With the rapid development of optical fiber technology, optical fiber rotary connectors have been widely used in military defense, industrial control, energy and medical fields. In some equipment or devices, it is necessary to communicate with each other between relatively rotating parts, such as video signals, audio signals, control signals, sensor signals, etc. The common feature of most existing optical fiber rotary connectors is the transmission of optical signals Occupies the central axis of rotation position. In the process of some complex optical signal transmission, sometimes it is accompanied by the transmission of other media such as electrical signals or a mechanical transmission shaft is left. When the axis of the rotating part is occupied, the general optical fiber rotary connector is not suitable. Therefore, there is an urgent need for an off-axis dynamic torque measurement method that can resist strong interference and can realize bidirectional signal transmission.
发明内容Contents of the invention
本发明所要解决的技术问题是,为了克服现的技术的不足,提供一种能够在强干扰下,在旋转部件中心部分被占用情况下进行动态扭矩测量的基于离轴互连器的光纤光栅动态扭矩测量装置及测量方法。The technical problem to be solved by the present invention is to provide an off-axis interconnector-based fiber grating dynamic torque measurement that can perform dynamic torque measurement under strong interference and when the central part of the rotating part is occupied. Torque measuring device and measuring method.
本发明所采用的技术方案是:一种基于离轴互连器的光纤光栅动态扭矩测量装置,包括有用于提供测量光源的ASE宽带光源和根据接收的反射光信号得到被测弹性轴动态扭矩测量结果的光纤光栅解调仪,还设置有离轴互连器,所述的离轴互连器是由平面圆盘和锥柱形圆盘构成,所述锥形圆盘的锥底面直径与平面圆盘的直径相同,所述的锥底面与平面圆盘的一个面相对设置且间隔设定的距离,所述平面圆盘和锥柱形圆盘的中心同轴的形成有用于贯穿被测弹性轴的贯通孔,所述ASE宽带光源通过第一入射光纤准直器连接所述锥形圆盘上的第一入射光口,所述光纤光栅解调仪通过第一出射光纤准直器连接所述锥形圆盘上的第一出射光口,在所述平面圆盘远离锥形圆盘的一侧设置有一端与所述平面圆盘上的第二入射光口相连的第二入射光纤准直器和一端与所述平面圆盘的第二出射光口相连的第二出射光纤准直器,所述第二入射光纤准直器和第二出射光纤准直器的另一端分别连接环形器的两端,所述环形器通过光纤连接器连接粘贴在被测弹性轴上的光纤光栅应变片。The technical solution adopted by the present invention is: a fiber grating dynamic torque measurement device based on an off-axis interconnector, including an ASE broadband light source for providing a measurement light source and obtaining the dynamic torque measurement of the measured elastic shaft according to the received reflected light signal The resulting fiber grating demodulator is also provided with an off-axis interconnector, the off-axis interconnector is composed of a flat disk and a tapered cylindrical disk, and the diameter of the cone base of the tapered disk is the same as that of the plane The diameters of the disks are the same, and the bottom surface of the cone is arranged opposite to one surface of the plane disk with a set distance. The ASE broadband light source is connected to the first incident light port on the tapered disk through the first incident fiber collimator, and the fiber grating demodulator is connected to the first incident fiber collimator through the first exit fiber collimator. The first exit light port on the tapered disc, a second incident optical fiber with one end connected to the second incident light port on the planar disc is provided on the side of the planar disc away from the tapered disc. A collimator and a second exit fiber collimator whose one end is connected to the second exit light port of the planar disc, and the other ends of the second incident fiber collimator and the second exit fiber collimator are respectively connected to the circulator The two ends of the circulator are connected to the fiber grating strain gauge pasted on the measured elastic shaft through the fiber optic connector.
所述平面圆盘上的第二出射光口和第二入射光口,分别形成在中心贯通孔周边的盘面上。The second light exit port and the second light entrance port on the planar disk are respectively formed on the disk surface around the central through hole.
所述锥形圆盘上的第一入射光口和第一出射光口,分别形成在锥形圆盘的斜侧面上。The first light incident port and the first light exit port on the tapered disk are respectively formed on the inclined side surfaces of the tapered disk.
测量时,所述的被测弹性轴与所述平面圆盘为固定连接,与所述锥形圆盘为活动连接。During measurement, the measured elastic shaft is fixedly connected to the plane disc, and is movably connected to the conical disc.
一种基于离轴互连器的光纤光栅动态扭矩测量装置的测量方法,包括如下步骤:A method for measuring a fiber grating dynamic torque measuring device based on an off-axis interconnector, comprising the steps of:
1)ASE宽带光源通过第一入射光纤准直器,将光信号从锥柱形圆盘的一面输入,从另一面输出,调第一入射光纤准直器的入射角度,观察输出结果,通过计算光信号损耗量,找到传输损耗最小的入射角度;1) The ASE broadband light source passes through the first incident fiber collimator, and the optical signal is input from one side of the tapered cylindrical disk, and output from the other side, adjust the incident angle of the first incident fiber collimator, observe the output results, and calculate Optical signal loss, find the angle of incidence with the smallest transmission loss;
2)第一入射光纤准直器按传输损耗最小的入射角度固定在所述锥柱形圆盘上的第一入射光口上,将被测弹性轴依次贯穿平面圆盘和锥柱形圆盘,并使被测弹性轴与所述平面圆盘固定连接,与所述锥柱形圆盘为活动连接;将通过光纤与环形器相连的光纤光栅应变片粘贴在被测弹性轴上,并通过外部电动机转动对被测弹性轴施加扭矩;2) The first incident fiber collimator is fixed on the first incident light port on the tapered cylindrical disc according to the incident angle with the smallest transmission loss, and the measured elastic axis passes through the plane disc and the tapered cylindrical disc in turn, And the measured elastic shaft is fixedly connected with the plane disk, and is movably connected with the tapered cylindrical disk; the fiber grating strain gauge connected with the circulator through the optical fiber is pasted on the measured elastic shaft, and passed through the external The rotation of the motor applies torque to the measured elastic shaft;
3)ASE宽带光源通过第一入射光纤准直器,将光信号从锥柱形圆盘的一面输入,经过平面圆盘和锥柱形圆盘之间的多次反射后从平面圆盘的第二出射光口出射,并经准直器和光纤进入环形器,再由环形器进入光纤光栅应变片;3) The ASE broadband light source passes through the first incident fiber collimator, and the optical signal is input from one side of the conical cylindrical disc, and after multiple reflections between the planar disc and the conic cylindrical disc, the optical signal is transmitted from the first The second output light exits, and enters the circulator through the collimator and optical fiber, and then enters the fiber grating strain gauge through the circulator;
4)光纤光栅应变片反射出中心波长的窄带光经环形器、准直器和平面圆盘的第二入射光再次入射至锥柱形圆盘,经多次反射后最终从连接在锥柱形圆盘的第一出射光口上的第一出射光纤准直器输出至光纤光栅解调仪,通过光纤光栅解调仪得到当前扭矩值。4) The narrow-band light of the central wavelength reflected by the fiber Bragg grating strain gauge passes through the second incident light of the circulator, the collimator and the flat disk and enters the conical cylindrical disk again. The first output fiber collimator on the first output port of the disc outputs to the fiber grating demodulator, and the current torque value is obtained through the fiber grating demodulator.
本发明的基于离轴互连器的光纤光栅动态扭矩测量装置及测量方法,能够在强干扰下,在旋转部件中心部分被占用情况下进行动态扭矩测量,具有耦合效率高、动态传输、可处理旁轴传输等特点。在经济效益方面,可广泛应用需要CT扫描、光信号的旋转连接等场合。The fiber grating dynamic torque measurement device and measurement method based on the off-axis interconnector of the present invention can perform dynamic torque measurement under strong interference and when the central part of the rotating part is occupied, and has the advantages of high coupling efficiency, dynamic transmission, and processability Sideshaft transmission and other features. In terms of economic benefits, it can be widely used in occasions that require CT scanning, rotary connection of optical signals, etc.
附图说明Description of drawings
图1是本发明基于离轴互连器的光纤光栅动态扭矩测量装置的结构示意图;Fig. 1 is the structural representation of the fiber grating dynamic torque measurement device based on the off-axis interconnector of the present invention;
图2是本发明中锥柱形圆盘正面结构示意图;Fig. 2 is a schematic view of the front structure of a cone-cylindrical disk in the present invention;
图3是本发明中锥柱形圆盘侧面结构示意图;Fig. 3 is a schematic view of the side structure of a cone-cylindrical disk in the present invention;
图4是本发明中平面圆盘正面结构示意图;Fig. 4 is a schematic diagram of the front structure of a plane disk in the present invention;
图5是本发明中平面圆盘侧面结构示意图。Fig. 5 is a schematic diagram of the side structure of the plane disk in the present invention.
图中in the picture
1:ASE宽带光源 2:被测弹性轴1: ASE broadband light source 2: Measured elastic axis
3:光纤光栅解调仪 4:环形器3: Fiber Bragg grating demodulator 4: Circulator
5:光纤光栅应变片 6:平面圆盘5: Fiber Bragg grating strain gauge 6: Plane disc
7:锥柱形圆盘 8:第二出射光纤准直器7: Tapered cylindrical disk 8: Second exit fiber collimator
9:第二入射光纤准直器 10:第一入射光纤准直器9: Second incident fiber collimator 10: First incident fiber collimator
11:第一出射光纤准直器 12:第一出射光口11: The first exit fiber collimator 12: The first exit light port
13:第一入射光口 14:第二出射光口13: The first incident light port 14: The second exit light port
15:第二入射光口15: Second incident light port
具体实施方式Detailed ways
下面结合实施例和附图对本发明的基于离轴互连器的光纤光栅动态扭矩测量装置及测量方法做出详细说明。The off-axis interconnector-based fiber grating dynamic torque measurement device and measurement method of the present invention will be described in detail below in conjunction with the embodiments and drawings.
如图1、图2、图3、图4、图5所示,本发明的一种基于离轴互连器的光纤光栅动态扭矩测量装置,包括有用于提供测量光源的ASE宽带光源1和根据接收的反射光信号得到被测弹性轴2动态扭矩测量结果的光纤光栅解调仪3,还设置有离轴互连器,所述的离轴互连器是由平面圆盘6和锥柱形圆盘7构成,所述锥形圆盘7的锥底面直径与平面圆盘6的直径相同,所述的锥底面与平面圆盘6的一个面相对设置且间隔设定的距离,所述平面圆盘6和锥柱形圆盘7的中心同轴的形成有用于贯穿被测弹性轴2的贯通孔,所述ASE宽带光源1通过第一入射光纤准直器10连接所述锥形圆盘7上的第一入射光口13,所述光纤光栅解调仪3 通过第一出射光纤准直器11连接所述锥形圆盘7上的第一出射光口12,在所述平面圆盘6 远离锥形圆盘7的一侧设置有一端与所述平面圆盘6上的第二入射光口15相连的第二入射光纤准直器9和一端与所述平面圆盘6的第二出射光口14相连的第二出射光纤准直器8,所述第二入射光纤准直器9和第二出射光纤准直器8的另一端分别连接环形器4的两端,所述环形器4通过光纤连接器连接粘贴在被测弹性轴2上的光纤光栅应变片5。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of fiber grating dynamic torque measuring device based on an off-axis interconnector of the present invention includes an ASE broadband light source 1 for providing a measurement light source and according to The fiber grating demodulator 3 that receives the reflected light signal to obtain the dynamic torque measurement result of the measured elastic shaft 2 is also provided with an off-axis interconnector. The off-axis interconnector is composed of a flat disc 6 and a cone Disc 7 constitutes, the conical bottom surface diameter of described conical disc 7 is the same as the diameter of plane disc 6, and described conical bottom surface and a face of plane disc 6 are oppositely arranged and spaced at a set distance, and the plane The center of the disk 6 and the conical cylindrical disk 7 are coaxially formed with a through hole for penetrating the measured elastic axis 2, and the ASE broadband light source 1 is connected to the conical disk through the first incident fiber collimator 10 7, the first incident light port 13 on the fiber grating demodulator 3 is connected to the first exit light port 12 on the tapered disk 7 through the first outgoing fiber collimator 11, and the flat disk 6 The side away from the tapered disc 7 is provided with a second incident optical fiber collimator 9 whose end is connected to the second incident light port 15 on the planar disc 6 and a second incident fiber collimator 9 whose end is connected to the second incident light port 15 of the planar disc 6 . The second exit fiber collimator 8 connected to the exit light port 14, the other end of the second incident fiber collimator 9 and the second exit fiber collimator 8 are respectively connected to the two ends of the circulator 4, the circulator 4 Connect the fiber grating strain gauge 5 pasted on the measured elastic shaft 2 through the fiber optic connector.
如图2、图3所示,所述锥形圆盘7上的第一入射光口13和第一出射光口12,分别形成在锥形圆盘7的斜侧面上。As shown in FIG. 2 and FIG. 3 , the first light incident port 13 and the first light exit port 12 on the conical disc 7 are respectively formed on the oblique side surfaces of the conical disc 7 .
如图4、图5所示,所述平面圆盘6上的第二出射光口14和第二入射光口15,分别形成在中心贯通孔周边的盘面上。As shown in FIG. 4 and FIG. 5 , the second light exit port 14 and the second light entry port 15 on the planar disk 6 are respectively formed on the disk surface around the central through hole.
本发明的一种基于离轴互连器的光纤光栅动态扭矩测量装置,在测量时,所述的被测弹性轴2与所述平面圆盘6为固定连接,与所述锥形圆盘7为活动连接。A fiber grating dynamic torque measurement device based on an off-axis interconnector of the present invention, during measurement, the measured elastic shaft 2 is fixedly connected to the plane disc 6, and is connected to the tapered disc 7 for active connections.
本发明的基于离轴互连器的光纤光栅动态扭矩测量装置的测量方法,包括如下步骤:The measuring method of the fiber grating dynamic torque measuring device based on the off-axis interconnector of the present invention comprises the following steps:
1)ASE宽带光源1通过第一入射光纤准直器10,将光信号从锥柱形圆盘7的一面输入,从另一面输出,调第一入射光纤准直器的入射角度,观察输出结果,通过计算光信号损耗量,找到传输损耗最小的入射角度;1) The ASE broadband light source 1 passes through the first incident fiber collimator 10, and the optical signal is input from one side of the tapered cylindrical disc 7 and output from the other side, and the incident angle of the first incident fiber collimator is adjusted to observe the output result , by calculating the amount of optical signal loss, find the incident angle with the smallest transmission loss;
2)第一入射光纤准直器10按传输损耗最小的入射角度固定在所述锥柱形圆盘7上的第一入射光口13上,将被测弹性轴2依次贯穿平面圆盘6和锥柱形圆盘7,并使被测弹性轴2 与所述平面圆盘6固定连接,与所述锥柱形圆盘7为活动连接;将通过光纤与环形器4相连的光纤光栅应变片5粘贴在被测弹性轴2上,并通过外部电动机转动对被测弹性轴2施加扭矩;2) The first incident optical fiber collimator 10 is fixed on the first incident light port 13 on the tapered cylindrical disc 7 according to the incident angle with the smallest transmission loss, and the measured elastic axis 2 passes through the plane disc 6 and the Tapered cylindrical disc 7, and the measured elastic shaft 2 is fixedly connected with the plane disc 6, and is movably connected with the tapered cylindrical disc 7; the fiber grating strain gauge connected to the circulator 4 through an optical fiber 5 Paste on the measured elastic shaft 2, and apply torque to the measured elastic shaft 2 through the rotation of the external motor;
3)ASE宽带光源1通过第一入射光纤准直器10,将光信号从锥柱形圆盘7的一面输入,经过平面圆盘6和锥柱形圆盘7之间的多次反射后从平面圆盘6的第二出射光口14出射,并经准直器8和光纤进入环形器4,再由环形器4进入光纤光栅应变片5;3) The ASE broadband light source 1 passes through the first incident optical fiber collimator 10, and the optical signal is input from one side of the tapered cylindrical disk 7, and after multiple reflections between the plane disk 6 and the tapered cylindrical disk 7, it is transmitted from the The second exit port 14 of the plane disk 6 exits, and enters the circulator 4 through the collimator 8 and the optical fiber, and then enters the fiber grating strain gauge 5 through the circulator 4;
4)外部电动机转动对被测弹性轴2施加扭矩M时,使长度为L的被测弹性轴2受扭产生应变τ,即产生扭转形变,假设此时形变很小,被测弹性轴2的长度与横截面积均不发生变化,被测弹性轴2的任意两个横截面绕中心轴发生相对转动,从而产生一个扭转角,当被测弹性轴2受到的剪切应力不超过材料的承受极限时,扭矩M表示为:4) When the external motor rotates and applies a torque M to the measured elastic shaft 2, the measured elastic shaft 2 with a length of L is twisted to generate a strain τ, that is, a torsional deformation occurs. Assuming that the deformation is small at this time, the measured elastic shaft 2 The length and cross-sectional area do not change, and any two cross-sections of the measured elastic shaft 2 rotate relative to the central axis, thereby generating a torsion angle. When the shear stress on the measured elastic shaft 2 does not exceed the bearing capacity of the material At the limit, the torque M is expressed as:
其中,r为被测弹性轴横截面的半径;I为被测弹性轴的极惯性矩;G为材料的切变模量;τ为被测弹性轴表面处最大剪切应变;Wherein, r is the radius of the cross-section of the measured elastic shaft; I is the polar moment of inertia of the measured elastic shaft; G is the shear modulus of the material; τ is the maximum shear strain at the surface of the measured elastic shaft;
粘贴在被测弹性轴2上的光纤光栅应变片5反射出与扭矩值相应的波长的窄带光,该波长为窄带光的中心波长,记为λB,窄带光的中心波长变化量ΔλB与应变τ有以下关系:The fiber grating strain gauge 5 pasted on the measured elastic shaft 2 reflects narrow-band light with a wavelength corresponding to the torque value . This wavelength is the central wavelength of the narrow-band light, which is denoted as λ B . The strain τ has the following relationship:
其中,α为光纤光栅应变片与被测弹性轴轴线的夹角,Kε为光纤光栅应变片的应变灵敏度系数;Among them, α is the angle between the FBG strain gauge and the axis of the measured elastic axis, and K ε is the strain sensitivity coefficient of the FBG strain gauge;
基于上述的原理,所述的光纤光栅应变片5反射出中心波长的窄带光经环形器4、准直器9和平面圆盘6的第二入射光15再次入射至锥柱形圆盘7,经多次反射后最终从连接在锥柱形圆盘7的第一出射光口12上的第一出射光纤准直器11输出至光纤光栅解调仪3,通过光纤光栅解调仪3得到当前扭矩值。Based on the above-mentioned principle, the narrow-band light reflected by the fiber grating strain gauge 5 at the central wavelength passes through the circulator 4, the collimator 9 and the second incident light 15 of the plane disk 6 to enter the tapered cylindrical disk 7 again, After multiple reflections, it is finally output to the fiber grating demodulator 3 from the first exit fiber collimator 11 connected to the first exit light port 12 of the tapered cylindrical disk 7, and the current torque value.
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