CN114990742A - Combing semi-worsted adjusting process for textile industry - Google Patents
Combing semi-worsted adjusting process for textile industry Download PDFInfo
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- CN114990742A CN114990742A CN202210675899.1A CN202210675899A CN114990742A CN 114990742 A CN114990742 A CN 114990742A CN 202210675899 A CN202210675899 A CN 202210675899A CN 114990742 A CN114990742 A CN 114990742A
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- semi
- combing
- adjusting
- worsted
- adjusting process
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/10—Construction, mounting, or operating features of combing elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a combing semi-spinning adjusting process for textile industry, which comprises a coil feeding ratchet wheel adjusting process, a timing adjusting disc adjusting process and a parking space draft multiple adjusting process, wherein the coil feeding ratchet wheel adjusting process is adjusted based on a coil feeding ratchet wheel of combing semi-spinning equipment to adjust 12 teeth to 9-11 teeth; the timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scale to be in the range of 0.3-0.6; the carport draft multiple adjusting process is based on carport draft adjustment of combing semi-worsted equipment, and the draft multiple is adjusted to be 7.5 times to 8.0-8.4 times. The invention carries out process adjustment on combing semi-worsted equipment, solves the limitation on production caused by high embedding times, and avoids the problems of dislocation and supply tension of combing strips.
Description
Technical Field
The invention relates to the technical field of textile technology, in particular to a combing semi-worsted adjusting technology for textile industry.
Background
Compared with the worsted spinning, the semi-worsted spinning is characterized by that it does not use duplex or multi-gang carding machine, but uses cotton spinning carding machine, and does not use combing machine, and compared with worsted spinning, it has the short production process, and the produced yarn is fluffy and soft, and its yarn count is fine, yarn evenness is uniform and its appearance is smooth.
In the aspect of raw material application, the semi-worsted spinning can realize the blending of natural fibers such as cotton, wool, silk, hemp and the like and various short fibers such as other novel artificial fibers and chemical fibers, the produced yarns are applied to worsted and slubbed fabrics or knitted sweaters, the product style is unique, the fabrics have novel hand feeling, drapability and body and novel feeling, and the semi-worsted spinning is novel and different from the traditional worsted and slubbed product styles, so the semi-worsted spinning is called.
In the semi-worsted process, when the production speed reaches the fastest 270 embeddings, the combing strips are frequently disjointed, so that the combing strips are supplied for a long time, the follow-up production is limited, and the production efficiency of semi-worsted is reduced.
Disclosure of Invention
The object of the present invention is to provide a combing semi-worsted adjusting process for textile industry to solve the problems set forth in the above background art.
In order to achieve the purpose, the invention provides the following technical scheme: a combing semi-spinning adjusting process for textile industry comprises a coil feeding ratchet wheel adjusting process, a timing adjusting disc adjusting process and a parking space draft multiple adjusting process, wherein the coil feeding ratchet wheel adjusting process is adjusted based on a coil feeding ratchet wheel of combing semi-spinning equipment, and 12 teeth are adjusted to 9-11 teeth;
the timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scale to be in the range of 0.3-0.6;
the carport draft multiple adjusting process is based on carport draft adjustment of combing semi-spinning equipment, and the draft multiple is adjusted to be 7.5 times to 8.0-8.4 times.
Preferably, in the roll feeding ratchet wheel adjusting process, after 12 teeth are adjusted to 9-11 teeth, the thickness of the cotton net is increased by 0.5-0.7 mm;
the coil feeding ratchet wheel adjusting process determines the optimal number of racks in the range of 9-11 teeth of the coil feeding ratchet wheel.
Preferably, in the timing adjusting disc adjusting process, the original timing adjusting disc is replaced to an adjusting disc with finer scales, and the minimum interval of the adjusting disc is 0.05;
the timing adjusting disk is adjusted in the range of 0.3-0.6, and the optimal adjusting time is determined.
Preferably, the parking space draft multiple adjusting process increases the draft multiple from 7.5 times to 8.0-8.4 times on the basis of the original combing semi-worsted equipment, and determines the optimal multiple;
after the draft multiple is increased, the weight of the drawn sliver is kept consistent with that of the original drawn sliver, and the weight of the drawn sliver is 19.0 to 20.0 grams per 5 meters.
Preferably, in the combing semi-worsted adjusting process, the process of the combing semi-worsted equipment is kept at 270 insets, and the strip length of the original process parameter is 4300-.
Preferably, the adjusting steps of the combing semi-worsted adjusting process are as follows:
s1: keeping the combing semi-spinning equipment running under the parameter of 270 times of embedment, adjusting a roll feeding ratchet wheel to 9-11 teeth, and increasing the thickness of a cotton web;
s2: replacing the timing adjusting disc, setting the scale in the interval of 0.3-0.6, and determining the optimal time interval;
s3: adjusting the drafting multiple of the parking space to 8.0-8.4 times, and keeping the weight of the discharged sliver consistent with that of the sliver discharged by the original process.
Compared with the prior art, the invention has the beneficial effects that: the invention improves three important nodes in the semi-worsted production process, adjusts the tooth number of the feeding ratchet wheel when the semi-worsted equipment runs for 270 times at most, makes equipment parameters superior to the original equipment, increases the thickness of the cotton web, is beneficial to the subsequent gram weight control of combed strips, adjusts the scale of the timing adjusting disc, can be used in a more fit manner on time node control, avoids the phenomenon of the supply interruption of the combed strips, ensures the supply continuity of the combed strips, simultaneously improves the speed and the length of the strip outlet, is more beneficial to the subsequent production, and increases the drafting multiple of a parking space when the thickness of the cotton web is increased in order to keep the gram weight of the strip outlet, so that the regulated gram weight of the strip is consistent with the gram weight of the strip outlet of the original process, ensures the quality stability of products, and the semi-worsted process after process adjustment can keep 270 times at most, and the problem of supply interruption of combed slivers cannot be caused, the production continuity is ensured, the yield and the length of the combed slivers are increased, and the method has positive significance for actual production.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention provides three embodiments:
the first embodiment is as follows:
a combing semi-spinning adjusting process for textile industry comprises a feeding ratchet adjusting process, a timing adjusting disc adjusting process and a parking space draft multiple adjusting process;
the roll feeding ratchet wheel adjusting process is based on a roll feeding ratchet wheel of combing semi-spinning equipment for adjusting 12 teeth to 9-11 teeth, the thickness of the cotton web is increased by 0.5-0.7 mm, and the roll feeding ratchet wheel adjusting process determines the optimal number of racks in the range of 9-11 teeth of the roll feeding ratchet wheel
The timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scales to be in a range of 0.3-0.6, in the timing adjusting disc adjusting process, an original timing adjusting disc is replaced to an adjusting disc with finer scales, the minimum interval of the adjusting disc is 0.05, the timing adjusting disc is adjusted in a range of 0.3-0.6, and the optimal adjusting time is determined;
the parking space draft multiple adjusting process is based on parking space draft adjustment of the combing semi-spinning equipment, the draft multiple is adjusted to be 7.5 times to 8.0-8.4 times, the parking space draft multiple adjusting process increases the draft multiple on the original basis of the combing semi-spinning equipment, the draft multiple is increased from 7.5 times to 8.0-8.4 times, and the optimal multiple is determined;
after the draft multiple is increased, the weight of the drawn sliver is kept consistent with that of the original drawn sliver, and the weight of the drawn sliver is 19.0 to 20.0 grams per 5 meters.
In the combing semi-worsted adjusting process, the process of the combing semi-worsted equipment is kept at 270 embeddings, and the strip length of the original process parameter is 4300-.
The adjusting steps of the combing semi-spinning adjusting process are as follows:
s1: keeping the combing semi-worsted equipment running under the parameter of 270 times of embedment, adjusting a roll feeding ratchet wheel to 9-11 teeth, and increasing the thickness of a cotton web; during the operation of the semi-worsted equipment, the maximum operation of 270 times is kept, the number of teeth of the roll feeding ratchet wheel is adjusted, equipment parameters superior to the original equipment are made, the thickness of the cotton web is increased, and the subsequent gram weight control of combed slivers can be facilitated;
s2: the timing adjusting disc is replaced, the scale is set to be within the interval of 0.3-0.6, the optimal time interval is determined, the scale of the timing adjusting disc is adjusted, the timing adjusting disc can be used in a more fit manner in time node control, the phenomenon that combed strips are cut off is avoided, the supply continuity of the combed strips is guaranteed, the strip discharging speed and the strip discharging length are improved, and the follow-up production is facilitated;
s3: adjusting the drafting multiple of the parking space to 8.0-8.4 times, and keeping the weight of the discharged sliver consistent with that of the sliver discharged by the original process; when increasing the web thickness, in order to keep out the strip grammes per square metre, the draft multiple of parking stall has also been increased simultaneously for the play strip grammes per square metre after the technology adjustment keeps unanimous with the play strip grammes per square metre of original technology, the steady quality of product has been ensured, half spinning technology after the technology is adjusted can keep the highest 270 times of inlaying production, and can not produce the problem that combed strip supplies absolutely, the continuity of production has been ensured, the length of output and combed strip has also been increased simultaneously, positive meaning has to actual production.
Example two:
the roll feeding ratchet wheel adjusting process is adjusted based on a roll feeding ratchet wheel of combing semi-worsted equipment, 12 teeth are adjusted to 9 teeth, the thickness of a cotton net is increased by 0.7 mm;
the timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scale to 0.3, the original timing adjusting disc is replaced in the timing adjusting disc adjusting process until the scale is finer, and the minimum interval of the adjusting disc is 0.05;
the carport draft multiple adjusting process is based on carport draft adjustment of combing semi-spinning equipment, and the draft multiple is adjusted to be 7.5 times to 8.0 times;
after the draft multiple is increased, the weight of the drawn sliver is kept consistent with that of the original drawn sliver, and the weight of the drawn sliver is 20.0 g per 5 m.
The combed sliver output speed of the adjusted equipment parameters is 150- & gt 152 m/min, and the sliver length is 750 m, which does not meet the requirement of actual use.
Example three:
the roll feeding ratchet wheel adjusting process is adjusted based on a roll feeding ratchet wheel of combing semi-worsted equipment, 12 teeth are adjusted to 11 teeth, the thickness of a cotton net is increased by 0.5 mm;
the timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scale to 0.5, and in the timing adjusting disc adjusting process, an original timing adjusting disc is replaced to an adjusting disc with finer scale, and the minimum interval of the adjusting disc is 0.05;
the carport draft multiple adjusting process is based on carport draft adjustment of combing semi-worsted equipment, and the draft multiple is adjusted from 7.5 times to 8.0 times;
after the draft multiple is increased, the weight of the drawn sliver is kept consistent with that of the original drawn sliver, and the weight of the drawn sliver is 19.5 grams per 5 meters.
The combed sliver output speed produced by the adjusted equipment parameters is 164 m/min, the sliver length is 834 m, the actual use requirement is met, the output can be increased by 12000 m, the length of each barrel of combed sliver is 6000 m, and more than two barrels of combed sliver can be spun in each shift.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (6)
1. A combing semi-spinning adjusting process for textile industry is characterized in that: the combed semi-spinning adjusting process comprises a roll feeding ratchet wheel adjusting process, a timing adjusting disc adjusting process and a parking space draft multiple adjusting process, wherein the roll feeding ratchet wheel adjusting process is adjusted based on a roll feeding ratchet wheel of combed semi-spinning equipment, and 12 teeth are adjusted to 9-11 teeth;
the timing adjusting disc adjusting process is based on a timing adjusting disc of combing semi-worsted equipment to adjust the scale to be in the range of 0.3-0.6;
the carport draft multiple adjusting process is based on carport draft adjustment of combing semi-spinning equipment, and the draft multiple is adjusted to be 7.5 times to 8.0-8.4 times.
2. A combing semi-worsted conditioning process for textile industry according to claim 1, characterised in that: in the roll feeding ratchet wheel adjusting process, after 12 teeth are adjusted to 9-11 teeth, the thickness of the cotton net is increased by 0.5-0.7 mm;
the coil feeding ratchet wheel adjusting process determines the optimal number of racks in the range of 9-11 teeth of the coil feeding ratchet wheel.
3. A combing semi-worsted conditioning process for textile industry according to claim 1, characterised in that: in the timing adjusting disc adjusting process, an original timing adjusting disc is replaced to an adjusting disc with finer scales, and the minimum interval of the adjusting disc is 0.05;
the timing adjusting disk is adjusted in the range of 0.3-0.6, and the optimal adjusting time is determined.
4. A combing semi-worsted conditioning process for textile industry according to claim 1, characterised in that: the parking space draft multiple adjusting process increases the draft multiple from 7.5 times to 8.0-8.4 times on the basis of the original combing semi-spinning equipment, and determines the optimal multiple;
after the drafting multiple is increased, the weight of the drawn sliver is kept consistent with that of the original drawn sliver, and the weight of the drawn sliver is 19.0 to 20.0 grams per 5 meters.
5. A combing semi-worsted conditioning process for textile industry according to claim 1, characterised in that: in the combing semi-worsted adjusting process, the process of the combing semi-worsted equipment is kept at 270 embeddings, and the strip length of the original process parameter is 4300-.
6. A combing semi-worsted conditioning process for textile industry according to claim 1, characterised in that: the adjusting steps of the combing semi-worsted adjusting process are as follows:
s1: keeping the combing semi-spinning equipment running under the parameter of 270 times of embedment, adjusting a roll feeding ratchet wheel to 9-11 teeth, and increasing the thickness of a cotton web;
s2: replacing the timing adjusting disc, setting the scale in the interval of 0.3-0.6, and determining the optimal time interval;
s3: adjusting the drafting multiple of the parking space to 8.0-8.4 times, and keeping the weight of the discharged sliver consistent with that of the sliver discharged by the original process.
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| CN202210675899.1A CN114990742B (en) | 2022-06-15 | 2022-06-15 | Combing semi-spinning adjusting process for textile industry |
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| CN202210675899.1A CN114990742B (en) | 2022-06-15 | 2022-06-15 | Combing semi-spinning adjusting process for textile industry |
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| CN114990742B CN114990742B (en) | 2023-06-06 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1338533A (en) * | 2001-08-09 | 2002-03-06 | 山西鸿基实业有限公司 | Comber |
| CN1851078A (en) * | 2006-04-28 | 2006-10-25 | 恒源祥（集团）有限公司 | Superfine wool fiber spunyarn, and its spinning method |
| CN201501951U (en) * | 2009-06-10 | 2010-06-09 | 江苏省东飞马佐里纺织机械工程技术研究中心有限公司 | Roll feeding mechanism for high speed comber |
| CN101886305A (en) * | 2010-06-21 | 2010-11-17 | 湖北天化麻业股份有限公司 | Technology for processing embedded high count high-quality ramie cotton blending yarns |
| CN107190380A (en) * | 2017-06-09 | 2017-09-22 | 嘉兴龙源贸易有限公司 | Containing 52 hemps/48 natural fiber mixed yarn spinning process of cotton |
| CN111826750A (en) * | 2020-07-30 | 2020-10-27 | 安徽华茂纺织股份有限公司 | Method for changing effective output length of combing machine |
| CN216738702U (en) * | 2021-03-15 | 2022-06-14 | 阿克苏华孚色纺有限公司 | All-cotton high-count super-soft yarn |
-
2022
- 2022-06-15 CN CN202210675899.1A patent/CN114990742B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1338533A (en) * | 2001-08-09 | 2002-03-06 | 山西鸿基实业有限公司 | Comber |
| CN1851078A (en) * | 2006-04-28 | 2006-10-25 | 恒源祥（集团）有限公司 | Superfine wool fiber spunyarn, and its spinning method |
| CN201501951U (en) * | 2009-06-10 | 2010-06-09 | 江苏省东飞马佐里纺织机械工程技术研究中心有限公司 | Roll feeding mechanism for high speed comber |
| CN101886305A (en) * | 2010-06-21 | 2010-11-17 | 湖北天化麻业股份有限公司 | Technology for processing embedded high count high-quality ramie cotton blending yarns |
| CN107190380A (en) * | 2017-06-09 | 2017-09-22 | 嘉兴龙源贸易有限公司 | Containing 52 hemps/48 natural fiber mixed yarn spinning process of cotton |
| CN111826750A (en) * | 2020-07-30 | 2020-10-27 | 安徽华茂纺织股份有限公司 | Method for changing effective output length of combing machine |
| CN216738702U (en) * | 2021-03-15 | 2022-06-14 | 阿克苏华孚色纺有限公司 | All-cotton high-count super-soft yarn |
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