CN114415613B - Automatic production management system - Google Patents
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- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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Abstract
The invention provides an automatic production management system. The method comprises the following steps: assembling the connecting module: the system is used for assembling and connecting products, determining a product assembly sequence and obtaining a sample assembly model; the identification detection module: the intelligent identification and detection system is used for intelligently identifying and detecting the quality of accessories according to the sample assembly model, evaluating and calibrating the quality of products and acquiring product quality evaluation information; a classification management module: the product quality classification management system is used for performing product quality classification management according to the product quality evaluation information and performing quantitative production on qualified products.
Description
Technical Field
The invention relates to the technical field of production management, in particular to an automatic production management system.
Background
At present, enterprises pay more attention to inventory management of production equipment, and through more refinement of inventory management services, cost is saved, and excessive resource waste is reduced, for example, in a production management system of CN201720754306, an automatic production line, the management efficiency of inventory management services is only improved, so that cost investment is reduced for the enterprises, but production of existing enterprises relates to management in multiple aspects, the system only optimizes and improves production services and inventory services of the enterprises, and the related production management mode is too single, for example, the related production management mode does not relate to management of product quality in the prior art, especially detection and identification of product quality of the enterprises are not intelligent enough, so that a large amount of time is spent in production management of the products, and thus production efficiency is too low.
Disclosure of Invention
The invention provides an automatic production management system, which is used for solving the problems and is used for identifying and detecting the problem that the product quality is unqualified due to the loss of raw materials in the production and processing process of enterprise products, so that the products are improved in time and the production efficiency of the products is improved.
An automated production management system comprising:
assembling the connecting module: the system is used for assembling and connecting products, determining a product assembly sequence and obtaining a sample assembly model;
the identification detection module: the intelligent identification and detection system is used for intelligently identifying and detecting the quality of accessories according to the sample assembly model, evaluating and calibrating the quality of products and acquiring product quality evaluation information;
a classification management module: and the quality evaluation module is used for carrying out product quality classification management according to the product quality evaluation information and carrying out quantitative production on qualified products.
As an embodiment of the present invention: the assembly connection module comprises:
an assembly sequence determination unit: the device comprises a positioning module, a component assembly module and a component assembly module, wherein the positioning module is used for positioning the component assembly module according to the function of the product component, acquiring position sequence information and determining an assembly sequence of the component based on the position sequence information;
a product three-dimensional adjusting unit: establishing a three-dimensional coordinate system according to the assembly sequence, adjusting the direction of the product assembly sequence based on the three-dimensional coordinate system, recording the change information of the assembly direction, and acquiring three-dimensional assembly data;
assembling a model construction unit: and building a component according to the three-dimensional component assembly data to construct an assembly model.
As an embodiment of the present invention: the assembly model building unit further includes:
an assembly parameter calculation subunit: calculating component parameters of a product according to functional requirements of the product, wherein the parameters comprise: the method comprises the following steps of (1) driving parameters of a component, precision parameters of the component, sensitivity parameters of the component and alarm parameters;
product appearance design subunit: designing a matched appearance model of the product according to the functional requirements of the product, drawing a product appearance design drawing, and determining the appearance size data of the product;
product component configuration subunit: acquiring corresponding components according to the functional requirements and the external dimensions of the products, numbering the components, and acquiring numbered components;
assembly of the connector sub-unit: based on the numbering component, performing component assembly and connection operation according to the product appearance design drawing;
assembling a model construction subunit: the primary model is used for constructing a product assembly primary model according to the component connecting operation;
assembling a model optimization subunit: and the product assembly primary model is optimized to obtain a sample assembly model.
As an embodiment of the present invention: the alarm parameter is parameter data calculated in an alarm module, and the alarm module further comprises:
a threshold determination unit: obtaining corresponding performance operation data according to the product performance, obtaining boundary value data of a product performance control item through data calculation, and determining a threshold value range of the performance control item according to the boundary value data;
a data monitoring unit: the monitoring device is used for monitoring the change condition of the product performance control item numerical value, judging that the control item numerical value is in an abnormal state when the control item numerical value is not in the threshold range, acquiring a judgment result, and performing alarm display according to the judgment result;
wherein the control item includes: a product voltage and current control item, a product power control item and a product sensitivity control item;
an alarm display unit: when the control item data is in an abnormal state, the alarm display unit sends an alarm instruction, and the alarm receives the alarm instruction to perform voice alarm display.
As an embodiment of the present invention: the assembly model building unit further includes: the model information encryption sub-unit is provided with a model information encryption sub-unit,
the model information encryption subunit: the sub-unit is used for carrying out encryption processing on the core data information;
the encryption processing is to encrypt the assembly parameter calculation subunit, the product appearance design subunit and the assembly model construction subunit;
the encryption processing comprises the steps of setting a virtual number 1 to cover an encryption password, setting a virtual number 0 to cover a decryption password, and correspondingly matching the virtual numbers 1 and 0 by adopting a matrix;
setting the authority of the virtual number 0 corresponding to the decryption password to obtain the decryption authority;
matching and calibrating the decryption authority with the identity information of the manager, acquiring the identity information of the manager for calibrating the decryption authority, and setting an encryption subunit viewing qualification rule;
the encryption subunit looks at qualification rules: after the manager limiting the calibrated decryption authority carries out identity information verification, the manager enjoys the viewing qualification of the data information in the encryption subunit;
and after the identity information verification is carried out by the manager without the calibrated decryption authority, the manager does not enjoy the viewing qualification of the data information in the encryption subunit.
As an embodiment of the invention: the identification detection module comprises:
a product detection unit: the system is used for identifying and detecting the product quality according to the constructed assembly model;
wherein identifying the detected items comprises: product accessory quality, product accessory quantity and accessory assembly mode;
a product comparison unit: comparing the product with the assembly model, checking whether the quality of the accessories of the product is qualified, whether the quantity of the accessories is complete and whether the assembly mode of the accessories is correct, and obtaining a checking result;
a quality evaluation unit: evaluating the quality of the product according to the verification result to obtain a product quality evaluation result;
wherein the quality assessment result comprises: unqualified part loss, unqualified part quality, unqualified part assembly and qualified quality;
a product calibration unit: and calibrating the corresponding evaluation result of the detected product according to the product quality evaluation result to obtain a quality calibration product.
As an embodiment of the present invention: comprises an automatic conveying module, a conveying module and a conveying module,
the automatic conveying module: the automatic conveying device is used for automatically conveying products on a production line and determining that all processes on the production line are qualified and finished;
the automatic conveying module further comprises:
a process positioning unit: the system comprises a processing unit, a processing unit and a control unit, wherein the processing unit is used for determining the processing time and the processing speed of each procedure of a product, performing displacement calculation according to the processing time and the processing speed, acquiring the spacing distance of stations, and setting the specific position of the station;
a product conveying unit: the automatic conveying device is used for setting the product conveying amount according to the specific position of the station and carrying out automatic conveying operation on the product;
a product handover unit: the system is used for performing station handover on the processed semi-finished products;
wherein the station hand-over: and determining whether the semi-finished product of the station finishes the processing operation of the previous station, acquiring a determination result, and judging whether the semi-finished product can be conveyed to the next station according to the determination result.
As an embodiment of the present invention: the classification management module comprises:
a mass analysis unit: the quality analysis module is used for carrying out quality analysis according to the quality calibration information of the product, judging whether the quality calibration information is correct or not and obtaining a judgment result;
a classification management unit: and performing product classification management according to the judgment result, wherein the product classification management comprises the following steps: managing qualified products and unqualified products to obtain qualified products;
a demand determination unit: checking the product quantification requirement of a client, acquiring specific product requirement data, and formulating a product quantification production strategy according to the client requirement data;
a quantitative production unit: performing product batch production according to the product quantitative production strategy and the qualified product;
an inventory management unit: the system is used for storing the products produced in batches in a warehouse, generating a stock allocation list and completing a product allocation and issuing task.
As an embodiment of the present invention: the inventory management unit includes:
a product management subunit: making a product inventory management scheme according to the product production capacity, the product model, the product performance, the product advantages and the product inventory;
a product dispensing subunit: determining the product distribution quantity according to the product inventory management scheme and the quarterly product requirements of the customers;
a product preparing subunit: according to the product distribution quantity, data registration and entry are carried out, and the existing product inventory is verified;
carrying out corresponding distribution processing on the product inventory and the product distribution quantity to obtain a distribution processing result, and carrying out entry, registration and storage on the processing result to generate an inventory allocation list;
a product issuing subunit: and determining the number of product issuing personnel according to the inventory allocation list, generating an issuing personnel-product issuing quantity data table, and completing a product issuing task according to the issuing personnel-product issuing quantity data table.
As an embodiment of the present invention: the system comprises an after-sale service module:
customer complaint unit: the system comprises a client, a server and a server, wherein the client is used for receiving the complaint information of the client on the product, sorting the complaint information and obtaining the classified information;
product warranty refund unit: and judging the rationality of the information according to the classification information, acquiring a judgment result, and executing an instruction according to the judgment result, wherein the instruction comprises: equipment maintenance instructions, equipment back-off instructions and refute complaint information instructions;
a product quality evaluation unit: the system is used for receiving the evaluation information of the customer on the product quality condition, carrying out product inspection according to the evaluation information, obtaining an inspection result, and carrying out quality improvement processing on the product according to the inspection result.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of an automated production management system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a unit relationship of an assembly connection module of an automated production management system according to an embodiment of the present disclosure;
FIG. 3 is a schematic diagram of a unit relationship of an identification and detection module of an automated manufacturing management system according to an embodiment of the present invention;
FIG. 4 is a schematic diagram illustrating a unit relationship of a classification management module of an AMHS according to an embodiment of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1:
as shown in fig. 1, an embodiment of the present invention provides an automatic production management system, including:
assembling the connecting module: the system is used for assembling and connecting products, determining a product assembly sequence and obtaining a sample assembly model;
the identification detection module: the intelligent identification and detection system is used for intelligently identifying and detecting the quality of accessories according to the sample assembly model, evaluating and calibrating the quality of products and acquiring product quality evaluation information;
a classification management module: the quality evaluation module is used for carrying out product quality classification management according to the product quality evaluation information and carrying out quantitative production on qualified products;
the working principle of the technical scheme is as follows: in the production management system of the automatic production line related to the prior art, an RFID card sender writes in a wireless mode combining a task electronic tag on the surface of a product to be processed and a registered employee card, the problem that an enterprise finishes production and processing of an order in the form of a work ticket is solved, although the waste of work ticket paper is saved, the production management is too simple and monotonous, and no larger benefit is brought to the enterprise fundamentally, but the technology judges whether the quality of the produced product is qualified or not by identifying and detecting components of products of the enterprise, improves the quality inspection rate of the product, realizes more efficient production, improves the production efficiency of the product, firstly assembles and connects the products, obtains an assembly model by determining the sequence of product assembly, contrasts and detects the quality problem of an actual product according to the obtained model, and finally classifies and manages the detected product, carrying out quantitative production on the classified products with qualified quality;
the beneficial effects of the above technical scheme are: through carrying out automated inspection to the quality of producing the product, the quality situation of product is judged to the quick identification, then carries out classification management to the product according to the quality situation to carry out the quantization production to the qualified product of quality that obtains, just so can save time and improve production efficiency, obtain bigger economic benefits for the enterprise.
Example 2:
in one embodiment, the assembly connection module includes:
the assembly connection module comprises:
an assembly sequence determination unit: the device comprises a positioning module, a component assembly module and a component assembly module, wherein the positioning module is used for positioning the component assembly module according to the function of the product component, acquiring position sequence information and determining an assembly sequence of the component based on the position sequence information;
a product three-dimensional adjusting unit: establishing a three-dimensional coordinate system according to the assembly sequence, adjusting the direction of the product assembly sequence based on the three-dimensional coordinate system, recording the change information of the assembly direction, and acquiring three-dimensional assembly data;
assembling a model construction unit: according to the three-dimensional assembly assembling data, assembly building is carried out, and an assembling model is built;
the working principle of the technical scheme is as follows: in the prior art, a plurality of methods of assembly processes such as screw and nut connection, welding, riveting, bonding, elastic connection and the like exist, but the assembly method is too simple, and certain errors exist in the assembly process, so that excessive defective products exist when products are produced, therefore, the technology comprises the steps of firstly determining the functions of product components, then configuring corresponding components according to specific functions, then preliminarily building the components to obtain a sequence of component assembly, thus obtaining a primary assembly sequence capable of completing the functions of the products, then building a three-dimensional coordinate system according to the obtained sequence, adjusting the direction of the product sequence in three dimensions on the three-dimensional coordinate system, thus obtaining a three-dimensional assembly sequence, and simultaneously recording the direction, position and size of each component corresponding to the three-dimensional assembly sequence, acquiring assembly data of the components, and then constructing an assembly model according to the assembly data;
the beneficial effects of the above technical scheme are: the three-dimensional coordinate system is established, so that the assembly sequence of the components can be subjected to direction conversion adjustment in a three-dimensional space, and the three-dimensional assembly sequence data can be obtained, so that three-dimensional model data is provided for assembly of the subsequent components, and errors in assembly of the components can be reduced.
Example 3:
in one embodiment, the assembly model building unit further comprises:
the assembly model building unit further includes:
an assembly parameter calculation subunit: the method is used for calculating component parameters of the product according to the functional requirements of the product, wherein the parameters comprise: the method comprises the following steps of (1) driving parameters of a component, precision parameters of the component, sensitivity parameters of the component and alarm parameters;
product appearance design subunit: designing a matched appearance model of the product according to the functional requirements of the product, drawing a product appearance design drawing, and determining the appearance size data of the product;
product component configuration subunit: acquiring corresponding components according to the functional requirements and the external dimensions of the products, numbering the components, and acquiring numbered components;
assembly of the connector sub-unit: based on the numbering component, performing component assembly and connection operation according to the product appearance design drawing;
assembling a model construction subunit: for constructing a product assembly elementary model according to the component connecting operation;
assembling a model optimization subunit: the product assembly primary model is optimized to obtain a sample assembly model;
assembling a model optimizing subunit: the product assembly primary model is optimized to obtain a sample assembly model;
the working principle of the technical scheme is as follows: in the prior art, a model for assembling and constructing a product is not involved, and a large amount of time and labor are consumed for assembling a reference product without the model, so that the production efficiency of the product is reduced, but the technology specifically provides a method for constructing the assembly model, firstly, corresponding product function parameters of a product assembly are calculated, then, the appearance model of the product is correspondingly designed according to the function requirement of the product, the product assembly is numbered according to the parameter data obtained by calculation and the designed appearance model, a product assembly primary model is constructed according to the numbering sequence and the designed drawing, and then, the primary model is optimized and improved;
the beneficial effects of the above technical scheme are: the assembly model can be constructed more conveniently and quickly according to the provided reference data, and the constructed assembly model eliminates the error influence caused by a common assembly mode, so that the assembly efficiency can be improved and the assembly accuracy can be improved.
Example 4:
in one embodiment, the alarm parameter is parameter data calculated in an alarm module, and the alarm parameter is parameter data calculated in the alarm module, and the alarm module further includes:
a threshold determination unit: obtaining corresponding performance operation data according to the product performance, obtaining boundary value data of a product performance control item through data calculation, and determining a threshold value range of the performance control item according to the boundary value data;
a data monitoring unit: the monitoring device is used for monitoring the change condition of the product performance control item numerical value, judging that the control item numerical value is in an abnormal state when the control item numerical value is not in the threshold range, acquiring a judgment result, and performing alarm display according to the judgment result;
wherein the control item includes: a product voltage and current control item, a product power control item and a product sensitivity control item;
an alarm display unit: when the control item data is in an abnormal state, the alarm display unit sends an alarm instruction, and the alarm receives the alarm instruction to perform voice alarm display;
the working principle of the technical scheme is as follows: in the technology, an alarm module is also arranged, the alarm module determines the threshold value range of each control item, obtains the specific data value of the threshold value boundary through calculation, monitors the threshold value range of each control item, and displays an alarm when the data value of each control item is in an abnormal state;
the beneficial effects of the above technical scheme are: through the suggestion of reporting an emergency and asking for help or increased vigilance, the timely operation to the product of stopping of product user of can being convenient for, then send corresponding maintenance measurement personnel to detect the product according to the suggestion of reporting an emergency and asking for help or increased vigilance, the suggestion of reporting an emergency and asking for help or increased vigilance can not only guarantee operation personnel's safety, still saves product inspection time through the short-term test maintenance.
Example 5:
in one embodiment, threshold ranges for each control are calculated and control boundary values are determined, wherein the threshold ranges for the product sensitivity controls are calculated as follows:
let f (alpha, beta, gamma) be the sensitivity control value,
wherein alpha is i Representing an ith time reaction sensitivity parameter in a total of n time reaction sensitivity data; beta is a i An ith information retrieval sensitivity parameter indicating the n pieces of information retrieval sensitivity data; gamma ray i Representing an ith mass detection sensitivity parameter among a total of n mass detection sensitivity data;
the method comprises the steps of performing summation calculation on n time response sensitivity parameter data;
after the sensitivity control value is obtained through calculation, the range of the sensitivity control value is calculated to obtain a sensitivity control term boundary value, and the sensitivity control term boundary value is calculated according to the following sensitivity range calculation formula:
wherein the content of the first and second substances,
is the sensitivity error value; epsilon is the sensitivity boundary value; the following formula can be obtained by simplifying the formula:
defining epsilon as a maximum sensitivity boundary value; -epsilon is the minimum sensitivity boundary value;
when f (alpha, beta, gamma) is more than or equal to epsilon or f (alpha, beta, gamma) is less than or equal to-epsilon, displaying abnormity for the sensitivity control item, and carrying out sensitivity abnormity voice prompt through an alarm module;
the working principle of the technical scheme is as follows: when calculating the sensitivity data value, the sensitivity data value is calculated by comparing alpha i Reaction sensitivity parameter, beta i Information retrieval sensitivity parameter and gamma i The three sensitivity parameters of the quality detection sensitivity parameters are comprehensively calculated, firstly, each sensitivity parameter is summed and calculated, then, the three sensitivity parameters are summed and calculated, so that a complete sensitivity control item value can be obtained, the boundary value of the sensitivity control item value is determined according to the sensitivity control item value obtained by calculation,
in order to eliminate the range calculation formula after the sensitivity error, when the sensitivity value beyond the range belongs to an abnormal value, the alarm prompt is carried out when the sensitivity value is in an abnormal state;
the beneficial effects of the above technical scheme are: the condition of the actual sensitivity of the reaction product can be most accurately reflected by calculating the sensitivity control item value for eliminating the error, and the alarm range can be divided by calculating the sensitivity control item value, so that the untimely alarm is avoided.
Example 6:
in one embodiment, the assembly model building unit further comprises: the model information encryption sub-unit is provided with a model information encryption sub-unit,
the model information encryption subunit: the sub-unit is used for carrying out encryption processing on the core data information;
the encryption processing is to encrypt the assembly parameter calculation subunit, the product appearance design subunit and the assembly model construction subunit;
the encryption processing comprises the steps of setting a virtual number 1 to cover an encryption password, setting a virtual number 0 to cover a decryption password, and correspondingly matching the virtual numbers 1 and 0 by adopting a matrix;
setting the authority of the virtual number 0 corresponding to the decryption password to obtain the decryption authority;
matching and calibrating the decryption authority with the identity information of the manager, acquiring the identity information of the manager for calibrating the decryption authority, and setting an encryption subunit viewing qualification rule;
the encryption subunit looks at qualification rules: after the manager limiting the calibrated decryption authority carries out identity information verification, the manager enjoys the viewing qualification of the data information in the encryption subunit;
after the manager without the calibrated decryption authority is limited to carry out identity information verification, the manager does not enjoy the viewing qualification of the data information in the encryption subunit;
the working principle of the technical scheme is as follows: in the prior art, an encryption method for modules and units is not designed, so that the risk of core technology leakage of enterprise production exists, but a model information encryption subunit is arranged in the method, the assembly parameter calculation subunit, the product appearance design subunit and the assembly model construction subunit are encrypted through the encryption subunit, decryption authorities corresponding to encryption are set at the same time, the decryption authorities obtained through setting are matched with administrator identity information, and a rule for an administrator to check the encryption subunit is formulated;
the beneficial effects of the above technical scheme are: through encrypting the important technology subunit, the safety of the technology can be ensured, meanwhile, the rule that an administrator checks the encryption subunit is formulated, the checking personnel of the encryption unit can be limited, and the core technology is prevented from being stolen maliciously by people.
Example 7:
in one embodiment, when the assembly parameter calculation subunit, the product appearance design subunit, and the assembly model construction subunit are encrypted, the specific encryption manner is as follows:
wherein, ω is an encryption unit; a is an assembly parameter calculation subunit; b is a product appearance design subunit; c is an assembly model construction subunit; the encryption password is represented by the number 1 instead; the decryption password is represented by the number 0 instead;
matching the number 0 with the identity information of the administrator, and only using the administrator with the authority of the number 0 to check the encryption unit when checking the subunit for the number 1;
the working principle of the technical scheme is as follows: when the sub-unit is encrypted, the number 0 and the number 1 are virtual replacing numbers, the decryption password and the encryption password which correspond to the two numbers are set by an enterprise, and the security and the reliability of the data information of the sub-unit can be ensured when the decryption authority is correspondingly matched with the management personnel;
the beneficial effects of the above technical scheme are: the privacy of the password is guaranteed through virtual digital substitution, and then the decryption authority is matched with the identity information of the administrator, so that the security of the data of the encryption unit is guaranteed.
Example 8:
in one embodiment, the identification detection module includes:
a product detection unit: the system is used for identifying and detecting the product quality according to the constructed assembly model;
wherein identifying the detected items comprises: product accessory quality, product accessory quantity and accessory assembly mode;
a product comparison unit: comparing the product with the assembly model, checking whether the quality of the accessories of the product is qualified, whether the quantity of the accessories is complete and whether the assembling mode of the accessories is correct, and obtaining a checking result;
a quality evaluation unit: evaluating the quality of the product according to the verification result to obtain a product quality evaluation result;
wherein the quality assessment result comprises: unqualified part loss, unqualified part quality, unqualified part assembly and qualified quality;
a product calibration unit: according to the product quality evaluation result, calibrating the corresponding evaluation result of the detected product to obtain a quality calibration product;
the working principle of the technical scheme is as follows: in the prior art, the actual product and the constructed assembled product model are not compared, so that the quality of each component of the product and the integrity of the component are analyzed and evaluated, but the quality of the component of the actual product and other problems are compared with the assembled model, then the quality of the actually produced product is evaluated, and the quality evaluation and calibration are carried out on the detected product according to the evaluation result, so that the product with the product quality identification can be obtained;
the beneficial effects of the above technical scheme are: through comparing actual product and assembly model, the quality problem of discovery product that can be quick, more careful can compare the quality and the integrality of product subassembly, then assesses the whole quality of product, discovery that like this can be more timely is unqualified product of quality.
Example 9:
in one embodiment, an automated transport module is included,
the automatic conveying module: the automatic conveying device is used for automatically conveying products on a production line and determining that all processes on the production line are qualified and finished;
the automatic conveying module further comprises:
a process positioning unit: the system comprises a processing unit, a processing unit and a control unit, wherein the processing unit is used for determining the processing time and the processing speed of each procedure of a product, performing displacement calculation according to the processing time and the processing speed, acquiring the spacing distance of stations, and setting the specific position of the station;
a product conveying unit: the automatic conveying device is used for setting the product conveying amount according to the specific position of the station and carrying out automatic conveying operation on the product;
a product handover unit: the system is used for performing station cross-over on the processed semi-finished products;
wherein the station hand-over: determining whether the semi-finished product of the station completes the processing operation of the previous station or not, acquiring a determination result, and judging whether the semi-finished product can be conveyed to the next station or not according to the determination result;
the working principle of the technical scheme is as follows: in the prior art, the conveying of products on a production line is manually controlled, so that time consumption is long, and errors may exist due to manual control, so that the production progress is adversely affected, but in the technology, the products are automatically conveyed, for example, in the production line of the products, a corresponding position is set for each process, and a product handover unit is also arranged, so that the processing operation of the previous station is conveniently judged, whether the processing operation of the previous station is accurately and qualified is judged, the method is automatically completed by a machine, and in the prior art, semi-finished products are detected by manual work;
the beneficial effects of the above technical scheme are: whether the process operation of automatically conveying the products and automatically detecting the semi-finished products is qualified or not is carried out on the production line, so that the error caused by manual detection is greatly reduced, the product conveying efficiency is improved, and a large amount of time is saved.
Example 10:
in one embodiment, the classification management module includes:
a mass analysis unit: the quality analysis module is used for carrying out quality analysis according to the quality calibration information of the product, judging whether the quality calibration information is correct or not and obtaining a judgment result;
a classification management unit: and performing product classification management according to the judgment result, wherein the product classification management comprises the following steps: managing qualified products and unqualified products to obtain qualified products;
a demand determination unit: checking the product quantification requirement of a client, acquiring specific product requirement data, and formulating a product quantification production strategy according to the client requirement data;
a quantitative production unit: performing product batch production according to the product quantitative production strategy and the qualified product;
an inventory management unit: the system is used for storing the products produced in batches in a warehouse, generating a stock allocation list and completing a task of allocating and issuing the products;
the working principle of the technical scheme is as follows: in the prior art, the classification management of products is too simple, for example, only by performing classification management on the model and performance of the products, such a classification management mode is easy to cause a situation of calling products with unqualified quality during product allocation, so in a classification management module of the technology, firstly, product quality analysis is performed according to calibration information of the quality of the products, whether the calibration information is correct or not is judged, then, the products are classified according to a judgment result, then, products with qualified quality are quantitatively produced according to the requirements of customers, and the produced products are stored in a warehouse;
the beneficial effects of the above technical scheme are: the quality condition of the product calibration is checked and classified, so that the qualified products and the unqualified products can be distinguished, the two products are classified and managed, the allocation task of the subsequent products can be effectively completed, and the allocated products cannot be unqualified.
Example 11:
in one embodiment, the inventory management unit includes:
a product management subunit: making a product inventory management scheme according to the product production capacity, the product model, the product performance, the product advantages and the product inventory;
a product dispensing subunit: determining the product distribution quantity according to the product inventory management scheme and the quarterly product requirements of the customers;
a product preparing subunit: according to the product distribution quantity, data registration and entry are carried out, and the existing product inventory is verified;
carrying out corresponding distribution processing on the product inventory and the product distribution quantity to obtain a distribution processing result, and carrying out entry, registration and storage on the processing result to generate an inventory allocation list;
a product issuing subunit: determining the number of product issuing personnel according to the inventory allocation list, generating an issuing personnel-product issuing amount data table, and completing a product issuing task according to the issuing personnel-product issuing amount data table;
the working principle of the technical scheme is as follows: in the prior art, the inventory management is realized by arranging a readable storage medium, an electronic device and an inventory management detection device, but the inventory management unit of the invention firstly makes an inventory management scheme, then determines the distribution quantity and the inventory quantity of the product according to the requirements of customers, produces an inventory allocation sheet after corresponding allocation processing, then allocates the product according to the inventory allocation sheet by product issuing personnel, and simultaneously determines the quantity of the product issuing personnel to generate an issuing personnel-product issuing quantity data table;
the beneficial effects of the above technical scheme are: the product allocation task can be rapidly completed through the produced inventory allocation list and the data sheet for issuing the amount of the product, and the product can be checked in time according to the data sheet, so that the product allocation is ensured without error in the process, and the product can be checked in time according to the data sheet even if the error occurs.
Example 12:
in one embodiment, an after-market service module is included:
customer complaint unit: the system comprises a client, a server and a server, wherein the client is used for receiving the complaint information of the client on the product, sorting the complaint information and obtaining the classified information;
product warranty refund unit: and judging the rationality of the information according to the classification information, acquiring a judgment result, and executing an instruction according to the judgment result, wherein the instruction comprises: equipment maintenance instructions, equipment back-off instructions and refute complaint information instructions;
a product quality evaluation unit: the system comprises a client, a quality monitoring module and a quality monitoring module, wherein the quality monitoring module is used for receiving evaluation information of a client on the quality condition of a product, carrying out product inspection according to the evaluation information, acquiring an inspection result and carrying out quality improvement processing on the product according to the inspection result;
the working principle of the technical scheme is as follows: the method comprises the steps that after-sale service of products is not involved in the existing automatic production management technology, so that an enterprise cannot timely obtain evaluation information on all aspects such as the quality of the produced products, the improvement on the products is not facilitated, and the complaints of customers are not facilitated to be fed back timely;
the beneficial effects of the above technical scheme are: according to the set after-sale service module, the feedback processing is timely carried out on the complaint information of the customer, and the product quality can be improved according to the evaluation information of the customer, so that the product is enhanced and improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (7)
1. An automated production management system, comprising:
assembling the connecting module: the system is used for assembling and connecting products, determining a product assembly sequence and obtaining a sample assembly model;
the identification detection module: the intelligent identification and detection system is used for intelligently identifying and detecting the quality of accessories according to the sample assembly model, evaluating and calibrating the quality of products and acquiring product quality evaluation information;
a classification management module: the quality classification management module is used for performing quality classification management on the products according to the product quality evaluation information and performing quantitative production on qualified products;
the assembly connection module includes:
an assembly sequence determination unit: the device comprises a positioning module, a component assembly module and a component assembly module, wherein the positioning module is used for positioning the component assembly module according to the function of the product component, acquiring position sequence information and determining an assembly sequence of the component based on the position sequence information;
a product three-dimensional adjusting unit: establishing a three-dimensional coordinate system according to the assembly sequence, adjusting the direction of the product assembly sequence based on the three-dimensional coordinate system, recording the change information of the assembly direction, and acquiring three-dimensional assembly data;
assembling a model construction unit: according to the three-dimensional assembly assembling data, assembly building is carried out, and an assembling model is built;
the assembly model building unit further includes:
an assembly parameter calculation subunit: calculating component parameters of a product according to functional requirements of the product, wherein the parameters comprise: the method comprises the following steps of (1) driving parameters of a component, precision parameters of the component, sensitivity parameters of the component and alarm parameters;
product appearance design subunit: designing a matched appearance model of the product according to the functional requirements of the product, drawing a product appearance design drawing, and determining the appearance size data of the product;
product component configuration subunit: acquiring corresponding components according to the functional requirements and the external dimensions of the products, numbering the components, and acquiring numbered components;
assembly of the connector sub-unit: based on the numbering component, performing component assembly and connection operation according to the product appearance design drawing;
assembling a model construction subunit: the primary model is used for constructing a product assembly primary model according to the component connecting operation;
assembling a model optimization subunit: the product assembly primary model is optimized to obtain a sample assembly model;
the assembly model building unit further includes: the model information encryption sub-unit is provided with a model information encryption sub-unit,
the model information encryption subunit: the sub-unit is used for carrying out encryption processing on the core data information;
the encryption processing is to encrypt the assembly parameter calculation subunit, the product appearance design subunit and the assembly model construction subunit;
the encryption processing comprises the steps of setting a virtual number 1 to cover an encryption password, setting a virtual number 0 to cover a decryption password, and correspondingly matching the virtual numbers 1 and 0 by adopting a matrix;
setting the authority of the virtual number 0 corresponding to the decryption password to obtain the decryption authority;
matching and calibrating the decryption authority with the identity information of the manager, acquiring the identity information of the manager for calibrating the decryption authority, and setting an encryption subunit viewing qualification rule;
the encryption subunit looks at qualification rules: after the manager limiting the calibrated decryption authority carries out identity information verification, the manager enjoys the viewing qualification of the data information in the encryption subunit;
and after the identity information verification is carried out by the manager without the calibrated decryption authority, the manager does not enjoy the viewing qualification of the data information in the encryption subunit.
2. The automated production management system according to claim 1, wherein the alarm parameter is parameter data calculated in an alarm module, the alarm module further comprising:
a threshold determination unit: obtaining corresponding performance operation data according to the product performance, obtaining boundary value data of a product performance control item through data calculation, and determining a threshold value range of the performance control item according to the boundary value data;
a data monitoring unit: the monitoring device is used for monitoring the change condition of the product performance control item numerical value, judging that the control item numerical value is in an abnormal state when the control item numerical value is not in the threshold range, acquiring a judgment result, and performing alarm display according to the judgment result;
wherein the control item includes: a product voltage and current control item, a product power control item and a product sensitivity control item;
an alarm display unit: when the control item data is in an abnormal state, the alarm display unit sends an alarm instruction, and the alarm receives the alarm instruction to perform voice alarm display.
3. The automated production management system of claim 1, wherein the identification detection module comprises:
a product detection unit: the system is used for identifying and detecting the product quality according to the constructed assembly model;
wherein identifying the detected items comprises: product accessory quality, product accessory quantity and accessory assembly mode;
a product comparison unit: comparing the product with the assembly model, checking whether the quality of the accessories of the product is qualified, whether the quantity of the accessories is complete and whether the assembly mode of the accessories is correct, and obtaining a checking result;
a quality evaluation unit: evaluating the quality of the product according to the verification result to obtain a product quality evaluation result;
wherein the quality assessment result comprises: unqualified part loss, unqualified part quality, unqualified part assembly and qualified quality;
a product calibration unit: and calibrating the corresponding evaluation result of the detected product according to the product quality evaluation result to obtain a quality calibration product.
4. The automated production management system of claim 1, comprising an automated transport module,
the automatic conveying module: the automatic conveying device is used for automatically conveying products on a production line and determining that all processes on the production line are qualified and finished;
the automatic conveying module further comprises:
a process positioning unit: the system comprises a processing unit, a processing unit and a control unit, wherein the processing unit is used for determining the processing time and the processing speed of each procedure of a product, performing displacement calculation according to the processing time and the processing speed, acquiring the spacing distance of stations, and setting the specific position of the station;
a product conveying unit: the automatic conveying device is used for setting the product conveying amount according to the specific position of the station and carrying out automatic conveying operation on the product;
a product handover unit: the system is used for performing station handover on the processed semi-finished products;
wherein the station hand-over: and determining whether the semi-finished product of the station finishes the processing operation of the previous station, acquiring a determination result, and judging whether the semi-finished product can be conveyed to the next station according to the determination result.
5. The automated production management system of claim 1, wherein the classification management module comprises:
a mass analysis unit: the quality analysis module is used for carrying out quality analysis according to the quality calibration information of the product, judging whether the quality calibration information is correct or not and obtaining a judgment result;
a classification management unit: and performing product classification management according to the judgment result, wherein the product classification management comprises the following steps: managing qualified products and unqualified products to obtain qualified products;
a demand determination unit: checking the product quantification requirement of a client, acquiring specific product requirement data, and formulating a product quantification production strategy according to the client requirement data;
a quantitative production unit: performing product batch production according to the product quantitative production strategy and the qualified product;
an inventory management unit: the system is used for storing the products produced in batches in a warehouse, generating a stock allocation list and completing a task of allocating and issuing the products.
6. The automated production management system according to claim 5, wherein the inventory management unit comprises:
a product management subunit: making a product inventory management scheme according to the product production capacity, the product model, the product performance, the product advantages and the product inventory;
a product dispensing subunit: determining the distribution quantity of the products according to the product inventory management scheme and the quarterly product requirements of customers;
a product preparing subunit: according to the product distribution quantity, data registration and entry are carried out, and the existing product inventory is verified;
carrying out corresponding distribution processing on the product inventory and the product distribution quantity to obtain a distribution processing result, and carrying out entry, registration and storage on the processing result to generate an inventory allocation list;
a product issuing subunit: and determining the number of product issuing personnel according to the inventory allocation list, generating an issuing personnel-product issuing quantity data table, and completing a product issuing task according to the issuing personnel-product issuing quantity data table.
7. The automated production management system of claim 1, comprising an after-market service module:
customer complaint unit: the system comprises a client, a server and a server, wherein the client is used for receiving the complaint information of the client on the product, sorting the complaint information and obtaining the classified information;
product warranty refund unit: and judging the rationality of the information according to the classification information, acquiring a judgment result, and executing an instruction according to the judgment result, wherein the instruction comprises: equipment maintenance instructions, equipment back-off instructions and refute complaint information instructions;
a product quality evaluation unit: the system is used for receiving the evaluation information of the customer on the product quality condition, carrying out product inspection according to the evaluation information, obtaining an inspection result, and carrying out quality improvement processing on the product according to the inspection result.
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