CN114986338A - Brake block production line - Google Patents
Brake block production line Download PDFInfo
- Publication number
- CN114986338A CN114986338A CN202210697884.5A CN202210697884A CN114986338A CN 114986338 A CN114986338 A CN 114986338A CN 202210697884 A CN202210697884 A CN 202210697884A CN 114986338 A CN114986338 A CN 114986338A
- Authority
- CN
- China
- Prior art keywords
- plate
- driving
- brake pad
- frame
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 230000005540 biological transmission Effects 0.000 claims abstract description 63
- 238000012545 processing Methods 0.000 claims abstract description 58
- 238000007590 electrostatic spraying Methods 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 28
- 238000000576 coating method Methods 0.000 claims description 25
- 239000011248 coating agent Substances 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 18
- 238000009503 electrostatic coating Methods 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 15
- 238000013519 translation Methods 0.000 claims 1
- 230000014616 translation Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/26—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
- B24B19/28—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads for grinding shoes or linings of drum brakes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/081—Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
- B05B5/084—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects the objects lying on, or being supported above conveying means, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a brake pad production line, which belongs to the technical field of brake pad production and comprises the following steps: the brake pad conveying device comprises a conveying unit, a production processing unit and a plurality of fixing units, wherein the conveying unit is used for conveying brake pads; the production processing unit comprises a feeding device, a grinding device, an ash cleaning device and an electrostatic spraying device which are sequentially arranged along the conveying direction of the conveying unit; each fixing unit comprises two clamping pieces which are arranged oppositely and two overturning pieces which are respectively connected with the two clamping pieces, the clamping pieces are used for driving the two overturning pieces to move horizontally relatively, and the overturning pieces are provided with clamping stations which can clamp and fix the brake pads on the transmission unit under the matching driving of the clamping pieces and overturning stations which can overturn the clamped brake pads to be in a horizontal state; the invention is beneficial to improving the continuity in production and processing, can realize the overturning and fixing processing of the brake pad, can realize the processing of multiple surfaces of the brake pad in one process of the production line, and is beneficial to improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of brake pad production, in particular to a brake pad production line.
Background
The brake pad is generally composed of a steel plate, an adhesive heat-insulating layer and a friction block, the steel plate is coated to prevent rust, and the temperature distribution in the coating process is detected by an SMT-4 furnace temperature tracker in the coating process to ensure the quality. Wherein the heat insulating layer is made of a material which does not conduct heat and is used for heat insulation. The friction block is composed of friction material and adhesive, and is extruded on a brake disc or a brake drum to generate friction when braking, so that the aim of decelerating and braking the vehicle is fulfilled.
In the production and processing of the brake pad, the procedures of grinding, electrostatic spraying and the like are adopted, the existing brake pad production line has complex processing operation on the brake pad, manual intervention is needed, the labor cost is high, the brake pad workpiece needs to be fixed during processing, and the processing facility can only realize the processing of the single surface of the brake pad in one procedure, so that the processing process of the brake pad is complex and the processing efficiency is low.
Disclosure of Invention
The invention aims to overcome the technical defects, provides a brake pad production line and solves the technical problems that in the prior art, the brake pad production line is complex in machining process and low in machining efficiency.
In order to achieve the technical purpose, the technical scheme of the invention provides a brake pad production line, which comprises:
the transmission unit is used for conveying the brake pad;
the production and processing unit comprises a feeding device, a grinding device, an ash removal device and an electrostatic spraying device which are sequentially arranged along the conveying direction of the conveying unit and is used for sequentially carrying out automatic feeding, grinding, ash removal and electrostatic spraying processing procedures on the brake pad;
the device comprises a plurality of fixing units, wherein the fixing units are sequentially arranged above a transmission unit and are in one-to-one correspondence with a grinding device, an ash removal device and a processing position of an electrostatic spraying device respectively, each fixing unit comprises two oppositely-arranged clamping pieces and two overturning pieces respectively connected with the two clamping pieces, the clamping pieces are used for driving the two overturning pieces to move horizontally relatively, and the overturning pieces are provided with clamping stations capable of clamping brake pads on the fixed transmission unit under the matching driving of the clamping pieces and overturning stations capable of overturning the clamped brake pads to be in a horizontal state.
In some embodiments, the feeding device includes a first frame, a bin, a feeding lifting element and a pushing element, the first frame is disposed at one end of the transmission unit, the bin is disposed above the first frame, a discharge hole flush with the top of the transmission unit is formed at the top of the bin, the feeding lifting element is disposed below the bin, a driving end of the feeding lifting element is connected to the bin to drive the brake pad to protrude out of the bin, the pushing element is disposed on one side of the bin away from the transmission unit, and the driving end of the pushing element corresponds to the bin to push the brake pad protruding out of the bin into the transmission unit.
In some embodiments, the grinding device includes a second frame, a lifting driving member and a grinding wheel, the second frame is disposed above the transmission unit, the driving end of the lifting driving member is connected to the second frame, two bearing seats are disposed on two sides of the grinding wheel, and a motor for driving the grinding wheel to rotate is disposed on one side of the grinding wheel.
In some embodiments, the ash removing device comprises a third frame, a plurality of dust removing nozzles and an air pump, wherein the third frame is arranged above the transmission unit, the plurality of dust removing nozzles are uniformly arranged on the lower side of the third frame and face the transmission unit, and the air pump is arranged on the third frame and is communicated with each dust removing nozzle.
In some embodiments, the electrostatic coating device includes a coating frame, a transverse driving member, a coating tank, an electrostatic coating power source, a transmission pipe and an electrostatic coating spray gun, wherein the coating frame is arranged above the transmission unit, the coating tank is arranged on the coating frame, the output end of a coating pump in the coating tank is communicated with the electrostatic coating spray gun through the transmission pipe, the electrostatic coating power source is connected with the electrostatic coating spray gun, the transverse driving member is transversely arranged on the coating frame, and the driving end of the transverse driving member is connected with the electrostatic coating spray gun for driving the electrostatic coating spray gun to transversely translate.
In some embodiments, the fixing unit further includes a mounting plate, a processing groove is formed in the middle of the mounting plate, each clamping member includes a first driving member and a first clamping plate, the first driving member is disposed on the mounting plate, a driving end of the first driving member is connected with the first clamping plate, and the two first clamping plates are arranged oppositely.
In some embodiments, the first clamping plate includes a first main plate and a first sliding plate, the first main plate is connected to the driving end of the first driving member, a first sliding groove is formed in one side of the first main plate, one end of the first sliding plate is connected to the first sliding groove, the other end of the first sliding plate is connected to the turning member, a plurality of first springs are arranged in the first sliding groove in parallel along the length direction of the first sliding groove, one end of each first spring is connected to the bottom of the first sliding groove, and the other end of each first spring is connected to the sliding plate.
In some embodiments, the turnover part comprises a connecting shaft, a first turnover clamping plate and a turnover motor, the connecting shaft is rotatably connected with the first clamping plate, one end of the connecting shaft is connected with an output shaft of the turnover motor, and the other end of the connecting shaft is connected with the turnover clamping plate.
In some embodiments, two fixing parts are further arranged on the fixing unit corresponding to the grinding device and the electrostatic spraying device, a clamping station and a turning station formed between the two fixing parts are located on the same horizontal plane and perpendicular to each other, each fixing part comprises two second driving parts, a connecting plate and a second clamping plate, the two second driving parts are arranged side by side and connected with the mounting plate, the driving ends of the two second driving parts are connected with the connecting plate, and one side of the connecting plate is connected with the second clamping plate.
In some embodiments, the second clamping plate includes a second main plate and a second sliding plate, the second sliding plate is connected to the connecting plate, a second sliding slot is disposed on one side of the second main plate, the second sliding plate is slidably connected to the second sliding slot, a plurality of second springs are disposed in the second sliding slot in parallel along a length direction of the second sliding slot, one end of each second spring is connected to a slot bottom of the second sliding slot, and the other end of each second spring is connected to the sliding plate.
Compared with the prior art, the invention has the beneficial effects that: the automatic feeding, grinding, dust removing and electrostatic spraying work of the brake pad can be realized by the production line through the transmission unit and the feeding device, the grinding device, the dust removing device and the electrostatic spraying device which are sequentially arranged along the conveying direction of the transmission unit, the continuity in production and processing is improved, the processing efficiency is improved, and the dust removing device is arranged behind the grinding device, so that the dust generated by grinding can be cleaned, and the subsequent processing of the brake pad is facilitated;
the fixing units are arranged above the transmission unit and respectively correspond to the grinding device, the ash cleaning device and the electrostatic spraying device in a one-to-one manner, so that the brake pad in transmission can be automatically clamped and fixed by utilizing the clamping piece and the overturning piece in a matching manner, the brake pad can be conveniently processed by the production processing unit, the stability in processing is favorably improved, and the deviation in processing the brake pad is avoided; and the upset piece can overturn its brake block that presss from both sides to the horizontality, makes brake block opposite side and one of them processing position of production and processing unit correspond after overturning the brake block, can realize the upset processing to the brake block, makes the one-step process of this production line can realize the processing to the brake block multiaspect, does benefit to and improves production efficiency.
Drawings
FIG. 1 is a schematic overall front view of a brake block production line according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a fixing unit according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a front cross section of a fixing unit in one embodiment of a brake pad production line of the present invention;
FIG. 4 is a schematic cross-sectional view of a feeding device of an embodiment of the brake pad production line of the present invention;
FIG. 5 is a schematic cross-sectional view of a grinding device in an embodiment of the brake pad production line of the present invention;
FIG. 6 is a schematic cross-sectional view of an ash removal device in an embodiment of the production line of brake pads according to the present invention;
FIG. 7 is a schematic cross-sectional view of an electrostatic spraying apparatus according to an embodiment of the present invention;
FIG. 8 is a schematic sectional view of the first clamping plate and the turnover member installed in the brake lining manufacturing line according to an embodiment of the present invention;
FIG. 9 is a cross-sectional view of a second clamping plate of an embodiment of the present invention.
In the figure: 1. a transmission unit; 2. producing a processing unit; 21. a feeding device; 211. a first frame; 212. a storage bin; 213. feeding a lifting piece; 214. pushing the material piece; 22. a grinding device; 221. a second frame; 222. a lifting drive member; 223. grinding the wheel; 224. a bearing seat; 23. a dust removal device; 231. a third frame; 232. a dust removal spray head; 233. an air pump; 24. an electrostatic spraying device; 241. a spraying frame; 242. a transverse drive; 243. a paint tank; 244. an electrostatic spraying power supply; 245. a conveying pipe; 246. an electrostatic spray gun; 3. a fixing unit; 31. a clamping member; 311. a first driving member; 312. a first splint; 3121. a first main board; 3122. a first slide plate; 3123. a first spring; 32. a turnover piece; 321. a connecting shaft; 322. turning over the clamping plate; 323. turning over a motor; 33. mounting a plate; 331. processing a tank; 34. a fixing member; 341. a second driving member; 342. a connecting plate; 343. a second splint; 3431. a second main board; 3432. a second slide plate; 3433. a second spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
As shown in fig. 1 and 2, the present invention provides a brake pad production line, comprising: a transmission unit 1, a production processing unit 2 and a plurality of fixing units 3,
the transmission unit 1 is used for conveying brake pads.
The production processing unit 2 comprises a feeding device 21, a grinding device 22, an ash removal device 23 and an electrostatic spraying device 24 which are sequentially arranged along the conveying direction of the conveying unit 1, and is used for sequentially carrying out automatic feeding, grinding, ash removal and electrostatic spraying processing procedures on the brake pad.
The plurality of fixing units 3 are sequentially arranged above the transmission unit 1 and are in one-to-one correspondence with the processing positions of the grinding device 22, the ash removal device 23 and the electrostatic spraying device 24 respectively, each fixing unit 3 comprises two clamping pieces 31 which are arranged oppositely and two overturning pieces 32 which are connected with the two clamping pieces 31 respectively, the clamping pieces 31 are used for driving the two overturning pieces 32 to move horizontally relatively, and the overturning pieces 32 are provided with clamping stations which can clamp and fix the brake pads on the transmission unit 1 under the matching driving of the clamping pieces 31 and overturning stations which overturn the clamped brake pads to be in a horizontal state.
In the device, a feeding device 21, a grinding device 22, an ash removal device 23 and an electrostatic spraying device 24 are sequentially arranged along the conveying direction of a conveying unit 1, and when the conveying unit 1 conveys brake pads, the brake pads are subjected to feeding, grinding, ash removal and electrostatic spraying processing procedures one by one through the feeding device 21, the grinding device 22, the ash removal device 23 and the electrostatic spraying device 24; the fixing unit 3 is arranged above the transmission unit 1 and respectively corresponds to the processing positions of the grinding device 22, the dust cleaning device 23 and the electrostatic spraying device 24 one by one, the initial state of the overturning part 32 of the fixing unit 3 forms a clamping position, when the brake pad corresponds to the processing positions of the grinding device 22, the dust cleaning device 23 and the electrostatic spraying device 24 in the transportation process, the clamping part 31 can drive the two overturning parts 32 to relatively move to be close to and clamp the brake pad on the transmission unit 1 so as to fix the brake pad, the grinding device 22, the dust cleaning device 23 and the electrostatic spraying device 24 are convenient to respectively carry out grinding, dust cleaning and electrostatic spraying processing on the brake pad, the overturning part 32 is also provided with an overturning position capable of overturning the brake pad clamped by the overturning part 32 to be in a horizontal state, and the other side of the brake pad corresponds to one of the processing positions of the production and processing unit 2 after the brake pad is overturned, the brake pad is turned over;
specifically, in this embodiment, transmission unit 1 preferentially adopts band conveyer to carry, and it specifically includes frame, belt, transfer roller and motor, and the transfer roller is provided with at least two and locates the frame, and the transfer roller is located to the belt cover, utilizes motor drive transfer roller to rotate to make the belt possess the transmission effect, carry out the brake block conveying.
As shown in fig. 2 and 3, in some embodiments, the fixing unit 3 further includes a mounting plate 33, a processing groove 331 is formed in the middle of the mounting plate 33, each clamping member 31 includes a first driving member 311 and a first clamping plate 312, the first driving member 311 is disposed on the mounting plate 33, a driving end of the first driving member 311 is connected to the first clamping plate 312, the two first clamping plates 312 are disposed opposite to each other, and through the first driving member 311 and the first clamping plate 312, the first driving member 311 preferably employs an electric telescopic rod or an air cylinder, which can drive the two first clamping plates 312 to move toward a side close to or away from each other, so as to drive the turnover member 32 connected to approach to clamp the brake pad, and through the processing groove 331, the production processing unit 2 can process the brake pad clamped by the fixing unit 3 conveniently.
As shown in fig. 4, in some embodiments, the feeding device 21 includes a first frame 211, a bin 212, a feeding lifting member 213 and a pushing member 214, the first frame 211 is disposed at one end of the transmission unit 1, the bin 212 is disposed above the first frame 211, a discharge port flush with the top of the transmission unit 1 is formed at the top of the bin 212, the feeding lifting member 213 is disposed below the bin 212 and has a driving end connected to the bin 212 for driving the brake pad to protrude out of the bin 212, the pushing member 214 is disposed at a side of the bin 212 away from the transmission unit 1, and the driving end of the pushing member 214 corresponds to the bin 212 for pushing the brake pad protruding out of the bin 212 into the transmission unit 1; specifically, the material pushing part 214 preferably adopts an air cylinder and a push plate, the driving end of the air cylinder faces the transmission unit 1 and is connected to the push plate, the air cylinder is installed on the rack, and the material feeding lifting part 213 can also be driven by the air cylinder; through the arrangement of the first frame 211, the bin 212, the feeding lifting piece 213 and the pushing piece 214, the brake pad can be pushed out of the bin 212 by the feeding lifting piece 213, and then the brake pad is pushed to the transmission unit 1 by the pushing piece 214, so that the brake pad can be automatically loaded.
As shown in fig. 5, in some embodiments, the grinding device 22 includes a second frame 221, a lifting driving element 222 and a grinding wheel 223, the second frame 221 is disposed above the transmission unit 1, a driving end of the lifting driving element 222 is connected to the second frame 221, two bearing seats 224 are respectively disposed on two sides of the second frame 221, two bearing seats 224 are respectively connected to two sides of the grinding wheel 223, and a motor for driving the grinding wheel 223 to rotate is disposed on one side of the grinding wheel 223; specifically, at least two sets of lifting driving elements 222 are provided, which are preferentially driven by air cylinders, the lifting driving elements 222 are connected with the frame of the transmission unit 1, the motors can drive the grinding wheels 223 to rotate through the second frame 221, the lifting driving elements 222 and the grinding wheels 223, the grinding wheels 223 can rotate on the second frame 221 under the connection of the bearing seats 224, the grinding work on the brake pads is realized, the lifting driving elements 222 can drive the grinding wheels 223 to move up and down, and the grinding wheels 223 can grind the brake pads with different heights.
As shown in fig. 6, in some embodiments, the ash removing device 23 includes a third frame 231, a plurality of dust removing nozzles 232 and an air pump 233, the third frame 231 is disposed above the transmission unit 1, the plurality of dust removing nozzles 232 are uniformly disposed at the lower side of the third frame 231 and face the transmission unit 1, the air pump 233 is disposed on the third frame 231 and is communicated with each dust removing nozzle 232, specifically, the third frame 231 is connected to the frame of the transmission unit 1, the dust removing nozzles 232 face the transmission end of the transmission unit 1, the air pump 233 can inject air through the plurality of dust removing nozzles 232 by the third frame 231, the plurality of dust removing nozzles 232 and the air pump 233, and the injected high-pressure air can blow off dust generated by grinding on the vehicle brake pad, thereby achieving the ash removing operation of the brake pad.
As shown in fig. 7, in some embodiments, the electrostatic spraying device 24 includes a spraying frame 241, a transverse driving member 242, a paint tank 243, an electrostatic spraying power supply 244, a conveying pipe 245 and an electrostatic spraying gun 246, the spraying frame 241 is disposed above the conveying unit 1, the paint tank 243 is disposed on the spraying frame 241, the output end of the paint pump in the paint tank 243 is communicated with the electrostatic spraying gun 246 through the conveying pipe 245, the electrostatic spraying power supply 244 is connected with the electrostatic spraying gun 246, the transverse driving member 242 is disposed transversely on the spraying frame 241, and the driving end of the transverse driving member 242 is connected with the electrostatic spraying gun 246 for driving the electrostatic spraying gun 246 to transversely translate 241, specifically, the spraying frame is connected to the frame of the conveying unit 1, so that the electrostatic spraying gun 246 is opposite to the conveying end of the conveying unit 1, the transverse driving member 242 can be an electric slide rail, so as to drive the electrostatic spraying gun 246 to transversely move for spraying, the structure is arranged, the powder coating is driven by a coating pump in a coating box 243 and is sent to an electrostatic spraying spray gun 246 by compressed air gas, the front end of the electrostatic spraying spray gun 246 is added with high voltage generated by an electrostatic spraying power supply 244, dense charges are generated nearby due to corona discharge, when the powder is sprayed out of the electrostatic spraying spray gun 246, charged coating particles are formed, the charged coating particles are attracted to a brake pad with opposite polarity to the brake pad under the action of electrostatic force, the charges are accumulated more along with the increase of the sprayed powder, and when the powder reaches a certain thickness, the powder coating with a certain thickness is not continuously adsorbed due to the electrostatic repulsion, so that the whole brake pad obtains the powder coating with a certain thickness.
As shown in fig. 2 and 8, in some embodiments, the first clamping plate 312 includes a first main plate 3121 and a first sliding plate 3122, the first main plate 3121 is connected to the driving end of the first driving member 311, a first sliding groove is formed at one side of the first main plate 3121, one end of the first sliding plate 3122 is connected to the first sliding groove, the other end of the first sliding plate 3122 is connected to the turnover member 32, a plurality of first springs 3123 are juxtaposed along the length direction of the first sliding groove, one end of each first spring 3123 is connected to the groove bottom of the first sliding groove, and the other end of each first spring 3123 is connected to the sliding plate, the arrangement is that the first sliding plate 3122 is connected to the first main plate 3121 through the first springs 3123, the first sliding plate 3122 is further slidably connected to the first main plate 3121, so that the first clamping plate 312 has a certain vibration resistance, which can reduce the influence on brake pad parts when the production processing unit 2 vibrates during the processing;
the overturning part 32 comprises a connecting shaft 321, an overturning clamping plate 322 and an overturning motor 323, the connecting shaft 321 is rotatably connected with the first clamping plate 312, one end of the connecting shaft 321 is connected with an output shaft of the overturning motor 323, the other end of the connecting shaft is connected with the overturning clamping plate 322, the specific overturning motor 323 can adopt a swing motor, the one-time overturning stroke of the overturning motor 323 is 90 degrees or 180 degrees, and the overturning motor 323 can drive the overturning clamping plate 322 to rotate through the connecting shaft 321 so as to realize the overturning of the material clamped by the overturning clamping plate 322;
specifically, the combination forms "L" shape structure between connecting axle 321 and the upset splint 322, and when initial condition, upset splint 322 is towards connecting axle 321 downside, and it can realize pressing from both sides the brake block on the transmission unit 1 tightly, and when the upset, upset splint 322 can rotate towards the top to make its tight brake block of clamp can not be restricted by transmission unit 1 when rotating.
As shown in fig. 2 and 9, in some embodiments, two fixing members 34 are further disposed on the fixing unit 3 corresponding to the grinding device 22 and the electrostatic spraying device 24, a clamping station formed between the two fixing members 34 and the overturning station are located on the same horizontal plane and perpendicular to each other, each fixing member 34 includes two second driving members 341, a connecting plate 342 and a second clamping plate 343, the two second driving members 341 are arranged in parallel and connected to the mounting plate 33, driving ends of the two second driving members 341 are connected to the connecting plate 342, one side of the connecting plate 342 is connected to the second clamping plate 343, through the disposed fixing members 34, in this embodiment, the clamping member 31 and the overturning member 32 are mainly used for fixing the brake pad in the length direction, and the disposed fixing members 34 can fix the brake pad in the width direction, and the brake pad after being overturned by the overturning member 32, the width direction of the brake pad corresponds to the fixing members 34, the second driving member 341 can drive the second clamping plate 343 to approach to clamp the brake pad through the connecting plate 342, so that the width direction of the brake pad can be fixed after being turned over, and the fixing effect of the brake pad during processing is ensured;
the second clamping plate 343 includes a second main plate 3431 and a second sliding plate 3432, the second sliding plate 3432 is connected to the connecting plate 342, a second sliding slot is disposed on one side of the second main plate 3431, the second sliding plate 3432 is slidably connected to the second sliding slot, a plurality of second springs 3433 are disposed in the second sliding slot in parallel along the length direction of the second sliding slot, one end of each second spring 3433 is connected to the bottom of the second sliding slot, and the other end is connected to the sliding plate, so that the second sliding plate 3432 is connected to the second main plate 3431 through the second springs 3433, and the second sliding plate 3432 is further slidably connected to the second main plate 3431, so that the second clamping plate 343 has a certain vibration resistance, and further has a vibration damping effect on the brake pad parts.
The working principle is as follows: the working personnel firstly put the brake pads in the bin 212, open the brake pad production line, the feeding lifting piece 213 pushes the brake pads out of the bin 212 one by one, and pushes the brake pads to the transmission unit 1 through the material pushing piece 214, so as to realize the transmission of the brake pads, when the brake pads enter to correspond to the grinding device 22, the clamping piece 31 can be used for driving the overturning piece 32 to clamp the brake pads, then the lifting driving piece 222 is used for adjusting the position of the grinding wheel 223, the motor is used for driving the grinding wheel 223 to rotate for grinding the brake pads, after the grinding of one surface of the brake pads is finished, the position of the grinding wheel 223 can be properly adjusted, the overturning piece 32 is used for overturning the brake pads, so that the other surface of the brake pads can be ground, then the brake pads are clamped by matching with the fixing unit 3, the dust removing spray nozzle 232 is used for removing dust by using the air pump 233, the electrostatic spray gun 246 of the electrostatic spray device 24 is used for spraying the brake pads, realize dust removal and the spraying work to the brake block multiaspect in proper order, production efficiency is high.
According to the invention, through the arranged transmission unit 1 and the feeding device 21, the grinding device 22, the ash cleaning device 23 and the electrostatic spraying device 24 which are sequentially arranged along the conveying direction of the transmission unit 1, the production line can realize automatic feeding, grinding, ash cleaning and electrostatic spraying of brake pads under the transmission of the transmission unit 1, the production line is beneficial to improving the continuity in production and processing and improving the processing efficiency, and the ash cleaning device 23 is arranged behind the grinding device 22, so that dust generated by grinding can be cleaned, and the subsequent processing of the brake pads is facilitated;
through the arranged fixing units 3 which are arranged above the transmission unit 1 and respectively correspond to the grinding device 22, the dust cleaning device 23 and the electrostatic spraying device 24 in one-to-one manner, the clamping piece 31 is matched with the overturning piece 32 to automatically clamp and fix the brake pad in transmission, the brake pad can be conveniently processed by the production and processing unit 2, the stability in processing is improved, and the deviation in processing of the brake pad is avoided; and upset piece 32 can overturn to the horizontality with its brake block that presss from both sides, makes brake block opposite side and one of them processing position of production and processing unit 2 correspond after overturning the brake block, can realize the upset processing to the brake block, makes the one-step process of this production line can realize the processing to the brake block multiaspect, does benefit to and improves production efficiency.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A brake block production line is characterized by comprising:
the transmission unit is used for conveying the brake pads;
the production and processing unit comprises a feeding device, a grinding device, an ash removal device and an electrostatic spraying device which are sequentially arranged along the conveying direction of the conveying unit and is used for sequentially carrying out automatic feeding, grinding, ash removal and electrostatic spraying processing procedures on the brake pad;
a plurality of fixed units, it is a plurality of fixed unit arrange in proper order the transmission unit top and respectively with grinding device, ash removal device and electrostatic spraying device's processing position one-to-one, every fixed unit all includes double-phase clamping piece of arranging relatively and two upset pieces that are connected with two clamping pieces respectively, the clamping piece is used for driving two relative translations of upset piece, the upset piece is formed with the tight station of clamp that can press from both sides the brake block on the fixed transmission unit under the clamping piece cooperation drive and overturns the upset station that the tight brake block of upset pressed from both sides to the horizontality.
2. The brake pad production line of claim 1, wherein the feeding device comprises a first frame, a bin, a feeding lifting member and a pushing member, the first frame is arranged at one end of the transmission unit, the bin is arranged above the first frame, a discharge port flush with the top of the transmission unit is formed at the top of the bin, the feeding lifting member is arranged below the bin, a driving end of the feeding lifting member is connected with the bin, the feeding lifting member is used for driving the brake pad to protrude out of the bin, the pushing member is arranged at one side of the bin, which deviates from the transmission unit, the driving end of the pushing member corresponds to the bin, and the pushing member is used for pushing the brake pad protruding out of the bin into the transmission unit.
3. The production line of the brake pads as claimed in claim 1, wherein the grinding device comprises a second frame, a lifting driving member and a grinding wheel, the second frame is disposed above the transmission unit, the driving end of the lifting driving member is connected to the second frame, two bearing seats are disposed on two sides of the grinding wheel, and a motor for driving the grinding wheel to rotate is disposed on one side of the grinding wheel.
4. The brake pad production line of claim 1, wherein the ash removal device comprises a third frame, a plurality of dust removal nozzles and an air pump, the third frame is arranged above the transmission unit, the plurality of dust removal nozzles are uniformly arranged on the lower side of the third frame and face the transmission unit, and the air pump is arranged on the third frame and is communicated with each dust removal nozzle.
5. The brake pad production line of claim 1, wherein the electrostatic coating device comprises a coating frame, a transverse driving member, a coating box, an electrostatic coating power supply, a transmission pipe and an electrostatic coating spray gun, the coating frame is arranged above the transmission unit, the coating box is arranged on the coating frame, an output end of a coating pump in the coating box is communicated with the electrostatic coating spray gun through the transmission pipe, the electrostatic coating power supply is connected with the electrostatic coating spray gun, the transverse driving member is transversely arranged on the coating frame, and a driving end of the transverse driving member is connected with the electrostatic coating spray gun to drive the electrostatic coating spray gun to transversely translate.
6. The brake pad production line of claim 1, wherein the fixing unit further comprises a mounting plate, a processing groove is formed in the middle of the mounting plate, each clamping member comprises a first driving member and a first clamping plate, the first driving member is arranged on the mounting plate, the driving end of the first driving member is connected with the first clamping plate, and the two first clamping plates are arranged oppositely.
7. The production line of brake pads as claimed in claim 6, wherein the first clamping plate includes a first main plate and a first sliding plate, the first main plate is connected to the driving end of the first driving member, a first sliding slot is formed on one side of the first main plate, one end of the first sliding plate is connected to the first sliding slot, the other end of the first sliding plate is connected to the turnover member, a plurality of first springs are juxtaposed along the length direction of the first sliding slot in the first sliding slot, one end of each first spring is connected to the bottom of the first sliding slot, and the other end of each first spring is connected to the sliding plate.
8. The brake pad production line of claim 6, wherein the turnover part comprises a connecting shaft, a first turnover clamping plate and a turnover motor, the connecting shaft is rotatably connected with the first clamping plate, one end of the connecting shaft is connected with an output shaft of the turnover motor, and the other end of the connecting shaft is connected with the turnover clamping plate.
9. The production line of the brake pad as claimed in claim 6, wherein two fixing members are further disposed on the fixing unit corresponding to the grinding device and the electrostatic spraying device, the clamping station and the turning station formed between the two fixing members are located on the same horizontal plane and perpendicular to each other, each fixing member includes two second driving members, a connecting plate and a second clamping plate, the two second driving members are arranged side by side and connected to the mounting plate, the driving ends of the two second driving members are connected to the connecting plate, and one side of the connecting plate is connected to the second clamping plate.
10. The production line of brake pads of claim 9, wherein the second clamping plate includes a second main plate and a second sliding plate, the second sliding plate is connected to the connecting plate, a second sliding slot is formed on one side of the second main plate, the second sliding plate is slidably connected to the second sliding slot, a plurality of second springs are juxtaposed in the second sliding slot along a length direction of the second sliding slot, one end of each second spring is connected to a bottom of the second sliding slot, and the other end of each second spring is connected to the sliding plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210697884.5A CN114986338B (en) | 2022-06-20 | 2022-06-20 | Brake block production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210697884.5A CN114986338B (en) | 2022-06-20 | 2022-06-20 | Brake block production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114986338A true CN114986338A (en) | 2022-09-02 |
| CN114986338B CN114986338B (en) | 2024-02-13 |
Family
ID=83034747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210697884.5A Active CN114986338B (en) | 2022-06-20 | 2022-06-20 | Brake block production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114986338B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671723A (en) * | 2017-11-16 | 2018-02-09 | 安吉金麟机械有限公司 | A kind of automation sanding side device of mechanical fitting |
| CN107866352A (en) * | 2017-11-30 | 2018-04-03 | 国泰汽车零部件有限公司 | A kind of brake block gluing streamline |
| CN108750191A (en) * | 2018-04-26 | 2018-11-06 | 襄阳凌浩科技有限公司 | Automatic loading mechanism for medical and application |
| CN109290246A (en) * | 2018-11-28 | 2019-02-01 | 徐州顺达钢轮制造有限公司 | A kind of brake block manufacture iron palm degreasing unit |
| CN109454552A (en) * | 2018-10-29 | 2019-03-12 | 温州市钢泰冲压件有限公司 | A kind of brake block steel back fixture for processing |
| CN112157549A (en) * | 2020-09-08 | 2021-01-01 | 东莞职业技术学院 | Automatic machining production line for drum brake pads |
| CN112901691A (en) * | 2021-02-08 | 2021-06-04 | 厦门永煌兴刹车蹄片制造有限公司 | Automatic production line and production process of brake pad |
| CN113400146A (en) * | 2021-06-07 | 2021-09-17 | 湖北龙运汽车配件有限公司 | Drum brake block outer arc grinding machine |
| CN215318013U (en) * | 2021-04-28 | 2021-12-28 | 江苏铁宝锻造有限公司 | Metal grinding device |
| WO2022042316A1 (en) * | 2020-08-24 | 2022-03-03 | 广东博智林机器人有限公司 | Board paving equipment |
-
2022
- 2022-06-20 CN CN202210697884.5A patent/CN114986338B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671723A (en) * | 2017-11-16 | 2018-02-09 | 安吉金麟机械有限公司 | A kind of automation sanding side device of mechanical fitting |
| CN107866352A (en) * | 2017-11-30 | 2018-04-03 | 国泰汽车零部件有限公司 | A kind of brake block gluing streamline |
| CN108750191A (en) * | 2018-04-26 | 2018-11-06 | 襄阳凌浩科技有限公司 | Automatic loading mechanism for medical and application |
| CN109454552A (en) * | 2018-10-29 | 2019-03-12 | 温州市钢泰冲压件有限公司 | A kind of brake block steel back fixture for processing |
| CN109290246A (en) * | 2018-11-28 | 2019-02-01 | 徐州顺达钢轮制造有限公司 | A kind of brake block manufacture iron palm degreasing unit |
| WO2022042316A1 (en) * | 2020-08-24 | 2022-03-03 | 广东博智林机器人有限公司 | Board paving equipment |
| CN112157549A (en) * | 2020-09-08 | 2021-01-01 | 东莞职业技术学院 | Automatic machining production line for drum brake pads |
| CN112901691A (en) * | 2021-02-08 | 2021-06-04 | 厦门永煌兴刹车蹄片制造有限公司 | Automatic production line and production process of brake pad |
| CN215318013U (en) * | 2021-04-28 | 2021-12-28 | 江苏铁宝锻造有限公司 | Metal grinding device |
| CN113400146A (en) * | 2021-06-07 | 2021-09-17 | 湖北龙运汽车配件有限公司 | Drum brake block outer arc grinding machine |
Non-Patent Citations (1)
| Title |
|---|
| 华中工学院机械制造教研室译: "机床自动化与自动线", 机械工业出版社, pages: 231 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114986338B (en) | 2024-02-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203556530U (en) | High-voltage electrostatic spraying device for automobile disc brake pad steel backing surfaces | |
| CN107930916B (en) | Environment-friendly paint spraying equipment for automobile frame | |
| CN105057150B (en) | Be exclusively used in the integrated production equipment of furniture part and assembly | |
| CN211613224U (en) | Powder spraying device for uniform spraying of spraying room | |
| CN111790540B (en) | Special automatic spraying equipment of panel production moulds plastics | |
| CN108855693A (en) | A kind of continuity metallic conduit outer surface spray equipment | |
| CN112548808A (en) | Steel plate surface treatment method | |
| CN114986338A (en) | Brake block production line | |
| CN110721532A (en) | Automatic production process of activated carbon filter screen of air purifier | |
| CN202185430U (en) | Continuous deoiling system for metal sheets | |
| CN110721531B (en) | Automatic production line of air purifier active carbon filter screen | |
| CN218223691U (en) | Automatic cleaning equipment for anode carbon blocks of roasting cleaning line | |
| CN110385225A (en) | A kind of intermittent wheel face polishing spray painting is automated system | |
| CN113231225B (en) | Paint spraying apparatus of steel construction | |
| CN213377289U (en) | Special electrostatic powder spraying device for cable processing | |
| CN211275192U (en) | Single-coating single-baking and double-coating double-baking switching system for automobile key coating production line | |
| CN210675730U (en) | Inner hole glue spreader | |
| CN209772536U (en) | A paint electrostatic spraying device for leaf spring | |
| CN209577196U (en) | Oiling station | |
| CN103240649A (en) | Surface polisher for contour plates | |
| CN208261040U (en) | Floor rail type automatically electrostatic spray line | |
| CN207709442U (en) | A kind of shock absorber piston rod cleaning device | |
| CN204866350U (en) | Integrated apparatus for producing of furniture spare part is exclusively used in | |
| CN207981502U (en) | A kind of automatic reciprocating sprayer | |
| CN110817533A (en) | Conveying device for composite cloth |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |