CN114971244A - Information management system for battery production - Google Patents
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Abstract
The invention provides an information management system for battery production, which comprises the steps of firstly, mutually matching a first detection module and a sorting module, carrying out production line distribution on an initial battery, obtaining production process data through the production module after the initial battery enters a production line, obtaining second battery data through a second detection module, judging the qualified condition of the battery through the second battery data by an NG module, repairing a non-qualified battery through a repairing module, and instructing an overhauling platform to place the overhauled battery on a corresponding station for continuous operation, so that a full-automatic management mode of production and repairing is realized, the problem of difficulty in repairing is solved, and the product percent of pass is improved.
Description
Technical Field
The invention relates to the field of battery production, in particular to an information management system for battery production.
Background
With the deterioration of large economic environment and the great increase of labor cost, the manufacturing enterprises face more and more difficulties. The problems caused by that the management means in the enterprise is backward or the internal resources can not be effectively utilized for management are as follows: the problem caused by the fact that information is not timely unclear cannot be solved in time, and various management systems cannot be used universally, so that resource waste is caused. Especially, the technical documents are manufactured and issued, the labor and the money are wasted, the efficiency is poor, the delivery period is not clear due to the unclear production line progress, and the quality data can be counted after the fact, so that the problems are troubled for enterprises.
The invention patent with publication number CN108710922B discloses an intelligent imported waste information management system and method based on information fusion, wherein the system comprises an intelligent warehouse module, a data center module, a comprehensive management module and a wireless communication module for connecting the intelligent warehouse module, the data center module and the comprehensive management module; the intelligent warehouse module comprises a scanning registration unit, an RFID bar code unit, a sensing positioning unit and an exit checking unit; the data center module comprises a data receiving unit, an information classifying unit, a data storage unit, a data analyzing unit, a data extracting unit, an information fusing unit and a data output unit; the comprehensive management module comprises a user registration unit, an enterprise management unit, a system management unit, a filing examination and approval unit, an order purchase unit, a third party payment unit and an inquiry and statistics unit. In a word, the invention takes material flow as guidance and carries out intelligent information management on the imported waste by means of online and offline management. But fails to prepare the actual production situation of the reaction production line.
Patent application with publication number CN108470309A discloses a bank precious metal vault information management system for performing intelligent and information management on precious metals in a bank, in which a precious metal storage cabinet is provided with a plurality of storage units, each storage unit is provided with a unit door, each unit door is controlled to be opened or closed by an electromagnetic lock, each storage unit is provided with a drawer capable of being pulled out or pushed in, each drawer comprises a plurality of storage bits, each storage bit is used for placing a precious metal, and the bank precious metal vault information management system comprises: the system comprises a comprehensive management module, a basic information management module, a business handling module, a precious metal management module, a statistical analysis module and a log management module. The invention can ensure the accuracy, safety and convenience of the processes of precious metal ex-warehouse, warehousing and the like; the precious metal real object and the account can be checked very conveniently, and the storage state and information of the precious metal can be monitored in real time; the source and destination of the precious metals and the corresponding stock condition of each network point can be tracked. But fails to accurately reflect production information such as equipment alarm.
The patent with publication number CN106156454B provides a health management system based on user authentication and equipment and information management method, which is composed of a health management all-in-one machine, an intelligent mobile terminal, a health management cloud platform and a health service team; the front-end health management integrated machine integrates various detection devices and management terminals, can be flexibly arranged in various places such as communities, companies and families, and realizes complete self-service health detection and health management based on an intelligent user authentication and device management method of a mobile internet and a two-dimensional code technology; the management terminal is used for realizing information management functions of equipment management, receiving, displaying, uploading and the like of detection data; the intelligent mobile terminal is cooperated with the all-in-one machine management terminal to realize the functions of user authentication, equipment binding, measurement data display and health information management; the health management cloud platform realizes storage and processing of user health data and health file management; the health service team provides health condition analysis and health consultation services for the users. The system comprehensively utilizes the mobile internet, the internet of things and the cloud computing technology, and has the characteristics of rich application, perfect functions, self-service health management and the like. But fails to include equipment and work order information.
In summary, in the prior art, there are problems in the battery production enterprise, such as material loading error and production error due to complex production process, NG material occurrence due to production error or other problems, lack of NG material processing platform integrated and streamlined with the production line, and failure to accurately respond to device alarm, etc., because quality data can be counted after production is finished.
Disclosure of Invention
The invention provides an information management system for battery production, aiming at the problems that in the prior art, feeding errors and production errors are caused by complex production processes, NG (NG) materials are generated due to production errors or other problems, an NG material processing platform integrated and pipelined with a production line is lacked, quality data can be counted after production is finished, and equipment alarm cannot be accurately reflected.
One of the ideas of the present invention is that the information management system for battery production includes:
the first detection module is used for acquiring first battery data of the initial battery;
the sorting module is used for carrying out production line distribution on the initial battery according to the first battery data;
the production module is used for controlling each station on each production line to sequentially operate the corresponding battery;
the second detection module comprises a plurality of detection units, and each detection unit respectively and correspondingly acquires second battery data of the incoming material battery of each station;
the NG module is used for judging whether the battery operated on each station is qualified or not according to the second battery data, and transferring the unqualified battery to a corresponding maintenance platform for maintenance;
the repair module controls the repair platform to correspondingly repair or scrap the unqualified battery and instructs the repair platform to place the repaired battery on a corresponding station for continuous operation;
furthermore, the concept of the invention is that the first detection module and the sorting module are matched with each other to sort the initial battery on a production line, so that batteries of different types can be conveniently sorted to proper production lines;
specifically, there is certain difference before the initial battery gets into producing the line, so it has the categorised distribution model to deploy on the first detection module, through first detection module obtains the first battery data of initial battery, includes:
the first detection module scans and acquires first battery data of the initial battery, and sends the first battery data into the classification distribution model for forward reasoning analysis to obtain the category information of the initial battery;
the first battery data comprises a label on the initial battery and/or characteristics of the initial battery, wherein the characteristics of the initial battery comprise self characteristics of the battery such as shape and size, the label on the initial battery is specifically a label with a distinguishing shape and size, the label comprises information of a two-dimensional code, a bar code, a color and the like which can be identified and classified by a visual camera, and when the initial battery is detected by a first detection module, namely the visual camera, the visual camera can classify the initial battery according to the label on the initial battery or the characteristics of the initial battery.
Furthermore, the invention also provides a sorting module which comprises an upper computer and a sorting machine and is used for carrying out production line distribution on the initial batteries according to the first battery data;
the method specifically comprises the following steps: the upper computer generates different sorting signals according to the category information of the initial battery and sends the different sorting signals to the upper computer;
and controlling the sorting machine to sort the initial batteries of different categories to corresponding production lines by the upper computer according to the corresponding relation between different sorting signals and the initial batteries of different categories.
Furthermore, the concept of the invention is that the production module is used for controlling each station on each production line to sequentially operate the corresponding battery, the production module is connected to the production line, collects production process data in real time and transmits the production process data to the information management module, so that the later-stage tracing, quality management, production early warning and statistical analysis are facilitated;
specifically, the production process data comprises station parameters, equipment parameters and a battery data model, and equipment control information related to the battery configuration parameters is automatically transmitted to the information management module according to different battery configuration parameters during the same production line processing.
Furthermore, the conception of the invention is that a process operation instruction book is preset in the production module in advance;
and the production module guides the battery production process according to the process operation instruction book, and the process operation instruction book is manufactured according to the latest battery production process and is introduced into the production module before the production is started.
Furthermore, the concept of the invention is that production early warning information is preset in the production module;
the production module monitors the running state of the production line in real time, acquires equipment data, production data and battery data on the production line, analyzes the production condition through the data and carries out production early warning.
Still further, the idea of the invention is that the production module comprises:
the monitoring unit is used for acquiring production data generated in the production process of the production line and transmitting the production data to the information management module in a wired or wireless mode;
and the production process calibration unit is used for acquiring control data of equipment on the production line and comparing and calibrating the control data with the process operation instruction book.
Furthermore, the concept of the present invention is that the second detection module comprises a plurality of detection units, and each detection unit respectively and correspondingly obtains second battery data of each station incoming battery;
each station on the production line is provided with a detection unit, the detection unit is used for acquiring second battery data of incoming batteries of the current station, and the second battery data is the influence of the current station on the battery operation.
Furthermore, the invention also discloses a concept that standard data are preset on the NG module, the second battery data and the preset standard data are compared and analyzed to judge whether the battery operated on each station is qualified or not, and classification information of unqualified batteries is obtained;
the second battery data comprise production data of corresponding stations and/or detected battery parameter data, and the non-qualified batteries comprise primary batteries to be repaired, deep batteries to be repaired and scrapped batteries.
Furthermore, the conception of the invention is that different types of unqualified batteries correspond to different maintenance platforms, so that the repair efficiency is increased to the maximum extent, and the output value is increased;
reprocess the module and include the control unit, transport the unit, reprocess the unit on line, off-line and reprocess the unit and scrap the transmission unit, the control unit controls respectively according to the classified information of non-qualified battery transport the unit will tentatively treat that repair battery, degree of depth are treated to repair the battery and scrap the battery and all transport to the maintenance platform that corresponds, reprocess the unit control on line the maintenance platform carries out on-line restoration, off-line is reprocessed the unit control the maintenance platform carries out off-line restoration, scrap the transmission unit control the maintenance platform will scrap the battery and scrap the processing.
Furthermore, the invention also has the conception that the repaired batteries can be transported to the corresponding stations for continuous operation after being accumulated to a certain number according to the requirements, so that the automatic processing and repairing are realized, and the yield and the product qualification rate are increased;
after the batteries are repaired, the control unit instructs the production module to control the preorder stations of the corresponding stations to pause for a preset time, and simultaneously the control unit controls the transfer unit to transfer the repaired batteries to the corresponding stations within the preset time to continue operation.
Furthermore, the concept of the invention is that the battery management system further comprises an information management module for receiving, storing and displaying the corresponding classification information of the non-qualified battery in real time, and displaying data in time, which is helpful for technicians to find out problems existing in equipment or production technology in advance and form virtuous circle.
Furthermore, the idea of the present invention is that the basic module of the information management module comprises:
a data receiving unit for receiving data information transmitted from each port;
the information classification unit is used for combing the received data information according to categories;
the data storage unit is used for classifying and storing the combed data information;
the data analysis unit is used for carrying out centralized processing on the classified data information and returning a processing result to the data storage unit for secondary storage;
the data output unit is used for feeding back the analyzed data information and the processing result to other modules or control terminals for displaying;
furthermore, the present invention also provides a method for managing information, the method comprising the steps of, by a base module and an advanced module, implementing the function of the advanced module by using the base module, and the advanced module of the information management module comprises:
the production line management unit is used for acquiring data information of the production module and the detection module, and classifying and analyzing the data information;
the equipment management unit is used for recording and managing basic information of the battery production equipment; the basic information comprises information such as equipment number, name, communication mode, production line, station and weight, and is used for equipment management and equipment monitoring;
the personnel management unit is used for managing basic information and personnel organization architecture of personnel, wherein the basic information at least comprises personnel number, name, corresponding production line, corresponding working procedure, scheduling management and department model;
the plan management unit is used for effectively dispatching the production plan by combining the analysis of the cell data, the original cell data, the production matching and the capacity, so that the waste of effective productivity on invalid work caused by repeated adjustment in the plan execution process is reduced, the production plan is more reasonable, and the capacity is further improved;
and the data query unit is used for querying and displaying the data information in the data storage unit.
In some embodiments, the production module supports custom alarm information, is convenient for in the difficult point department of common production of accumulation in earlier stage, in time reports to the police when the problem appears.
In some embodiments, the NG module is preset with standard data, and the second battery data acquired by the second detection module and the production process data acquired by the production module are compared with the preset standard data for analysis, so as to determine whether the battery operated at each station is qualified or not and obtain classification information of non-qualified batteries.
In some embodiments, the information management module is further configured to receive, classify, store, and analyze the battery information that has undergone the battery production process and/or the detection process, so that a subsequent production module can update the operation of a subsequent battery production process according to the battery information;
the battery production process is a production operation carried out on the battery to be processed, and the detection process is a detection operation carried out on the battery to be processed or the battery.
Compared with the prior art, the information management system for battery production provided by the invention,
the first detection module is used for acquiring first battery data of the initial battery;
the sorting module is used for carrying out production line distribution on the initial battery according to the first battery data;
the production module is used for controlling each station on each production line to sequentially operate the corresponding battery;
the second detection module comprises a plurality of detection units, and each detection unit respectively and correspondingly acquires second battery data of the incoming material battery of each station;
the NG module is used for judging whether the battery operated on each station is qualified or not according to the second battery data and transferring the unqualified battery to a corresponding maintenance platform for maintenance;
the repair module controls the repair platform to correspondingly repair or scrap the unqualified battery and instructs the repair platform to place the repaired battery on a corresponding station for continuous operation;
and the information management module is used for receiving, storing and displaying the corresponding classification information of the non-qualified battery in real time.
Firstly, the first detection module and the sorting module are matched with each other to distribute an initial battery in a production line, after the initial battery enters the production line, production process data are obtained through the production module, second detection module data are obtained through the second detection module, the NG module judges the qualified condition of the battery through the second battery data, the unqualified battery is repaired through the repair module, and the overhaul platform is instructed to place the overhauled battery on a corresponding station to continue operation, so that a full-automatic management mode of production and repair is realized, the problem of difficult repair is solved, and the product percent of pass is improved;
in addition, through the information management module, can be according to battery processing condition integrated management technical personnel, battery and production technique, and then improve the productivity to through the function of the data information direction of information management module, can avoid appearing that production alarm information is untimely to lead to the problem to solve in time, and the production line progress is unclear and leads to the delivery date indefinite, and quality data need to produce and just can make statistics of after finishing the scheduling problem.
Drawings
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the invention. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
Fig. 1 is a block diagram of an information management system for battery production according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to fig. 1.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention provides an information management system for battery production, specifically as shown in fig. 1, the information management system for battery production comprises:
the first detection module is used for acquiring first battery data of the initial battery;
the sorting module is used for carrying out production line distribution on the initial battery according to the first battery data;
the production module is used for controlling each station on each production line to sequentially operate the corresponding battery;
the second detection module comprises a plurality of detection units, and each detection unit respectively and correspondingly acquires second battery data of the incoming material battery of each station;
the NG module is used for judging whether the battery operated on each station is qualified or not according to the second battery data and transferring the unqualified battery to a corresponding maintenance platform for maintenance;
the repair module controls the repair platform to correspondingly repair or scrap the unqualified battery and instructs the repair platform to place the repaired battery on a corresponding station for continuous operation;
the information management module is used for receiving, storing and displaying the corresponding classification information of the non-qualified battery in real time;
the first detection module and the sorting module are matched with each other to distribute a production line for an initial battery, after the initial battery enters the production line, production process data are obtained through the production module, second detection module data are obtained through the second detection module, the NG module judges the qualified condition of the battery through the second battery data, the unqualified battery is repaired through the repair module, and the overhaul platform is instructed to place the overhauled battery on a corresponding station to continue operation, so that a full-automatic management mode of production and repair is realized, the problem of difficult repair is solved, and the product percent of pass is improved;
in addition, through the information management module, can be according to battery processing condition integrated management technical personnel, battery and production technique, and then improve the productivity to through the function of the data information direction of information management module, can avoid appearing that production alarm information is untimely to lead to the problem to solve in time, and the production line progress is unclear and leads to the delivery date indefinite, and quality data need to produce and just can make statistics of after finishing the scheduling problem.
In one embodiment, the sorting module is used for performing production line distribution on the initial battery according to the first battery data, the sorting module comprises an upper computer and a sorting machine, and the sorting module is used for performing production line distribution on the initial battery according to the first battery data, and specifically comprises:
the upper computer generates different sorting signals according to the category information of the initial battery and sends the different sorting signals to the upper computer; and controlling the sorting machine to sort the initial batteries of different categories to corresponding production lines by the upper computer according to the corresponding relation between different sorting signals and the initial batteries of different categories.
Further, in this embodiment, the sorter is the arm, and is concrete, the letter sorting module includes host computer and arm, the letter sorting module basis first battery data is in order to right the distribution is produced to line to initial battery, specifically includes:
the upper computer generates different mechanical arm corner signals according to the category information of the initial battery and sends the different mechanical arm corner signals to the upper computer;
according to the corresponding relation between different mechanical arm corner signals and different types of initial batteries, the upper computer controls the mechanical arms to rotate by corresponding angles, and the different types of initial batteries are sorted to corresponding production lines to be operated.
In one embodiment, the sorter is conveyer belt and divides and dial the board, and is concrete, the letter sorting module includes host computer, conveyer belt and divides and dials the board, letter sorting module basis first battery data is in order to produce the line distribution to initial battery, specifically includes:
the upper computer generates different distribution signals according to the category information of the initial battery and sends the different distribution signals to the upper computer;
the upper computer controls the distribution plates at different positions in the conveying direction on the conveying belt according to the corresponding relation between different distribution signals and different types of initial batteries, and the different types of initial batteries are distributed to corresponding production lines for operation.
In one embodiment, the information management system for battery production is applied to the assembly and welding of the battery sealing nail, and comprises the following specific steps:
the production module controls the battery to be additionally provided with a sealing nail at a sealed assembly station, the battery is detected by a detection device for controlling the sealed assembly station in the second detection module to obtain second battery data of the battery, in the embodiment, the second battery data are concentricity information and section difference information of an assembly surface of the battery sealing nail, the NG module determines the processing condition of the battery according to the second battery data and judges whether the battery is a qualified battery, in the embodiment, if the battery is judged to be a non-qualified battery, the control unit respectively controls the transferring unit to transfer the primary battery to be repaired, the deep battery to be repaired and the scrapped battery to corresponding sealed assembly and maintenance platforms according to the classification information of the non-qualified battery, and the online repairing unit controls the sealed assembly and maintenance platforms to perform online repair, the offline repair unit controls the seal assembly maintenance platform to repair offline, and the scrapping transmission unit controls the seal assembly maintenance platform to scrap the scrapped battery;
after the battery reaches the maintenance platform, the repair module controls the maintenance platform to correspondingly repair or scrap the battery, in the embodiment, the battery is a primary battery to be repaired, so the online repair unit controls the seal assembly maintenance platform to perform online repair, the online repair can be understood as that the seal assembly maintenance platform performs automatic repair on the primary battery to be repaired, when the offline repair unit controls the seal assembly maintenance platform to perform offline repair, the offline repair can be understood as that the seal assembly maintenance platform transfers the deep battery to be repaired out of the seal assembly maintenance platform, and the manual repair or the cooperative repair of a plurality of maintenance platforms is performed through the offline repair; the scrapping transmission unit controls the sealing assembly maintenance platform to scrap, wherein the scrapping treatment can be understood as that the sealing assembly maintenance platform conveys scrapped batteries out of the sealing assembly maintenance platform, then the scrapped batteries are disassembled, and the disassembled parts are subjected to physical recycling or chemical dissolution for secondary recycling.
According to some embodiments, after the battery is repaired, the control unit instructs the production module to control the preorder station of the corresponding station to pause for a preset time, and simultaneously the control unit controls the transfer unit to transfer the repaired battery to the corresponding station within the preset time to continue the operation, wherein the preset time is determined according to the time required by the transfer unit to transfer the unqualified battery, and the transfer unit can transfer a plurality of batteries to the corresponding station simultaneously or sequentially transfer the batteries to the corresponding station.
According to some embodiments, after the battery is repaired, the control unit instructs the transfer unit to place the repaired battery on the corresponding station in the vacant state to continue the operation. Specifically, be equipped with the bearing groove that bears the weight of the battery on the corresponding station on the battery correspondence production line, treat the battery restoration back, the control unit instruction the battery after will overhauing of transportation unit is arranged in and is continued the operation on the bearing groove that vacates on the station that corresponds, the bearing groove that vacates transports for the transportation unit tentatively treat the restoration battery the degree of depth treat the restoration battery and scrap the bearing groove that vacant behind the battery. When concrete every station on every production line carries out the operation to the battery that corresponds in proper order, works as the control unit controls respectively according to the classified information of non-qualified battery transport the unit will tentatively wait to restore battery, the degree of depth is waited to restore battery and is scrapped the battery and all transport to the maintenance platform that corresponds after, vacate the bearing groove that corresponds, the control unit controls transport unit immediately and fills up the battery after restoreing and continue subsequent operation in the bearing groove that corresponds the station.
After the battery returns to the production line, the second detection module, the NG module and the repair module transmit acquired second battery data to the information management module, and the data are used for storing, analyzing and displaying a corresponding station of the unqualified battery, the repair condition of the unqualified battery, the reprocessing condition of the unqualified battery and the like.
In one embodiment, the information management module includes a basic module and an advanced module, the function of the advanced module is implemented by applying the basic module, and the basic module of the information management module includes:
a data receiving unit for receiving data information transmitted from each port;
the information classification unit is used for combing the received data information according to categories;
the data storage unit is used for classifying and storing the combed data information;
the data analysis unit is used for carrying out centralized processing on the classified data information and returning a processing result to the data storage unit for secondary storage;
the data output unit is used for feeding back the analyzed data information and the processing result to other modules for displaying;
the ports at least comprise a production module and a detection module, and the type of the data information at least comprises necessary information of each process, basic information of a battery, information needing to be applied in the next process in a key way, and information needing to be checked by technicians in a key way; and the data information and the processing result output by the data output unit are transmitted to the next procedure of the procedure corresponding to the data information and the processing result, so that the battery production equipment of the next procedure can perform related processing on the data information and the processing result in time.
Further, the advanced module of the information management module comprises:
the device management unit is used for recording and managing basic information of all the battery production devices; the basic information comprises information such as equipment number, name, communication mode, production line, station and weight, and is used for equipment management and equipment monitoring;
the personnel management unit is used for managing basic information and personnel organization architecture of personnel, wherein the basic information at least comprises personnel number, name, corresponding production line, corresponding working procedure, scheduling management and department model;
the plan management unit is used for effectively dispatching the production plan by combining the original data of the battery cell, production matching and productivity, reducing the waste of effective productivity on invalid work caused by repeated adjustment in the plan execution process, and ensuring that the production plan is more reasonable and the productivity is utilized to the maximum;
and the data query unit is used for querying and displaying the data information in the data storage unit.
In one embodiment, the information management system according to the embodiment of the present invention has multiple functions, including: the method comprises the following steps of production line management, equipment management, battery management, personnel management, authority management, plan management, battery code scanning rating, battery detection evaluation and data query.
The production line management is used for acquiring data information of the production module and the detection module, and classifying and analyzing the data information;
the device management is used for managing basic information of all production devices, and the basic information comprises: equipment number, name, communication mode, production line, station and weight;
the battery management is for managing battery information of a composable battery, the battery information including: part number, name, specification and model, use number, tracing mode and bar code characteristics;
the personnel management is used for managing basic information of personnel, and the basic information of the personnel comprises: employee number, name, department model;
the right management is used for setting the related rights of different using objects and supporting the request of accessing data according to the profession and the security level;
the plan management combines the original data of the battery core, the production matching and the productivity to effectively dispatch the production plan, thereby reducing the waste of effective productivity on invalid work caused by repeated adjustment in the plan execution process, ensuring that the production plan is more reasonable and improving the productivity;
the battery code scanning rating is used for acquiring a battery cell bar code and grade information by scanning a code when a battery cell enters a battery cell bar code rating work station, storing a system according to an equipment feedback result, and associating the battery cell bar code with the grade data;
the battery detection evaluation is used for performing detection evaluation during or after operation of a process needing detection, and the detection evaluation is to judge whether a battery needing detection is bad, qualified and eliminated according to preset battery information and a production evaluation report;
the data query comprises battery tracing query and battery query, wherein the battery tracing query is used for querying a current battery pack, modules contained in the battery pack, information of each battery cell, battery cell grade information and processing data information of each station and equipment in each module, and the battery query is used for querying material information used in the current module and corresponding batch and part number information.
In one embodiment, the production module comprises:
the monitoring unit is used for acquiring production process data generated by the production line in the production process and transmitting the production data to the information management module in a wired or wireless mode;
the production process calibration unit is used for acquiring control data of equipment on a production line, and comparing and calibrating the control data with a process operation instruction book;
the production module is connected to a production line, collects production process data in real time and transmits the production process data to the information management module, wherein the production process data comprise station parameters, equipment parameters and battery data models, and equipment control information related to the battery configuration parameters is automatically transmitted to the information management module according to different battery configuration parameters during processing of the same production line; and a process operation instruction book is preset in the production module in advance, the production module guides the battery production process according to the process operation instruction book, and the process operation instruction book is manufactured according to the latest battery production process and is introduced into the production module before the production starts.
In one embodiment, production early warning information is preset in the production module, the production module monitors the operation state of the production line in real time, obtains equipment data, production data and battery data on the production line, analyzes the production condition through the data, and carries out production early warning.
The present invention has been described in detail, and the principles and embodiments of the present invention have been described herein using specific examples, which are provided only to assist in understanding the present invention and the core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. An information management system for battery production, comprising:
the first detection module is used for acquiring first battery data of the initial battery;
the sorting module is used for carrying out production line distribution on the initial battery according to the first battery data;
the production module is used for controlling each station on each production line to sequentially operate the corresponding battery;
the second detection module comprises a plurality of detection units, and each detection unit respectively and correspondingly acquires second battery data of the incoming material battery of each station;
the NG module is used for judging whether the battery operated on each station is qualified or not according to the second battery data, and transferring the unqualified battery to a corresponding maintenance platform for maintenance;
and the repair module controls the repair platform to correspondingly repair or scrap the unqualified battery and instructs the repair platform to place the repaired battery on a corresponding station for continuous operation.
2. The information management system for battery production according to claim 1,
the first detection module is deployed with a classification distribution model, and acquires first battery data of an initial battery, and specifically includes:
the first detection module scans and acquires first battery data of the initial battery, and sends the first battery data into the classification distribution model for forward reasoning analysis to obtain the category information of the initial battery;
wherein the first battery data comprises a label on the initial battery and/or a characteristic of the initial battery.
3. The information management system for battery production according to claim 2,
letter sorting module includes host computer and sorter, letter sorting module basis first battery data is in order to right initial battery produces the line distribution, specifically includes:
the upper computer generates different sorting signals according to the category information of the initial battery and sends the different sorting signals to the upper computer;
and controlling the sorting machine to sort the initial batteries of different categories to corresponding production lines by the upper computer according to the corresponding relation between different sorting signals and the initial batteries of different categories.
4. An information management system for battery production according to claim 3,
presetting standard data on the NG module, comparing and analyzing the second battery data with the preset standard data to judge whether the battery operated on each station is qualified or not, and obtaining classification information of unqualified batteries;
wherein the second battery data comprises production data of the corresponding station and/or detected battery parameter data.
5. The information management system for battery production according to claim 4,
the non-qualified batteries comprise primary batteries to be repaired, deep batteries to be repaired and scrapped batteries;
reprocess the module and include the control unit, transport the unit, reprocess the unit on line, off-line and reprocess the unit and scrap the transmission unit, the control unit controls respectively according to the classified information of non-qualified battery transport the unit will tentatively treat that repair battery, degree of depth are treated to repair the battery and scrap the battery and all transport to the maintenance platform that corresponds, reprocess the unit control on line the maintenance platform carries out on-line restoration, off-line is reprocessed the unit control the maintenance platform carries out off-line restoration, scrap the transmission unit control the maintenance platform will scrap the battery and scrap the processing.
6. The information management system for battery production according to claim 5, wherein after the battery is repaired, the control unit instructs the production module to control the pre-positioned station of the corresponding station to pause for a preset time, and simultaneously the control unit controls the transferring unit to transfer the repaired battery to the corresponding station within the preset time to continue the operation.
7. The information management system for battery production according to claim 5,
after the batteries are repaired, the control unit instructs the transferring unit to place the repaired batteries on the corresponding stations in the vacant state for continuous operation.
8. The information management system for battery production according to claim 7,
a bearing groove for bearing the battery is arranged on a corresponding station on the battery corresponding production line;
after the batteries are repaired, the control unit instructs the transferring unit to place the repaired batteries on the empty bearing grooves on the corresponding stations for continuous operation.
9. The information management system for battery production according to claim 8,
the vacant bearing groove is the bearing groove which is vacant after the transfer unit transfers the primary battery to be repaired, the deep battery to be repaired and the scrapped battery.
10. The information management system for battery production according to claim 5,
the battery management system further comprises an information management module used for receiving, storing and displaying the corresponding classification information of the unqualified batteries in real time.
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| CN202210530124.5A CN114971244A (en) | 2022-05-16 | 2022-05-16 | Information management system for battery production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210530124.5A CN114971244A (en) | 2022-05-16 | 2022-05-16 | Information management system for battery production |
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| CN202210530124.5A Pending CN114971244A (en) | 2022-05-16 | 2022-05-16 | Information management system for battery production |
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