CN115008635A - Engineering plastic screening system with automatic feeding function - Google Patents
Engineering plastic screening system with automatic feeding function Download PDFInfo
- Publication number
- CN115008635A CN115008635A CN202210786746.4A CN202210786746A CN115008635A CN 115008635 A CN115008635 A CN 115008635A CN 202210786746 A CN202210786746 A CN 202210786746A CN 115008635 A CN115008635 A CN 115008635A
- Authority
- CN
- China
- Prior art keywords
- module
- plastic particles
- plastic
- data
- screening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention discloses an engineering plastic screening system with an automatic feeding function, which comprises an engineering plastic screening system, wherein the engineering plastic screening system comprises a feeding module, a database and a screening module; the feeding module is linked with a database and is used for binding and acquiring database information in real time, the database information is of two types of manual input information and operation logic information, the manual input information is input by personnel, the information which needs to be used at this time is recorded as deletable information, the logic information is system operation logic and is not deletable, the screening module is linked with the database, and the personnel input information regulation and control screening device is used for screening the adaptive plastic particles to ensure the product quality; the database comprises an acquisition module, a judgment module and a data genius intelligent module, wherein the data genius intelligent module comprises a voice analysis matching unit and a data automatic matching unit; the invention has the characteristics of strong practicability and automatic plastic particle screening.
Description
Technical Field
The invention relates to the technical field of plastic particle transportation, in particular to an engineering plastic screening system with an automatic feeding function.
Background
The plastic particles can be divided into round plastic particles and square plastic particles, the engineering plastics are expensive in manufacturing cost and high in requirement standard, so that the plastic particles need to be kept thermally stable during early treatment, the plastic particles need to be cleaned firstly due to dust attached to the plastic particles during long-time warehouse accumulation or route transportation, and then the plastic particles meeting the processing size are screened out, if the plastic particles with low quality exist, one batch of plastic particles is eliminated during cleaning, and the screening process is eliminated again, so that the high quality of the product is ensured;
the screening process is also an uploading and transporting process, and in the process, part of plastic particles can slide to cause that the following plastic particles cannot be transported, so that the condition of intermittent transportation is caused, and therefore, it is necessary to design an engineering plastic screening system with the automatic feeding function, which has strong practicability and can automatically screen the plastic particles.
Disclosure of Invention
The invention aims to provide an engineering plastic screening system with an automatic feeding function, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an engineering plastic screening system with an automatic feeding function comprises an engineering plastic screening system, wherein the engineering plastic screening system comprises a feeding module, a database and a screening module;
the feeding module is linked with a database and used for binding and acquiring database information in real time, the database information is of two types of manual input information and operation logic information, the manual input information is input by personnel, the information which needs to be used at this time is recorded as deletable information, the logic information is system operation logic and is not deletable, and the screening module is linked with the database and screens adaptive plastic particles by a personnel input information regulation and control screening device so as to ensure the product quality.
According to the technical scheme, the database comprises an acquisition module, a judgment module and a data genius intelligent module, wherein the data genius intelligent module comprises a voice analysis matching unit and a data automatic matching unit;
the system comprises an acquisition module, a judgment module, a data genie intelligent module, a direct control system and a data genie intelligent module, wherein the acquisition module is used for extracting data and linking the modules, the judgment module is used for judging an identification result according to the acquisition information and identifying the acquisition information, and the data genie intelligent module is used for sending a specified device operation action instruction corresponding to the identification result to the data genie intelligent module;
the voice analysis matching unit is an optional adding unit and is used for identifying voice information of personnel and increasing the working efficiency;
the plastic particles comprise a plurality of device structures, and each device structure is provided with a corresponding direct control system;
and the data automatic matching unit acquires a plurality of instructions, arranges the plurality of instructions according to the logic sequence and sequentially sends the instructions to the corresponding device direct control system.
According to the technical scheme, the feeding module comprises a weighing module, a cleaning module, a drying module and a conveying module;
the weighing module is linked with a database and is used for corresponding the weight of the engineering plastic particles to be processed and the corresponding weight standard information thereof to the accurate weight data appointed by personnel, wherein the weight of the engineering plastic particles to be processed is the weight of the engineering plastic particles to be placed by the personnel, the personnel can not place the engineering plastic particles accurately by estimation, the weight standard information is a product quality interval required by a customer, the product quality is the weight of the same plastic particles used by a single product, the product quality interval is a weight interval required by the customer to use the plastic particles, the accurate weight data is that the personnel select the corresponding weight in the weight interval according to the benefit, if the weight displayed by the weighing module exceeds the weight, the excessive plastic particles are automatically discharged by using a funnel valve, if the weight displayed by the weighing module exceeds the weight, the funnel valve is a valve arranged at the bottom of the weighing box, if the weight displayed by the weighing module is insufficient, the data which needs to be added is displayed, and reminding people to add, wherein the database is provided with a display module for the people to obtain and input data.
According to the technical scheme, the cleaning module is used for controlling the spray head to spray water and releasing corresponding water quantity to clean according to the weight of the plastic particles in the weighing box;
set the plastic particles in the weighing box to G Plastic granules Thirty-two levels in total, divided into G1-G32, G1 indicates that the plastic granules in the weighing box are lightest, and G32 indicates that the plastic granules in the weighing box are heaviest;
setting the water spraying amount of the spray head to be A, dividing the water spraying amount into A1-A32, totaling thirty-two levels, wherein A1 shows that the water spraying amount of the spray head is the minimum, A32 shows that the water spraying amount of the spray head is the maximum, and A1-A32 corresponds to G1-G32 one by one;
the operation process of the cleaning module is divided into three stages in the operation process, namely a water inlet stage, a stirring stage and a water drainage stage, wherein the water inlet stage is to put a proper amount of water into the weighing box, the stirring stage is to stir plastic particles in the weighing box by using a stirring device, and the water drainage stage is to open a bottom valve to drain sewage after cleaning is finished;
the stirring stage is divided into three modes of F1-F3 according to the condition that the stirring force of a stirring device is set to be F, F1 represents a soft mode, the stirring force of the stirring device is small, the corresponding decontamination capability is weak, F2 represents a conventional mode, the stirring force of the stirring device is medium, the corresponding decontamination capability is medium, F3 represents a strong mode, the stirring force of the stirring device is large, the corresponding decontamination capability is strong, a cleaning module is fixedly set to initially operate in an F1 mode, cleaning is carried out for one minute, the number of times n of pause of the stirring device in one minute is calculated, the number of times of pause of the stirring device is that when the stirring device contacts a plurality of plastic blocks adhered together by plastic particles, the resistance borne by the stirring device is increased and stopped when the stirring device contacts the plastic blocks, if the stirring device contacts the plastic particles, the stirring device does not influence the resistance to continuously operate, the stirring device is automatically paused for two seconds, the plastic blocks continuously rotate by inertia and are far away from the operation track of the stirring device, the pause is carried out for two seconds to avoid the repeated pause of the stirring device at the same position;
setting n as three intervals of [10-20], [21-40] and [41+ ], wherein the [10-20] corresponds to an F1 mode, the [21-40] corresponds to an F2 mode, and the [41+ ] corresponds to an F3 mode;
and after the stirring device is cleaned for one minute, the acquisition module records the corresponding n intervals, and the judgment module judges the result and drives the stirring device to operate according to the corresponding mode.
According to the technical scheme, the drying module is used for controlling the dryer to operate to dry the cleaned plastic particles;
compared with a variable-frequency dryer, the plastic particle melting dryer effectively avoids the situation that plastic particles are melted due to overhigh temperature;
after the drainage stage is completed, the stirring device continues to operate in an F1 mode, the plastic particles are continuously stirred, and the drying process of the plastic particles is accelerated.
According to the technical scheme, the screening module comprises a comparison unit, a transmission interruption unit and a skid-resistant unit;
the comparison unit is used for acquiring the specification data of the batch of plastic particles, regulating and screening the device, the specification data of the batch of plastic particles is that a large number of goods sources are stored in a warehouse according to the specification of the plastic particles, and people take the plastic particles with different specifications according to requirements;
the comparison unit also comprises an automatic correction analysis unit and a data grouping unit, wherein the automatic correction analysis unit can automatically calculate a divergence value c =2 a according to the specification data of the batch of plastic particles, wherein a is the diameter of the batch of plastic particles, 2 is a constant, the divergence value c is the moving amplitude of a screening device in the plastic screening process, the screening device discharges the plastic particles with the diameter smaller than the set diameter of a person, the rest plastic particles are put into use, the divergence value can continuously reduce the possibility of doping the plastic particles beyond the set diameter of the person, the automatic correction analysis unit can discharge the plastic particles within the radiation range of the divergence value, the discharged plastic particles are recovered by the person, and the person puts the plastic particles into production of defective quality products.
According to the technical scheme, the plastic particle conveying process comprises two parts, namely conveying and clamping, wherein the clamping force is divided into a first level and a second level;
the anti-slip unit adjusts and controls clamping force according to the shape adaptation of the plastic particles, the round plastic particles correspond to first-gear clamping force, the clamping force is large, friction force is increased, the square plastic particles correspond to second-gear clamping force, the second-gear clamping force is compared with the first-gear clamping force, the clamping force is small, and the plastic particle uploading speed is high;
the anti-skid unit also comprises a dynamic analysis unit, a scanning module and a preset form distinguishing unit, wherein the scanning module is divided into an initial scanning time period and a continuous scanning time period, the initial scanning time period is the action stage of the preset form distinguishing unit, and the continuous scanning time period is the action stage of the dynamic analysis unit;
the scanning module is not only applied to the anti-sliding module, but also applied to the transmission interruption module;
the plastic particles have two appearances of round and square, if the plastic particles are all round, the area estimation is carried out by the initial scanning by the preset form distinguishing unit, the scannable area of the round plastic particles is less than that of the square plastic particles, and the scanning area of the round plastic particles is set to be S Circular shape The scanning area of the square plastic particles is S Square body ，S Square body Greater than S Circular shape If the scan area is equal to S Circular shape All plastic particles are round, if the scanning area is S Circular shape And S Square body The particles belong to square plastic particles;
and the dynamic analysis unit judges the passing plastic particles in the time period according to the scanning data of the real-time period, subdivides the time period into small time periods under the preset scanning result, and performs corresponding anti-slip action on the plastic particles in each small time period.
According to the technical scheme, the conveying interruption unit pushes the plastic particles in the rear row to the front row according to the path difference data generated between the two plastic particles in the anti-slip process and the conventional conveying process;
the transportation interruption module also comprises a transportation path subsection driving unit which carries out propelling speed subsection regulation and control on the transportation device according to the arrangement condition of the plastic particles on the transportation path;
the number of the sections of the transportation path is set to be N, the scanning module carries out database partition management on the data of each section of the transportation path, matched data grids are arranged in the database according to the transportation path, if no data are accumulated in a certain data grid, the speed of the transportation path corresponding to the next data grid is increased, and the movement of plastic particles on the transportation path is promoted.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic diagram of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1, the present invention provides the following technical solutions: the utility model provides an engineering plastics screening system with automatic feeding function, includes engineering plastics screening system, its characterized in that: the engineering plastic screening system comprises a feeding module, a database and a screening module;
the feeding module is linked with a database and used for binding and acquiring database information in real time, the database information is of two types of manual input information and operation logic information, the manual input information is used for inputting information required for the time by personnel and is recorded as deletable information, the logic information is system operation logic and is not deletable, the screening module is linked with the database, and adaptive plastic particles are screened out by the personnel input information regulation and control screening device so as to ensure the product quality.
The database comprises an acquisition module, a judgment module and a data genius intelligent module, wherein the data genius intelligent module comprises a voice analysis matching unit and a data automatic matching unit;
the acquisition module is used for extracting data and linking the modules, the judgment module is used for judging the identification result according to the acquired information and identifying the acquired information, and sending the specified device operation action instruction corresponding to the identification result to the data genie intelligent module, and the data genie intelligent module sends the device operation action instruction to the corresponding device direct control system which is only responsible for receiving the instruction and carrying out single action operation;
the voice analysis matching unit is an optional adding unit and is used for identifying personnel voice information and increasing the working efficiency;
the plastic particles comprise a plurality of device structures, and each device structure is provided with a corresponding direct control system;
the data automatic matching unit acquires a plurality of instructions, arranges the plurality of instructions according to the logic sequence and sequentially sends the instructions to the corresponding device direct control system.
The feeding module comprises a weighing module, a cleaning module, a drying module and a conveying module;
the weighing module is linked with a database and used for corresponding the weight of the engineering plastic particles to be processed and the corresponding weight standard information to personnel designated accurate weight data, wherein the weight of the engineering plastic particles to be processed is the weight of the engineering plastic particles which are estimated by the personnel and placed inaccurately, the weight standard information is a product quality interval required by a customer, the product quality is the weight of the same plastic particles used by a single product, the product quality interval is a weight interval required by the customer to use the plastic particles, the accurate weight data is the weight of the corresponding weight selected by the personnel in the weight interval according to benefits, if the weight displayed by the weighing module exceeds the weight, the excessive plastic particles are discharged by automatically utilizing a funnel valve, the funnel valve is a valve arranged at the bottom of the weighing box, if the weight displayed by the weighing module is insufficient, the data which needs to be added is displayed to remind the personnel to add, the database is equipped with a display module for personnel to acquire and input data.
The cleaning module is used for controlling the spray head to spray water and releasing corresponding water quantity to clean according to the weight of the plastic particles in the weighing box;
set the plastic particles in the weighing box to G Plastic granules Thirty-two levels in total, divided into G1-G32, G1 indicates that the plastic granules in the weighing box are lightest, and G32 indicates that the plastic granules in the weighing box are heaviest;
setting the water spraying amount of the spray head to be A, dividing the water spraying amount into A1-A32, totaling thirty-two levels, wherein A1 shows that the water spraying amount of the spray head is the minimum, A32 shows that the water spraying amount of the spray head is the maximum, and A1-A32 corresponds to G1-G32 one by one;
the operation process of the cleaning module is divided into three stages in the operation process, namely a water inlet stage, a stirring stage and a water drainage stage, wherein the water inlet stage is to put a proper amount of water into the weighing box, the stirring stage is to stir the plastic particles in the weighing box by using a stirring device, and the water drainage stage is to open a bottom valve to drain sewage after cleaning is finished;
the stirring stage is divided into three modes of F1-F3 according to the fact that the stirring force of the stirring device is set to be F, F1 represents a soft mode, the stirring force of the stirring device is small, the corresponding dirt removing capacity is weak, F2 represents a conventional mode, the stirring force of the stirring device is medium, the corresponding dirt removing capacity is medium, F3 represents a strong mode, the stirring force of the stirring device is large, the corresponding dirt removing capacity is strong, the cleaning module is set and fixed to initially operate in an F1 mode for cleaning for one minute, the number n of times of pause of the stirring device in one minute is calculated, the number of times of pause of the stirring device is that when the stirring device contacts plastic blocks with a plurality of plastic particles which are adhered together, the resistance borne by the stirring device is increased and stopped when the stirring device contacts the plastic blocks, if the plastic particles are contacted, the stirring device continues to operate without being influenced by the resistance, the stirring device automatically pauses for two seconds, the plastic blocks continue to rotate by inertia and keep away from the operation track of the stirring device, the stirring device is suspended for two seconds to avoid repeated suspension at the same position;
setting n as three intervals of [10-20], [21-40] and [41+ ], wherein [10-20] corresponds to an F1 mode, [21-40] corresponds to an F2 mode, and [41+ ] corresponds to an F3 mode;
after the stirring device is cleaned for one minute, the acquisition module records the corresponding n intervals, and the judgment module judges the result and drives the stirring device to operate according to the corresponding mode.
The drying module is used for controlling the dryer to operate to dry the cleaned plastic particles;
compared with a variable-frequency dryer, the plastic particle melting dryer effectively avoids the situation that plastic particles are melted due to overhigh temperature;
after the drainage stage is completed, the stirring device continues to operate in an F1 mode, the plastic particles are continuously stirred, and the drying process of the plastic particles is accelerated.
The screening module comprises a comparison unit, a transmission interruption unit and a sliding resistance unit;
the comparison unit is used for acquiring the specification data of the batch of plastic particles, regulating and screening the device, storing a large number of goods sources in the warehouse according to the specification of the plastic particles, and taking the plastic particles with different specifications according to the requirements;
the comparison unit also comprises an automatic correction analysis unit and a data grouping unit, wherein the automatic correction analysis unit can automatically calculate a divergence value c =2 a according to the specification data of the batch of plastic particles, wherein a is the diameter of the batch of plastic particles, 2 is a constant, the divergence value c is the moving amplitude of the screening device in the plastic screening process, the screening device discharges the plastic particles with the diameter smaller than the set diameter of personnel, the rest plastic particles are put into use, the divergence value can continuously reduce the doping possibility of the plastic particles beyond the set diameter of the personnel, the automatic correction analysis unit can discharge the plastic particles in the radiation range of the divergence value, the discharged plastic particles are recycled by the personnel, and the personnel put the discharged plastic particles into production of defective quality products.
The plastic particle conveying process comprises two parts, namely conveying and clamping, wherein the clamping force is divided into a first level and a second level;
the anti-slip unit adjusts and controls clamping force according to the shape adaptation of the plastic particles, the round plastic particles correspond to first-gear clamping force, the clamping force is large, friction force is increased, the square plastic particles correspond to second-gear clamping force, the second-gear clamping force is compared with the first-gear clamping force, the clamping force is small, and the plastic particle uploading speed is high;
the anti-slip unit also comprises a dynamic analysis unit, a scanning module and a preset form distinguishing unit, wherein the scanning module is divided into an initial scanning time period and a continuous scanning time period, the initial scanning time period is the action stage of the preset form distinguishing unit, and the continuous scanning time period is the action stage of the dynamic analysis unit;
the scanning module is not only applied to the anti-slip module, but also applied to the transmission interruption module;
the plastic particles have two shapes, namely round and square, if the plastic particles are all round, the preset form distinguishing unit estimates the area through initial scanning, the scannable area of the round plastic particles is smaller than that of the square plastic particles, the scanning area of the round plastic particles is set to be S round, the scanning area of the square plastic particles is S square, the S square is larger than the S round, if the scanning area is equal to the S round, the round plastic particles are all round, and if the scanning area is between the S round and the S square, the square plastic particles are formed;
and the dynamic analysis unit judges the passing plastic particles in the time period according to the scanning data of the real-time period, subdivides the time period into small time periods under the preset scanning result, and performs corresponding anti-slip action on the plastic particles in each small time period.
The broken conveying unit pushes the plastic particles in the rear row to the front row according to the path difference data generated between the two plastic particles in the anti-slip process and the conventional conveying process;
the transportation interruption module also comprises a transportation path subsection driving unit which carries out propelling speed subsection regulation and control on the transportation device according to the arrangement condition of the plastic particles on the transportation path;
the number of the sections of the transportation path is set to be N, the scanning module carries out database partition management on the data of each section of the transportation path, matched data grids are arranged in the database according to the transportation path, if no data are accumulated in a certain data grid, the speed of the transportation path corresponding to the next data grid is increased, and the movement of plastic particles on the transportation path is promoted.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an engineering plastics screening system with automatic feeding function, includes engineering plastics screening system, its characterized in that: the engineering plastic screening system comprises a feeding module, a database and a screening module;
the feeding module is linked with a database and used for binding and acquiring database information in real time, the database information is of two types of manual input information and operation logic information, the manual input information is input by personnel, the information which needs to be used at this time is recorded as deletable information, the logic information is system operation logic and is not deletable, and the screening module is linked with the database and screens adaptive plastic particles by a personnel input information regulation and control screening device so as to ensure the product quality.
2. The engineering plastic screening system with the automatic feeding function as claimed in claim 1, wherein: the database comprises an acquisition module, a judgment module and a data genius intelligent module, wherein the data genius intelligent module comprises a voice analysis matching unit and a data automatic matching unit;
the system comprises an acquisition module, a judgment module, a data genie intelligent module, a direct control system and a data genie intelligent module, wherein the acquisition module is used for extracting data and linking the modules, the judgment module is used for judging an identification result according to the acquisition information and identifying the acquisition information, and the data genie intelligent module is used for sending a specified device operation action instruction corresponding to the identification result to the data genie intelligent module;
the voice analysis matching unit is an optional adding unit and is used for identifying personnel voice information and increasing the working efficiency;
the plastic particles comprise a plurality of device structures, and each device structure is provided with a corresponding direct control system;
the data automatic matching unit acquires a plurality of instructions, arranges the plurality of instructions according to a logic sequence and sequentially sends the instructions to the corresponding device direct control system.
3. The engineering plastic screening system with the automatic feeding function is characterized in that: the feeding module comprises a weighing module, a cleaning module, a drying module and a conveying module;
the weighing module is linked with a database and used for corresponding the weight of the engineering plastic particles to be processed and the corresponding weight standard information to accurate weight data appointed by personnel, wherein the weight of the engineering plastic particles to be processed is the weight of the engineering plastic particles estimated and placed by the personnel, the estimated and placed personnel are not accurate, the weight standard information is a product quality interval required by a customer, the product quality is the weight of the same plastic particles used by a single product, the product quality interval is a weight interval required by the customer to use the plastic particles, the accurate weight data is that the personnel select corresponding weight in the weight interval according to benefits, if the weight displayed by the weighing module exceeds the weight, the excessive plastic particles are automatically discharged by using a funnel valve, if the weight displayed by the weighing module is insufficient, the required data is displayed, and reminding people to add, wherein the database is provided with a display module for the people to obtain and input data.
4. The engineering plastic screening system with the automatic feeding function is characterized in that: the cleaning module is used for controlling the spray head to spray water and releasing corresponding water quantity to clean according to the weight of the plastic particles in the weighing box;
the operation process of the cleaning module is divided into three stages in the operation process, namely a water inlet stage, a stirring stage and a water drainage stage, wherein the water inlet stage is to put a proper amount of water into the weighing box, the stirring stage is to stir plastic particles in the weighing box by using a stirring device, and the water drainage stage is to open a bottom valve to drain sewage after cleaning is finished;
the stirring stage is divided into three modes of F1-F3 according to the fact that the stirring force of the stirring device is set to be F, F1 represents a soft mode, the stirring force of the stirring device is small, the corresponding dirt removing capacity is weak, F2 represents a conventional mode, the stirring force of the stirring device is medium, the corresponding dirt removing capacity is medium, F3 represents a strong mode, the stirring force of the stirring device is large, the corresponding dirt removing capacity is strong, the cleaning module is set to be fixedly operated in an F1 mode initially, cleaning is carried out for one minute, the number n of times of pause of the stirring device within one minute is calculated, the number of times of pause of the stirring device is that when the stirring device contacts plastic blocks with a plurality of plastic particles which are bonded together, when the stirring device contacts the plastic blocks, the resistance borne by the stirring device is increased and stopped, if the plastic particles are contacted, the stirring device continues to operate without being influenced by the resistance, the stirring device automatically pauses for two seconds, the plastic blocks continue to rotate by inertia and keep away from the operation track of the stirring device, the pause is carried out for two seconds to avoid the repeated pause of the stirring device at the same position;
setting n as three intervals of [10-20], [21-40] and [41+ ], wherein the [10-20] corresponds to an F1 mode, the [21-40] corresponds to an F2 mode, and the [41+ ] corresponds to an F3 mode;
and after the stirring device is cleaned for one minute, the acquisition module records the corresponding n intervals, and the judgment module judges the result and drives the stirring device to operate according to the corresponding mode.
5. The engineering plastic screening system with the automatic feeding function is characterized in that: the drying module is used for controlling the dryer to operate to dry the cleaned plastic particles;
compared with a variable-frequency dryer, the plastic particle melting dryer effectively avoids the situation that plastic particles are melted due to overhigh temperature;
after the drainage stage is completed, the stirring device continues to operate in an F1 mode, the plastic particles are continuously stirred, and the drying process of the plastic particles is accelerated.
6. The engineering plastic screening system with the automatic feeding function is characterized in that: the screening module comprises a comparison unit, a transmission interruption unit and a sliding resistance unit;
the comparison unit is used for acquiring the specification data of the batch of plastic particles, regulating and screening the device, the specification data of the batch of plastic particles is a large quantity of goods sources stored in a warehouse according to the specification of the plastic particles, and the plastic particles with different specifications are taken by personnel according to requirements;
the comparison unit also comprises an automatic correction analysis unit and a data grouping unit, wherein the automatic correction analysis unit can automatically calculate a divergence value c according to the specification data of the batch of plastic particles, the divergence value c is the moving amplitude of a screening device in the plastic screening process, the screening device discharges the plastic particles with the diameter smaller than the set diameter of personnel, the rest plastic particles are put into use, the divergence value can continuously reduce the possibility of doping the plastic particles outside the set diameter of the personnel, the automatic correction analysis unit can discharge the plastic particles in the radiation range of the divergence value, the discharged plastic particles are recovered by personnel, and the personnel put the plastic particles into production of inferior quality products.
7. The engineering plastic screening system with the automatic feeding function is characterized in that: the plastic particle conveying process comprises two parts of conveying and clamping;
the anti-skid unit also comprises a dynamic analysis unit, a scanning module and a preset form distinguishing unit, wherein the scanning module is divided into an initial scanning time period and a continuous scanning time period, the initial scanning time period is a preset form distinguishing unit action stage, and the continuous scanning time period is a dynamic analysis unit action stage;
the scanning module is not only applied to the anti-sliding module, but also applied to the transmission interruption module;
the appearance of the plastic particles is round and square;
and the dynamic analysis unit judges the passing plastic particles in the time period according to the scanning data of the real-time period, subdivides the time period into small time periods under the preset scanning result, and performs corresponding anti-slip action on the plastic particles in each small time period.
8. The engineering plastic screening system with the automatic feeding function is characterized in that: the conveying interruption unit pushes the plastic particles in the rear row to the front row according to the path difference data generated between the two plastic particles in the anti-slip process and the conventional conveying process;
the transportation interruption module further comprises a transportation path subsection driving unit, and the transportation path subsection driving unit conducts propelling speed subsection regulation and control on the transportation device according to the arrangement condition of the plastic particles on the transportation path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210786746.4A CN115008635B (en) | 2022-07-04 | 2022-07-04 | Engineering plastic screening system with automatic feeding function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210786746.4A CN115008635B (en) | 2022-07-04 | 2022-07-04 | Engineering plastic screening system with automatic feeding function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115008635A true CN115008635A (en) | 2022-09-06 |
| CN115008635B CN115008635B (en) | 2023-07-04 |
Family
ID=83079770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210786746.4A Active CN115008635B (en) | 2022-07-04 | 2022-07-04 | Engineering plastic screening system with automatic feeding function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115008635B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000163103A (en) * | 1998-11-26 | 2000-06-16 | Kawasaki Steel Corp | Self-programming device |
| JP2005349794A (en) * | 2004-06-14 | 2005-12-22 | Fujitsu Ltd | Resin evaluation system |
| CN101414168A (en) * | 2008-11-25 | 2009-04-22 | 上海柏楚电子科技有限公司 | Automatic drip model method of microcomputer combining with digital control drip model machine |
| CN103010684A (en) * | 2012-12-18 | 2013-04-03 | 江苏隆达机械设备有限公司 | Automatic feeding system |
| CN205310749U (en) * | 2015-12-31 | 2016-06-15 | 和则宏（天津）新型建材有限公司 | There is screening to retrieve plastic granules material loading machine of function |
| US20160257075A1 (en) * | 2015-03-02 | 2016-09-08 | Xerox Corporation | Extracting an embedded database from a physical object |
| CN106527374A (en) * | 2016-12-12 | 2017-03-22 | 宜春万申制药机械有限公司 | Information-based pelletizing, drying and entire granule mixed production system |
| JP2018040557A (en) * | 2016-09-10 | 2018-03-15 | 株式会社カワタ | On-demand supply system for dry resin |
-
2022
- 2022-07-04 CN CN202210786746.4A patent/CN115008635B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000163103A (en) * | 1998-11-26 | 2000-06-16 | Kawasaki Steel Corp | Self-programming device |
| JP2005349794A (en) * | 2004-06-14 | 2005-12-22 | Fujitsu Ltd | Resin evaluation system |
| CN101414168A (en) * | 2008-11-25 | 2009-04-22 | 上海柏楚电子科技有限公司 | Automatic drip model method of microcomputer combining with digital control drip model machine |
| CN103010684A (en) * | 2012-12-18 | 2013-04-03 | 江苏隆达机械设备有限公司 | Automatic feeding system |
| US20160257075A1 (en) * | 2015-03-02 | 2016-09-08 | Xerox Corporation | Extracting an embedded database from a physical object |
| CN205310749U (en) * | 2015-12-31 | 2016-06-15 | 和则宏（天津）新型建材有限公司 | There is screening to retrieve plastic granules material loading machine of function |
| JP2018040557A (en) * | 2016-09-10 | 2018-03-15 | 株式会社カワタ | On-demand supply system for dry resin |
| CN106527374A (en) * | 2016-12-12 | 2017-03-22 | 宜春万申制药机械有限公司 | Information-based pelletizing, drying and entire granule mixed production system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115008635B (en) | 2023-07-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110088539A (en) | Solar energy system or photovoltaic system | |
| CN101632996B (en) | Kitchen waste preprocessing technology | |
| EP2822710B1 (en) | Sorting apparatus | |
| AU2014384162B2 (en) | An improved machine for grading small sized irregular objects and a process thereof | |
| CN212349499U (en) | Modular fruit optimization device | |
| US4699274A (en) | Cleaning device of ray transmission window incorporated into optical selector | |
| US20210169303A1 (en) | Pan cleaning system and improved cleaning stations | |
| CN115008635A (en) | Engineering plastic screening system with automatic feeding function | |
| CN115019440B (en) | Intelligent vending machine | |
| CN107284940A (en) | Bar cigarette Intelligent management control system | |
| CN107344405B (en) | A kind of method of ductile plastics recycling volume reduction in house refuse | |
| JP2020059577A (en) | Tea-processing vertical bucket conveyor | |
| CN105665296A (en) | Automatic sorting device and method for fish products | |
| CN202642144U (en) | Full-automatic carrot cleaning, grading and packing device | |
| US5203124A (en) | Wire mesh conveyor abrasive machine and abrasive return system therefor | |
| US20030157714A1 (en) | Apparatus for collecting detached cells, method of the same, and program for the same | |
| KR102611689B1 (en) | Robot cleaning system and control method thereof | |
| KR102626500B1 (en) | Robot cleaning system and contaminant estimation method thereof based on contaminant diffusion map | |
| KR102626501B1 (en) | Robot cleaning system and contaminant amount calculation method thereof based on contaminant diffusion map | |
| CN209287680U (en) | A kind of pretreatment system for rice processing | |
| CN206915142U (en) | Bar cigarette Intelligent management control system | |
| CN210279886U (en) | Automatic detection and classification device for rhinestones | |
| CN110864928A (en) | Project-based robot experiment platform and experiment method | |
| CN111573071A (en) | Intelligent garbage collection method | |
| CN211839104U (en) | Chicken piece weighing and grading device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |