CN114988675B - Control device and control method for plate glass warping defect - Google Patents

Control device and control method for plate glass warping defect Download PDF

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Publication number
CN114988675B
CN114988675B CN202210592368.6A CN202210592368A CN114988675B CN 114988675 B CN114988675 B CN 114988675B CN 202210592368 A CN202210592368 A CN 202210592368A CN 114988675 B CN114988675 B CN 114988675B
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China
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glass plate
temperature
temperature regulator
infrared thermal
annealing
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CN114988675A (en
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郭利波
郭卫
庄春鹏
沈洁
董明
张艳娟
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China National Building Materials Luoyang New Energy Co ltd
China Luoyang Float Glass Group Co Ltd
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China Luoyang Float Glass Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • C03B25/04Annealing glass products in a continuous way
    • C03B25/06Annealing glass products in a continuous way with horizontal displacement of the glass products
    • C03B25/08Annealing glass products in a continuous way with horizontal displacement of the glass products of glass sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention belongs to the technical field of glass plate production, and particularly relates to a control device and a control method for a warping defect of plate glass. The device comprises a first infrared thermal image thermometer fixedly arranged above a roller of the annealing kiln and used for measuring the upper surface temperature of a glass plate, and an upper temperature regulator slidingly arranged above the roller of the annealing kiln and used for regulating the upper surface temperature of the glass plate; the second infrared thermal image temperature measuring instrument and the lower temperature regulator are arranged below the annealing kiln roller in a sliding manner and used for adjusting the temperature of the lower surface of the glass plate, and the first infrared thermal image temperature measuring instrument, the upper temperature regulator, the second infrared thermal image temperature measuring instrument and the lower temperature regulator are electrically connected with the intelligent control system. The control device and the control method can rapidly and accurately judge and process abnormal points of the temperature of the glass plate surface, and have the characteristics of high automation degree, reduced labor intensity of workers and the like.

Description

Control device and control method for plate glass warping defect
Technical Field
The invention belongs to the technical field of glass plate production, and particularly relates to a control device and a control method for a warping defect of plate glass.
Background
In the glass production process, float glass is formed in a tin bath from molten glass and then enters an annealing furnace for annealing. The glass is cooled down in the lehr over a sufficient period of time, either through the annealing temperature range or at a slow rate, to minimize or eliminate thermal stresses generated in the glass. In the annealing process, the temperature difference between the upper surface and the lower surface of the glass plate is larger, or the temperature difference between the transverse direction of the glass plate is larger, so that the warping defect of the glass is generated. The generation of glass warping defect not only affects the yield of glass, but also can generate production safety accidents under the circumstance of serious warping.
The warpage is classified into permanent warpage and temporary warpage, and both permanent warpage and temporary warpage are caused by the fact that a temperature difference exists between the upper surface and the lower surface of the glass plate or in the width direction of the glass plate in the annealing and cooling processes of the glass plate, so that the cooling strength and the center of the two sides of the glass plate are inconsistent, or the cooling strength of the upper surface and the lower surface of the glass plate is inconsistent, and permanent stress or temporary stress is unevenly distributed. In the prior art, when the glass plate has a warping defect, the glass plate can be cut and sampled only after annealing, and then the glass plate is detected and judged by using off-line special warping detection equipment. If the glass plate is warped, the process technician judges the position of the glass plate, which possibly has inconsistent temperature, in the annealing process of the annealing kiln according to the position of the warped glass plate, then carries out annealing temperature adjustment of the relevant area, then carries out sampling detection, and repeats the process until the problem of warping defects is solved. The method for solving the warp defect of the glass plate has the following problems: 1. the duration of the warping defect is long, and sampling detection can only be carried out after the glass plate is offline; 2. judging that the warpage of the glass plate 3 has a temperature inconsistent part in the annealing kiln requires experience of technicians, and different process technicians may have different judging results.
Disclosure of Invention
The invention aims to provide a control device and a control method for the warping defect of the plate glass, aiming at the problems in the prior art, the control device and the control method can rapidly and accurately judge and treat the abnormal point of the temperature of the plate surface of the glass, and the control device and the control method have the characteristics of high automation degree, reduced labor intensity of workers and the like.
The technical scheme of the invention is as follows:
a control device for plate glass warping defects is installed on the ground of an annealing kiln in an annealing kiln, the annealing kiln comprises an annealing kiln shell, two rows of symmetrically arranged annealing kiln upright posts are arranged outside the annealing kiln shell in parallel, each row of the annealing kiln upright posts are sequentially connected through a supporting rod, the tops of the two rows of corresponding two annealing kiln upright posts are respectively connected with an annealing kiln roller shaft, annealing kiln rollers are arranged on the annealing kiln roller shafts, and glass plates to be detected are placed above the annealing kiln rollers.
The control device comprises a first infrared thermal image thermometer fixedly arranged above the annealing kiln roller and used for measuring the upper surface temperature of the glass plate, and an upper temperature regulator slidingly arranged above the annealing kiln roller and used for regulating the upper surface temperature of the glass plate; the second infrared thermal image temperature measuring instrument and the lower temperature regulator are arranged below the annealing kiln roller in a sliding manner and used for adjusting the temperature of the lower surface of the glass plate, and the first infrared thermal image temperature measuring instrument, the upper temperature regulator, the second infrared thermal image temperature measuring instrument and the lower temperature regulator are electrically connected with the intelligent control system.
Specifically, the first infrared thermal imaging thermometer is arranged in the center of the top of the inner wall of the annealing kiln shell at the tail end of the annealing kiln A region; the annealing kiln A district bottom install the second infrared thermal image thermoscope slide rail parallel with glass board direction of motion, the second infrared thermal image thermoscope slide rail on slide and be provided with the second infrared thermal image thermoscope, second infrared thermal image thermoscope be connected with second drive assembly and follow slide rail reciprocating motion under the drive of second drive assembly, second drive assembly be connected with intelligent control system, second drive assembly set up on the slide rail.
Specifically, second infrared thermal image thermoscope slide rail be the I shape, second infrared thermal image thermoscope slide rail fix in annealing kiln casing bottom, second infrared thermal image thermoscope and second drive assembly fixed setting on a slide, this slide passes through draw-in groove slidable mounting in second infrared thermal image thermoscope slide rail upper portion, second drive assembly passes through the gear train and is connected with the pulley, the pulley roll install inside second infrared thermal image thermoscope slide rail one side, second drive assembly drive pulley at the motion of second infrared thermal image thermoscope slide rail, the pulley drives the motion of second infrared thermal image thermoscope on second infrared thermal image thermoscope slide rail simultaneously. Specifically, annealing kiln casing lateral wall upper portion fixedly be provided with the upper temperature regulator connecting piece that the installation direction is parallel with the glass board direction of motion, upper temperature regulator connecting piece including fixing the upper connection mounting at annealing kiln casing both sides inner wall, upper temperature regulator's both ends respectively be connected with upper connection mounting through T type pendant, every upper connection mounting all connect bevel gear group through rack side of rack and pinion group, upper temperature regulator's both ends respectively be connected with rack and pinion side of rack and pinion group, two bevel gear groups are connected respectively with first drive assembly and are carried out the transmission of power, upper temperature regulator be connected reciprocating motion along upper temperature regulator connecting piece under first drive assembly's drive, first drive assembly be connected with intelligent control system.
Specifically, annealing kiln casing lower part both sides wall on fixed lower temperature regulator connecting piece that is provided with the installation direction and is parallel with glass board direction of motion respectively, lower temperature regulator connecting piece is including fixing two lower temperature regulator connection fixed bodies that set up on annealing kiln casing lower part both sides wall and the installation direction is parallel with glass board direction of motion, the transmission shaft of being connected with third drive assembly, the transmission shaft pass through two lower temperature regulator connection fixed bodies simultaneously through the bearing, the bearing set up in lower temperature regulator connection fixed body along glass board direction of motion, the transmission shaft on still set up the driving sprocket that is located the inboard of lower temperature regulator connection fixed body, the driving sprocket other end that corresponds is provided with driven sprocket, set up on each group of driving sprocket and the driven sprocket and widen the chain, the both ends of temperature regulator fix respectively on two groups widen the chain, lower temperature regulator be reciprocating motion along lower temperature regulator connecting piece under the drive of third drive assembly, third drive assembly be connected with intelligent control system.
Specifically, go up temperature regulator and lower temperature regulator structure the same, all include the heat-resisting stainless steel side's pipe casing of cuboid shape, the casing below of going up temperature regulator be provided with five cylindric shower nozzles of five evenly distributed, the casing top of lower temperature regulator be provided with five evenly distributed's five shower nozzles, the casing inside set up five cylindric intake pipes of five ways, five ways intake pipe and five shower nozzles correspond respectively and be connected, each shower nozzle ware of last temperature regulator and lower temperature regulator put through with a four-position four-way switching-over valve simultaneously, five four-position four-way switching-over valve be connected respectively with two different high temperature high pressure nitrogen gas storage tanks.
Specifically, each nozzle opening of the sprayer is provided with a temperature and pressure sensor for measuring the pressure and the temperature of gas sprayed by the sprayer, the temperature and pressure sensor is electrically connected with the intelligent control system, and the heights of the upper temperature regulator and the lower temperature regulator from the sprayer of the glass plate are 50-600 mm.
Specifically, the universal nozzle is arranged in the sprayer, the universal nozzle is in a sphere shape, the connection part between the inner wall of the sprayer and the universal nozzle is in a sphere shape, the nozzle opening of the universal nozzle is a rectangular nozzle or a round nozzle, and the universal nozzle can realize 0-180 degree rotation and 0-45 degree rotation along the circular axis of the sprayer in the sprayer.
A method for controlling a warp defect of a glass sheet using the control device for a warp defect of a plate glass as described above, comprising the steps of:
s1, establishing a networked partition on the surface of a glass plate;
s2, the first infrared thermal imaging thermometer scans the upper surface of the glass plate to be detected to measure the temperature of the whole plate surface, measured data are transmitted to the intelligent control system, when the temperature of a certain part of the plate surface of the glass plate is inconsistent with the annealing temperature of the part or inconsistent with the temperature of the peripheral glass plate, the intelligent control system sends a command to the second driving assembly, the second driving assembly is started and drives the second infrared thermal imaging thermometer to move to a temperature abnormal point of the glass plate, the lower surface of the glass plate is measured, the measured temperature value of the lower surface of the glass plate is transmitted to the intelligent control system, and the intelligent control system carries out comparison analysis on the temperature of the upper surface, the lower surface of the glass plate and the plate surface temperature of each part in the width direction of the glass plate to judge whether the abnormality exists;
s3, judging the temperature of the glass plate if the temperature of the glass plate is abnormal, determining the temperature difference and the area of the abnormal part, selecting the shape and the size of a nozzle opening of a nozzle device, the pressure and the flow of sprayed nitrogen and the height parameter of the nozzle device from the glass plate surface, controlling an upper temperature regulator by the intelligent control system through a first driving component, and controlling a lower temperature regulator to move to a position of the abnormal point of the temperature of the glass plate by a third driving component;
s4, the intelligent control system opens four-position four-way reversing valves with corresponding numbers by analyzing the temperature difference of the surface of the glass plate, and sprays high-temperature nitrogen to the position with low temperature of the surface of the glass plate and sprays low-temperature nitrogen to the position with high temperature of the surface of the glass plate through the sprayer;
s5, finally realizing uniform temperature of the surface of the glass plate, and finishing annealing according to an annealing temperature curve of the glass plate.
Specifically, the method for establishing the networked partition of the glass plate surface comprises the following steps: defining the moving direction of the glass plate as a Y axis, setting the outer circumference of a first annealing kiln roller at the inlet of the moving direction of the glass plate as a starting point of the Y axis, setting the first annealing kiln roller as Y1, setting the second annealing kiln roller as Y2, setting the third annealing kiln roller as Y3 and … …, defining the width direction of the glass plate as an X axis, setting the starting point of the X axis at the left part of the glass plate, and equally dividing the glass plate into six sections of five points along the width direction of the glass plate, namely, setting the left part of the glass plate as X1, setting the left middle part of the glass plate as X2, setting the central line part of the glass plate as X3, setting the right middle part of the glass plate as X4 and setting the right part of the glass plate as X5. The five points arranged on the X axis are respectively consistent with the positions of the five sprayers of the upper temperature regulator and the lower temperature regulator.
The beneficial effects of the invention are as follows: the control device provided by the invention comprises a first infrared thermal image thermometer and a second infrared thermal image thermometer which are arranged in an annealing kiln, wherein the two infrared thermal image thermometers are used for detecting the temperature of the upper surface and the lower surface of a glass plate, the detected data are transmitted to an intelligent control system for comparison and analysis, after an abnormal point is determined, the intelligent control system sends out an instruction, an upper temperature regulator and a lower temperature regulator are respectively driven by a first driving component and a third driving component to rapidly move to the abnormal temperature point of the glass plate, and the upper plate surface and the lower plate surface of the glass are subjected to temperature compensation by nitrogen with proper temperature and pressure, so that the temperature of the glass plate surface is consistent, and the temperature requirement of the annealing process of the glass plate is met. The invention can rapidly and accurately judge and process abnormal points of the glass plate surface temperature, has the characteristics of high degree of automation, reduced labor intensity of workers and the like, can solve the problem of plate glass warping defect from the source, and improves the yield of glass production.
Drawings
FIG. 1 is a schematic view of a glass warp defect control device according to the present invention;
FIG. 2 is a schematic view of the positioning of the coordinate system of the glass plate 3 established by the present invention, and the arrow indicates the direction of movement of the glass plate 3;
FIG. 3 is a schematic diagram of the control principle of nitrogen used in the present invention;
FIG. 4 is a schematic view of the structure of the shower head according to the present invention;
FIG. 5 is a schematic view of the connection structure of the upper thermostat and the upper thermostat;
FIG. 6 is a schematic diagram of the connection structure of the lower thermostat and the lower thermostat;
FIG. 7 is a transmission structure diagram of a second infrared thermography thermometer.
1 a first driving component, 2 an upper temperature regulator, 3 a glass plate, 4 a lower temperature regulator, 5 an annealing kiln upright post, 6 a second infrared thermal image thermometer, 7 a second driving component, 8 an intelligent control system, 9 a second infrared thermal image thermometer slide rail, 10 an upper temperature regulator connector, 11 an annealing kiln shell, 12 a first infrared thermal image thermometer, 13 an annealing kiln roller, 14 lower temperature regulator connecting piece, 15 annealing kiln ground, 16 third driving component, 17 high temperature air source, 18 four-position four-way reversing valve group, 19 temperature pressure sensor, 20 shower nozzle ware, 21 universal nozzle, 22 nozzle mouth, 23 bevel gear group, 24 rack and pinion group, 25T pendant, 26 upper connection fixed body, 27 transmission shaft, 28 sprocket group, 29 lower connection fixed body, 30 gear group, 31 pulley.
Detailed Description
The technical scheme of the invention is described in detail below with reference to the accompanying drawings and the specific embodiments.
As shown in FIG. 1, the structural schematic diagram of a control device for plate glass warping defect is installed on the annealing furnace ground 15 in the annealing furnace, and can be installed in the annealing furnace A area, B area or C area on line, the partition of the annealing furnace is the inherent characteristic of the annealing furnace, and the glass annealing furnace is divided into an A area, a B area, a C area, a D area, a Ret area, an E area and an F area. After glass liquid is formed into glass plate 3, the glass plate 3 moves under the drive of a roller of an annealing kiln, firstly enters into an A region (545 ℃ -600 ℃) of the annealing kiln, and then sequentially passes through a B region (480 ℃ -545 ℃), a C region (380 ℃ -480 ℃), a D region (220 ℃ -380 ℃), a Ret region (140 ℃ -220 ℃) and an EF region (60 ℃ -140 ℃) of the annealing kiln, wherein three ABC regions are heat-preserving regions of the annealing kiln, and baffle plates are arranged between the three regions to control the temperature. The rear areas of the annealing kiln are basically open, and forced cooling annealing is carried out by blowing cooling air. The annealing kiln comprises an annealing kiln shell 11, two rows of symmetrically arranged annealing kiln upright posts 5 are arranged outside the annealing kiln shell 11 in parallel, each row of the annealing kiln upright posts 5 is sequentially connected through a supporting rod, the tops of the two rows of corresponding two annealing kiln upright posts 5 are respectively connected with an annealing kiln roller shaft, annealing kiln rollers 13 are arranged on the annealing kiln roller shafts, and a glass plate 3 to be detected is placed above the annealing kiln rollers 13.
The control device comprises a first infrared thermal image thermometer 12 fixedly arranged above the annealing kiln roller 13 and used for measuring the upper surface temperature of the glass plate 3, and an upper temperature regulator 2 slidably arranged above the annealing kiln roller 13 and used for regulating the upper surface temperature of the glass plate 3; the second infrared thermal image thermometer 6 which is arranged below the annealing kiln roller 13 in a sliding manner and used for measuring the temperature of the lower surface of the glass plate 3, and the lower temperature regulator 4 which is arranged below the annealing kiln roller 13 in a sliding manner and used for regulating the temperature of the lower surface of the glass plate 3 are all electrically connected with the intelligent control system 8.
Example 1
In this embodiment, a more detailed structure is specifically provided, and the first infrared thermal imaging thermometer 12 is installed at the center of the top middle of the inner wall of the annealing furnace shell 11 at the end of the a region of the annealing furnace. The annealing kiln A district bottom install with the parallel second infrared thermal image thermoscope slide rail 9 of glass board 3 direction of motion, second infrared thermal image thermoscope slide rail 9 on slide and be provided with second infrared thermal image thermoscope 6, second infrared thermal image thermoscope 6 be connected with second drive assembly 7 and follow second infrared thermal image thermoscope slide rail 9 reciprocating motion under the drive of second drive assembly 7, second drive assembly 7 be connected with intelligent control system 8, second drive assembly 7 set up on second infrared thermal image thermoscope slide rail 9.
The second infrared thermal image thermometer slide rail 9 be I shape, second infrared thermal image thermometer slide rail 9 fix in annealing kiln casing bottom, second infrared thermal image thermometer 6 and second drive assembly 7 fixed the setting on a slide, this slide passes through draw-in groove slidable mounting in second infrared thermal image thermometer slide rail 9 upper portion, second drive assembly 7 passes through gear train 30 and pulley 31 to be connected, pulley 31 rolling mounting in second infrared thermal image thermometer slide rail 9 one side inside, second drive assembly 7 be the combination of motor, speed reducer, the output shaft of speed reducer has gear train 30 to carry out power transmission, gear train 30 include main drive gear and from the drive gear, from the wheel hub connection of drive gear and pulley 31, main drive gear gives the power transmission of motor from the drive gear, from the drive gear gives pulley 31 and then drives pulley 31 motion with power transmission. The second driving component 7 drives the pulley 31 to move on the second infrared thermal image thermometer slide rail 9, and then the movement of the pulley 31 drives the sliding plate provided with the second infrared thermal image thermometer 6 and the second driving component 7 to move on the second infrared thermal image thermometer slide rail 9, and the specific transmission mode structure of the second infrared thermal image thermometer 6 is shown in fig. 7.
Example 2
The embodiment further provides a connection structure between the upper temperature regulator connector 10 and the upper temperature regulator, as shown in fig. 5, wherein the upper portion of the side wall of the annealing furnace shell 11 is fixedly provided with the upper temperature regulator connector 10 with the installation direction parallel to the moving direction of the glass plate 3, the upper temperature regulator connector 10 comprises upper connection fixing pieces 26 fixed on the inner walls of the two sides of the annealing furnace shell 11, two ends of the upper temperature regulator 2 are respectively connected with the upper connection fixing pieces 26 through T-shaped pendants 25, each upper connection fixing piece 26 is respectively connected with a bevel gear set 23 through a rack side of a rack-and-pinion set 24, two ends of the upper temperature regulator 2 are respectively connected with the gear side of the rack-and-pinion set 24, the two bevel gear sets 23 are respectively connected with the first driving component 1 to perform power transmission, the two output shafts are respectively connected with the gear set 24 through a bevel gear set 23, and thus the upper temperature regulator 2 is driven by the first driving component 1 to move along the moving direction of the glass plate 3 on the upper temperature regulator connector 10 respectively, and the first driving component receives the first driving component 8 and the intelligent control system.
Example 3
The embodiment provides a lower temperature regulator connecting piece and lower temperature regulator connecting structure, as shown in fig. 6, the lower temperature regulator connecting piece 14 with the installation direction parallel to the movement direction of the glass plate 3 is fixedly arranged on two side walls of the lower portion of the annealing kiln shell 11, the lower temperature regulator connecting piece 14 comprises two lower temperature regulator connecting fixing bodies 29 with the installation direction parallel to the movement direction of the glass plate 3, which are fixedly arranged on two side walls of the lower portion of the annealing kiln shell 11, a transmission shaft 27 connected with a third driving component 16, the transmission shaft 27 simultaneously penetrates through the two lower temperature regulator connecting fixing bodies 29 through a bearing, the bearing is arranged in the lower temperature regulator connecting fixing bodies 29 along the movement direction of the glass plate 3, a driving sprocket positioned on the inner side of the lower temperature regulator connecting fixing bodies 29 is also arranged on the transmission shaft 27, a driven sprocket is arranged on the other end of the corresponding driving sprocket, each group of the driving sprocket and the driven sprocket is provided with a widening chain 28, two ends of the lower temperature regulator 4 are respectively fixed on the two groups of widening chains 28, the third driving component 16 is a motor and the widening chain 28 of the speed reducer, and the speed reducer 16 can be driven by the motor and the speed reducer 4, and the speed reducer 16 can be controlled to move in a reciprocating manner, and the temperature regulator 16 can be controlled to move in the forward and backward directions.
Example 4
In this embodiment, the structural characteristics of the upper temperature regulator 2 and the lower temperature regulator 4 are provided, the upper temperature regulator 2 and the lower temperature regulator 4 have the same structure, and each of the upper temperature regulator 2 and the lower temperature regulator 4 comprises a cuboid heat-resistant stainless steel square tube shell, because the upper temperature regulator 2 is used for performing temperature regulation on the upper surface of the glass plate 3, five cylindrical sprayers 20 uniformly distributed in five ways are arranged below the upper temperature regulator 2 shell, the lower temperature regulator 2 is used for performing temperature regulation on the lower surface of the glass plate 3, five sprayers 20 uniformly distributed in five ways are arranged above the lower temperature regulator 4 shell, the five sprayers 20 are uniformly welded outside the upper temperature regulator 2 and the lower temperature regulator 4, five cylindrical air inlets are respectively and correspondingly connected with the five sprayers 20 in the upper temperature regulator 2, each of the sprayers 20 of the upper temperature regulator 2 and the lower temperature regulator 4 is simultaneously connected with one four-way high-pressure reversing valve 18 through a connecting pipe, the two-way high-temperature and four-way high-pressure reversing valve 18 is connected with the four-way high-pressure reversing valve 18, and the two-way high-pressure nitrogen gas valve is respectively connected with the four-pressure reversing valve 18.
Five four-way reversing valves 18 are installed, each four-way reversing valve controls the corresponding sprayer 20 of the upper temperature regulator 2 and the lower temperature regulator 4 respectively, if the numbers of the five four-way reversing valves 18 are respectively 1, 2, 3, 4 and 5, namely the number 1 four-way reversing valve 18 is connected with the number 1 sprayer of the upper temperature regulator 2 and the number 1 sprayer of the lower temperature regulator 4, the number 2 four-way reversing valve 18 is connected with the number 2 sprayer of the upper temperature regulator 2 and the number 2 sprayer of the lower temperature regulator 4, the number … …, the number 5 four-way reversing valve is connected with the number 5 sprayer of the upper temperature regulator and the number 5 sprayer of the lower temperature regulator, the No. 1 sprayer, the No. 2 sprayer, the No. 3 sprayer, the No. 4 sprayer, the No. 5 sprayer and the No. 1 sprayer, the No. 2 sprayer, the No. 3 sprayer, the No. 4 sprayer and the No. 5 sprayer of the upper temperature regulator are symmetrically arranged along the surface of the glass plate 3, and gases with different temperatures (100-700 degrees) and different pressures (0.01 MP-0.5 MP) can be sprayed on the lower surface, the lower surface and the wide surface of the glass plate 3 by adjusting the stations of the four-position four-way reversing valve 18, wherein the selected high-temperature high-pressure gas is nitrogen, and the control schematic diagram of the nitrogen is shown in FIG. 3.
In this embodiment, the high temperature Wen Qiyuan a17 is high temperature and high pressure nitrogen with the temperature of 0.05MP and 565 ℃, the high temperature air source b17 is high temperature and high pressure nitrogen with the temperature of 0.05MP and 570 ℃, the high Wen Qiyuan is preset to be connected with the four-way reversing valve 18 with the number 5, and the four-way reversing valves 18 with the number 1, the number 2, the number 3 and the number 4 are in the cut-off and close states. The No. 5 four-position four-way reversing valve 18 is respectively communicated with No. 5 spray heads of the upper temperature regulator 2 and the lower temperature regulator 4. The high-temperature nitrogen a (0.05 MP, 565 ℃) and the high-temperature nitrogen b (0.05 MP, 570 ℃) are respectively conveyed to the 5-nozzle 20 of the upper temperature regulator 2 and the lower temperature regulator 4 through the 5-four-position four-way reversing valve 18, and finally the high-temperature nitrogen is sprayed to the upper surface and the lower surface of the glass plate 3 through the 5-nozzle 20.
Meanwhile, a temperature and pressure sensor 19 for measuring the pressure and temperature of the gas sprayed by the sprayer is installed at the nozzle opening 22 of each sprayer 20, the temperature and pressure sensor 19 is electrically connected with the intelligent control system 8, and the temperature and pressure sensor 19 is used for detecting the pressure and temperature of the nitrogen at the nozzle opening 22 and correcting and controlling the pressure and temperature so that the high-temperature gas source 17 outputs matched pressure and flow. The height of the sprayer 20 of the upper temperature regulator 2 and the lower temperature regulator 4 from the surface of the glass plate 3 is 50 mm-600 mm. As shown in FIG. 4, the universal nozzle 21 is mounted in the nozzle 20, the universal nozzle 21 is spherical, the connection part between the inner wall of the nozzle 20 and the universal nozzle 21 is spherical, the nozzle opening 22 of the universal nozzle 21 is a rectangular nozzle or a circular nozzle, and the universal nozzle 21 can realize 0-180 degree rotation and 0-45 degree rotation along the circular axis of the nozzle in the nozzle 20. If the abnormal temperature portion of the surface of the glass plate 3 is rectangular and has a small area, the discharge port of the universal nozzle 21 is a rectangular nozzle 22, and the universal nozzle 21 does not rotate in the direction of alpha-alpha in the shower head 20. Since the abnormal temperature region of the surface of the glass plate 3 is located at the center-side portion of the No. 5 shower head 20 (Y1-Y2, X5-glass side portion), it is rotated 15 degrees in the β - β axial direction.
Example 5
The present embodiment provides a method for controlling warp defect of glass sheet 3 using the control device for warp defect of plate glass as described in the above embodiments, comprising the steps of:
s1, establishing a networked partition of a 3-surface of a glass plate;
s2, a first infrared thermal image thermometer 12 scans the upper surface of a glass plate 3 to be detected to measure the temperature of the whole plate surface, measured data are transmitted to an intelligent control system 8, when the temperature of a certain part of the plate surface of the glass plate 3 is inconsistent with the annealing temperature of the part or inconsistent with the temperature of the peripheral glass plate 3, the intelligent control system 8 sends a command to a second driving assembly 7, the second driving assembly 7 starts and drives a second infrared thermal image thermometer 6 to move to an abnormal point of the temperature of the glass plate 3, the lower surface of the glass plate 3 is measured, the measured temperature value of the lower surface of the glass plate 3 is transmitted to the intelligent control system 8, the intelligent control system 8 carries out comparison analysis on the temperature of the upper surface and the lower surface of the glass plate 3 and the temperature of the plate surface of each part in the wide direction, whether the abnormality exists or not is judged, the intelligent control system 8 adopts PC-ZN 800 of the Shengzheng source company, the first infrared thermal image thermometer and the second infrared thermal image thermometer adopt TP8 of the Hayder company, the intelligent control system 8 has the functions of displaying the temperature of the glass plate 3, the temperature detector and the temperature detector, the temperature detector 20 and the temperature detector, and the temperature detector 20 and the alarm function of the temperature detector;
s3, judging the temperature of the glass plate 3 if the temperature of the glass plate 3 is abnormal, determining the temperature difference and the area of the abnormal part, selecting the shape and the size of a nozzle opening 22 of the nozzle 20, the pressure and the flow of the sprayed nitrogen and the height parameters of the nozzle 20 from the surface of the glass plate 3, controlling the upper temperature regulator 2 by the intelligent control system 8 through the first driving component 1, and controlling the lower temperature regulator 4 to move to the abnormal point of the temperature of the glass plate 3 by the third driving component 16; s4, the intelligent control system 8 opens a four-position four-way reversing valve 18 by analyzing the temperature difference of the surface of the glass plate 3, and sprays high-temperature nitrogen to the relatively low-temperature part of the surface of the glass plate 3 and sprays low-temperature nitrogen to the relatively high-temperature part of the surface of the glass plate 3 through a sprayer 20;
s5, finally realizing uniform temperature of the surface of the glass plate 3, and finishing annealing according to an annealing temperature curve of the glass plate 3.
The method for creating the networked zones of the face of the glass pane 3 is as follows: the moving direction of the glass plate 3 is defined as a Y axis, the outer circumference of a1 st annealing furnace roller 13 at the inlet of the moving direction of the glass plate 3 is set as a starting point of the Y axis, the 1 st annealing furnace roller 13 is set as Y1, the 2 nd annealing furnace roller is set as Y2, the 3 rd annealing furnace roller is set as Y3 and … …, the X axis is defined as X along the width direction of the glass plate 3, the starting point of the X axis is arranged at the left side part of the glass plate 3 and is equally divided into six sections of five points along the width direction of the glass plate 3, namely the left side part of the glass plate 3 is X1, the left middle part of the glass plate 3 is X2, the central line part of the glass plate 3 is X3, the right middle part of the glass plate 3 is X4, and the right side part of the glass plate 3 is X5. The 5 points set on the X-axis correspond to the 5 head positions of the upper and lower thermostats, respectively, as shown in fig. 2.
The method for controlling the temperature of the glass plate 3 by using the control device provided by the invention discovers the abnormal temperature point from the first infrared thermal imaging thermometer 12 until the surface temperature of the glass plate 3 is consistent, and meets the temperature requirement of the annealing process of the glass plate 3, the device is accurate and rapid in reaction after 3.5 minutes of use, and a series of operations enable the warping defect of the glass to be solved in a sprouting state, thereby improving the yield of glass products. A control device for the warping defect of the sheet glass can be arranged in an annealing furnace A area and can also be arranged in an annealing furnace B area and an annealing furnace C area.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present invention and are not limiting; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present invention or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.

Claims (9)

1. A control device for plate glass warping defect is arranged on an annealing kiln ground (15) in an annealing kiln, the annealing kiln comprises an annealing kiln shell (11), two rows of symmetrically arranged annealing kiln upright posts (5) are arranged outside the annealing kiln shell (11) in parallel, each row of the annealing kiln upright posts (5) is sequentially connected through a supporting rod, the tops of the two rows of corresponding two annealing kiln upright posts (5) are respectively connected with an annealing kiln roller shaft, an annealing kiln roller (13) is arranged on the annealing kiln roller shaft, a glass plate (3) to be detected is arranged above the annealing kiln roller (13),
the control device comprises a first infrared thermal imaging thermometer (12) fixedly arranged above the annealing kiln roller (13) and used for measuring the upper surface temperature of the glass plate (3), and an upper temperature regulator (2) slidingly arranged above the annealing kiln roller (13) and used for regulating the upper surface temperature of the glass plate (3); the first infrared thermal imaging thermometer (12), the upper temperature regulator (2), the second infrared thermal imaging thermometer (6) and the lower temperature regulator (4) are electrically connected with the intelligent control system (8);
the upper temperature regulator (2) and the lower temperature regulator (4) have the same structure and comprise cuboid heat-resistant stainless steel square tube shells, five cylindrical spray heads (20) which are evenly distributed in five ways are arranged below the shells of the upper temperature regulator (2), five spray heads (20) which are evenly distributed in five ways are arranged above the shells of the lower temperature regulator (4), five cylindrical air inlet pipes are arranged inside the shells, the five air inlet pipes are correspondingly connected with the five spray heads (20) respectively, each spray head (20) of the upper temperature regulator (2) and the lower temperature regulator (4) is communicated with one four-position four-way reversing valve (18) through a connecting pipe, and the five four-position four-way reversing valves (18) are connected with two different high-temperature high-pressure nitrogen storage tanks respectively.
2. The device for controlling the warping defect of the sheet glass according to claim 1, wherein the first infrared thermal imaging thermometer (12) is installed at the center of the top of the inner wall of the annealing furnace shell (11) at the end of the annealing furnace A area; the annealing kiln A district bottom install with glass board (3) direction of motion parallel second infrared thermal image thermoscope slide rail (9), second infrared thermal image thermoscope slide rail (9) on slide and be provided with second infrared thermal image thermoscope (6), second infrared thermal image thermoscope (6) be connected with second drive assembly (7) and follow second infrared thermal image thermoscope slide rail (9) reciprocating motion under the drive of second drive assembly (7), second drive assembly (7) be connected with intelligent control system (8), second drive assembly (7) set up on second infrared thermal image thermoscope slide rail (9).
3. The control device for the warping defect of the sheet glass according to claim 2, wherein the second infrared thermal image thermo detector slide rail (9) is in an I shape, the second infrared thermal image thermo detector slide rail (9) is fixed at the bottom of the annealing kiln shell, the second infrared thermal image thermo detector (6) and the second driving component (7) are fixedly arranged on a slide plate, the slide plate is slidably arranged on the upper portion of the second infrared thermal image thermo detector slide rail (9) through a clamping groove, the second driving component (7) is connected with the pulley (31) through a gear set (30), the pulley (31) is rotatably arranged inside one side of the second infrared thermal image thermo detector slide rail (9), the pulley (31) is driven by the second driving component to move on the second infrared thermal image thermo detector slide rail (9), and meanwhile, the pulley (31) drives the second infrared thermal image thermo detector (6) to move on the second infrared thermal image thermo detector slide rail (9).
4. The device for controlling the warping defect of the sheet glass according to claim 1, wherein an upper temperature regulator connecting piece (10) with the installation direction parallel to the movement direction of the glass plate (3) is fixedly arranged on the upper portion of the side wall of the annealing furnace shell (11), the upper temperature regulator connecting piece (10) comprises upper connecting fixing pieces (26) fixed on the inner walls of the two sides of the annealing furnace shell (11), two ends of the upper temperature regulator (2) are respectively connected with the upper connecting fixing pieces (26) through T-shaped pendants (25), each upper connecting fixing piece (26) is respectively connected with a bevel gear set (23) through a rack side of a rack-and-pinion set (24), two ends of the upper temperature regulator (2) are respectively connected with a gear side of the rack-and-pinion set (24), the two bevel gear sets (23) are respectively connected with a first driving assembly (1) for power transmission, the upper temperature regulator (2) moves reciprocally along the upper temperature regulator connecting piece (10) under the driving of the first driving assembly (1), and the first driving assembly (1) is connected with the intelligent control system (8).
5. The device for controlling the warping defect of the sheet glass according to claim 1, wherein lower temperature regulator connecting pieces (14) with the installation direction parallel to the movement direction of the glass sheet (3) are fixedly arranged on two side walls of the lower portion of the annealing furnace shell (11), the lower temperature regulator connecting pieces (14) comprise two lower temperature regulator connecting fixing pieces (29) with the installation direction parallel to the movement direction of the glass sheet (3) fixedly arranged on two side walls of the lower portion of the annealing furnace shell (11), transmission shafts (27) connected with a third driving assembly (16), the transmission shafts (27) penetrate through the two lower temperature regulator connecting fixing pieces (29) at the same time through bearings, the bearings are arranged in the lower temperature regulator connecting fixing pieces (29) along the movement direction of the glass sheet (3), driving sprockets positioned on the inner sides of the lower temperature regulator connecting fixing pieces (29) are further arranged on the transmission shafts (27), driven sprockets are arranged on the other ends of the corresponding driving sprockets, widening chains (28) are arranged on each group of the driving sprockets and the driven sprockets, two ends of the lower temperature regulator (4) are fixedly arranged on the two groups of the driving sprockets and the driven sprockets, the two groups of the lower temperature regulator (4) are fixedly connected with the third driving assembly (16) respectively, and the temperature regulator (4) are connected with the third driving assembly (16) in a reciprocating mode, and the intelligent driving assembly (16) moves.
6. The device for controlling the warping defect of the sheet glass according to claim 1, wherein a temperature and pressure sensor (19) for measuring the pressure and the temperature of gas sprayed by the nozzle is arranged at the nozzle opening (22) of each nozzle (20), the temperature and pressure sensor (19) is electrically connected with the intelligent control system (8), and the heights of the nozzle (20) of the upper temperature regulator (2) and the lower temperature regulator (4) from the glass plate (3) are 50 mm-600 mm.
7. The device for controlling the warping defect of the sheet glass according to claim 6, wherein the universal nozzle (21) is installed in the sprinkler (20), the universal nozzle (21) is in a sphere shape, the connection part between the inner wall of the sprinkler (20) and the universal nozzle (21) is in a sphere shape, the nozzle opening (22) of the universal nozzle (21) is a rectangular nozzle or a circular nozzle, and the universal nozzle (21) can realize 0-180 degree rotation and 0-45 degree rotation along the circular axis of the sprinkler in the sprinkler (20).
8. A method for controlling a warp defect of a glass sheet using the control device for a warp defect of a sheet glass according to any one of claims 1 to 7, comprising the steps of:
s1, establishing a networked partition of a glass plate (3) surface;
s2, the first infrared thermal imaging thermometer (12) scans the upper surface of the glass plate (3) to be measured to measure the temperature of the whole plate surface, measured data are transmitted to the intelligent control system (8), when the temperature of a certain part of the plate surface of the glass plate (3) is inconsistent with the annealing temperature of the part or inconsistent with the temperature of the peripheral glass plate (3), the intelligent control system (8) sends a command to the second driving assembly (7), the second driving assembly (7) is started and drives the second infrared thermal imaging thermometer (6) to move to a temperature anomaly point of the glass plate (3), the lower surface of the glass plate (3) is measured, the measured temperature value of the lower surface of the glass plate (3) is transmitted to the intelligent control system (8), and the intelligent control system (8) compares and analyzes the upper surface temperature and the lower surface temperature of the glass plate (3) and the plate surface temperature of the glass plate (3) in various directions to judge whether the anomaly exists or not;
s3, judging the temperature of the glass plate (3) if the temperature of the glass plate is abnormal, determining the temperature difference and the area of the abnormal part, selecting the shape, the size and the pressure and the flow of the nitrogen sprayed out of a nozzle opening (22) of a sprayer (20) and the height parameter of the sprayer (20) from the glass plate (3), controlling an upper temperature regulator (2) by the intelligent control system (8) through a first driving assembly (1), and controlling a lower temperature regulator (4) to move to a position of the abnormal temperature point of the glass plate (3) by a third driving assembly (16);
s4, the intelligent control system (8) opens four-position four-way reversing valves (18) with corresponding numbers by analyzing the temperature difference of the surface of the glass plate (3), and sprays high-temperature nitrogen to the position with low surface temperature of the glass plate (3) and sprays low-temperature nitrogen to the position with high surface temperature of the glass plate (3) through the sprayer (20);
s5, finally realizing uniform temperature of the surface of the glass plate (3), and finishing annealing according to an annealing temperature curve of the glass plate (3).
9. The method for controlling warp defect of plate glass according to claim 8, wherein the step S1 of creating the networked partitions of the surface of the glass plate (3) is as follows: the method comprises the steps of defining the moving direction of a glass plate (3) as a Y axis, setting the outer circumference of a first annealing kiln roller (13) at the inlet of the moving direction of the glass plate (3) as a starting point of the Y axis, setting the first annealing kiln roller (13) as Y1, setting the second annealing kiln roller as Y2, setting the third annealing kiln roller as Y3, defining the width direction of the glass plate (3) as an X axis, setting the starting point of the X axis at the left side of the glass plate (3), and equally dividing the width direction of the glass plate (3) into six sections of five points, namely, setting the left side of the glass plate (3) as X1, setting the left middle of the glass plate (3) as X2, setting the middle right side of the glass plate (3) as X4, setting the right side of the glass plate (3) as X5, and setting the five points on the X axis to be consistent with the positions of five sprayers of an upper temperature regulator and a lower temperature regulator respectively.
CN202210592368.6A 2022-05-27 2022-05-27 Control device and control method for plate glass warping defect Active CN114988675B (en)

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CN101479580A (en) * 2006-06-27 2009-07-08 法孚斯坦因公司 Installation for measuring the temperature of the ribbon in a flat glass annealing lehr, and method for operating a lehr
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