CN114988520B - A process for efficiently recovering acids and salts using modified special resins - Google Patents
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- 239000002253 acid Substances 0.000 title claims abstract description 184
- 150000003839 salts Chemical class 0.000 title claims abstract description 113
- 229920005989 resin Polymers 0.000 title claims abstract description 104
- 239000011347 resin Substances 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 68
- 230000008569 process Effects 0.000 title claims abstract description 59
- 150000007513 acids Chemical class 0.000 title description 11
- 239000002699 waste material Substances 0.000 claims abstract description 96
- 239000007788 liquid Substances 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000001179 sorption measurement Methods 0.000 claims abstract description 54
- 239000002952 polymeric resin Substances 0.000 claims abstract description 17
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 15
- 238000011068 loading method Methods 0.000 claims abstract description 7
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000010828 elution Methods 0.000 claims description 62
- 239000011550 stock solution Substances 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 9
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 8
- 229940092714 benzenesulfonic acid Drugs 0.000 claims description 6
- 238000004132 cross linking Methods 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 4
- 239000011976 maleic acid Substances 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 20
- 238000011084 recovery Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005554 pickling Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 16
- 239000002585 base Substances 0.000 description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 238000009713 electroplating Methods 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000003957 anion exchange resin Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 5
- 239000011780 sodium chloride Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- 241000270295 Serpentes Species 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 239000012266 salt solution Substances 0.000 description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 229910001385 heavy metal Inorganic materials 0.000 description 3
- 239000003456 ion exchange resin Substances 0.000 description 3
- 229920003303 ion-exchange polymer Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229920005601 base polymer Polymers 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
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- 238000009792 diffusion process Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
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- 238000005342 ion exchange Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
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- 229910021645 metal ion Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- -1 quaternary ammonium alkyl benzene Chemical class 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 241000047703 Nonion Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002696 acid base indicator Substances 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000462 iron(III) oxide hydroxide Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
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- 238000004381 surface treatment Methods 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J47/00—Ion-exchange processes in general; Apparatus therefor
- B01J47/02—Column or bed processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J49/00—Regeneration or reactivation of ion-exchangers; Apparatus therefor
- B01J49/60—Cleaning or rinsing ion-exchange beds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/16—Regeneration of sorbents, filters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Treatment Of Water By Ion Exchange (AREA)
Abstract
Description
技术领域Technical field
本发明属于废水处理与化工领域,涉及一种利用改性特种树脂高效回收酸和盐的工 艺。The invention belongs to the fields of wastewater treatment and chemical industry, and relates to a process for efficiently recovering acids and salts using modified special resin.
背景技术Background technique
随着我国经济的迅猛发展,市场对钢材、铝合金等一些型材的需求量越来越大。钢铁、冶金和电镀等企业常常会用到大量的无机强酸,对原料或设备进行清洗或表面抛光 处理。目前金属表面处理、电镀和化工行业中产生和排放含有重金属的高浓度酸废液处 理是环保领域的难题之一。通常采用碱中和或石炭中和处理。前者可回收重金属,但处理费用超过回收价值;后者成本低,重金属却难以回收,且带来大量渣泥。如能将这些 废酸有效回收利用,并生产出有用的化工产品,不但可以减少环境污染,同时还可以减 少资源的浪费,因此,有必要对废酸进行回收处理研究。With the rapid development of my country's economy, the market demand for steel, aluminum alloy and other profiles is increasing. Enterprises such as steel, metallurgy and electroplating often use large amounts of inorganic strong acids to clean or surface polish raw materials or equipment. At present, the treatment of high-concentration acid waste liquid containing heavy metals generated and discharged in the metal surface treatment, electroplating and chemical industries is one of the difficult problems in the field of environmental protection. Usually alkali neutralization or charcoal neutralization is used. The former can recycle heavy metals, but the processing cost exceeds the recycling value; the latter is low-cost, but heavy metals are difficult to recycle, and it brings a lot of sludge. If these waste acids can be effectively recycled and used to produce useful chemical products, it will not only reduce environmental pollution, but also reduce the waste of resources. Therefore, it is necessary to conduct research on the recycling and treatment of waste acids.
我国企业废酸按来源主要分为三类:离子交换树脂的再生废液、钢铁工业的废酸洗 液和冶金电镀工业的废酸。常见的废酸处理方法有中和法、扩散渗析法、喷雾焙烧法和酸阻滞法等。其中,中和法产生大量污泥、污染环境,且浪费了废水中的酸和金属资源; 扩散渗析法对膜质量要求高、酸回收速率慢,且收率只能达到80~90%,还有10~20% 的酸混入盐中,需要额外处理,不能从根本上解决废酸的问题;喷雾焙烧法能耗高,设 备投资大,工艺复杂,运行管理费用高;酸阻滞法是目前处理废酸最经济有效的方法,但仍存在介质、设备和工艺等问题。国内报道的利用酸阻滞矮床技术分离酸和盐的工艺, 均采用强碱性阴树脂,此类型的树脂存在酸保留过强的严峻问题。在设备运行一段时间 后,酸在树脂上的层层积累,收集的盐液中酸浓升高,导致酸和盐的分离效果差,盐液 中还含有酸,需要再次处理,亦无法从根本上解决废酸的问题,因此,达不到工业上稳 定生产的要求,不能大规模推广应用。处理钢材、铝材等行业所产生的废液,其目的就 在于使废酸资源化,减少环境污染,减少资源浪费,实现循环经济。The waste acid in my country's enterprises is mainly divided into three categories according to its source: regeneration waste liquid of ion exchange resin, waste pickling liquid in the steel industry and waste acid in the metallurgical electroplating industry. Common waste acid treatment methods include neutralization, diffusion dialysis, spray roasting and acid blocking. Among them, the neutralization method produces a large amount of sludge, pollutes the environment, and wastes acid and metal resources in the wastewater; the diffusion dialysis method has high requirements for membrane quality, slow acid recovery rate, and the yield can only reach 80 to 90%. 10-20% of the acid is mixed into the salt, which requires additional treatment and cannot fundamentally solve the problem of waste acid; the spray roasting method has high energy consumption, large equipment investment, complex process, and high operation and management costs; the acid blocking method is currently the The most economical and effective way to deal with waste acid, but there are still problems such as media, equipment and technology. Domestic reported processes for separating acids and salts using acid-blocking low-bed technology all use strong alkaline anion resins. This type of resin has a serious problem of excessive acid retention. After the equipment has been running for a period of time, acid accumulates layer by layer on the resin, and the acid concentration in the collected salt solution increases, resulting in poor separation of acid and salt. The salt solution also contains acid and needs to be processed again, which cannot fundamentally solve the problem. Therefore, it cannot meet the requirements of stable industrial production and cannot be promoted and applied on a large scale. The purpose of processing waste liquids generated by steel, aluminum and other industries is to recycle waste acid into resources, reduce environmental pollution, reduce resource waste, and achieve a circular economy.
发明内容Contents of the invention
发明目的:本发明所要解决的技术问题是针对现有技术的不足,提供一种利用改性 特种树脂高效回收酸和盐的工艺。Purpose of the invention: The technical problem to be solved by this invention is to provide a process for efficiently recovering acids and salts using modified special resin in view of the shortcomings of the existing technology.
为了解决上述技术问题,本发明公开了一种利用改性特种树脂高效回收酸和盐的工 艺,包括以下步骤:In order to solve the above technical problems, the present invention discloses a process for efficiently recovering acids and salts using modified special resin, which includes the following steps:
S1:将含盐废酸自下而上上样到低床层吸附柱中,收集低床层吸附柱上端的收集流 出液;先收集到的是残留洗脱水,当流出液中含盐量为0~1g/L时,开始收集脱酸含盐液;S1: Load the salt-containing waste acid into the low-bed adsorption column from bottom to top, and collect the effluent from the upper end of the low-bed adsorption column; the residual elution water is collected first. When the salt content in the effluent is When it is 0~1g/L, start collecting the deacidified salt-containing liquid;
S2:当步骤S1中流出液中含有酸时,用水自上而下通入低床层吸附柱中进行洗脱,收集下端流出液;先收集到的是残留含盐废酸,当流出液中盐含量开始降低时,开始收 集脱盐含酸液。S2: When the effluent in step S1 contains acid, pass water from top to bottom into the low-bed adsorption column for elution, and collect the lower effluent; the residual salt-containing waste acid is collected first. When the effluent contains When the salt content begins to decrease, the desalted acid-containing liquid begins to be collected.
在一些实施例中,所述含盐废酸中盐含量为2~30g/L;在一些实施例中,所述含盐废酸中盐含量为7~25g/L;在一些实施例中,所述含盐废酸中盐含量为12~20g/L。In some embodiments, the salt content in the salt-containing waste acid is 2-30g/L; in some embodiments, the salt content in the salt-containing waste acid is 7-25g/L; in some embodiments, The salt content in the salt-containing waste acid is 12-20g/L.
在一些实施例中,所述含盐废酸的酸度为190~260g/L;在一些实施例中,所述含盐废酸的酸度为200~250g/L;在一些实施例中,所述含盐废酸的酸度为210~240g/L; 在一些实施例中,所述含盐废酸的酸度为220~230g/L;所述酸度以H+计。In some embodiments, the acidity of the salt-containing waste acid is 190-260g/L; in some embodiments, the acidity of the salt-containing waste acid is 200-250g/L; in some embodiments, the The acidity of the salt-containing waste acid is 210-240g/L; in some embodiments, the acidity of the salt-containing waste acid is 220-230g/L; the acidity is measured in H + .
在一些实施例中,所述低床层吸附柱为含改性特种树脂的低床层吸附柱。In some embodiments, the low-bed adsorption column is a low-bed adsorption column containing modified special resin.
在一些实施例中,所述改性特种树脂为以苯乙烯-二乙烯基苯或者丙烯酸为主体结 构的两性聚合树脂;在一些实施例中,所述改性特种树脂为以苯乙烯-二乙烯基苯为主体结构的两性蛇笼树脂。In some embodiments, the modified special resin is an amphoteric polymeric resin with styrene-divinylbenzene or acrylic acid as its main structure; in some embodiments, the modified special resin is an amphoteric polymer with styrene-divinyl benzene or acrylic acid as its main structure. It is an amphoteric snake cage resin with benzene as the main structure.
在一些实施例中,所述两性聚合树脂包括强碱强酸型聚合树脂,强碱弱酸型聚合树 脂,强酸弱碱型聚合树脂,弱酸弱碱聚合树脂;在一些实施例中,所述两性聚合树脂为强碱强酸型聚合树脂和/或强碱弱酸型聚合树脂。In some embodiments, the amphoteric polymer resin includes a strong base and strong acid polymer resin, a strong base and a weak acid polymer resin, a strong acid and a weak base polymer resin, and a weak acid and weak base polymer resin; in some embodiments, the amphoteric polymer resin It is a strong base and strong acid polymer resin and/or a strong base and weak acid polymer resin.
在一些实施例中,所述弱碱基团包括:甲胺、二甲胺、乙胺、二乙胺等;在一些实 施例中,所述强碱基团包括:I型季铵盐、II型季铵盐;在一些实施例中,所述弱酸基团包括:顺丁烯马来酸、乙酸、磷酸等;在一些实施例中,所述强酸基团包括:苯磺酸、 烷基苯磺酸等。In some embodiments, the weak base group includes: methylamine, dimethylamine, ethylamine, diethylamine, etc.; in some embodiments, the strong base group includes: Type I quaternary ammonium salt, II type quaternary ammonium salt; in some embodiments, the weak acid group includes: maleic acid, acetic acid, phosphoric acid, etc.; in some embodiments, the strong acid group includes: benzenesulfonic acid, alkylbenzene Sulfonic acid, etc.
在一些实施例中,交联度为2-10%。In some embodiments, the degree of cross-linking is 2-10%.
本发明中所述改性特种树脂的基体是疏水的苯乙烯-二乙烯基苯,通过上述基团的 组合,将树脂变成了亲水的,同时,也调整了树脂的酸碱性。The matrix of the modified special resin in the present invention is hydrophobic styrene-divinylbenzene. Through the combination of the above groups, the resin becomes hydrophilic, and at the same time, the acidity and alkalinity of the resin are also adjusted.
在一些实施例中,所述两性聚合树脂的粒径为0.05~0.3mm,含水量为40%~80%, 湿真密度为1.05~1.10g/cm3;在一些实施例中,所述两性聚合树脂的粒径为0.01~0.3mm。In some embodiments, the particle size of the amphoteric polymeric resin is 0.05-0.3mm, the moisture content is 40%-80%, and the wet true density is 1.05-1.10g/cm 3 ; in some embodiments, the amphoteric polymer resin The particle size of the polymer resin is 0.01 to 0.3 mm.
树脂颗粒粒径对分离的影响:树脂颗粒粒径相对较小,比表面积更大,使得交换动力学得到了大大的提高,酸阻滞时接触吸附更充分,酸、盐分离效果更佳。The influence of resin particle size on separation: The resin particle size is relatively small and the specific surface area is larger, which greatly improves the exchange kinetics. The contact adsorption is more complete during acid blocking, and the acid and salt separation effect is better.
在一些实施例中,所述低床层吸附柱的高度为0.1~3.0m,直径为0.1~3.0m。In some embodiments, the height of the low-bed adsorption column is 0.1-3.0 m, and the diameter is 0.1-3.0 m.
在一些实施例中,首次使用前,用改性特种树脂填充低床层吸附柱,逆流注入10%NaCl浸泡3h,树脂收缩后再添加新树脂浸泡,直至树脂补充满,然后密闭分离器, 顺流注入纯水冲洗树脂柱,目的是洗净树脂上的盐份,让树脂膨胀整个床体处于压实的 状态,在纯水冲洗的过程中要注意树脂床中不能有任何的空气,排空树脂床中的水分。In some embodiments, before first use, the low-bed adsorption column is filled with modified special resin, 10% NaCl is injected in countercurrent and soaked for 3 hours. After the resin shrinks, new resin is added and soaked until the resin is fully replenished, and then the separator is sealed. Inject pure water into the resin column to flush the resin column. The purpose is to wash away the salt on the resin and allow the resin to expand and the entire bed to be in a compacted state. During the process of flushing with pure water, pay attention to the fact that there cannot be any air in the resin bed and empty it. Moisture in the resin bed.
本发明的工艺可突破树脂柱高度的限制,树脂填充高度普遍可达1~2m,甚至更高至3m,所以可适用于最大单套设备处理量,提高了物质的交换动力学。The process of the present invention can break through the limitation of the height of the resin column, and the resin filling height can generally reach 1 to 2 m, or even as high as 3 m, so it can be applied to the maximum processing capacity of a single set of equipment and improves the exchange dynamics of substances.
在一些实施例中,步骤S1中,所述含盐废酸的上样量为1~5BV。In some embodiments, in step S1, the loading amount of the salt-containing waste acid is 1 to 5 BV.
在一些实施例中,步骤S1中,所述上样的速率为1~10BV/h。In some embodiments, in step S1, the sample loading rate is 1 to 10 BV/h.
在一些实施例中,步骤S2中,所述水的用量为1~5BV。In some embodiments, in step S2, the amount of water used is 1 to 5 BV.
在一些实施例中,步骤S2中,所述洗脱的速率为1~10BV/h。In some embodiments, in step S2, the elution rate is 1 to 10 BV/h.
本发明的工艺根据料液和工艺要求不同,在一些实施例中,吸附过程中,所述残留洗脱水的收集量为0.1~2.5BV,所述脱酸含盐液的收集量为0.2~1.5BV;在一些实施例中,洗脱过程中,所述残留含盐废酸的收集量为0.1~2.5BV,所述脱盐含酸液的收集量 为0.2~1.5BV。通过调节各溶液段体积,可对处理量与分离效果做调整,实现优化。The process of the present invention is different according to the feed liquid and process requirements. In some embodiments, during the adsorption process, the collection amount of the residual washing water is 0.1~2.5BV, and the collection amount of the deacidification salt-containing liquid is 0.2~2.5BV. 1.5BV; in some embodiments, during the elution process, the collection amount of the residual salt-containing waste acid is 0.1-2.5BV, and the collection amount of the desalted acid-containing liquid is 0.2-1.5BV. By adjusting the volume of each solution section, the processing capacity and separation effect can be adjusted and optimized.
在一些实施例中,步骤S1中,所述含盐废酸为含盐废酸原液和/或残留含盐废酸。In some embodiments, in step S1, the salt-containing waste acid is a salt-containing waste acid stock solution and/or residual salt-containing waste acid.
在一些实施例中,步骤S2中,所述水为新注入的水和/或残留洗脱水。In some embodiments, in step S2, the water is newly injected water and/or residual elution water.
在一些实施例中,所述利用改性特种树脂高效回收酸和盐的工艺,为多周期吸附-洗脱处理,包括以下步骤:In some embodiments, the process for efficiently recovering acids and salts using modified special resin is a multi-cycle adsorption-elution process, which includes the following steps:
S1首周期吸附:清洗酸吸附树脂柱,将含盐废酸自下而上上样到低床层吸附柱中,收集低床层吸附柱上端的收集流出液;先收集到的是残留洗脱水,当流出液中含盐量为 0~1g/L时,开始收集脱酸含盐液,待上端出液达到体积要求后停止进液(1~5BV);S1 first cycle adsorption: clean the acid adsorption resin column, load the salt-containing waste acid into the low-bed adsorption column from bottom to top, and collect the collected effluent from the upper end of the low-bed adsorption column; what is collected first is the residual elution Water, when the salt content in the effluent is 0~1g/L, start collecting the deacidified salt-containing solution, and stop feeding the liquid when the upper end outlet reaches the volume requirement (1~5BV);
S2首周期洗脱:当步骤S1中流出液中含有酸时,用水自上而下通入低床层吸附柱中进行洗脱,收集下端流出液;先收集到的是残留含盐废酸,当流出液中盐含量开始降 低时,开始收集脱盐含酸液,待下端出液达到体积要求后停止进水(1~5BV);S2 first cycle elution: When the effluent in step S1 contains acid, water is passed from top to bottom into the low-bed adsorption column for elution, and the lower end effluent is collected; the residual salt-containing waste acid is collected first. When the salt content in the effluent begins to decrease, start collecting the desalted acid-containing liquid, and stop water inflow (1~5BV) when the lower end liquid reaches the volume requirement;
S3第二周期吸附:将上一周期所得残留含盐废酸和/或含盐废酸原液自下而上上样 到低床层吸附柱中,收集低床层吸附柱上端的收集流出液;先收集到的是残留洗脱水,当流出液中含盐量为0~1g/L时,开始收集脱酸含盐液,待上端出液达到体积要求后停 止进液(1~5BV);S3 second cycle adsorption: Load the residual salt-containing waste acid and/or the salt-containing waste acid stock solution obtained in the previous cycle into the low-bed adsorption column from bottom to top, and collect the collected effluent from the upper end of the low-bed adsorption column; The first thing to collect is the residual elution water. When the salt content in the effluent is 0~1g/L, start collecting the deacidified salt-containing solution. Stop feeding the liquid when the upper outlet liquid reaches the volume requirement (1~5BV);
S4第二周期洗脱:当步骤S3中流出液中含有酸时,用洗脱水和/或残留洗脱水自上而下通入低床层吸附柱中进行洗脱,收集下端流出液;先收集到的是残留含盐废酸,当 流出液中盐含量开始降低时,开始收集脱盐含酸液,待下端出液达到体积要求后停止进 水(1~5BV);S4 second cycle elution: When the effluent in step S3 contains acid, use the eluting water and/or residual eluting water to flow from top to bottom into the low-bed adsorption column for elution, and collect the lower end effluent; What is collected first is the residual salt-containing waste acid. When the salt content in the effluent begins to decrease, the desalted acid-containing liquid begins to be collected. When the lower end liquid reaches the volume requirement, the water inlet is stopped (1~5BV);
S5:按照上述第二周期的吸附-洗脱过程,重复进行多次吸附-洗脱,直至含盐废酸处理完毕。S5: According to the adsorption-elution process of the second cycle mentioned above, repeat adsorption-elution multiple times until the salt-containing waste acid is treated.
本发明的工艺主要是将含盐废酸通过改性特种树脂柱使酸被吸附,得脱酸含盐液, 用洗脱水洗脱树脂柱,得到脱盐含酸液。脱盐含酸液可返回系统回用,提高市场资源有效利用率。The process of the present invention mainly involves passing the salt-containing waste acid through a modified special resin column so that the acid is adsorbed to obtain a deacidified salt-containing liquid. The resin column is eluted with elution water to obtain a desalted acid-containing liquid. The desalted acid-containing liquid can be returned to the system for reuse, improving the effective utilization of market resources.
本发明的工艺中,通过改性特种树脂柱进行吸附和洗脱两个过程,两个过程交替循 环进行。In the process of the present invention, two processes of adsorption and elution are carried out through a modified special resin column, and the two processes are carried out in an alternate cycle.
其中,吸附过程中,进液为下进上出,先从柱子下端口,进上周期的残留含盐废酸,其全部进完后,再进经含盐废酸原液,直至出液达到体积要求后停止进液(1~5BV);首周期则全部都进含盐废酸原液。Among them, during the adsorption process, the inlet liquid is from the bottom to the top. First, the residual salt-containing waste acid from the previous cycle is introduced from the lower port of the column. After all the input is completed, the salt-containing waste acid stock solution is then added until the outlet liquid reaches the volume. Stop feeding liquid (1~5BV) after request; in the first cycle, all the salt-containing waste acid raw solution will be fed.
其中,吸附过程中,进液同时,从上端口依次收集定量的残留洗脱水、脱酸含盐液;其中,残留洗脱水返回至下周期洗脱过程使用,脱酸含盐液为产品进入后续工艺过程。Among them, during the adsorption process, while the liquid is being fed, a quantitative amount of residual elution water and deacidification salt-containing liquid are collected sequentially from the upper port; among them, the residual elution water is returned to the next elution cycle for use, and the deacidification salt-containing liquid is the product Enter the subsequent process.
其中,洗脱过程中,进液为上进下出,先从柱子上端口,进上周期的残留洗脱水,其全部进完后,再进洗脱水原液,直至出液达到体积要求后停止进水(1~5BV);首周期则全部都进洗脱水。Among them, during the elution process, the inlet liquid is from the top to the bottom. First, the residual elution water from the previous cycle is introduced from the upper port of the column. After all of it is fed in, the original elution and dehydration solution is added until the outlet liquid reaches the volume requirement and stops. Water (1~5BV) is fed in; in the first cycle, everything is washed and dehydrated.
其中,洗脱过程中,进液同时,从下端口依次收集定量的残留含盐废酸液、脱盐含酸液;其中,残留含盐废酸液返回至下周期吸附过程使用,脱盐含酸液为产品进入后续 工艺过程。Among them, during the elution process, at the same time as the liquid is being fed, quantitative residual salt-containing waste acid liquid and desalted acid-containing liquid are collected sequentially from the lower port; among them, the residual salt-containing waste acid liquid is returned to the next cycle of adsorption process for use, and the desalted acid-containing liquid is Enter the subsequent process for the product.
通过本发明的工艺,分离回收所得脱酸含盐液的pH>4;所得脱盐含酸液中酸回收率>99.5%,且酸的浓度c/c0>0.9,可直接返回酸洗槽中使用。Through the process of the present invention, the pH of the deacidified salt-containing liquid obtained by separation and recovery is >4; the acid recovery rate in the desalted acid-containing liquid obtained is >99.5%, and the acid concentration c/c0>0.9, which can be directly returned to the pickling tank for use. .
本发明的工艺不仅可适用于电极箔铝废酸,冶金废水,离交废水,钢铁酸洗废液和电镀废水中无机强酸和对应金属离子的分离,还可适用于糖酸的分离体系。The process of the present invention is not only applicable to the separation of inorganic strong acid and corresponding metal ions in electrode foil aluminum waste acid, metallurgical wastewater, divorce wastewater, steel pickling wastewater and electroplating wastewater, but also can be applied to the separation system of sugar and acid.
本发明中所述分离器、低床层吸附柱均为低床层装置。The separator and low-bed adsorption column mentioned in the present invention are both low-bed devices.
本发明具有分离效果好,树脂使用寿命长,适用性广的优势,可满足工业上稳定生产的要求,可进行大规模推广应用。同时,本发明真正实现工业废酸的资源回收利用, 保证企业长期稳定生产,保护环境生态平衡,有效解决了酸和盐分离效果差、回收酸浓 度低、设备运行不稳定,不能长时间稳定生产的问题。The invention has the advantages of good separation effect, long resin service life and wide applicability, can meet the requirements of stable production in industry, and can be promoted and applied on a large scale. At the same time, the present invention truly realizes the resource recycling of industrial waste acid, ensures long-term stable production of enterprises, protects the ecological balance of the environment, and effectively solves the problem of poor separation effect of acid and salt, low concentration of recycled acid, unstable equipment operation, and inability to produce stably for a long time. The problem.
有益效果:与现有技术相比,本发明的主要创新点在于:Beneficial effects: Compared with the existing technology, the main innovation points of the present invention are:
(1)利用改性特种树脂,酸仅进入到树脂孔中,但没有保留,因此,用水很容易 洗脱,本发明所得脱盐含酸液中酸的回收率高,可达99.5%以上,同时,脱盐含酸液中 金属离子的去除率也可达99.5%以上,且回收所得酸浓度c/c0>0.9,可直接返回生产线 上使用;并且,收集所得脱酸含盐液的pH>4,分离效果显著优于传统的强碱性阴离子 交换树脂,同时通过对工艺参数的控制,可对分离效果做进一步的优化调整。(1) Using modified special resin, the acid only enters the resin pores but is not retained. Therefore, it is easy to elute with water. The recovery rate of the acid in the desalted acid-containing liquid obtained by the present invention is high, reaching more than 99.5%. At the same time, , the removal rate of metal ions in the desalted acid-containing liquid can also reach more than 99.5%, and the recovered acid concentration c/c 0 >0.9 can be directly returned to the production line for use; and the pH of the collected deacidified salt-containing liquid is >4 , the separation effect is significantly better than that of traditional strong alkaline anion exchange resin. At the same time, by controlling the process parameters, the separation effect can be further optimized and adjusted.
(2)基于低床层装置,降低了传统树脂床非活性区域的高度,充分利用柱中的树脂,大大提高了交换动力学,增加了批次废液处理量,提高了酸浓度。(2) Based on the low-bed device, the height of the inactive area of the traditional resin bed is reduced, making full use of the resin in the column, greatly improving the exchange kinetics, increasing the batch waste liquid processing capacity, and increasing the acid concentration.
(3)每周期的处理量增加,单周期内树脂吸附过程中基本都达到饱和状态,提高了分离效率。(3) The processing capacity per cycle increases, and the resin adsorption process in a single cycle basically reaches saturation, which improves the separation efficiency.
(4)树脂性能稳定,易于再生,可重复使用,运行成本低,可满足企业长时间稳 定生产的要求。(4) The resin has stable performance, is easy to regenerate, can be reused, has low operating costs, and can meet the company's long-term stable production requirements.
附图说明Description of the drawings
下面结合附图和具体实施方式对本发明做更进一步的具体说明,本发明的上述和/ 或其他方面的优点将会变得更加清楚。The above and/or other advantages of the present invention will become more clear when the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为低床层装置示意图(左:传统离子交换柱;右:低床层交换柱)。Figure 1 is a schematic diagram of the low bed device (left: traditional ion exchange column; right: low bed exchange column).
图2为含盐废酸原液通过吸附柱时的吸附段曲线。Figure 2 shows the adsorption section curve when the salt-containing waste acid stock solution passes through the adsorption column.
图3为用洗脱水洗脱吸附柱时的洗脱曲线。Figure 3 shows the elution curve when the adsorption column is eluted with eluent.
具体实施方式Detailed ways
下述实施例中所述实验方法,如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均可从商业途径获得。The experimental methods described in the following examples are conventional methods unless otherwise specified; the reagents and materials described can be obtained from commercial sources unless otherwise specified.
下述实施例中所述各含酸废液分别如表1所示。Each acid-containing waste liquid described in the following examples is shown in Table 1 respectively.
表1原料基本化学性质Table 1 Basic chemical properties of raw materials
下述实施例中,所述改性特种强碱强酸(季胺苯磺酸型)两性树脂,粒径为0.15~0.3 mm,交联度为2%,含水量为80%,湿真密度为1.10g/cm3。In the following examples, the modified special strong base and strong acid (quaternary ammonium benzene sulfonic acid type) amphoteric resin has a particle size of 0.15-0.3 mm, a cross-linking degree of 2%, a moisture content of 80%, and a wet true density of 1.10g/cm 3 .
下述实施例中,所述改性特种强碱强酸(季胺烷基苯磺酸型)蛇笼树脂,粒径为0.05~0.1mm,交联度为4%,含水量为60%,湿真密度为1.08g/cm3。In the following examples, the modified special strong base and strong acid (quaternary ammonium alkyl benzene sulfonic acid type) snake cage resin has a particle size of 0.05 to 0.1 mm, a cross-linking degree of 4%, a moisture content of 60%, and a wet The true density is 1.08g/cm 3 .
下述实施例中,所述改性特种强碱弱酸(季胺顺丁烯马来酸型)两性树脂,粒径为0.05~0.15mm,交联度为2%,含水量为70%,湿真密度为1.09g/cm3。In the following examples, the modified special strong base and weak acid (quaternary ammonium maleic acid type) amphoteric resin has a particle size of 0.05-0.15 mm, a cross-linking degree of 2%, a moisture content of 70%, and a wet The true density is 1.09g/cm 3 .
下述实施例中,所述强碱性(季胺型)阴离子交换树脂,粒径为0.15~0.3mm,交 联度为8%,含水量为40%,湿真密度为1.05g/cm3。In the following examples, the strongly alkaline (quaternary ammonium type) anion exchange resin has a particle size of 0.15-0.3mm, a cross-linking degree of 8%, a water content of 40%, and a wet true density of 1.05g/cm 3 .
下述实施例中,所述低床层吸附柱的高度为80cm,直径为50cm。In the following examples, the height of the low-bed adsorption column is 80cm and the diameter is 50cm.
下述实施例中,各周期中含盐废酸的上样量、上样速率,以及水的洗脱量、洗脱速率,如无特殊说明,均与首周期对应的参数相同。In the following examples, the loading amount and loading rate of salt-containing waste acid in each cycle, as well as the elution amount and elution rate of water, are the same as the parameters corresponding to the first cycle unless otherwise specified.
下述实施例中,所述精密过滤为将含盐废酸经微滤膜(过滤精度为300-800)过滤,所得滤液为精密过滤后的含盐废酸原液。In the following embodiments, the precision filtration is to filter the salt-containing waste acid through a microfiltration membrane (filtration precision: 300-800), and the resulting filtrate is the precision-filtered salt-containing waste acid stock solution.
下述实施例中,所述特性树脂的填充高度均是80cm。In the following examples, the filling height of the characteristic resin is 80 cm.
实施例1:利用改性特种树脂高效回收废酸的工艺,采用某钢铁冶炼厂的含盐废液, 本发明的工艺包括以下步骤:Example 1: A process for efficiently recovering waste acid using modified special resin, using salty waste liquid from a steel smelting plant. The process of the present invention includes the following steps:
(1)首次使用前,利用改性特种强碱强酸(季胺苯磺酸型)两性树脂填充低床层吸附 柱,逆流注入10%NaCl浸泡3h,树脂收缩后再添加新树脂,直至树脂补充满,低床层 装置中装有内径10.5cm×高度15cm的改性特种树脂,然后密闭分离器,顺流注入纯水冲洗树脂柱,目的是洗净树脂上的盐份,让树脂膨胀整个床体处于压实的状态,在纯水 冲洗的过程中要注意树脂床中不能有任何的空气,排空树脂床中的水分;(1) Before first use, use modified special strong base and strong acid (quaternary ammonium benzene sulfonic acid type) amphoteric resin to fill the low bed adsorption column, inject 10% NaCl in countercurrent and soak for 3 hours. After the resin shrinks, add new resin until the resin is replenished. The low bed device is filled with a modified special resin with an inner diameter of 10.5cm x a height of 15cm. The separator is then sealed and pure water is injected downstream to flush the resin column. The purpose is to wash away the salt on the resin and allow the resin to expand throughout the bed. The body is in a compacted state. During the pure water flushing process, be careful not to have any air in the resin bed and drain the water in the resin bed;
(2)首周期吸附是将精密过滤后的含盐废酸原液(1L,流量6BV/h)从下逆流泵入改性特种强碱强酸性树脂柱中,从上端分别依次收集0.4L的残留洗脱水、0.5L的脱酸 含盐液。然后进行首周期洗脱,均用纯水(0.8L,流量6BV/h)进行洗脱,将纯水从上 顺流泵入洗脱阻滞酸液,从下端分别依次收集0.4L的残留含盐废酸液、0.5L的脱盐含 酸液;(2) The first cycle of adsorption is to pump the precision-filtered salt-containing waste acid stock solution (1L, flow rate 6BV/h) into the modified special strong alkali and strong acid resin column from the bottom, and collect 0.4L of the residue from the upper end. Wash water and 0.5L of deacidification salt solution. Then perform the first cycle of elution, using pure water (0.8L, flow rate 6BV/h) for elution. Pump the pure water downstream from the top into the elution blocking acid, and collect 0.4L of residual content from the bottom. Salt waste acid liquid, 0.5L desalted acid-containing liquid;
(3)在第二周期时,先进行吸附,依次从柱下端进上周期0.4L的残留含盐废酸液,再进0.8L的含盐废酸原液。同样,从上端分别依次收集0.4L的残留洗脱水、0.5L的 脱酸含盐液。然后进行洗脱,依次进上周期0.4L的残留洗脱水,再进0.8L纯水顺流洗 脱。同样,从下端分别依次收集0.4L的残留废酸液、0.5L的脱盐含酸液;(3) In the second cycle, adsorption is performed first, and 0.4L of the residual salt-containing waste acid solution from the previous cycle is sequentially fed from the lower end of the column, and then 0.8L of the salt-containing waste acid stock solution is fed. Similarly, 0.4L of residual elution water and 0.5L of deacidified salt-containing liquid were collected from the upper end. Then perform elution, sequentially add 0.4L of residual elution water from the previous cycle, and then add 0.8L of pure water for downstream elution. Similarly, 0.4L of residual waste acid liquid and 0.5L of desalted acid-containing liquid are collected from the lower end;
(4)再按照上述第二周期的过程重复3次。最终所得平均结果如表2所示。(4) Repeat the above process for the second cycle 3 times. The final average results are shown in Table 2.
实施例2:利用改性特种树脂高效回收废酸的工艺,采用某电极箔铝废酸的含盐废液,本发明的工艺包括以下步骤:Example 2: A process for efficiently recovering waste acid using modified special resin, using the salt-containing waste liquid of a certain electrode foil aluminum waste acid. The process of the present invention includes the following steps:
(1)首次使用前,利用改性特种强碱强酸(季胺烷基苯磺酸型)蛇笼树脂填充低床层吸附柱,逆流注入10%NaCl浸泡3h,树脂收缩后再添加新树脂,直至树脂补充满, 低床层装置中装有内径10.5cm×高度15cm的特种树脂,然后密闭分离器,顺流注入纯水冲洗树脂柱,目的是洗净树脂上的盐份,让树脂膨胀整个床体处于压实的状态,在纯 水冲洗的过程中要注意树脂床中不能有任何的空气,排空树脂床中的水分;(1) Before first use, use modified special strong base and strong acid (quaternary ammonium alkyl benzene sulfonic acid type) snake cage resin to fill the low bed adsorption column, inject 10% NaCl in countercurrent and soak for 3 hours. After the resin shrinks, add new resin. Until the resin is fully replenished, a special resin with an inner diameter of 10.5cm x a height of 15cm is installed in the low-bed device. Then the separator is sealed and pure water is injected downstream to flush the resin column. The purpose is to wash away the salt on the resin and allow the resin to expand throughout the system. The bed is in a compacted state. During the pure water flushing process, attention should be paid to the absence of any air in the resin bed and the moisture in the resin bed should be drained;
(2)首周期吸附是将精密过滤后的含盐废酸原液(2L,流量6BV/h)从下逆流泵入改性特种强碱强酸型蛇笼树脂柱中,从上端分别依次收集0.8L的残留洗脱水、1.2L的 脱酸含盐液。然后进行首周期洗脱,均用纯水(1.8L,流量6BV/h)进行洗脱,将纯水 从上顺流泵入洗脱阻滞酸液,从下端分别依次收集0.8L的残留含盐废酸液、1.2L的脱 盐含酸液;(2) The first cycle of adsorption is to pump the precision-filtered salt-containing waste acid stock solution (2L, flow rate 6BV/h) from the bottom into the modified special strong alkali and strong acid type snake cage resin column, and collect 0.8L from the upper end. of residual elution water and 1.2L of deacidification salt-containing solution. Then perform the first cycle of elution, using pure water (1.8L, flow rate 6BV/h) for elution. Pump the pure water downstream from the top into the elution blocking acid, and collect 0.8L of residual content from the bottom. Salt waste acid liquid, 1.2L desalted acid-containing liquid;
(3)在第二周期时,先进行吸附,依次从柱下端进上周期0.8L的残留含盐废酸液,再进1L的含盐废酸原液。同样,从上端分别依次收集0.8L的残留洗脱水、1.2L的脱 酸含盐液。然后进行洗脱,依次进上周期0.8L的残留洗脱水,再进2.0L纯水顺流洗脱。 同样,从下端分别依次收集0.8L的残留废酸液、1.2L的脱盐含酸液;(3) In the second cycle, adsorption is performed first, and 0.8L of the residual salt-containing waste acid solution from the previous cycle is sequentially fed from the lower end of the column, and then 1L of the salt-containing waste acid stock solution is fed. Similarly, 0.8L of residual elution water and 1.2L of deacidified salt-containing liquid were collected from the upper end. Then perform elution, sequentially add 0.8L of residual elution water from the previous cycle, and then add 2.0L of pure water for downstream elution. Similarly, 0.8L of residual waste acid liquid and 1.2L of desalted acid-containing liquid are collected from the lower end;
(4)再按照上述第二周期的过程重复3次。最终所得平均结果如表2所示。(4) Repeat the above process for the second cycle 3 times. The final average results are shown in Table 2.
实施例3:利用改性特种树脂高效回收废酸的工艺,采用某电镀厂的含盐废液,本发明的工艺包括以下步骤:Example 3: A process for efficiently recovering waste acid using modified special resin, using salt-containing waste liquid from an electroplating factory. The process of the present invention includes the following steps:
(1)首次使用前,利用改性特种强碱弱酸(季胺顺丁烯马来酸型)两性树脂填充低床层吸附柱,逆流注入10%NaCl浸泡3h,树脂收缩后再添加新树脂,直至树脂补充满, 低床层装置中装有内径10.5cm×高度15cm的特种两性树脂,然后密闭分离器,顺流注入纯水冲洗树脂柱,目的是洗净树脂上的盐份,让树脂膨胀整个床体处于压实的状态, 在纯水冲洗的过程中要注意树脂床中不能有任何的空气,排空树脂床中的水分;(1) Before first use, use modified special strong base weak acid (quaternary ammonium maleic acid type) amphoteric resin to fill the low bed adsorption column, inject 10% NaCl in countercurrent and soak for 3 hours. After the resin shrinks, add new resin. Until the resin is fully replenished, a special amphoteric resin with an inner diameter of 10.5cm x a height of 15cm is installed in the low-bed device. Then the separator is sealed and pure water is injected downstream to flush the resin column. The purpose is to wash away the salt on the resin and allow the resin to expand. The entire bed is in a compacted state. During the pure water flushing process, attention should be paid to the absence of any air in the resin bed and the moisture in the resin bed should be drained;
(2)首周期吸附是将精密过滤后的含盐废酸原液(3L,流量8BV/h)从下逆流泵入改性特种强碱强酸性树脂柱中,从上端分别依次收集1.2L的残留洗脱水、1.75L的脱 酸含盐液。然后进行首周期洗脱,均用纯水进行洗脱,将纯水(3L,流量8BV/h)从 上顺流泵入洗脱阻滞酸液,从下端分别依次收集1L的残留含盐废酸液、1.75L的脱盐 含酸液;(2) The first cycle of adsorption is to pump the precision-filtered salt-containing waste acid stock solution (3L, flow rate 8BV/h) into the modified special strong alkali and strong acid resin column from the bottom, and collect 1.2L of the residue from the upper end. Wash water and 1.75L of deacidification salt solution. Then perform the first cycle of elution, using pure water for elution. Pure water (3L, flow rate 8BV/h) is pumped from the top into the elution blocking acid, and 1L of residual salt-containing waste is collected from the bottom. Acid liquid, 1.75L of desalted acid-containing liquid;
(3)在第二周期时,先进行吸附,依次从柱下端进上周期1L的残留含盐废酸液, 再进1.5L的含盐废酸原液。同样,从上端分别依次收集0.8L的残留洗脱水、1.75L的 脱酸含盐液。然后进行洗脱,依次进上周期0.8L的残留洗脱水,再进2.75L纯水顺流 洗脱。同样,从下端分别依次收集1L的残留废酸液、1.75L的脱盐含酸液;(3) In the second cycle, adsorption is performed first, and 1L of the residual salt-containing waste acid solution of the previous cycle is sequentially fed from the lower end of the column, and then 1.5L of the salt-containing waste acid stock solution is fed. Similarly, 0.8L of residual elution water and 1.75L of deacidified salt-containing liquid were collected from the upper end. Then perform elution, sequentially add 0.8L of residual elution water in the previous cycle, and then add 2.75L of pure water for downstream elution. Similarly, 1L of residual waste acid liquid and 1.75L of desalted acid-containing liquid were collected from the lower end;
(4)再按照上述第二周期的过程重复3次。最终所得平均结果如表2所示。(4) Repeat the above process for the second cycle 3 times. The final average results are shown in Table 2.
对比例1:利用强碱性阴离子交换树脂高效回收废酸,采用某钢铁冶炼厂的含盐废液,本发明的工艺包括以下步骤:Comparative Example 1: Utilize strong alkaline anion exchange resin to efficiently recover waste acid, using salty waste liquid from a steel smelting plant. The process of the present invention includes the following steps:
(1)首次使用前,利用强碱性(季胺型)阴离子交换树脂填充低床层吸附柱,逆流注入10%NaCl浸泡3h,树脂收缩后再添加新树脂,直至树脂补充满,低床层装置中装有 内径10.5cm×高度15cm的强碱性阴离子交换树脂,然后密闭分离器,顺流注入纯水冲洗树脂柱,目的是洗净树脂上的盐份,让树脂膨胀整个床体处于压实的状态,在纯水冲 洗的过程中要注意树脂床中不能有任何的空气,排空树脂床中的水分;(1) Before first use, use strong alkaline (quaternary ammonium type) anion exchange resin to fill the low-bed adsorption column, inject 10% NaCl in countercurrent and soak for 3 hours. After the resin shrinks, add new resin until the resin is filled and the low-bed column is filled. The device is equipped with a strong alkaline anion exchange resin with an inner diameter of 10.5cm x a height of 15cm. The separator is then sealed and pure water is injected downstream to flush the resin column. The purpose is to wash away the salt on the resin and allow the resin to expand and the entire bed to be under pressure. In the solid state, during the pure water flushing process, pay attention to the fact that there cannot be any air in the resin bed and drain the water in the resin bed;
(2)首周期吸附是将精密过滤后的含盐废酸原液(1L,3BV/h)从下逆流泵入强碱性阴离子交换树脂柱中,从上端分别依次收集0.4L的残留洗脱水、0.5L的脱酸含盐液。 然后进行首周期洗脱,均用纯水进行洗脱,将纯水(1L,3BV/h)从上顺流泵入洗脱阻 滞酸液,从下端分别依次收集0.4L的残留含盐废酸液、0.5L的脱盐含酸液;(2) In the first cycle of adsorption, the precision-filtered salt-containing waste acid stock solution (1L, 3BV/h) is counter-currently pumped into the strong alkaline anion exchange resin column from the bottom, and 0.4L of residual elution water is collected from the top. , 0.5L deacidification salt-containing liquid. Then perform the first cycle of elution, using pure water for elution. Pure water (1L, 3BV/h) is pumped from the top into the elution blocking acid, and 0.4L of residual salt-containing waste is collected from the bottom. Acid solution, 0.5L desalted acid-containing solution;
(3)在第二周期时,先进行吸附,依次从柱下端进上周期0.4L的残留含盐废酸液,再进0.8L的含盐废酸原液。同样,从上端分别依次收集0.4L的残留洗脱水、0.5L的 脱酸含盐液。然后进行洗脱(1L,3BV/h),依次进上周期0.4L的残留洗脱水,再进 0.8L纯水顺流洗脱。同样,从下端分别依次收集0.4L的残留废酸液、0.5L的脱盐含 酸液;(3) In the second cycle, adsorption is performed first, and 0.4L of the residual salt-containing waste acid solution from the previous cycle is sequentially fed from the lower end of the column, and then 0.8L of the salt-containing waste acid stock solution is fed. Similarly, 0.4L of residual elution water and 0.5L of deacidified salt-containing liquid were collected from the upper end. Then perform elution (1L, 3BV/h), sequentially add 0.4L of residual elution water from the previous cycle, and then add 0.8L of pure water for downstream elution. Similarly, 0.4L of residual waste acid liquid and 0.5L of desalted acid-containing liquid are collected from the lower end;
(4)再按照上述第二周期的过程重复3次。最终所得平均结果如表2所示。(4) Repeat the above process for the second cycle 3 times. The final average results are shown in Table 2.
通过如下方法对上述实施例和对比例中所得含有亚铁盐的流出液(即脱酸含盐液) 以及含有硫酸的流出液(即脱盐含酸液)(其中,将各步骤相同的流出液合并)进行检测,具体检测结果详见表2。另外,上述实施例1和实施例2中首期吸附洗脱曲线分别 如图2和图3所示。The ferrous salt-containing effluent (i.e., desalted salt-containing liquid) and the sulfuric acid-containing effluent (i.e., desalted acid-containing liquid) obtained in the above examples and comparative examples were analyzed by the following method (wherein, the effluents of the same steps were Combined) for testing, the specific test results are shown in Table 2. In addition, the first phase adsorption and elution curves in the above-mentioned Example 1 and Example 2 are shown in Figure 2 and Figure 3 respectively.
金属盐含量的检测方法:原子吸收光谱仪;Detection method for metal salt content: atomic absorption spectrometer;
酸含量的检测方法:酸碱指示剂滴定法;Detection method of acid content: acid-base indicator titration method;
盐收率的计算公式为: The calculation formula for salt yield is:
酸收率的计算公式为: The calculation formula for acid yield is:
酸浓度C/C0的计算公式为: The calculation formula of acid concentration C/C 0 is:
表2废酸原液高效分离回收金属盐、酸溶液的主要性能指标Table 2 Main performance indicators for efficient separation and recovery of metal salts and acid solutions from waste acid solutions
从上述表2的数据可以看出,本发明的回收方法的酸的回收率可达99.8%以上,改性特种树脂在钢铁废液、电镀废液和铝酸废液中都能够实现高效分离,且处理得到的稀 酸溶液浓度C/C0可达0.9以上,具备良好的酸回收效果。且酸的回收浓度和金属回收量 增加可以显著缩短废酸的处理时间,缩短处理周期,减少能耗。It can be seen from the data in Table 2 above that the acid recovery rate of the recovery method of the present invention can reach more than 99.8%. The modified special resin can achieve efficient separation in steel waste liquid, electroplating waste liquid and aluminum acid waste liquid. Moreover, the concentration C/C 0 of the dilute acid solution obtained by the treatment can reach more than 0.9, which has a good acid recovery effect. Moreover, increasing the recovery concentration of acid and the amount of metal recovery can significantly shorten the processing time of waste acid, shorten the processing cycle, and reduce energy consumption.
综上,本发明采用非离子交换吸附技术,利用改性特种树脂和低床层装置(图1),从根本上实现了酸和盐的高效分离。该树脂有别于酸阻滞技术中常用的强碱性离子交换树脂,其分离机理属于吸附分配作用而非酸阻滞作用,同时与之配套的低床层设备可以 很好的满足酸和盐高效分离的要求。本发明所用树脂不仅可以吸附酸,而不吸附相应的 金属盐,还能明显改善目前因用强碱性离子交换树脂处理废酸中存在的酸积累的问题,从而真正实现了盐和酸的高效分离,大大提高了酸的收率和浓度,且树脂结构性能稳定, 使用寿命长,可满足工业上生产的要求,可以进行大规模推广应用。在这里除了水外, 不需要任何化学试剂,吸附了强酸的树脂床,只需要用水冲洗就可实现酸的洗脱和树脂 的再生,树脂不需要再生就可用于下一个循环操作,操作成本低,生产周期短。In summary, the present invention adopts non-ion exchange adsorption technology, utilizes modified special resin and low-bed device (Figure 1), and fundamentally achieves efficient separation of acids and salts. This resin is different from the strongly alkaline ion exchange resin commonly used in acid blocking technology. Its separation mechanism is adsorption distribution rather than acid blocking. At the same time, the supporting low bed equipment can well meet the needs of acids and salts. requirements for efficient separation. The resin used in the present invention can not only adsorb acid but not the corresponding metal salt, but can also significantly improve the acid accumulation problem currently caused by using strong alkaline ion exchange resin to treat waste acid, thereby truly realizing the high efficiency of salt and acid. Separation greatly improves the yield and concentration of acid, and the resin structure has stable performance and long service life, which can meet the requirements of industrial production and can be promoted and applied on a large scale. Except for water, no chemical reagents are needed here. The resin bed that has adsorbed strong acid only needs to be washed with water to achieve acid elution and resin regeneration. The resin can be used in the next cycle without regeneration, and the operating cost is low. , short production cycle.
本发明提供了一种利用改性特种树脂高效回收废酸的工艺思路及方法,具体实现该 技术的方案和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a process idea and method for efficiently recovering waste acid using modified special resin. There are many specific solutions and ways to realize this technology. The above is only the preferred embodiment of the present invention. It should be pointed out that for this technical field, Those of ordinary skill can make several improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented using existing technologies.
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