CN115008900A - Method and system for edge straightness control of flexible display inkjet printing film - Google Patents

Method and system for edge straightness control of flexible display inkjet printing film Download PDF

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CN115008900A
CN115008900A CN202210523351.5A CN202210523351A CN115008900A CN 115008900 A CN115008900 A CN 115008900A CN 202210523351 A CN202210523351 A CN 202210523351A CN 115008900 A CN115008900 A CN 115008900A
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CN115008900B (en
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陈建魁
喻梦雯
肖小亮
金一威
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Huazhong University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/07Ink jet characterised by jet control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B13/00Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
    • G05B13/02Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
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Abstract

The invention belongs to the technical field of flexible display, and particularly relates to a method and a system for controlling the edge straightness of a flexible display spray printing film, wherein the method comprises the following steps: adjusting input parameters and controlling the liquid film to test and print within the effective range of each input parameter for printing so that the thickness of the liquid film meets the requirement of the liquid film; collecting a liquid film edge contour picture for calculating a liquid film edge straightness parameter under the current input parameter, if the straightness parameter does not reach the straightness constraint, correcting the input parameter and continuing to control trial printing until the straightness constraint is reached to obtain an optimal input parameter; controlling formal printing by adopting the optimal input parameters to finish the edge straightness control of the spray printing film; wherein, straightness accuracy parameter includes: an amplitude parameter, a maximum width parameter, a pitch characteristic parameter, and a profile length rate. The invention obtains the optimal input parameters which enable the edge straightness of the liquid film to meet the requirements in the ink-jet trial printing stage, and applies the optimal input parameters to formal printing, thereby obtaining the high-quality liquid film.

Description

一种柔性显示喷印薄膜边缘直线度控制方法和系统Method and system for edge straightness control of flexible display inkjet printing film

技术领域technical field

本发明属于柔性显示技术领域,更具体地,涉及一种柔性显示喷印薄膜边缘直线度控制方法和系统。The invention belongs to the technical field of flexible display, and more particularly, relates to a method and system for controlling the edge straightness of a flexible display printing film.

背景技术Background technique

喷墨打印技术是一种无接触、低成本、可直接图案化的沉积技术,其在电子行业中已经被广泛运用。因其具有工艺简单、分辨率高、材料损耗小、适合大面积制备等优势,喷墨打印技术在OLED显示器件生产中已经显示出巨大的潜力,其将逐渐取代真空热蒸镀技术并成为最有前途的OLED显示制造技术。目前利用喷墨打印技术制备液膜主要应用于TFE薄膜封装领域。Inkjet printing technology is a non-contact, low-cost, directly patternable deposition technology that has been widely used in the electronics industry. Because of its advantages of simple process, high resolution, low material loss, and suitability for large-area preparation, inkjet printing technology has shown great potential in the production of OLED display devices, and it will gradually replace vacuum thermal evaporation technology and become the most advanced technology. Promising OLED display manufacturing technology. At present, the preparation of liquid films by inkjet printing technology is mainly used in the field of TFE thin film packaging.

在利用喷墨打印制备有机封装薄膜时,有机功能层薄膜的质量决定了喷墨打印OLED器件的亮度均匀性与寿命。然而在正式打印过程中,由于OLED面板的尺寸越大,打印完成后的液膜边缘直线度也就越难控制,而液膜边缘直线度越差,在之后的切割过程中,就会越容易切割到膜边缘,导致膜与空气直接接触,空气中的水分和氧气通过液膜会与OLED发生反应导致封装失效,使得OLED显示屏良品率降低,制作成本变高。因此,本领域急需一种对液膜边缘直线度控制方法做出进一步的完善,降低成本的同时满足目前日益提高的工艺要求。When using inkjet printing to prepare organic encapsulation films, the quality of the organic functional layer film determines the brightness uniformity and lifespan of inkjet-printed OLED devices. However, in the formal printing process, due to the larger size of the OLED panel, it is more difficult to control the straightness of the edge of the liquid film after printing, and the worse the straightness of the edge of the liquid film, the easier it will be in the subsequent cutting process. Cutting to the edge of the film will cause the film to come into direct contact with the air. Moisture and oxygen in the air will react with the OLED through the liquid film, resulting in packaging failure, which reduces the yield of the OLED display and increases the production cost. Therefore, there is an urgent need in the art for a method for further improving the straightness control method of the edge of the liquid film, which can reduce the cost and meet the increasing technological requirements.

发明内容SUMMARY OF THE INVENTION

针对现有技术的缺陷和改进需求,本发明提供了一种柔性显示喷印薄膜边缘直线度控制方法和系统,其目的在于在喷墨试打印阶段获得使得液膜边缘直线度均满足要求的最优输入参数,并应用于正式打印中,从而获取高质量的液膜。Aiming at the defects and improvement requirements of the prior art, the present invention provides a method and system for controlling the edge straightness of a flexible display inkjet printing film, the purpose of which is to obtain the highest degree of straightness that makes the edge of the liquid film meet the requirements in the inkjet trial printing stage. Optimize the input parameters and apply it to formal printing to obtain high-quality liquid films.

为实现上述目的,按照本发明的一个方面,提供了一种柔性显示喷印薄膜边缘直线度控制方法,包括:In order to achieve the above purpose, according to one aspect of the present invention, a method for controlling the edge straightness of a flexible display printing film is provided, comprising:

在打印用各输入参数的有效范围内,调整输入参数并控制液膜试打印,使得液膜厚度达到液膜要求;采集液膜边缘轮廓图片,用以计算当前输入参数下液膜边缘直线度参数,若直线度参数未到达直线度约束,修正输入参数继续控制试打印,直至达到直线度约束,得到最优输入参数;Within the valid range of the input parameters for printing, adjust the input parameters and control the liquid film test printing, so that the thickness of the liquid film meets the requirements of the liquid film; collect the contour picture of the liquid film edge to calculate the straightness parameter of the liquid film edge under the current input parameters , if the straightness parameter does not reach the straightness constraint, correct the input parameters and continue to control the trial printing until the straightness constraint is reached, and the optimal input parameters are obtained;

采用所述最优输入参数控制正式打印,完成喷印薄膜边缘直线度控制;Use the optimal input parameters to control the formal printing, and complete the edge straightness control of the printing film;

其中,所述直线度参数包括:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e);La表示液膜边缘轮廓上各点与基准线之间距离的算术平均值;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和;Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值;Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率。Wherein, the straightness parameters include: amplitude parameter L a , maximum width parameter L z , spacing characteristic parameter L sm , and contour length ratio L mr(e) ; L a represents the distance between each point on the liquid film edge contour and the reference line The arithmetic mean of the distance between them; L z represents the sum of the maximum peak height and the maximum valley depth from the reference line on the edge profile of the liquid film; L sm represents the width of the contour unit composed of all peaks and adjacent valleys on the edge profile of the liquid film Average value; L mr(e) represents the ratio of the sum of the lengths of all intersecting line segments to the sampling length of the liquid film edge contour after the parallel line at a distance e from the reference line intersects with the liquid film edge contour.

进一步,所述有效范围通过以下方式确定:Further, the effective range is determined in the following manner:

基于液膜待打印区域,进行仿真喷印,以液膜边缘轮廓直线度为参考指标,确定打印用各输入参数的有效范围。Based on the area to be printed on the liquid film, simulated jet printing is performed, and the straightness of the edge contour of the liquid film is used as a reference index to determine the effective range of each input parameter for printing.

进一步,所述计算当前输入参数下液膜边缘直线度参数的实现方式为:Further, the method of calculating the straightness parameter of the edge of the liquid film under the current input parameters is as follows:

基于液膜边缘轮廓图片,提取液膜边缘坐标数据(xi,yi),xi代表采样点的横坐标,yi代表对应在轮廓线上的点的纵坐标;Based on the liquid film edge contour picture, extract the liquid film edge coordinate data (x i , y i ), where x i represents the abscissa of the sampling point, and y i represents the ordinate of the point corresponding to the contour line;

基于所述液膜边缘数据(xi,yi),拟合液膜边缘轮廓线函数L(x),并确定液膜边缘轮廓线函数L(x)的基准线;Based on the liquid film edge data (x i , y i ), fit the liquid film edge contour line function L(x), and determine the reference line of the liquid film edge contour line function L(x);

计算液膜边缘轮廓直线度参数:Calculate the straightness parameters of the liquid film edge profile:

Figure BDA0003642915630000031
Figure BDA0003642915630000031

Lz=Lp+Lv=max{L(x)-yD}p+max{L(x)-yD}vL z =L p +L v =max{L(x)-y D } p +max{L(x)-y D } v ;

Figure BDA0003642915630000032
Figure BDA0003642915630000032

Figure BDA0003642915630000033
Figure BDA0003642915630000033

其中,Lt表示液膜边缘轮廓线的取样长度;Lp、Lv分别表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深,下标P表示峰高,下标V表示谷深;yD表示液膜边缘轮廓基准线;Lsi代表轮廓单元的宽度,是液膜边缘轮廓的一个峰与相邻谷的组合与基准线相交后得到的线段的长度;一平行于基准线并与基准线相距为e的直线,l(e)代表直线与液膜边缘轮廓线相交线段长度ki的总和,n为采样点总数,m表示轮廓单元总数。Among them, L t represents the sampling length of the liquid film edge contour; L p and L v represent the maximum peak height and the maximum valley depth from the reference line on the liquid film edge contour, respectively, the subscript P represents the peak height, and the subscript V represents the valley depth; y D represents the reference line of the liquid film edge profile; L si represents the width of the profile unit, which is the length of the line segment obtained after the combination of a peak and an adjacent valley of the liquid film edge profile intersects the reference line; a line parallel to the reference line It is a straight line with a distance of e from the reference line, l(e) represents the sum of the length ki of the line segment where the straight line intersects the contour line of the edge of the liquid film, n is the total number of sampling points, and m represents the total number of contour units.

进一步,采用多项式,拟合液膜边缘轮廓线函数L(x)。Further, a polynomial is used to fit the liquid film edge contour function L(x).

进一步,所述直线度约束为:Further, the straightness constraint is:

Figure BDA0003642915630000034
Figure BDA0003642915630000034

其中,La *、Lz *、Lsm *、Lmr(e) *分别表示实际打印过程中工艺对于液膜边缘轮廓直线度的标准要求。Among them, L a * , L z * , L sm * , and L mr(e) * respectively represent the standard requirements of the process for the straightness of the liquid film edge contour in the actual printing process.

进一步,当液膜厚度不满足要求时,各输入参数的调整步长ΔR、Δv、Δd分别为:Further, when the liquid film thickness does not meet the requirements, the adjustment steps ΔR, Δv and Δd of each input parameter are respectively:

Figure BDA0003642915630000035
Figure BDA0003642915630000035

Figure BDA0003642915630000036
Figure BDA0003642915630000036

Figure BDA0003642915630000041
Figure BDA0003642915630000041

其中,R1、v1以及d1分别代表墨滴半径标定值、速度标定值以及墨滴间距标定值,用以矫正输入参数R、v、d。Among them, R 1 , v 1 and d 1 respectively represent the calibration value of the ink droplet radius, the speed calibration value and the ink droplet spacing calibration value, which are used to correct the input parameters R, v, and d.

当液膜边缘直线度参数不满足要求时,各输入参数的调整步长ΔR、Δv、Δd分别为:When the straightness parameters of the edge of the liquid film do not meet the requirements, the adjustment steps ΔR, Δv and Δd of each input parameter are:

ΔR=Ra(La-La *)+Rz(Lz-Lz *)+Rsm(Lsm-Lsm *)+Rmr(e)(Lmr(e)-Lmr(e) *);ΔR=R a (L a -L a * )+R z (L z -L z * )+R sm (L sm -L sm * )+R mr(e) (L mr(e) -L mr( e) * );

Δv=va(La-La *)+vz(Lz-Lz *)+vsm(Lsm-Lsm *)+vmr(e)(Lmr(e)-Lmr(e) *);Δv =va (L a -L a * ) + v z (L z -L z * )+v sm (L sm -L sm * )+v mr(e) (L mr(e) -L mr( e) * );

Δd=da(La-La *)+dz(Lz-Lz *)+dsm(Lsm-Lsm *)+dmr(e)(Lmr(e)-Lmr(e) *);Δd=d a (L a -L a * )+d z (L z -L z * )+d sm (L sm -L sm * )+d mr(e) (L mr(e) -L mr( e) * );

其中,La *、Lz *、Lsm *、Lmr(e) *分别表示实际打印过程中工艺对于液膜边缘轮廓直线度的标准要求;Ra、Rz、Rsm、Rmr(e)代表墨滴半径标定值;va、vz、vsm、vmr(e)代表速度标定值;da、dz、dsm、dmr(e)代表墨滴间距标定值,用以矫正输入参数R、v、d。Among them, L a * , L z * , L sm * , L mr(e) * respectively represent the standard requirements of the process for the straightness of the liquid film edge contour during the actual printing process; R a , R z , R sm , R mr ( e) represents the calibration value of the ink droplet radius; v a , v z , v sm , v mr(e) represent the speed calibration value; d a , d z , d sm , d mr(e) represent the calibration value of the ink droplet spacing, using to correct the input parameters R, v, d.

本发明还提供一种柔性显示喷印薄膜边缘直线度控制系统,包括:视觉模块和系统控制模块;The invention also provides a flexible display jet printing film edge straightness control system, comprising: a vision module and a system control module;

所述系统控制模块用于在打印用各输入参数的有效范围内,调整输入参数并控制液膜试打印,使得液膜厚度达到液膜要求;The system control module is used to adjust the input parameters and control the test printing of the liquid film within the effective range of the input parameters for printing, so that the thickness of the liquid film meets the requirements of the liquid film;

所述视觉模块用于采集液膜边缘轮廓图片;The vision module is used for collecting liquid film edge contour pictures;

所述系统控制模块还用于基于所述液膜边缘轮廓图片,计算当前输入参数下液膜边缘直线度参数,若直线度参数未到达直线度约束,修正输入参数继续控制试打印,直至达到直线度约束,得到最优输入参数;采用所述最优输入参数控制正式打印;The system control module is also used to calculate the straightness parameter of the liquid film edge under the current input parameters based on the liquid film edge profile picture, if the straightness parameter does not reach the straightness constraint, correct the input parameter and continue to control the trial printing until it reaches a straight line. degree constraints to obtain optimal input parameters; use the optimal input parameters to control formal printing;

其中,所述直线度参数包括:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e);La表示液膜边缘轮廓上各点与基准线之间距离的算术平均值;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和;Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值;Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率。Wherein, the straightness parameters include: amplitude parameter L a , maximum width parameter L z , spacing characteristic parameter L sm , and contour length ratio L mr(e) ; L a represents the distance between each point on the liquid film edge contour and the reference line The arithmetic mean of the distance between them; L z represents the sum of the maximum peak height and the maximum valley depth from the reference line on the edge profile of the liquid film; L sm represents the width of the contour unit composed of all peaks and adjacent valleys on the edge profile of the liquid film Average value; L mr(e) represents the ratio of the sum of the lengths of all intersecting line segments to the sampling length of the liquid film edge contour after the parallel line at a distance e from the reference line intersects with the liquid film edge contour.

进一步,所述系统控制模块采用白光干涉仪测量液膜厚度。Further, the system control module uses a white light interferometer to measure the thickness of the liquid film.

进一步,所述视觉模块采用扫描相机扫描液膜边缘轮廓图片。Further, the vision module uses a scanning camera to scan the contour picture of the edge of the liquid film.

本发明还提供一种计算机可读存储介质,所述计算机可读存储介质包括存储的计算机程序,其中,在所述计算机程序被处理器运行时控制所述存储介质所在设备执行如上所述的一种柔性显示喷印薄膜边缘直线度控制方法。The present invention also provides a computer-readable storage medium, the computer-readable storage medium includes a stored computer program, wherein when the computer program is run by a processor, the device where the storage medium is located is controlled to execute the above-mentioned one A flexible display printing film edge straightness control method.

总体而言,通过本发明所构思的以上技术方案,能够取得以下有益效果:In general, through the above technical solutions conceived by the present invention, the following beneficial effects can be achieved:

(1)本发明紧密结合喷墨打印技术制备液膜的情况进行分析,有针对性地对液膜边缘直线度参数进行定义,根据工艺需求判定所制备的液膜边缘直线度情况,在试打印中获得使得液膜边缘直线度均满足要求的最优输入参数并应用于正式打印中,从而获取高质量的液膜。(1) The present invention analyzes the situation of liquid film prepared by inkjet printing technology, defines the straightness parameters of the liquid film edge in a targeted manner, and determines the straightness of the prepared liquid film edge according to the process requirements. The optimal input parameters that make the straightness of the edge of the liquid film meet the requirements are obtained and applied to the formal printing, so as to obtain a high-quality liquid film.

(2)本发明进一步依靠液膜边缘预测器(仿真预测),在试打印阶段最开始获取各个输入参数的有效范围,从而减小人力、财力以及物力的损失。(2) The present invention further relies on the liquid film edge predictor (simulation prediction) to obtain the effective range of each input parameter at the beginning of the trial printing stage, thereby reducing the loss of human, financial and material resources.

(3)本发明进一步结合扫描相机,对打印完成后对液膜边缘轮廓信息进行提取并对液膜边缘直线度参数进行计算,实现对液膜边缘直线度的定量判定。(3) The present invention further combines the scanning camera to extract the liquid film edge contour information and calculate the liquid film edge straightness parameter after the printing is completed, so as to realize the quantitative determination of the liquid film edge straightness.

(4)本发明依靠针对打印完成后液膜厚度以及液膜边缘直线度不满足标准要求的情况,对系统输入参数进行修正,提高获取最优输入参数的效率。(4) The present invention improves the efficiency of obtaining optimal input parameters by correcting the input parameters of the system according to the situation that the thickness of the liquid film and the straightness of the edge of the liquid film do not meet the standard requirements after the printing is completed.

附图说明Description of drawings

图1为本发明实施例提供的用于柔性显示喷印薄膜边缘直线度控制系统整体构造示意图;1 is a schematic diagram of the overall structure of a system for controlling the edge straightness of a flexible display jet printing film provided by an embodiment of the present invention;

图2为本发明实施例提供的柔性显示喷印薄膜边缘直线度控制方法框图;2 is a block diagram of a method for controlling the edge straightness of a flexible display jet printing film provided by an embodiment of the present invention;

图3为本发明实施例提供的柔性显示喷印薄膜边缘直线度控制方法工艺流程图;3 is a process flow diagram of a method for controlling the edge straightness of a flexible display jet printing film provided by an embodiment of the present invention;

图4为本发明实施例提供的柔性显示喷印薄膜边缘直线度控制方法的系统流程图;4 is a system flow chart of a method for controlling the edge straightness of a flexible display inkjet printing film provided by an embodiment of the present invention;

图5为本发明实施例提供的柔性显示喷印薄膜边缘直线度控制方法中的液膜边缘基准线示意图;5 is a schematic diagram of a liquid film edge reference line in a method for controlling the edge straightness of a flexible display printing film provided by an embodiment of the present invention;

图6为本发明实施例提供的柔性显示喷印薄膜边缘直线度控制方法工艺流程图中液膜边缘直线度参数示意图。6 is a schematic diagram of a liquid film edge straightness parameter in a process flow diagram of a method for controlling edge straightness of a flexible display inkjet printing film provided by an embodiment of the present invention.

在所有附图中,相同的附图标记用来表示相同的元件或者结构,其中:Throughout the drawings, the same reference numbers are used to refer to the same elements or structures, wherein:

1为喷墨打印模块,2为运动模块,21为喷墨打印定位系统,22为运动基板,31为观测相机,32为第一光源,33为定位相机,34为第二光源、35为扫描相机,4为系统控制模块,41为主控制器,42为液膜边缘直线度计算器,43为液膜边缘直线度预测器,44为白光干涉仪,45为液膜边缘直线度控制器。1 is the inkjet printing module, 2 is the motion module, 21 is the inkjet printing positioning system, 22 is the moving substrate, 31 is the observation camera, 32 is the first light source, 33 is the positioning camera, 34 is the second light source, and 35 is the scanning Camera, 4 is a system control module, 41 is a main controller, 42 is a liquid film edge straightness calculator, 43 is a liquid film edge straightness predictor, 44 is a white light interferometer, and 45 is a liquid film edge straightness controller.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

实施例一Example 1

一种柔性显示喷印薄膜边缘直线度控制方法,包括:A method for controlling the edge straightness of a flexible display jet printing film, comprising:

在打印用各输入参数的有效范围内,调整输入参数并控制液膜试打印,使得液膜厚度达到液膜要求;采集液膜边缘轮廓图片,用以计算当前输入参数下液膜边缘直线度参数,若直线度参数未到达直线度约束,修正输入参数继续控制试打印,直至达到直线度约束,得到最优输入参数;Within the valid range of the input parameters for printing, adjust the input parameters and control the liquid film test printing, so that the thickness of the liquid film meets the requirements of the liquid film; collect the contour picture of the liquid film edge to calculate the straightness parameter of the liquid film edge under the current input parameters , if the straightness parameter does not reach the straightness constraint, correct the input parameters and continue to control the trial printing until the straightness constraint is reached, and the optimal input parameters are obtained;

采用最优输入参数控制正式打印,完成喷印薄膜边缘直线度控制;The optimal input parameters are used to control the formal printing, and the edge straightness control of the printing film is completed;

其中,所述直线度参数包括:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e);La表示液膜边缘轮廓上各点与基准线之间距离的算术平均值;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和;Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值;Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率。Wherein, the straightness parameters include: amplitude parameter L a , maximum width parameter L z , spacing characteristic parameter L sm , and contour length ratio L mr(e) ; L a represents the distance between each point on the liquid film edge contour and the reference line The arithmetic mean of the distance between them; L z represents the sum of the maximum peak height and the maximum valley depth from the reference line on the edge profile of the liquid film; L sm represents the width of the contour unit composed of all peaks and adjacent valleys on the edge profile of the liquid film Average value; L mr(e) represents the ratio of the sum of the lengths of all intersecting line segments to the sampling length of the liquid film edge contour after the parallel line at a distance e from the reference line intersects with the liquid film edge contour.

为了更好的说明本发明,现给出具体的控制系统,以说明本实施例的控制方法。In order to better illustrate the present invention, a specific control system is now given to illustrate the control method of this embodiment.

图1是本发明所构建的用于柔性显示喷印薄膜边缘直线度控制系统。如图1所示,该系统包括喷墨打印模块、运动模块、视觉模块和系统控制模块,下面将对其逐一进行具体解释说明。Fig. 1 is the edge straightness control system for flexible display printing film constructed by the present invention. As shown in FIG. 1 , the system includes an inkjet printing module, a motion module, a vision module and a system control module, which will be explained in detail below.

该喷墨打印模块1用于按照要求产生对应体积、撞击速度的墨滴沉积在运动基板22上,并根据基板22上打印区域范围闪喷多墨滴沉积在基板打印区域上形成液膜。The inkjet printing module 1 is used to generate ink droplets of corresponding volume and impact velocity to deposit on the moving substrate 22 as required, and flash-jet multiple ink droplets to deposit on the substrate printing area to form a liquid film according to the printing area range on the substrate 22 .

该运动模块2包括由喷墨打印模块1、定位相机33、第二光源34组成的喷墨打印定位系统21以及运动基板22。其中,喷头模块1、定位相机33、光源34组成的喷头打印定位系统21可通过主控制器41利用定位相机33在确定打印位置后移动到对应位置进行打印操作,运动基板22可通过主控制器41将打印完成后的液膜运送到液膜边缘直线度观测区域进行观测。The motion module 2 includes an inkjet printing positioning system 21 composed of an inkjet printing module 1 , a positioning camera 33 , a second light source 34 , and a moving substrate 22 . Among them, the nozzle printing positioning system 21 composed of the nozzle module 1, the positioning camera 33 and the light source 34 can be used by the main controller 41 to use the positioning camera 33 to move to the corresponding position for printing operations after determining the printing position, and the moving substrate 22 can be used by the main controller. 41 Transport the printed liquid film to the edge straightness observation area of the liquid film for observation.

作为本发明的关键改进之一,该视觉模块3包括观测相机31、第一光源32、定位相机33、第二光源34、扫描相机35,其中,观测相机31与第一光源32位于墨滴观测区域,用于在喷墨打印液膜操作前进行墨滴观测,获取墨滴喷出时的飞行图像并图像信息实时反馈给主控制器41,对墨滴飞行的状态、速度与体积进行观测并判断墨滴喷出时的稳定状态;定位相机33与第二光源34位于喷墨打印定位系统21内,主控制器41利用定位相机33定位喷头模块1的打印位置;运动基板22移动到液膜边缘观测位置时,扫描相机35将对液膜边缘进行扫描拍照并将获取到的液膜边缘直线度信息反馈给液膜边缘直线度计算器42中。As one of the key improvements of the present invention, the vision module 3 includes an observation camera 31, a first light source 32, a positioning camera 33, a second light source 34, and a scanning camera 35, wherein the observation camera 31 and the first light source 32 are located in the observation camera 31 and the first light source 32 to observe the ink droplets. The area is used to observe the ink droplets before the inkjet printing liquid film operation, obtain the flying image of the ink droplets when they are ejected, and feed back the image information to the main controller 41 in real time, and observe the flying state, speed and volume of the ink droplets and analyze them. Determine the stable state when the ink droplets are ejected; the positioning camera 33 and the second light source 34 are located in the inkjet printing positioning system 21, the main controller 41 uses the positioning camera 33 to position the printing position of the nozzle module 1; the moving substrate 22 moves to the liquid film When the position of the edge is observed, the scanning camera 35 will scan and photograph the edge of the liquid film and feed back the obtained straightness information of the edge of the liquid film to the straightness calculator 42 of the edge of the liquid film.

此外,作为本发明的另一关键改进,该系统控制模块4包括主控制器41、液膜边缘直线度计算器42、液膜边缘直线度预测器43、白光干涉仪44以及液膜边缘直线度控制器45,其中主控制器41用于控制喷墨打印模块1中墨滴喷出时的尺寸与撞击速度;用于选择运动模块2中喷墨打印定位系统21的位置并控制运动基板22的移动;用于获取视觉模块中的各类图像信息并做过相应判断;除此之外系统控制模块4包括液膜边缘控制器41,液膜边缘控制器41根据扫描相机35获取的液膜边缘图像提取液膜边缘相关数据并进行计算,将获得的结果反馈至主控制器41;液膜边缘直线度预测器43预测液膜边缘直线度情况,获取当下能够使得液膜边缘直线度满足要求的各个输入参数有效范围并将此范围反馈至这控制器41中;白光干涉仪44将液膜整体厚度信息反馈给主控制器41中;液膜边缘直线度控制器45在液膜厚度以及液膜边缘直线度未达到标准要求时,对各个输入参数值进行修正。In addition, as another key improvement of the present invention, the system control module 4 includes a main controller 41, a liquid film edge straightness calculator 42, a liquid film edge straightness predictor 43, a white light interferometer 44 and a liquid film edge straightness The controller 45, wherein the main controller 41 is used to control the size and impact speed of the ink droplets in the inkjet printing module 1 when they are ejected; used to select the position of the inkjet printing positioning system 21 in the motion module 2 and control the movement of the substrate 22. It is used to obtain various image information in the vision module and make corresponding judgments; in addition, the system control module 4 includes a liquid film edge controller 41, and the liquid film edge controller 41 is based on the liquid film edge obtained by the scanning camera 35. The image extracts the relevant data of the liquid film edge and performs calculation, and feeds the obtained results to the main controller 41; the liquid film edge straightness predictor 43 predicts the straightness of the liquid film edge, and obtains the current situation that can make the liquid film edge straightness meet the requirements. The effective range of each input parameter is fed back to the controller 41; the white light interferometer 44 feeds back the information of the overall thickness of the liquid film to the main controller 41; the liquid film edge straightness controller 45 determines the liquid film thickness and the liquid film When the edge straightness does not meet the standard requirements, correct the value of each input parameter.

图2是本发明提供的柔性显示功能层喷印制备膜边缘直线度控制系统与方法控制框图,下面将对其进行进一步的具体解释说明。FIG. 2 is a control block diagram of the edge straightness control system and method for preparing a film prepared by spray printing of a flexible display functional layer provided by the present invention, which will be further explained in detail below.

该系统作用于实际打印工作开始之前的试打印阶段,首先根据液膜打印区域面积S通过液膜边缘直线度预测器43预测液膜边缘轮廓情况并获得的各个参数如墨滴尺寸R、撞击速度v、墨滴间距d的有效范围,避免人力、财力以及物力资源的损失;之后在各个参数有效范围内选取各个输入参数值进行打印;打印完成后静置一段时间后根据白光干涉仪44中的获得液膜整体厚度情况进行分析,若膜厚不满足要求则利用液膜边缘直线度控制器45修正各个输入参数值再次进行打印直到膜厚满足要求;在液膜整体厚度满足要求的前提下,通过扫描相机35和液膜边缘直线度计算器42获得边缘直线度情况,当液膜边缘直线度不满足要求时,利用液膜边缘直线度控制器45对各个输入参数进行修正并再次进行打印直到获得高质量液膜边缘轮廓后,记录此时的各个输入参数数值并将其应用到实际打印过程中。The system acts on the trial printing stage before the actual printing work starts. First, according to the area S of the liquid film printing area, the liquid film edge straightness predictor 43 predicts the contour of the liquid film edge and obtains various parameters such as the ink droplet size R, the impact speed v, the effective range of the ink droplet spacing d, to avoid the loss of human, financial and material resources; then select each input parameter value within the effective range of each parameter to print; Obtain the overall thickness of the liquid film for analysis. If the film thickness does not meet the requirements, use the liquid film edge straightness controller 45 to correct each input parameter value and print again until the film thickness meets the requirements; on the premise that the overall thickness of the liquid film meets the requirements, The edge straightness is obtained through the scanning camera 35 and the liquid film edge straightness calculator 42. When the liquid film edge straightness does not meet the requirements, the liquid film edge straightness controller 45 is used to correct each input parameter and print again until After obtaining the high-quality liquid film edge contour, record the value of each input parameter and apply it to the actual printing process.

按照本发明的一个优选实施方式,该系统用于正式打印之前的试打印阶段。根据打印区域范围,设置喷墨打印时墨滴喷出的尺寸半径R、速度v以及墨滴间的间距d,当墨滴沉积在打印区域形成液膜后,针对液膜的边缘新貌进行信息提取并计算,首先根据白光干涉仪将液膜整体厚度信息提取出来。设每个采样点的液膜厚度设为hi、液膜最薄处厚度为hmin,液膜厚度标准参数为δ,当液膜厚度满足以下公式时,即可认为液膜边缘厚度满足标准要求:According to a preferred embodiment of the present invention, the system is used in the trial printing stage before the actual printing. According to the printing area range, set the size radius R, speed v and spacing d of ink droplets ejected during inkjet printing. To extract and calculate, first extract the overall thickness information of the liquid film according to the white light interferometer. Let the liquid film thickness of each sampling point be hi , the thickness of the thinnest part of the liquid film to be h min , and the standard parameter of the liquid film thickness to be δ. When the liquid film thickness satisfies the following formula, it can be considered that the liquid film edge thickness satisfies the standard Require:

Figure BDA0003642915630000091
Figure BDA0003642915630000091

以此防止出现液膜收缩导致液膜边缘的堆积情况。在液膜边缘处厚度达到标准要求的前提下,继续计算液膜边缘直度,当液膜边缘直线度未达到标准时,继续修改输入参数直到当液膜边缘直线度达到标准时,将试打印阶段获得的参数范围应用到正式打印中。In this way, the accumulation of the liquid film edge caused by the shrinkage of the liquid film is prevented. On the premise that the thickness at the edge of the liquid film meets the standard requirements, continue to calculate the straightness of the edge of the liquid film. When the straightness of the edge of the liquid film does not meet the standard, continue to modify the input parameters until the straightness of the edge of the liquid film reaches the standard. The parameter range of is applied to formal printing.

按照本发明的一个优选实施方式,对于所述的液膜边缘直线度计算器而言,获取液膜边缘数据(xi,yi)后,依照以下公式拟合获取液膜边缘轮廓线:According to a preferred embodiment of the present invention, for the liquid film edge straightness calculator, after acquiring the liquid film edge data (x i , y i ), the contour line of the liquid film edge is obtained by fitting according to the following formula:

设拟合后的液膜边缘轮廓曲线为L(x),即:Let the fitted liquid film edge contour curve be L(x), namely:

L(x)=a0+a1x+a2x2+…+anxnL(x)=a 0 +a 1 x+a 2 x 2 +...+a n x n ;

其中,a0,a1,…,an为曲线拟合参数,此时误差平方和为:Among them, a 0 , a 1 ,…,an are curve fitting parameters, and the sum of squares of errors is:

Figure BDA0003642915630000101
Figure BDA0003642915630000101

其中,m≤n。Among them, m≤n.

根据法方程组

Figure BDA0003642915630000102
通过计算得到
Figure BDA0003642915630000103
使得误差平方和最小,即:According to the system of normal equations
Figure BDA0003642915630000102
obtained by calculation
Figure BDA0003642915630000103
Minimize the sum of squared errors, that is:

Figure BDA0003642915630000104
Figure BDA0003642915630000104

此时,即可得出液膜边缘轮廓曲线L(x)。At this point, the liquid film edge profile curve L(x) can be obtained.

按照本发明的一个优选实施方式,对于所述的液膜边缘直线度计算器而言,在获得液膜边缘轮廓曲线后按下以下步骤对液膜边缘轮廓直线度进行计算并判定:According to a preferred embodiment of the present invention, for the liquid film edge straightness calculator, after obtaining the liquid film edge contour curve, the following steps are performed to calculate and determine the liquid film edge contour straightness:

(1)确定液膜边缘轮廓基准线,如图5所示:液膜边缘上各个点至基准线的距离平方和最小,根据以下公式即可得出基准线:(1) Determine the baseline contour of the liquid film edge, as shown in Figure 5: The sum of the squares of the distances from each point on the edge of the liquid film to the baseline is the smallest, and the baseline can be obtained according to the following formula:

Figure BDA0003642915630000105
Figure BDA0003642915630000105

其中,Lt表示液膜边缘轮廓线的取样长度;yD表示液膜边缘轮廓基准线。Among them, L t represents the sampling length of the liquid film edge contour line; y D represents the liquid film edge contour reference line.

(2)计算液膜边缘轮廓直线度参数,如图6所示:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e)四种。幅度参数La代表液膜边缘轮廓上各点距离基准线的距离的绝对值的算术平均值,如图6中的(a)所示;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和,如图6中的(b)所示;Lsi代表轮廓单元的宽度,是液膜边缘轮廓的一个峰与相邻谷的组合与基准线相交后得到的线段的长度,Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值,如图6中的(c)所示;轮廓长度率Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率,如图6中的(d)所示。La *、Lz *、Lsm *、Lmr(e) *分别按照以下公式进行计算:(2) Calculate the straightness parameters of the liquid film edge profile, as shown in Figure 6: the amplitude parameter La, the maximum width parameter L z , the spacing characteristic parameter L sm , and the profile length ratio L mr(e) . The amplitude parameter L a represents the arithmetic mean of the absolute value of the distance between each point on the liquid film edge profile and the reference line, as shown in (a) in Figure 6; L z represents the maximum peak distance from the reference line on the liquid film edge profile The sum of the height and the maximum valley depth, as shown in (b) in Figure 6; L si represents the width of the contour unit, which is the sum of the line segment obtained after the combination of a peak and an adjacent valley of the liquid film edge contour intersects the reference line. Length, L sm represents the average width of the contour unit composed of all peaks and adjacent valleys on the edge of the liquid film, as shown in (c) in Figure 6; the contour length ratio L mr (e) represents the distance from the reference line is the ratio of the sum of the lengths of all intersecting line segments after the parallel line of e intersects with the liquid film edge contour to the sampling length of the liquid film edge contour, as shown in (d) in Figure 6. L a * , L z * , L sm * , L mr(e) * are respectively calculated according to the following formulas:

Figure BDA0003642915630000111
Figure BDA0003642915630000111

Lz=Lp+Lv=max{L(x)-yD}p+max{L(x)-yD}v L z =L p +L v =max{L(x)-y D } p +max{L(x)-y D } v

Figure BDA0003642915630000112
Figure BDA0003642915630000112

Figure BDA0003642915630000113
Figure BDA0003642915630000113

其中,Lt表示液膜边缘轮廓线的取样长度;Lp、Lv分别表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深,下标P表示峰高,下标V表示谷深;yD表示液膜边缘轮廓基准线;Lsi代表轮廓单元的宽度,是液膜边缘轮廓的一个峰与相邻谷的组合与基准线相交后得到的线段的长度;一个平行于基准线并与基准线相距为e的直线,l(e)代表直线与液膜边缘轮廓线相交线段长度ki的总和,n为采样点总数,m表示轮廓单元总数。Among them, L t represents the sampling length of the liquid film edge contour; L p and L v represent the maximum peak height and the maximum valley depth from the reference line on the liquid film edge contour, respectively, the subscript P represents the peak height, and the subscript V represents the valley depth; y D represents the reference line of the liquid film edge profile; L si represents the width of the profile unit, which is the length of the line segment obtained after the combination of a peak and an adjacent valley of the liquid film edge profile intersects the reference line; a line parallel to the reference line It is a straight line with a distance of e from the reference line, l(e) represents the sum of the length ki of the line segment where the straight line intersects the contour line of the edge of the liquid film, n is the total number of sampling points, and m represents the total number of contour units.

(3)对液膜边缘直线度参数按照以下要求进行判定:(3) Determine the straightness parameters of the edge of the liquid film according to the following requirements:

Figure BDA0003642915630000114
Figure BDA0003642915630000114

其中,La *、Lz *、Lsm *、Lmr(e) *分别表示实际打印过程中工艺对于液膜边缘轮廓直线度的标准要求。Among them, L a * , L z * , L sm * , and L mr(e) * respectively represent the standard requirements of the process for the straightness of the liquid film edge contour in the actual printing process.

当La越小、Lz越小、Lsi越小、Lmr(e)越大时,液膜边缘直线度越满足要求。当四种边缘直线度参数满足以上要求时,即可认为在此时系统输入的参数可以用到正式打印中。When L a is smaller, L z is smaller, L si is smaller, and L mr(e) is larger, the straightness of the edge of the liquid film is more satisfactory. When the four edge straightness parameters meet the above requirements, it can be considered that the parameters input by the system at this time can be used in formal printing.

图3和图4分别是本发明提供的柔性显示功能层喷印制备膜边缘直线度控制系统与方法工艺流程图以及系统流程图,相应地,该方法包括下列步骤。FIG. 3 and FIG. 4 are the process flow chart and the system flow chart of the edge straightness control system and method for preparing a film prepared by jet printing of a flexible display functional layer provided by the present invention. Correspondingly, the method includes the following steps.

首先,在预测阶段,利用液膜边缘直线度预测器,根据此时输入参数下获得的液膜边缘轮廓直线度进行预测,当液膜边缘直线度参数不符合标准要求时,修改输入参数直到液膜边缘直线度参数都符合标准要求,将此时各个输入参数值输入进系统控制模块中;First, in the prediction stage, the liquid film edge straightness predictor is used to predict the liquid film edge contour straightness obtained under the input parameters at this time. When the liquid film edge straightness parameters do not meet the standard requirements, modify the input parameters until the liquid film edge The film edge straightness parameters all meet the standard requirements, and the input parameter values at this time are input into the system control module;

接着,在初始化阶段,对整个系统进行初始化,将液膜边缘预测器获得的参数值输入其中;Next, in the initialization stage, the entire system is initialized, and the parameter values obtained by the liquid film edge predictor are input into it;

接着,在墨滴观测以及液膜打印阶段,在初始时刻,利用所述喷头打印模块在墨滴观测位置打印具有一定体积与撞击速度的墨滴,利用所述视觉模块对其进行观测,当墨滴喷出的状态不稳定时,调节喷墨模块中的墨路系统中的气压、温度等参数直到墨滴喷出的状态稳定时,利用所述运动模块将喷头打印模块移动到液膜打印位置,根据打印区域范围闪喷多墨滴沉积在基板打印区域上形成液膜;Next, in the ink drop observation and liquid film printing stages, at the initial moment, the ink droplets with a certain volume and impact speed are printed at the ink drop observation position by the nozzle printing module, and the visual module is used to observe them. When the state of droplet ejection is unstable, adjust the parameters such as air pressure and temperature in the ink circuit system in the inkjet module until the state of ink droplet ejection is stable, use the motion module to move the printhead printing module to the liquid film printing position , according to the range of the printing area, flash-jet multiple ink droplets are deposited on the printing area of the substrate to form a liquid film;

接着,在液膜边缘直线度观测阶段,首先利用所述运动模块将液膜移动到液膜边缘观测位置,利用系统控制模块对液膜边缘形貌进行观测,测出液膜整体厚度情况,当液膜整体厚度未达到要求时,利用液膜边缘直线度控制对输入参数进行修正并重复以上步骤,直到当液膜边缘整体厚度达到要求,以此防止边缘收缩带来的液膜边缘过度堆积;当液膜边缘整体厚度达到要求后,利用所述视觉模块对液膜边缘轮廓进行观测并反馈至系统控制模块中,对其液膜边缘直线度参数进行计算,当液膜边缘直线度参数未达到要求时,利用液膜边缘直线度控制对输入参数进行修正并重复以上步骤,直到液膜边缘直线度参数达到要求。Next, in the observation stage of the straightness of the liquid film edge, first use the motion module to move the liquid film to the liquid film edge observation position, use the system control module to observe the liquid film edge morphology, and measure the overall thickness of the liquid film. When the overall thickness of the liquid film does not meet the requirements, use the straightness control of the liquid film edge to correct the input parameters and repeat the above steps until the overall thickness of the liquid film edge meets the requirements, so as to prevent excessive accumulation of the liquid film edge caused by edge shrinkage; When the overall thickness of the edge of the liquid film meets the requirements, the vision module is used to observe the contour of the edge of the liquid film and feed it back to the system control module to calculate the straightness parameter of the edge of the liquid film. When required, use the liquid film edge straightness control to correct the input parameters and repeat the above steps until the liquid film edge straightness parameters meet the requirements.

最后,当液膜边缘直线度参数达到要求后,将此时输入参数值记录下来其应用至实际打印操作。Finally, when the straightness parameters of the edge of the liquid film meet the requirements, the input parameter values at this time are recorded and applied to the actual printing operation.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.

Claims (10)

1.一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,包括:1. a flexible display printing film edge straightness control method, is characterized in that, comprises: 在打印用各输入参数的有效范围内,调整输入参数并控制液膜试打印,使得液膜厚度达到液膜要求;采集液膜边缘轮廓图片,用以计算当前输入参数下液膜边缘直线度参数,若直线度参数未到达直线度约束,修正输入参数继续控制试打印,直至达到直线度约束,得到最优输入参数;Within the valid range of the input parameters for printing, adjust the input parameters and control the liquid film test printing, so that the thickness of the liquid film meets the requirements of the liquid film; collect the contour picture of the liquid film edge to calculate the straightness parameter of the liquid film edge under the current input parameters , if the straightness parameter does not reach the straightness constraint, correct the input parameters and continue to control the trial printing until the straightness constraint is reached, and the optimal input parameters are obtained; 采用所述最优输入参数控制正式打印,完成喷印薄膜边缘直线度控制;Use the optimal input parameters to control the formal printing, and complete the edge straightness control of the printing film; 其中,所述直线度参数包括:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e);La表示液膜边缘轮廓上各点与基准线之间距离的算术平均值;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和;Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值;Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率。Wherein, the straightness parameters include: amplitude parameter L a , maximum width parameter L z , spacing characteristic parameter L sm , and contour length ratio L mr(e) ; L a represents the distance between each point on the liquid film edge contour and the reference line The arithmetic mean of the distance between them; L z represents the sum of the maximum peak height and the maximum valley depth from the reference line on the edge profile of the liquid film; L sm represents the width of the contour unit composed of all peaks and adjacent valleys on the edge profile of the liquid film Average value; L mr(e) represents the ratio of the sum of the lengths of all intersecting line segments to the sampling length of the liquid film edge contour after the parallel line at a distance e from the reference line intersects with the liquid film edge contour. 2.根据权利要求1所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,所述有效范围通过以下方式确定:2. The method for controlling the edge straightness of a flexible display jet printing film according to claim 1, wherein the effective range is determined by the following methods: 基于液膜待打印区域,进行仿真喷印,以液膜边缘轮廓直线度为参考指标,确定打印用各输入参数的有效范围。Based on the area to be printed on the liquid film, simulated jet printing is performed, and the straightness of the edge contour of the liquid film is used as a reference index to determine the effective range of each input parameter for printing. 3.根据权利要求1所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,所述计算当前输入参数下液膜边缘直线度参数的实现方式为:3. The method for controlling the edge straightness of a flexible display jet printing film according to claim 1, wherein the method for calculating the edge straightness parameter of the liquid film under the current input parameters is: 基于液膜边缘轮廓图片,提取液膜边缘坐标数据(xi,yi),xi代表采样点的横坐标,yi代表对应在轮廓线上的点的纵坐标;Based on the liquid film edge contour picture, extract the liquid film edge coordinate data (x i , y i ), where x i represents the abscissa of the sampling point, and y i represents the ordinate of the point corresponding to the contour line; 基于所述液膜边缘坐标数据(xi,yi),拟合液膜边缘轮廓线函数L(x),并确定液膜边缘轮廓线函数L(x)的基准线;Based on the liquid film edge coordinate data (x i , y i ), fit the liquid film edge contour line function L(x), and determine the reference line of the liquid film edge contour line function L(x); 计算液膜边缘轮廓直线度参数:Calculate the straightness parameters of the liquid film edge profile:
Figure FDA0003642915620000021
Figure FDA0003642915620000021
Lz=Lp+Lv=max{L(x)-yD}p+max{L(x)-yD}vL z =L p +L v =max{L(x)-y D } p +max{L(x)-y D } v ;
Figure FDA0003642915620000022
Figure FDA0003642915620000022
Figure FDA0003642915620000023
Figure FDA0003642915620000023
其中,Lt表示液膜边缘轮廓线的取样长度;Lp、Lv分别表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深,下标P表示峰高,下标V表示谷深;yD表示液膜边缘轮廓基准线;Lsi代表轮廓单元的宽度,是液膜边缘轮廓的一个峰与相邻谷的组合与基准线相交后得到的线段的长度;一个平行于基准线并与基准线相距为e的直线,l(e)代表直线与液膜边缘轮廓线相交线段长度ki的总和,n为采样点总数,m表示轮廓单元总数。Among them, L t represents the sampling length of the liquid film edge contour; L p and L v represent the maximum peak height and the maximum valley depth from the reference line on the liquid film edge contour, respectively, the subscript P represents the peak height, and the subscript V represents the valley depth; y D represents the reference line of the liquid film edge profile; L si represents the width of the profile unit, which is the length of the line segment obtained after the combination of a peak and an adjacent valley of the liquid film edge profile intersects the reference line; a line parallel to the reference line It is a straight line with a distance of e from the reference line, l(e) represents the sum of the length ki of the line segment where the straight line intersects the contour line of the edge of the liquid film, n is the total number of sampling points, and m represents the total number of contour units.
4.根据权利要求3所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,采用多项式,拟合液膜边缘轮廓线函数L(x)。4 . The method for controlling the edge straightness of a flexible display jet printing film according to claim 3 , wherein a polynomial is used to fit the liquid film edge contour function L(x). 5 . 5.根据权利要求1所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,所述直线度约束为:5. The method for controlling the edge straightness of a flexible display printing film according to claim 1, wherein the straightness constraint is:
Figure FDA0003642915620000024
Figure FDA0003642915620000024
其中,La *、Lz *、Lsm *、Lmr(e) *分别表示实际打印过程中工艺对于液膜边缘轮廓直线度的标准要求。Among them, L a * , L z * , L sm * , and L mr(e) * respectively represent the standard requirements of the process for the straightness of the liquid film edge contour in the actual printing process.
6.根据权利要求5所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,当液膜厚度不满足要求时,各输入参数的调整步长ΔR、Δv、Δd分别为:6. The method for controlling the edge straightness of a flexible display printing film according to claim 5, wherein when the thickness of the liquid film does not meet the requirements, the adjustment step lengths ΔR, Δv and Δd of each input parameter are respectively:
Figure FDA0003642915620000031
Figure FDA0003642915620000031
Figure FDA0003642915620000032
Figure FDA0003642915620000032
Figure FDA0003642915620000033
Figure FDA0003642915620000033
其中,R1、v1以及d1分别代表墨滴半径标定值、速度标定值以及墨滴间距标定值,用以矫正输入参数R、v、d。Among them, R 1 , v 1 and d 1 respectively represent the calibration value of the ink droplet radius, the speed calibration value and the ink droplet spacing calibration value, which are used to correct the input parameters R, v, and d. 当液膜边缘直线度参数不满足要求时,各输入参数的调整步长ΔR、Δv、Δd分别为:When the straightness parameters of the edge of the liquid film do not meet the requirements, the adjustment steps ΔR, Δv and Δd of each input parameter are: ΔR=Ra(La-La *)+Rz(Lz-Lz *)+Rsm(Lsm-Lsm *)+Rmr(e)(Lmr(e)-Lmr(e) *);ΔR=R a (L a -L a * )+R z (L z -L z * )+R sm (L sm -L sm * )+R mr(e) (L mr(e) -L mr( e) * ); Δv=va(La-La *)+vz(Lz-Lz *)+vsm(Lsm-Lsm *)+vmr(e)(Lmr(e)-Lmr(e) *);Δv =va (L a -L a * ) + v z (L z -L z * )+v sm (L sm -L sm * )+v mr(e) (L mr(e) -L mr( e) * ); Δd=da(La-La *)+dz(Lz-Lz *)+dsm(Lsm-Lsm *)+dmr(e)(Lmr(e)-Lmr(e) *);Δd=d a (L a -L a * )+d z (L z -L z * )+d sm (L sm -L sm * )+d mr(e) (L mr(e) -L mr( e) * ); 其中,La *、Lz *、Lsm *、Lmr(e) *分别表示实际打印过程中工艺对于液膜边缘轮廓直线度的标准要求;Ra、Rz、Rsm、Rmr(e)代表墨滴半径标定值;va、vz、vsm、vmr(e)代表速度标定值;da、dz、dsm、dmr(e)代表墨滴间距标定值,用以矫正输入参数R、v、d。Among them, L a * , L z * , L sm * , L mr(e) * respectively represent the standard requirements of the process for the straightness of the liquid film edge contour during the actual printing process; R a , R z , R sm , R mr ( e) represents the calibration value of the ink droplet radius; v a , v z , v sm , v mr(e) represent the speed calibration value; d a , d z , d sm , d mr(e) represent the calibration value of the ink droplet spacing, using to correct the input parameters R, v, d.
7.一种柔性显示喷印薄膜边缘直线度控制系统,其特征在于,包括:视觉模块和系统控制模块;7. A flexible display printing film edge straightness control system, characterized in that, comprising: a vision module and a system control module; 所述系统控制模块用于在打印用各输入参数的有效范围内,调整输入参数并控制液膜试打印,使得液膜厚度达到液膜要求;The system control module is used to adjust the input parameters and control the test printing of the liquid film within the effective range of the input parameters for printing, so that the thickness of the liquid film meets the requirements of the liquid film; 所述视觉模块用于采集液膜边缘轮廓图片;The vision module is used for collecting liquid film edge contour pictures; 所述系统控制模块还用于基于所述液膜边缘轮廓图片,计算当前输入参数下液膜边缘直线度参数,若直线度参数未到达直线度约束,修正输入参数继续控制试打印,直至达到直线度约束,得到最优输入参数;采用所述最优输入参数控制正式打印;The system control module is also used to calculate the straightness parameter of the liquid film edge under the current input parameters based on the liquid film edge profile picture, if the straightness parameter does not reach the straightness constraint, correct the input parameter and continue to control the trial printing until it reaches a straight line. degree constraints to obtain optimal input parameters; use the optimal input parameters to control formal printing; 其中,所述直线度参数包括:幅度参数La,最大宽度参数Lz,间距特征参数Lsm,以及轮廓长度率Lmr(e);La表示液膜边缘轮廓上各点与基准线之间距离的算术平均值;Lz表示液膜边缘轮廓上距离基准线的最大峰高与最大谷深之和;Lsm表示液膜边缘轮廓上所有的峰与相邻谷组成的轮廓单元的宽度平均值;Lmr(e)表示与基准线相距为e的平行线与液膜边缘轮廓相交后所有相交线段长度的总和与液膜边缘轮廓线取样长度的比率。Wherein, the straightness parameters include: amplitude parameter L a , maximum width parameter L z , spacing characteristic parameter L sm , and contour length ratio L mr(e) ; L a represents the distance between each point on the liquid film edge contour and the reference line The arithmetic mean of the distance between them; L z represents the sum of the maximum peak height and the maximum valley depth from the reference line on the edge profile of the liquid film; L sm represents the width of the contour unit composed of all peaks and adjacent valleys on the edge profile of the liquid film Average value; L mr(e) represents the ratio of the sum of the lengths of all intersecting line segments to the sampling length of the liquid film edge contour after the parallel line at a distance e from the reference line intersects with the liquid film edge contour. 8.根据权利要求1所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,所述系统控制模块采用白光干涉仪测量液膜厚度。8 . The method for controlling the edge straightness of a flexible display printing film according to claim 1 , wherein the system control module uses a white light interferometer to measure the thickness of the liquid film. 9 . 9.根据权利要求1所述的一种柔性显示喷印薄膜边缘直线度控制方法,其特征在于,所述视觉模块采用扫描相机扫描液膜边缘轮廓图片。9 . The method for controlling the edge straightness of a flexible display inkjet printing film according to claim 1 , wherein the vision module uses a scanning camera to scan the edge contour picture of the liquid film. 10 . 10.一种计算机可读存储介质,其特征在于,所述计算机可读存储介质包括存储的计算机程序,其中,在所述计算机程序被处理器运行时控制所述存储介质所在设备执行如权利要求1至6任一项所述的一种柔性显示喷印薄膜边缘直线度控制方法。10. A computer-readable storage medium, characterized in that the computer-readable storage medium comprises a stored computer program, wherein, when the computer program is run by a processor, the device where the storage medium is located is controlled to execute as claimed in the claims A method for controlling the edge straightness of a flexible display jet printing film according to any one of 1 to 6.
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