CN207908413U - A kind of dynamic monitor that industrial equipment furnace lining peels off - Google Patents
A kind of dynamic monitor that industrial equipment furnace lining peels off Download PDFInfo
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- CN207908413U CN207908413U CN201820177711.XU CN201820177711U CN207908413U CN 207908413 U CN207908413 U CN 207908413U CN 201820177711 U CN201820177711 U CN 201820177711U CN 207908413 U CN207908413 U CN 207908413U
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Abstract
The utility model discloses the dynamic monitors that a kind of industrial equipment furnace lining peels off, including patrol device, temperature monitor and controller, the patrol device includes patrol robot, driving device and is arranged and peels off the track at position to be monitored in the industrial equipment furnace lining, the temperature monitor is mounted on patrol robot, the patrol robot orbits under the drive of the drive, and the monitoring signals received at position to be monitored are sent to controller by the temperature monitor in real time.The monitoring range of the utility model dynamic monitor is big, it is small to occupy operating space, and monitoring method is easy, and monitoring efficiency is high.
Description
Technical field
The utility model belongs to the dynamic monitoring dress of industrial equipment dangerous situation field more particularly to a kind of industrial equipment dangerous situation
It sets.
Background technology
During modern sintering process, industrial equipment furnace lining, which peels off, to be needed to be monitored.Furnace lining peels off under the prior art
Monitoring method is static fixed monitoring method, i.e., on the ground level on the periphery of position to be monitored in one or more position settings
Lower oscillating type infrared thermometry device or other temperature measuring equipments, by scanning stove outer surface of outer cover temperature, to judge that furnace lining is
It is no to have peeling.
Conventional way usually has following three big defects in production application at this stage.
1, monitoring range is small, and installation cost is high：The prior art one or more positions generally on the ground level of equipment are set
Oscillating type infrared thermometry device or other temperature measuring equipments up and down are set, collect the surface temperature signal of kiln body in production, it is this
Method can only monitor the surface temperature value of industrial equipment very small part area, and monitoring range is very small, can not reflect true
The case where, to monitoring dead angle easily occur, the safety coefficient of industrial equipment can be reduced, the personal safety of operative employee is brought very big
Hidden danger.But if oscillating type infrared thermometry device up and down is arranged at multiple points of industrial equipment, then can cause to install again
It is excessively high with maintenance cost, seriously affect the economy of production.
2, furnace lining can not be prejudged and peel off position：The kiln body of entire industrial equipment is covered due to can not scan comprehensively, thus it is existing
Fail to carry out physical modeling to each band of position with industrial equipment kiln under technology, even if to detect temperature when temperature measuring equipment
When angle value changes, it can not also prejudge out corresponding furnace lining and peel off position, can not also provide informative reparation and suggest, in this way
Operative employee's full kiln body of having to is resulted in look for furnace lining one by one and peel off high temperature dot, it is not only cumbersome but also increase labor intensity.
Utility model content
Technical problem to be solved in the utility model is to overcome the shortcomings of to mention in background above technology and defect, is provided
The dynamic monitor that the industrial equipment furnace lining that a kind of monitoring range is big, operating quantity is small peels off.In order to solve the above technical problems, this
Utility model propose technical solution be：
A kind of dynamic monitor that industrial equipment furnace lining peels off, including patrol device, temperature monitor and controller, institute
Patrol device is stated to include patrol robot, driving device and be arranged and peel off the rail at position to be monitored in the industrial equipment furnace lining
Road, the temperature monitor are mounted on patrol robot, and the patrol robot is in orbit under the drive of the drive
The monitoring signals received at position to be monitored are sent to controller by operation, the temperature monitor in real time.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the temperature monitor and controller it
Between signal pass through wireless transmission.The use that cable and cable sleeve can be greatly reduced using wireless transmission, can save operation
Space can also reduce operative employee and stumble the hidden danger tumbled to cable sleeve.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the patrol device is that patrol track can
The equation of light tracking formula of adjustment goes on patrol device, and the patrol track is at position to be monitored in closure loop wire.With equation of light tracking formula
Device is gone on patrol, the position of track can greatly increase the utility model by operative employee according to the arbitrary adjustment of needs for monitoring position
The flexibility that middle device uses, it is ensured that the device in the utility model is suitable for different occasions, can be with expansion instrument
Use scope.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the track is by track open-wire line and track
Concealed wire is constituted, and has aberration, color and periphery of the track open-wire line with track concealed wire between the track open-wire line and track concealed wire
The color of environment is different, and the patrol robot includes light sensation receiver, hunting module and guider, the light sensation receiver
It receives the coloured light signal for coming from track and feeds back to hunting module, the hunting module controls guider to realize patrol plane
Device people continues to move in orbit.After hunting module is opened, light sensation receiver can be opened simultaneously receives coloured light signal, is oriented to dress
The patrol robot direction of motion can be controlled under the control of hunting module by setting, and light sensation receiver is enable to receive to come from track always
The light-sensing signal of open-wire line and track concealed wire, so that patrol robot is always held on the patrol track of setting, thus
The patrol campaign that patrol robot does path type on scheduled track is formd, to realize that the dynamic to industrial equipment is supervised
It surveys.Track open-wire line can ensure that light sensation receiver is receiving always phase with the color of track concealed wire and the color difference of surrounding enviroment
Same aberration, surrounding enviroment do not interfere with the work of light sensation receiver, it is ensured that the orderly operation of whole device.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the track is equipped with limit switch, institute
Patrol robot is stated equipped with the plectrum for stirring the limit switch, the limit switch automatically resets after being struck.Limit
Bit switch may be used to determine the position of patrol robot with plectrum, and after limit switch is struck, limit switch can inform control
Device patrol robot processed has had run through a circle (operation lap time stirs the time between limit switch for plectrum twice),
Controller can return to zero the position of patrol robot simultaneously, after detector monitors that furnace lining peels off, can be analyzed by controller
Go out furnace lining and peels off position.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the temperature monitor is perpendicular to described
Track is installed downwards.Hot gas is usually up to be emitted out of burner hearth from below to up, and when furnace lining peels off monitoring, temperature monitor will be downward
Installation.
In the dynamic monitor that above-mentioned industrial equipment furnace lining peels off, it is preferred that the temperature monitor and the industry
The distance of equipment furnace lining outer wall is 50-500mm.It is furthermore preferred that the temperature monitor and the industrial equipment furnace lining outer wall
Distance is 50-100mm.
The utility model also provides a kind of dynamic monitoring method that industrial equipment furnace lining peels off, and includes the following steps：
(1) mounted tracks at position to be monitored are peeled off in industrial equipment furnace lining, a patrol robot is put in orbit, and
By a temperature monitor on patrol robot；
(2) under the driving of a driving device, the patrol robot for being installed with the temperature monitor continues in orbit
Movement；
(3) above-mentioned temperature monitor is opened, and the monitoring signals of the temperature monitor is made to be sent to a controller in real time；
(4) when the monitoring signals exception, the controller receives alarm and the stripping of automatic measurement ＆ calculation furnace lining after abnormal signal
Dropping place, which is set, to be exported.
In above-mentioned monitoring method, it is preferred that when the monitoring signals exception, the patrol robot automatic whistling, institute
It states after controller receives abnormal signal and sends out stopping actuating signal to the patrol robot automatically.When monitoring signals exception,
Patrol robot stopping action and automatic whistling, the additional patrol machine of approximate location that maintenance personal can provide according to controller
The whistle sound of people can peel off position with the furnace lining that finds of accurate quick, peeled off with most fast speed processing furnace lining, furnace lining is peeled off
Potential hazard minimize.
In above-mentioned monitoring method, it is preferred that the track is equipped with limit switch, and the patrol robot is equipped with and is used for
The plectrum of the limit switch is stirred, the limit switch automatically resets after being struck；Furnace lining is equipped in the controller to peel off
Position prejudges system, and the process that the furnace lining peels off position anticipation system automatic measurement ＆ calculation furnace lining peeling position is as follows：Pass through patrol
The plectrum of the limit switch is stirred by robot, often stirs and once transmits a signal to the controller, and the controller receives
The location information of patrol robot is returned to zero after signal, the controller is required according to one circle of patrol robot operation
The time automatic measurement ＆ calculation that monitoring signals are received in time, the speed of service of patrol robot and operational process goes out the temperature
Orbital position where when detector sends out monitoring signals, and the generation position that furnace lining peels off is predicted according to orbital position.Work as limit
After bit switch is struck, limit switch can inform controller patrol robot had run through one circle (operation lap time be
Plectrum stirs the time between limit switch twice), while controller can return to zero the position of patrol robot, when detector is supervised
After measuring furnace lining peeling, furnace lining peeling position can be analyzed by peeling off position anticipation system by the furnace lining of controller.
In above-mentioned monitoring method, it is preferred that the patrol robot uniform motion in orbit, and the patrol robot
The speed of service be 0.1-2m/min.More preferably 0.2-1m/min is further preferably 0.5-0.8m/min.Patrol plane
Device people, which remains a constant speed to move, can increase the accuracy that dangerous situation position prejudges network analysis dangerous situation position.
Compared with prior art, the utility model has the advantage of：
1, monitoring range is big：Temperature monitor recycles in orbit incessantly with patrol robot in the utility model
Mobile, monitoring range can be covered to the region to be monitored of entire industrial equipment, and any one place in region to be monitored has furnace lining to peel off all
It can be captured by temperature monitor, the safety coefficient of production can be greatly improved.
2, it is small to occupy operating space：The utility model patrol device can reduce greatly dress without using cable and cable sleeve
The operating space for setting occupancy also reduces operative employee and stumbles the hidden danger tumbled to cable sleeve.
3, the utility model monitoring method is easy, and monitoring efficiency is high, and a wide range of furnace lining can be realized using simple device
The monitoring of peeling only uses a temperature monitor during entire monitoring, of low cost, can be widely applied to various need to supervise
The industrial equipment of survey, has a vast market foreground.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is this
Some embodiments of utility model, for those of ordinary skill in the art, without creative efforts, also
It can be obtain other attached drawings according to these attached drawings.
Fig. 1 is the vertical view of rotary hearth furnace in the utility model embodiment 1.
Fig. 2 is the faces C-C Section View in Fig. 1.
Fig. 3 is the scheme of installation that device is dynamically gone on patrol in the utility model embodiment 1.
Fig. 4 is another scheme of installation that device is dynamically gone on patrol in the utility model embodiment 1.
Fig. 5 is another scheme of installation that device is dynamically gone on patrol in the utility model embodiment 1.
Fig. 6 is the structural schematic diagram of patrol robot in the utility model embodiment 1.
Fig. 7 is the operation principle flow chart of the utility model.
Fig. 8 is the structural schematic diagram of ceramic roller kiln in the utility model embodiment 2.
Fig. 9 is the faces A-A Section View in Fig. 8.
Figure 10 is dynamically to go on patrol the scheme of installation of device in the utility model embodiment 2 (kiln is as the faces B-B in Fig. 9
Expanded view).
Figure 11 is dynamically to go on patrol another scheme of installation of device in the utility model embodiment 2 (kiln is as B- in Fig. 9
The expanded view in the faces B).
Figure 12 is the structural schematic diagram of the patrol robot of the utility model.
Figure 13 is the structural schematic diagram of rotary kiln in the utility model embodiment 3.
Figure 14 is the vertical view of Figure 13.
Figure 15 is the structural schematic diagram that device is dynamically gone on patrol in the utility model embodiment 3.
Figure 16 is another structural schematic diagram that device is dynamically gone on patrol in the utility model embodiment 3.
Figure 17 is the structural schematic diagram of lime shaft kiln in the utility model embodiment 4.
Figure 18 is the structural schematic diagram that device is dynamically gone on patrol in the utility model embodiment 4.
Figure 19 is that furnace lining peels off another structural schematic diagram that dynamic goes on patrol device in the utility model embodiment 4.
Marginal data：
1, device is gone on patrol；22, temperature monitor；3, controller；11, patrol robot；12, track；121, track open-wire line；
122, track concealed wire；4, ignition furnace；5, limit switch；6, plectrum；7, rotary kiln；71, kiln body；72, central burner；73, valve group
Platform；9, lime shaft kiln；91, shaft furnace body；92, feeding device；93, blower device；10, ceramic roller kiln；1001, kiln body；
1002, burner；1003, trolley；15, rotary hearth furnace；151, furnace roof furnace lining；152, side wall furnace lining；20, magnet anti-derail unit；25、
High temperature resistant heat insulation plate；26, traveling wheel.
Specific implementation mode
For the ease of understanding the utility model, below in conjunction with Figure of description and preferred embodiment to the utility model
Work more comprehensively, meticulously describes, but the scope of protection of the utility model is not limited to embodiment in detail below.
Unless otherwise defined, all technical terms used hereinafter and the normally understood meaning of those skilled in the art
It is identical.Technical term used herein is intended merely to the purpose of description specific embodiment, is not intended to and limits this practicality
Novel protection domain.
Unless otherwise specified, various raw material, reagent, the instrument and equipment etc. used in the utility model can lead to
Market is crossed to be commercially available or can be prepared by existing method.
Embodiment 1：
As depicted in figs. 1 and 2, the dynamic monitor that the 15 furnace roof furnace lining 151 of rotary hearth furnace of the present embodiment peels off, rotary hearth furnace
15 include the liner of resistance to material, and the liner of resistance to material includes furnace roof furnace lining 151 and side wall furnace lining 152, and dynamic monitor includes patrol device
1, temperature monitor 22 and controller 3, patrol device 1 include patrol robot 11, driving device (including driving motor and walking
The track 12 on 151 top of furnace roof furnace lining is taken turns 26) and is arranged, temperature monitor 22 is mounted on patrol robot 11, patrol plane
Device people 11 runs on the track 12 under the drive of the drive, and temperature monitor 22 will receive on 151 top of furnace roof furnace lining
Monitoring signals are sent to controller 3 in real time.
In the present embodiment, patrol device 1 is that the adjustable equation of light tracking formula in patrol track goes on patrol device, and patrol track is in stove
151 top of furnace lining is pushed up in closure loop wire.It is specific as follows：Track 12 is made of track open-wire line 121 and track concealed wire 122, and track is bright
There is aberration between line 121 and track concealed wire 122, the color of the color and surrounding enviroment of track open-wire line 121 and track concealed wire 122 is not
Together, patrol robot 11 includes light sensation receiver, hunting module and guider, and the reception of light sensation receiver comes from track 12
Coloured light signal simultaneously feeds back to hunting module, and hunting module controls guider to realize that patrol robot 11 continues on the track 12
Movement.After hunting module is opened, light sensation receiver can be opened simultaneously receives coloured light signal, control of the guider in hunting module
11 direction of motion of patrol robot can be controlled under system, light sensation receiver is enable to receive to come from track open-wire line 121 and track always
The light-sensing signal of concealed wire 122 is thus formed so that patrol robot 11 is always held on the patrol track 12 of setting
Patrol robot 11 does the patrol campaign of path type on scheduled track 12, to realize to 15 furnace roof furnace lining of rotary hearth furnace
151 dynamic monitoring.Track open-wire line 121 can ensure light sensation with the color of track concealed wire 122 and the color difference of surrounding enviroment
Receiver is receiving always identical aberration, and surrounding enviroment do not interfere with the work of light sensation receiver, it is ensured that entire dress
It is equipped with the operation of sequence.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
In the present embodiment, the signal transmission between temperature monitor 22 and controller 3 is wireless transmission.Utilize wireless transmission
The use of cable and cable sleeve can be greatly reduced, operating space can be saved, can also reduce operative employee stumble to cable sleeve and
The hidden danger of wrestling.
As shown in figure 3, in the present embodiment, track 12 is by multiple " V " shape section tracks around the central axis annular of rotary hearth furnace 15
Array is closed loop wire into one.In the present embodiment, patrol track can be adjusted according to actual demand, as shown in Figure 4, Figure 5, be
Another two kinds of track-wises in the present embodiment.In Fig. 4, the track of track 12 is gear-like, and the center of gear is in rotary hearth furnace 15
Central axis on.In Fig. 5, track 12 is made of multiple not closed concentric circular tracks, and multiple concentric circular tracks are by more
A connection track is interconnected to one and is closed loop wire (can not also be closed into " mosquito-repellent incense " shape), multiple not closed concentric circles
Center is on the central axis of rotary hearth furnace 15.In the present embodiment, scheme shown in Fig. 5 is preferred embodiment, the track 12 in Fig. 5
Bending is few, and patrol robot 11 needs not move through too many bending, operation more balance, smoothness at runtime.In addition, institute in Fig. 5
In the scheme shown, track 12 is also simpler when arranging, more fast.
In the present embodiment, temperature monitor 22 is 50-100mm at a distance from 15 furnace roof of rotary hearth furnace, and temperature monitor 22
It is installed downward perpendicular to 15 furnace roof of rotary hearth furnace.Since rotary hearth furnace 15 belongs to direct reducing kiln, internal temperature is without other such as stone
Production temperature is high in the kiln of the stoves such as ash furnace, ignition furnace, so track 12 will strengthen the sensitivity of detection more close to furnace roof.
As shown in fig. 6, in the present embodiment, the bottom of patrol robot 11 is equipped with high temperature resistant heat insulation plate 25.Although rotary hearth furnace
15 internal temperatures are high without producing temperature in other such as kiln in limekiln, ignition furnace stove, but the maximum temperature of furnace roof
It is possible that reaching 300 DEG C, so high temperature resistant heat insulation plate 25 to be arranged on patrol robot 11.
As shown in fig. 7, the present embodiment also provides a kind of prison for the dynamic monitor that 15 furnace roof furnace lining 151 of rotary hearth furnace peels off
Survey method, includes the following steps：
(1) in 151 top mounted tracks 12 of the furnace roof furnace lining of rotary hearth furnace 15, a patrol robot 11 is placed on track 12
On, and by a temperature monitor 22 on patrol robot 11；
(2) under the driving of a driving device, the patrol robot 11 in orbit 12 for being installed with temperature monitor 22 is held
Reforwarding is dynamic, and the speed of service for controlling patrol robot 11 is 1-2m/min；
(3) above-mentioned temperature monitor 22 is opened, and the monitoring signals of the temperature monitor 22 is made to be sent to a control in real time
Device 3 processed；
(4) when monitoring signals exception, controller 3 receive alarm and automatic measurement ＆ calculation furnace lining after abnormal signal peel off position into
Row output.
In the present embodiment, when monitoring signals exception, controller 3 can be sent out after receiving abnormal signal to patrol robot 11
Go out the signal that stops operating, work to be operated is manually inputted to controller 3 after reforwarding by operative employee again after handling furnace lining peeling
Make signal, patrol robot 11 is further continued for operating.Certainly, controller 3 also can not send out the letter that stops operating to patrol robot 11
Number, and running is to continue with for monitoring abnormal signal elsewhere, it can ensure the continuity of monitoring in this way.In addition, may be used also
Selectivity alarm is installed on patrol robot 11, when occur furnace lining peel off alarm device can sound the alarm prompting operation
Work.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
It is equipped with furnace lining in the present embodiment, in controller 3 and peels off position anticipation system, it is automatic that furnace lining peels off position anticipation system
The process for calculating furnace lining peeling position is as follows：The plectrum 6 that limit switch 5 is stirred by patrol robot 11 often stirs primary incite somebody to action
Signal sends controller 3 to, and controller 3 returns to zero the location information of patrol robot 11 after receiving signal, and controller 3 is according to patrolling
It patrols in one circle of the operation of robot 11 required time, the speed of service of patrol robot 11 and operational process and receives monitoring
The time automatic measurement ＆ calculation of signal goes out the orbital position where when temperature monitor 22 sends out monitoring signals, and pre- according to orbital position
Survey the generation position that the furnace roof furnace lining 151 of rotary hearth furnace 15 peels off.After limit switch 5 is struck, limit switch 5 can inform control
3 patrol robot 11 of device had run through a circle (operation lap time be plectrum 6 stir twice between limit switch 5 when
Between), while controller 3 can return to zero the position of patrol robot 11, after temperature monitor 22 monitors that furnace lining peels off, pass through
The furnace lining of controller 3, which peels off position anticipation system, can analyze furnace lining peeling position.
In the present embodiment, patrol robot 11 could be provided as uniform motion to ensure that furnace lining peels off position on the track 12
Anticipation system prejudges out the accuracy that furnace lining peels off position.
The monitoring range of device is big in the present embodiment, occupancy operating space is small, has a wide range of application.Monitoring side in the present embodiment
Method is easy, monitoring efficiency is high, of low cost, has a vast market foreground.
Embodiment 2：
As shown in Figure 8, Figure 9, the dynamic monitor that 10 furnace lining of ceramic roller kiln of the present embodiment peels off, ceramic roller kiln
10 include kiln body 1001 and trolley 1003, and the both sides of kiln body 1001 are arranged with row's burner 1002, and kiln body 1001 includes pre-
Hot arc, firing section and cooling section, dynamic monitor include patrol device 1, temperature monitor 22 and controller 3, go on patrol device 1
Including patrol robot 11, track driving device (including driving motor and traveling wheel 26) and be arranged around kiln body 1001
12, temperature monitor 22 is mounted on patrol robot 11, and patrol robot 11 is under the drive of the drive on the track 12
The monitoring signals received around kiln body 1001 are sent to controller 3 by operation, temperature monitor 22 in real time.
In the present embodiment, patrol device 1 is that the adjustable equation of light tracking formula in patrol track goes on patrol device, and patrol track is in kiln
In closure loop wire around body 1001.It is specific as follows：Track 12 is made of track open-wire line 121 and track concealed wire 122, track open-wire line
There is aberration between 121 and track concealed wire 122, the color of the color and surrounding enviroment of track open-wire line 121 and track concealed wire 122 is not
Together, patrol robot 11 includes light sensation receiver, hunting module and guider, and the reception of light sensation receiver comes from track 12
Coloured light signal simultaneously feeds back to hunting module, and hunting module controls guider to realize that patrol robot 11 continues on the track 12
Movement.After hunting module is opened, light sensation receiver can be opened simultaneously receives coloured light signal, control of the guider in hunting module
11 direction of motion of patrol robot can be controlled under system, light sensation receiver is enable to receive to come from track open-wire line 121 and track always
The light-sensing signal of concealed wire 122 is thus formed so that patrol robot 11 is always held on the patrol track 12 of setting
Patrol robot 11 does the patrol campaign of path type on scheduled track 12, is moved to porcelain tunnel kiln body with realizing
State monitors.Track open-wire line 121 can ensure light sensation receiver one with the color of track concealed wire 122 and the color difference of surrounding enviroment
Identical aberration directly is being received, surrounding enviroment do not interfere with the work of light sensation receiver, it is ensured that whole device is orderly
Operation.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
In the present embodiment, the signal transmission between temperature monitor 22 and controller 3 is wireless transmission.Utilize wireless transmission
The use of cable and cable sleeve can be greatly reduced, operating space can be saved, can also reduce operative employee stumble to cable sleeve and
The hidden danger of wrestling.
In the present embodiment, track 12 has different distributions density in preheating section, firing section and cooling section, and track 12 exists
Clinkering zone distribution density is maximum.Kiln body 1001 be burnt into section temperature highest, be also easiest to occur furnace lining peel off, and preheating section with it is cold
But the temperature of section is relatively low, and the opposite firing section of possibility that furnace lining peeling occurs is lower, so needing to be arranged more in firing section
The track of crypto set.
As shown in Figure 10, in the present embodiment, track 12 is by multiple segmental arcs positioned at 1001 surface of kiln body and for connecting
The multiple linkage sections for connecing segmental arc are composed a closure loop wire, and the plane where each segmental arc is mutually parallel, burns
Mouth 1002 is respectively positioned between the plane where segmental arc.In the present embodiment, patrol track can be adjusted according to actual demand, such as be schemed
It is another track-wise in the present embodiment shown in 11.In Figure 11, track 12 is by the straight line set on 1002 both sides of two rows of burners
Section and for connect the linkage section of straightway be composed one closure loop wire.In the present embodiment, in Figure 11 shown in scheme
For preferred embodiment, because of the gradient smaller of Figure 11 middle orbits 12, the path of track 12 is shorter, and patrol robot 11 is substantially same
It is run in one plane, operation is more steady, and required power smaller, is more conducive to energy saving.
As shown in figure 12, in the present embodiment, the bottom of patrol robot 11 is equipped with high temperature resistant heat insulation plate 25 and for preventing
The magnet anti-derail unit 20 that patrol robot 11 falls off from track 12.Magnet anti-derail unit 20 can prevent patrol machine
People 11 falls off from track 12.The high temperature that high temperature resistant heat insulation plate 25 can avoid kiln body 1001 influences patrol robot 11.
In the present embodiment, temperature monitor 22 is 50-100mm at a distance from kiln body 1001, and temperature monitor 22 is vertical
It is installed downwards in track 12.
As shown in fig. 7, the present embodiment also provides a kind of monitoring of ceramic tunnel dynamic monitor that 10 kiln lining peels off
Method includes the following steps：
(1) patrol robot 11 is placed on track 12 by the mounted tracks 12 around the kiln body 1001 of ceramic roller kiln 10
On, and by a temperature monitor 22 on patrol robot 11；
(2) under the driving of a driving device, the patrol robot 11 in orbit 12 for being installed with temperature monitor 22 is held
Reforwarding is dynamic, and the speed of service for controlling patrol robot 11 is 1-2m/min；
(3) above-mentioned temperature monitor 22 is opened, and the monitoring signals of the temperature monitor 22 is made to be sent to a control in real time
Device 3 processed；
(4) when the monitoring signals exception, controller 3 receives alarm and automatic measurement ＆ calculation furnace lining peeling position after abnormal signal
It sets and is exported.
In the present embodiment, when monitoring signals exception, controller 3 can be sent out after receiving abnormal signal to patrol robot 11
Go out the signal that stops operating, work to be operated is manually inputted to controller 3 after reforwarding by operative employee again after handling furnace lining peeling
Make signal, patrol robot 11 is further continued for operating.Certainly, controller 3 also can not send out the letter that stops operating to patrol robot 11
Number, and running is to continue with for monitoring abnormal signal elsewhere, it can ensure the continuity of monitoring in this way.In addition, may be used also
Selectivity alarm is installed on patrol robot 11, when occur furnace lining peel off alarm device can sound the alarm prompting operation
Work.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
It is equipped with furnace lining in the present embodiment, in controller 3 and peels off position anticipation system, it is automatic that furnace lining peels off position anticipation system
The process for calculating furnace lining peeling position is as follows：The plectrum 6 that limit switch 5 is stirred by patrol robot 11 often stirs primary incite somebody to action
Signal sends controller 3 to, and controller 3 returns to zero the location information of patrol robot 11 after receiving signal, and controller 3 is according to patrolling
It patrols in one circle of the operation of robot 11 required time, the speed of service of patrol robot 11 and operational process and receives monitoring
The time automatic measurement ＆ calculation of signal goes out the orbital position where when temperature monitor 22 sends out monitoring signals, and pre- according to orbital position
Survey the generation position that 10 furnace lining of ceramic roller kiln peels off.After limit switch 5 is struck, limit switch 5 can inform that controller 3 patrols
It patrols robot 11 and has had run through a circle (operation lap time stirs the time between limit switch 5 for plectrum 6 twice), together
When controller 3 position of patrol robot 11 can be returned to zero, after temperature monitor 22 monitors that furnace lining peels off, pass through controller
3 furnace lining, which peels off position anticipation system, can analyze furnace lining peeling position.
In the present embodiment, patrol robot 11 could be provided as uniform motion to ensure that furnace lining peels off position on the track 12
Anticipation system prejudges out the accuracy that furnace lining peels off position.
The monitoring range of device is big in the present embodiment, occupancy operating space is small, has a wide range of application.Monitoring side in the present embodiment
Method is easy, monitoring efficiency is high, of low cost, has a vast market foreground.
Embodiment 3：
As shown in Figure 13, Figure 14, the dynamic monitor of 7 furnace lining of the rotary kiln peeling of the present embodiment, rotary kiln 7 includes kiln
The driving device that body 71, the burner apparatus for 71 heat supply of kiln body and drive kiln body 71 rotate, burner apparatus include that center is burnt
Mouth 72 and for central burner 72 provide fuel valve group platform 73.Dynamic monitor includes patrol device 1, temperature detection
Instrument 22 and controller 3, patrol device 1 include patrol robot 11, driving device (including driving motor and traveling wheel 26) and set
The track 12 around kiln body 71 is set, temperature monitor 22 is mounted on patrol robot 11, and patrol robot 11 is filled in driving
It is run on the track 12 under the driving set, the monitoring signals received around kiln body 71 are sent to control by temperature monitor 22 in real time
Device 3 processed.
In the present embodiment, patrol device 1 is that the adjustable equation of light tracking formula in patrol track goes on patrol device, and patrol track is in kiln
In closure loop wire around body 71.It is specific as follows：Track 12 is made of track open-wire line 121 and track concealed wire 122, track open-wire line 121
There is aberration between track concealed wire 122, track open-wire line 121 is different with the color of surrounding enviroment from the color of track concealed wire 122, patrols
It includes light sensation receiver, hunting module and guider to patrol robot 11, and light sensation receiver receives the coloured light for coming from track 12
Signal simultaneously feeds back to hunting module, and hunting module controls guider to realize that patrol robot 11 continues to transport on the track 12
It is dynamic.After hunting module is opened, light sensation receiver can be opened simultaneously receives coloured light signal, control of the guider in hunting module
Under can control 11 direction of motion of patrol robot, enable light sensation receiver receive always from track open-wire line 121 and track it is dark
The light-sensing signal of line 122, so that patrol robot 11 is always held on the patrol track 12 of setting, material is thus formed
Patrol robot 11 does the patrol campaign of path type on scheduled track 12, to realize to the dynamic of the kiln body 71 of rotary kiln 7
State monitors.Track open-wire line 121 can ensure light sensation receiver one with the color of track concealed wire 122 and the color difference of surrounding enviroment
Identical aberration directly is being received, surrounding enviroment do not interfere with the work of light sensation receiver, it is ensured that whole device is orderly
Operation.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
In the present embodiment, the signal transmission between temperature monitor 22 and controller 3 is wireless transmission.Utilize wireless transmission
The use of cable and cable sleeve can be greatly reduced, operating space can be saved, can also reduce operative employee stumble to cable sleeve and
The hidden danger of wrestling.
In the present embodiment, distance of the temperature monitor 22 apart from kiln body 71 be 50-100mm, temperature monitor 22 perpendicular to
Track 12 is installed downwards.Hot gas is usually up to emit from below to up, and when furnace lining peels off monitoring, temperature monitor 22 will pacify downward
Dress.
As shown in figure 15, in the present embodiment, the track 12 around kiln body 71 is made of a spiral section and a straightway, spiral
Section surrounds kiln body 71, and the both ends of spiral section are connect with straightway connects into a closure loop wire by the track 12 around kiln body 71.This
In embodiment, patrol track can be adjusted according to actual demand, be another track side in the present embodiment as shown in figure 16
Formula, the track 12 around kiln body 71 is parallel to the parallel-segment of kiln body 71 by multistage and linkage section is constituted, and parallel-segment is uniformly distributed in
Around kiln body 71, the track 12 around kiln body 71 is connected into a closure loop wire by parallel-segment by linkage section.
As shown in figure 12, in the present embodiment, the bottom of patrol robot 11 is equipped with high temperature resistant heat insulation plate 25 and for preventing
The magnet anti-derail unit 20 that patrol robot 11 falls off from track 12.Anti-derail unit 20 can prevent patrol robot 11
It falls off from track 12.In addition, rotary kiln body surface temperature is higher (up to 350 DEG C), need to add high temperature resistant heat insulation plate 25.
As shown in fig. 7, the present embodiment also provides a kind of monitoring for the dynamic monitor that 7 kiln body of rotary kiln, 71 furnace lining peels off
Method includes the following steps：
(1) mounted tracks 12 around 7 kiln body 71 of rotary kiln, a patrol robot 11 is put on the track 12, and will
One temperature monitor 22 is on patrol robot 11；
(2) under the driving of a driving device, the patrol robot 11 in orbit 12 for being installed with temperature monitor 22 is held
Reforwarding is dynamic, and the speed of service for controlling the patrol robot 11 is 1-2m/min；
(3) above-mentioned temperature monitor 22 is opened, and the monitoring signals of the temperature monitor 22 is made to be sent to a control in real time
Device 3 processed；
(4) when monitoring signals exception, controller 3 receive alarm and automatic measurement ＆ calculation furnace lining after abnormal signal peel off position into
Row output.
In the present embodiment, when monitoring signals exception, controller 3 can be sent out after receiving abnormal signal to patrol robot 11
Go out the signal that stops operating, work to be operated is manually inputted to controller 3 after reforwarding by operative employee again after handling furnace lining peeling
Make signal, patrol robot 11 is further continued for operating.Certainly, controller 3 also can not send out the letter that stops operating to patrol robot 11
Number, and running is to continue with for monitoring abnormal signal elsewhere, it can ensure the continuity of monitoring in this way.In addition, may be used also
Selectivity alarm is installed on patrol robot, when occur furnace lining peel off alarm device can sound the alarm prompting operation
Work.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
It is equipped with furnace lining in the present embodiment, in controller 3 and peels off position anticipation system, it is automatic that furnace lining peels off position anticipation system
The process for calculating furnace lining peeling position is as follows：The plectrum 6 that limit switch 5 is stirred by patrol robot 11 often stirs primary incite somebody to action
Signal sends controller 3 to, and controller 3 returns to zero the location information of patrol robot 11 after receiving signal, and controller 3 is according to patrolling
It patrols in one circle of the operation of robot 11 required time, the speed of service of patrol robot 11 and operational process and receives monitoring
The time automatic measurement ＆ calculation of signal goes out the orbital position where when temperature monitor 22 sends out monitoring signals, and pre- according to orbital position
The generation position that 7 furnace lining of survey time rotary kiln peels off.After limit switch 5 is struck, limit switch 5 can inform 3 patrol plane of controller
Device people 11 has had run through a circle (operation lap time stirs the time between limit switch 5 for plectrum 6 twice), same to time control
Device 3 processed can return to zero the position of patrol robot 11, after temperature monitor 22 monitors that furnace lining peels off, pass through controller 3
Furnace lining, which peels off position anticipation system, can analyze furnace lining peeling position.
In the present embodiment, patrol robot 11 could be provided as uniform motion to ensure that furnace lining peels off position on the track 12
Anticipation system prejudges out the accuracy that furnace lining peels off position.
The monitoring range of device is big in the present embodiment, occupancy operating space is small, has a wide range of application.Monitoring side in the present embodiment
Method is easy, monitoring efficiency is high, of low cost, has a vast market foreground.
Embodiment 4：
As shown in figure 17, the dynamic monitor that 9 furnace lining of lime shaft kiln of the present embodiment peels off, lime shaft kiln 9 include perpendicular
Kiln body 91, feeding device 92 and blower device 93, feeding device 92 are set to the top of shaft furnace body 91, and blower device 93 is set to shaft furnace
The bottom of body 91, dynamic monitor include patrol device 1, temperature monitor 22 and controller 3, and patrol device 1 includes patrol
Robot 11, the track 12 driving device (including driving motor and traveling wheel 26) and be arranged around shaft furnace body 91, temperature inspection
It surveys instrument 22 to be mounted on patrol robot 11, patrol robot 11 is run on the track 12 under the drive of the drive, temperature
The monitoring signals received around shaft furnace body 91 are sent to controller 3 by detector 22 in real time.
In the present embodiment, patrol device 1 is that the adjustable equation of light tracking formula in patrol track goes on patrol device, and patrol track is perpendicular
In closure loop wire around kiln body 91.It is specific as follows：Track 12 is made of track open-wire line 121 and track concealed wire 122, track open-wire line
There is aberration between 121 and track concealed wire 122, the color of the color and surrounding enviroment of track open-wire line 121 and track concealed wire 122 is not
Together, patrol robot 11 includes light sensation receiver, hunting module and guider, and the reception of light sensation receiver comes from track 12
Coloured light signal simultaneously feeds back to hunting module, and hunting module controls guider to realize that patrol robot 11 continues on the track 12
Movement.After hunting module is opened, light sensation receiver can be opened simultaneously receives coloured light signal, control of the guider in hunting module
11 direction of motion of patrol robot can be controlled under system, light sensation receiver is enable to receive to come from track open-wire line 121 and track always
The light-sensing signal of concealed wire 122 is thus formed so that patrol robot 11 is always held on the patrol track 12 of setting
Patrol robot 11 does the patrol campaign of path type on scheduled track 12, to realize that the dynamic to shaft furnace body 91 is supervised
It surveys.Track open-wire line 121 can ensure that light sensation receiver exists always with the color of track concealed wire 122 and the color difference of surrounding enviroment
Identical aberration is received, surrounding enviroment do not interfere with the work of light sensation receiver, it is ensured that the orderly operation of whole device.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
In the present embodiment, the signal transmission between temperature monitor 22 and controller 3 is wireless transmission.Utilize wireless transmission
The use of cable and cable sleeve can be greatly reduced, operating space can be saved, can also reduce operative employee stumble to cable sleeve and
The hidden danger of wrestling.
As shown in figure 18, in the present embodiment, the track 12 around shaft furnace body 91 is by a spiral Duan Yuyi straightway structures
At spiral section surrounds shaft furnace body 91, and the both ends of spiral section are connect with straightway by the track 12 around shaft furnace body 91
Connect into a closure loop wire.In the present embodiment, patrol track can be adjusted according to actual demand, be this implementation as shown in figure 19
Another track-wise in example, the track 12 around shaft furnace body 91 are parallel to the parallel-segment and linkage section of shaft furnace body 91 by multistage
It constitutes, parallel-segment is uniformly distributed in around shaft furnace body 91, and parallel-segment is connected the track 12 around shaft furnace body 91 by linkage section
It is closed loop wire at one.In the present embodiment, scheme shown in Figure 18 is preferred embodiment, and patrol robot 11 is run on the track 12
Shi Gengjia is steady, and the speed of service is more readily available control.
In the present embodiment, temperature monitor 22 at a distance from shaft furnace body 91 be 50-100mm, temperature monitor 22 perpendicular to
Track 12 is installed downwards.Hot gas is usually up to emit from below to up, and when furnace lining peels off monitoring, temperature monitor 22 will pacify downward
Dress.
As shown in figure 12, in the present embodiment, the bottom of patrol robot 11 is equipped with high temperature resistant heat insulation plate 25 and for preventing
The magnet anti-derail unit 20 that patrol robot 11 falls off from track 12.Magnet anti-derail unit 20 can prevent patrol machine
People 11 falls off from track 12.The high temperature that high temperature resistant heat insulation plate 25 can avoid shaft furnace body 91 influences patrol robot 11.
As shown in fig. 7, the present embodiment also provides a kind of monitoring side for the dynamic monitor that 9 furnace lining of lime shaft kiln peels off
Method includes the following steps：
(1) mounted tracks 12 around the shaft furnace body 91 of lime shaft kiln 9, a patrol robot 11 is put on the track 12,
And by a temperature monitor 22 on patrol robot 11；
(2) under the driving of a driving device, the patrol robot 11 in orbit 12 for being installed with temperature monitor 22 is held
Reforwarding is dynamic, and the speed of service for controlling patrol robot 11 is 1-2m/min；
(3) above-mentioned temperature monitor 22 is opened, and the monitoring signals of the temperature monitor 22 is made to be sent to a control in real time
Device 3 processed；
(4) when monitoring signals exception, controller 3 receive alarm and automatic measurement ＆ calculation furnace lining after abnormal signal peel off position into
Row output.
In the present embodiment, when monitoring signals exception, controller 3 can be sent out after receiving abnormal signal to patrol robot 11
Go out the signal that stops operating, work to be operated is manually inputted to controller 3 after reforwarding by operative employee again after handling furnace lining peeling
Make signal, patrol robot 11 is further continued for operating.Certainly, controller 3 also can not send out the letter that stops operating to patrol robot 11
Number, and running is to continue with for monitoring abnormal signal elsewhere, it can ensure the continuity of monitoring in this way.In addition, may be used also
Selectivity alarm is installed on patrol robot, when occur furnace lining peel off alarm device can sound the alarm prompting operation
Work.
In the present embodiment, track 12 is equipped with limit switch 5, and patrol robot 11 is equipped with for stirring limit switch 5
Plectrum 6, limit switch 5 automatically resets after being struck.
It is equipped with furnace lining in the present embodiment, in controller 3 and peels off position anticipation system, it is automatic that furnace lining peels off position anticipation system
The process for calculating furnace lining peeling position is as follows：The plectrum 6 that limit switch 5 is stirred by patrol robot 11 often stirs primary incite somebody to action
Signal sends controller 3 to, and controller 3 returns to zero the location information of patrol robot 11 after receiving signal, and controller 3 is according to patrolling
It patrols in one circle of the operation of robot 11 required time, the speed of service of patrol robot 11 and operational process and receives monitoring
The time automatic measurement ＆ calculation of signal goes out the orbital position where when temperature monitor 22 sends out monitoring signals, and pre- according to orbital position
Survey the generation position that 91 furnace lining of shaft furnace body peels off.After limit switch 5 is struck, limit switch 5 can inform 3 patrol plane of controller
Device people 11 has had run through a circle (operation lap time stirs the time between limit switch 5 for plectrum 6 twice), same to time control
Device 3 processed can return to zero the position of patrol robot 11, after temperature monitor 22 monitors that furnace lining peels off, pass through controller 3
Furnace lining, which peels off position anticipation system, can analyze furnace lining peeling position.
In the present embodiment, patrol robot 11 could be provided as uniform motion to ensure that furnace lining peels off position on the track 12
Anticipation system prejudges out the accuracy that furnace lining peels off position.
The monitoring range of device is big in the present embodiment, occupancy operating space is small, has a wide range of application.Monitoring side in the present embodiment
Method is easy, monitoring efficiency is high, of low cost, has a vast market foreground.
Claims (7)
1. the dynamic monitor that a kind of industrial equipment furnace lining peels off, which is characterized in that including patrol device (1), temperature detection
Instrument (22) and controller (3), the patrol device (1) includes patrol robot (11), driving device and setting in the industry
Equipment furnace lining peels off the track (12) at position to be monitored, and the temperature monitor (22) is mounted on patrol robot (11),
The patrol robot (11) runs on track (12) under the drive of the drive, and the temperature monitor (22) will wait for
The monitoring signals received at monitoring position are sent to controller (3) in real time.
2. the dynamic monitor that industrial equipment furnace lining according to claim 1 peels off, which is characterized in that the patrol dress
It is that the adjustable equation of light tracking formula in patrol track goes on patrol device to set (1), and the patrol track is in close ring at position to be monitored
Line.
3. the dynamic monitor that industrial equipment furnace lining according to claim 2 peels off, which is characterized in that the track
(12) it is made of track open-wire line (121) and track concealed wire (122), has between the track open-wire line (121) and track concealed wire (122)
Aberration, the track open-wire line (121) and the color of track concealed wire (122) are different with the color of surrounding enviroment, the patrol machine
People (11) includes light sensation receiver, hunting module and guider, and the light sensation receiver receives the color for coming from track (12)
Optical signal simultaneously feeds back to hunting module, and the hunting module control guider is to realize that patrol robot (11) continues in track
(12) it is moved on.
4. the dynamic monitor that industrial equipment furnace lining according to any one of claim 1-3 peels off, which is characterized in that
The track (12) is equipped with limit switch (5), and the patrol robot (11) is equipped with for stirring the limit switch (5)
Plectrum (6), the limit switch (5) automatically resets after being struck.
5. the dynamic monitor that industrial equipment furnace lining according to any one of claim 1-3 peels off, which is characterized in that
The temperature monitor (22) is installed downwards perpendicular to the track (12).
6. the dynamic monitor that industrial equipment furnace lining according to any one of claim 1-3 peels off, which is characterized in that
The temperature monitor (22) is 50-500mm at a distance from the industrial equipment furnace lining outer wall.
7. the dynamic monitor that industrial equipment furnace lining according to claim 6 peels off, which is characterized in that the temperature inspection
It is 50-100mm at a distance from the industrial equipment furnace lining outer wall to survey instrument (22).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820177711.XU CN207908413U (en) | 2018-02-01 | 2018-02-01 | A kind of dynamic monitor that industrial equipment furnace lining peels off |
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|---|---|---|---|
| CN201820177711.XU CN207908413U (en) | 2018-02-01 | 2018-02-01 | A kind of dynamic monitor that industrial equipment furnace lining peels off |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108303446A (en) * | 2018-02-01 | 2018-07-20 | 中冶长天国际工程有限责任公司 | A kind of dynamic monitor and monitoring method of the peeling of industrial equipment furnace lining |
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2018
- 2018-02-01 CN CN201820177711.XU patent/CN207908413U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108303446A (en) * | 2018-02-01 | 2018-07-20 | 中冶长天国际工程有限责任公司 | A kind of dynamic monitor and monitoring method of the peeling of industrial equipment furnace lining |
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