CN114997698A - Multifunctional intelligent beam yard manufacturing management system - Google Patents
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Abstract
The invention discloses a multifunctional intelligent manufacturing beam yard management system, and relates to the technical field of informatization. The BIM command service subsystem manages and controls the production management subsystem and the site monitoring subsystem, and displays the feedback data of each subsystem in a pre-established BIM model of the target manufacturing beam field; the production management subsystem carries out process quality management on the production process of the prefabricated part, uploads data generated in the production process to an industrial Internet identification system, and obtains an industrial Internet identification of the prefabricated part; and the site monitoring subsystem carries out safety monitoring and environment monitoring on the target manufacturing beam site. Through BIM command service subsystem, realize that the production process is comprehensive three-dimensional visual, realize that production engineering quality is controllable and data is traceable through the production management subsystem, monitor target manufacturing beam yard on-the-spot safety and environment through the place monitoring subsystem, effectively alleviateed production managers work load, reduce manufacturing cost.
Description
Technical Field
The invention relates to the technical field of informatization, in particular to a multifunctional intelligent manufacturing beam yard management system.
Background
The prior highway precast beam field has the characteristics of large floor area, large investment scale, large reclamation difficulty and the like. Secondly, in the production process of the beam yard, the traditional means can not carry out integrated, visual and fine management on the flows of personnel organization, material management, equipment supervision, process management and control, environmental protection management, component transportation and the like of the beam yard, so that resource waste is easily caused, and the production quality and the efficiency are lower. Under the background of digital infrastructure construction, an informatization means is urgently needed to intelligently manage human, machine, material, law, ring, safety and other elements in the production process of a beam yard.
Disclosure of Invention
The present invention is directed to solve the above problems of the background art, and provides a multifunctional intelligent beam yard management system.
The purpose of the invention can be realized by the following technical scheme:
the invention provides a multifunctional intelligent manufacturing beam yard management system based on an embodiment of the invention, which comprises a BIM command service subsystem, a production management subsystem and a site monitoring subsystem; the BIM command service subsystem is used for managing and controlling the production management subsystem and the site monitoring subsystem, and displaying the feedback data of the production management subsystem and the site monitoring subsystem in a pre-established BIM model of the target manufacturing beam yard; the production management subsystem is used for carrying out process quality management on the production process of the prefabricated part, uploading data generated in the production process to the industrial internet identification system and acquiring the industrial internet identification of the prefabricated part; the production process of the prefabricated part comprises material warehousing, test detection, material mixing and distribution, vibrating and steaming, tensioning and grouting, health preserving and quality inspection; and the site monitoring subsystem is used for carrying out safety monitoring and environment monitoring on the target manufacturing beam site. Through BIM command service subsystem, realize that the production process is comprehensive three-dimensional visual, realize that production engineering quality is controllable and data is traceable through the production management subsystem, monitor target manufacturing beam yard on-the-spot safety and environment through the place monitoring subsystem, effectively alleviateed production managers work load, reduce manufacturing cost.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a system block diagram of a multifunctional intelligent manufacturing beam yard management system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of the present invention provides a multifunctional intelligent manufacturing beam yard management system, and referring to fig. 1, fig. 1 is a system block diagram of the multifunctional intelligent manufacturing beam yard management system provided in the embodiment of the present invention. The system comprises a BIM command service subsystem, a production management subsystem and a site monitoring subsystem;
the BIM command service subsystem is used for managing and controlling the production management subsystem and the site monitoring subsystem, and displaying the feedback data of the production management subsystem and the site monitoring subsystem in a pre-established BIM model of the target manufacturing beam yard;
the production management subsystem is used for performing process quality management on the production process of the prefabricated part, uploading data generated in the production process to the industrial Internet identification system and acquiring the industrial Internet identification of the prefabricated part; the production process of the prefabricated part comprises material warehousing, test detection, material mixing and distribution, vibrating and steaming, tensioning and grouting, health preserving and quality inspection;
and the site monitoring subsystem is used for carrying out safety monitoring and environment monitoring on the target manufacturing beam site.
According to the multifunctional intelligent beam yard manufacturing management system provided by the embodiment of the invention, comprehensive three-dimensional visualization of the production process is realized through the BIM command service subsystem, controllable production engineering quality and data traceability are realized through the production management subsystem, and the site safety and environment of the target beam yard manufacturing are monitored through the site monitoring subsystem, so that the workload of production management personnel is effectively reduced, and the production cost is reduced.
In one implementation, the BIM command service subsystem may display a panorama, a production plan histogram, a current production state, a finished beam statistics histogram, a production team personnel count histogram, a field quality problem statistics bar and a news bulletin board of the BIM model.
In one implementation, the functions of the production management subsystem may include project task list management, monthly production plan management, task order management, monthly production plan statements, cost boards, cost ledgers, and the like.
In one embodiment, the BIM command service subsystem is specifically configured to remotely control the production equipment of the production management subsystem and the environmental safety equipment of the site monitoring subsystem through the BIM model, and control the production process of the prefabricated part and the environmental safety condition of the target manufacturing beam yard in real time.
In one embodiment, the system further comprises a personnel management subsystem; the personnel management subsystem comprises a basic information module, an attendance information module and a wage information module;
the basic information module is used for managing basic information of the personnel participating in the target manufacturing beam yard; the basic information comprises at least one item of affiliated units, ages, post work types, titles and certificates of the participating personnel;
the attendance information module is used for recording the work attendance condition of the participators in a face recognition or fingerprint recognition mode;
and the wage information module is used for calculating wages of the participating personnel according to the basic information and the attendance checking information.
In one embodiment, the production management subsystem comprises a material warehousing module, a test detection module, a material mixing and distributing module, a vibrating and steaming module, a tensioning and grouting module, a curing module and a quality inspection module;
the material warehousing module is used for recording material parameters of warehoused materials; the material parameters comprise the name, specification and model, quantity, warehouse entry and exit time and detection parameters of the material;
the test detection module is used for recording the detection data of the laboratory on the raw materials;
the mixing and distributing module is used for extracting the metering data, the grading data and the time data in the production task order and determining the material receiving time, the material discharging production line and the material discharging mode of mixing and distributing;
the vibrating steam curing module is used for acquiring vibrating parameters of vibration and steam curing parameters of steam curing operation, and analyzing and early warning according to the vibrating parameters and the steam curing parameters; the vibration parameters comprise the starting time, the ending time, the vibration amplitude and the vibration frequency of the vibration operation; the steam-curing parameters comprise the duration, temperature, humidity and lifting temperature rate of steam-curing operation;
the tensioning and grouting module is used for acquiring tensioning parameters of tensioning operation and grouting parameters of grouting operation, and early warning is carried out when the tensioning parameters or the grouting parameters exceed a preset threshold value; the tensioning parameters comprise tensioning stress, elongation and oil pressure; the grouting parameters comprise mixing ratio, water-cement ratio, flow, pressure and holding pressure time;
the curing module is used for performing three-dimensional scanning on the prefabricated part to determine the size parameter of the prefabricated part, determining the curing parameter according to the size parameter and performing spraying curing operation on the prefabricated part according to the curing parameter;
and the quality inspection module is used for carrying out acoustic emission AE detection on the prefabricated part, determining whether the prefabricated part has micro-cracking conditions and judging the quality of the prefabricated part.
In one embodiment, the production management subsystem further comprises a data query module;
the system comprises a data query module, a material distribution module, a vibration steaming module, a tension grouting module, a health preserving module and a quality inspection module, wherein the data query module is used for acquiring material parameters and detection parameters of raw materials used in the production process of the prefabricated part and production data generated by the material mixing and distribution module, the vibration steaming module, the tension grouting module, the health preserving module and the quality inspection module; and calling a code sending interface of the industrial internet identification system, uploading the material parameters, the detection parameters and the production data to the industrial internet identification system to obtain the industrial internet identification of the prefabricated part, and generating a product two-dimensional code of the prefabricated part according to the industrial internet identification.
In one implementation mode, an RFID tag can be embedded into the prefabricated part in the production process of the prefabricated part, material parameters, detection parameters and production data are stored in the RFID tag, and information of the prefabricated part in the RFID tag can be read through an RFID reader.
In one embodiment, the data query module is further configured to, when a query request for the prefabricated part is detected, determine an access right of a target terminal sending the query request, and if the target terminal has the access right, obtain the material parameters, the detection parameters and the production data from the industrial internet identification system and feed the material parameters, the detection parameters and the production data back to the target terminal.
In one implementation mode, a construction site manager or a supervision person can have access authority to acquire the material parameters, the detection parameters and the production data of the prefabricated part, can realize the on-line quick report of a large amount of data information generated in the production process of the working procedure, and can automatically generate various electronic reports.
In one embodiment, the site monitoring subsystem includes a security monitoring module and an environmental monitoring module;
the safety monitoring module is used for monitoring and identifying the personnel participating in the beam yard, the construction site, the equipment safety and the dangerous source of the target manufacturing beam yard through an AI video technology;
and the environment monitoring module is used for monitoring real-time air parameters in a target manufacturing beam field and a peripheral preset range and reducing the influence of construction on the peripheral environment.
In one embodiment, the safety monitoring module is specifically configured to pre-construct a video identification model, collect video data of a target manufacturing beam yard site, input the site video data into the video identification model, and identify the beam installation, construction safety measures, construction equipment and preset potential safety hazards of the participating personnel.
In one implementation, the outfit of the building personnel is identified, namely whether the building personnel wear safety helmets and reflective clothes or not and whether the personnel who are constructing high above the ground use safety belts or not is identified. And identifying the construction safety measures, namely whether the set safety measures meet the standard requirements. And identifying the construction equipment, namely identifying potential safety hazards of the crane and overweight conditions of the equipment. The preset safety hazards may include fire hazards, personnel falling over, and the like.
In one embodiment, the environment monitoring module is specifically configured to acquire real-time air parameters in a target manufacturing beam field and a peripheral preset range, determine a dust fall area according to the real-time air parameters, and start dust fall equipment in the dust fall area; the real-time air parameters include PM2.5, wind speed, wind direction, airborne dust, temperature and humidity.
In one implementation, a dust fall device may be provided within the target fabrication beam yard and the periphery preset range, and the dust fall device may be a water spray device.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (9)
1. A multifunctional intelligent manufacturing beam yard management system is characterized by comprising a BIM command service subsystem, a production management subsystem and a yard monitoring subsystem;
the BIM command service subsystem is used for managing and controlling the production management subsystem and the site monitoring subsystem, and displaying the feedback data of the production management subsystem and the site monitoring subsystem in a pre-established BIM model of the target manufacturing beam yard;
the production management subsystem is used for performing process quality management on the production process of the prefabricated part, uploading data generated in the production process to the industrial internet identification system, and acquiring the industrial internet identification of the prefabricated part; the production process of the prefabricated part comprises material warehousing, test detection, material mixing and distribution, vibrating and steaming, tensioning and grouting, health preserving and quality inspection;
and the site monitoring subsystem is used for carrying out safety monitoring and environment monitoring on the target manufacturing beam site.
2. The system according to claim 1, wherein the BIM command service subsystem is specifically configured to remotely control the production equipment of the production management subsystem and the environmental safety equipment of the site monitoring subsystem through a BIM model, and control the production process of the prefabricated part and the environmental safety of the target manufacturing beam yard in real time.
3. The multifunctional intelligent manufacturing beam yard management system based on claim 1, characterized by further comprising a personnel management subsystem; the personnel management subsystem comprises a basic information module, an attendance information module and a wage information module;
the basic information module is used for managing basic information of the personnel participating in the target manufacturing beam yard; the basic information comprises at least one item of affiliated units, ages, post work types, titles and certificates of the participating personnel;
the attendance information module is used for recording the work attendance condition of the participators in a face recognition or fingerprint recognition mode;
and the wage information module is used for calculating wages of the participating personnel according to the basic information and the attendance checking information.
4. The multifunctional intelligent manufacturing beam yard management system of claim 1, wherein the production management subsystem comprises a material warehousing module, a test detection module, a material mixing and distributing module, a vibrating and steaming module, a tensioning and grouting module, a curing module and a quality inspection module;
the material warehousing module is used for recording material parameters of warehoused materials; the material parameters comprise the name, specification and model, quantity, warehouse entry and exit time and detection parameters of the material;
the test detection module is used for recording the detection data of the laboratory on the raw materials;
the mixing and distributing module is used for extracting the metering data, the grading data and the time data in the production task order and determining the material receiving time, the material discharging production line and the material discharging mode of mixing and distributing;
the vibrating steam-curing module is used for collecting vibrating parameters of vibration and steam-curing parameters of steam-curing operation, and analyzing and early warning according to the vibrating parameters and the steam-curing parameters; the vibration parameters comprise the starting time, the ending time, the vibration amplitude and the vibration frequency of the vibration operation; the steam-curing parameters comprise the duration, temperature, humidity and lifting temperature rate of steam-curing operation;
the tensioning and grouting module is used for acquiring tensioning parameters of tensioning operation and grouting parameters of grouting operation, and early warning is carried out when the tensioning parameters or the grouting parameters exceed a preset threshold value; the tensioning parameters comprise tensioning stress, elongation and oil pressure; the grouting parameters comprise mixing ratio, water-cement ratio, flow, pressure and holding pressure time;
the health preserving module is used for performing three-dimensional scanning on the prefabricated part to determine the size parameter of the prefabricated part, determining the health preserving parameter according to the size parameter and performing spraying health preserving operation on the prefabricated part according to the health preserving parameter;
and the quality inspection module is used for carrying out acoustic emission AE detection on the prefabricated part, determining whether the prefabricated part has a micro-cracking condition and judging the quality of the prefabricated part.
5. The multifunctional intelligent manufacturing beam yard management system of claim 4, wherein said production management subsystem further comprises a data query module;
the data query module is used for acquiring material parameters and detection parameters of raw materials used in the production process of the prefabricated part, and production data generated by the mixing and distributing module, the vibrating and steaming module, the tensioning and grouting module, the curing module and the quality inspection module; and calling a code sending interface of the industrial internet identification system, uploading material parameters, detection parameters and production data to the industrial internet identification system to obtain an industrial internet identification of the prefabricated part, and generating a product two-dimensional code of the prefabricated part according to the industrial internet identification.
6. The system according to claim 5, wherein the data query module is further configured to determine, when a query request for the prefabricated part is detected, an access right of a target terminal that sends the query request, and if the target terminal has the access right, obtain the material parameters, the detection parameters, and the production data from the industrial internet identification system and feed the material parameters, the detection parameters, and the production data back to the target terminal.
7. The multifunctional intelligent manufacturing beam yard management system according to claim 6, wherein said yard monitoring subsystem comprises a safety monitoring module and an environment monitoring module;
the safety monitoring module is used for monitoring and identifying the personnel participating in the target manufacturing beam yard, the construction site, the equipment safety and the dangerous source through an AI video technology;
the environment monitoring module is used for monitoring real-time air parameters in the target manufacturing beam field and the peripheral preset range, and reducing the influence of construction on the peripheral environment.
8. The multifunctional intelligent beam yard manufacturing management system according to claim 7, wherein the safety monitoring module is specifically configured to pre-construct a video recognition model, collect video data of the target beam yard manufacturing site, input the video data of the site into the video recognition model, and recognize the beam installation, construction safety measures, construction equipment and preset potential safety hazards of building personnel.
9. The system according to claim 8, wherein the environment monitoring module is specifically configured to acquire real-time air parameters of the target manufacturing beam yard and a preset range around the target manufacturing beam yard, determine a dust fall area according to the real-time air parameters, and start dust fall equipment in the dust fall area; the real-time air parameters comprise PM2.5, wind speed, wind direction, raise dust, temperature and humidity.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116843303A (en) * | 2023-08-30 | 2023-10-03 | 中铁十九局集团第六工程有限公司 | Production control method and system for intelligent beam field |
| CN116843844A (en) * | 2023-05-30 | 2023-10-03 | 中铁八局集团第一工程有限公司 | BIM-based beam field digital management system and method |
| CN117350456A (en) * | 2023-10-17 | 2024-01-05 | 四川公路桥梁建设集团有限公司 | Environment-friendly monitoring method, system, device and medium for prefabricated part |
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