CN109976291A - Production monitoring method and device - Google Patents
Production monitoring method and device Download PDFInfo
- Publication number
- CN109976291A CN109976291A CN201910348715.9A CN201910348715A CN109976291A CN 109976291 A CN109976291 A CN 109976291A CN 201910348715 A CN201910348715 A CN 201910348715A CN 109976291 A CN109976291 A CN 109976291A
- Authority
- CN
- China
- Prior art keywords
- production
- data
- product
- equipment
- production environment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 294
- 238000000034 method Methods 0.000 title claims abstract description 74
- 238000012544 monitoring process Methods 0.000 title claims abstract description 30
- 230000002950 deficient Effects 0.000 claims description 16
- 238000004590 computer program Methods 0.000 claims description 7
- 238000012806 monitoring device Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 abstract description 16
- 238000012545 processing Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 70
- 241000196324 Embryophyta Species 0.000 description 13
- 230000002159 abnormal effect Effects 0.000 description 12
- 239000002994 raw material Substances 0.000 description 8
- 230000006870 function Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000011217 control strategy Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 241000208340 Araliaceae Species 0.000 description 3
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 3
- 235000003140 Panax quinquefolius Nutrition 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 235000008434 ginseng Nutrition 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides a kind of production monitoring method and devices, are related to automatic control technology field, the attribute data and production environment data that this method passes through acquisition product；By the running parameter of equipment in the yields control production process for the product being calculated according to attribute data, to adjust the production environment data during subsequent production；The deviation ratio being calculated according to production environment data and reference atmosphere data is controlled to the running parameter of equipment in production process, to adjust the production environment data during subsequent production.It is this that the mode of product yield is calculated according to attribute data and the monitoring to product of production line quality, production environment and production equipment is ensured according to the mode that production environment data calculate deviation ratio；It is this according to deviation ratio and yields control equipment running parameter mode, the running parameter of equipment in production process can be adjusted in time, so alleviate in process of producing product to production unusual condition processing have the problem of delay.
Description
Technical field
The present invention relates to automatic control technology fields, more particularly, to a kind of production monitoring method and device.
Background technique
During production line is manufactured, such as PCBA (Printed Circuit Board Assembly, line
Road plate) manufacture, it may occur that the unusual condition of numerous species, as product quality is abnormal, equipment is operating abnormally, raw material supply is different
Often, driver process exception, plant environment exception etc., when these abnormal conditions occur, usually artificial observation is abnormal simultaneously
Recording exceptional situation, it is artificial to inform that staff solves abnormal conditions, but during observing and solving exception, it is understood that there may be
The case where can not manually observing unusual condition in time or unusual condition can not be solved in time.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of production monitoring method and device, to alleviate production mistake
There is the technical issues of delay to production unusual condition processing in journey.
In a first aspect, this method is applied to controller, this method the embodiment of the invention provides a kind of production monitoring method
It include: the attribute data for setting product in interval acquisition production process according to first during production, and according to
Production environment data in second setting interval acquisition production process；Wherein, attribute data includes non-defective unit quantity and substandard products quantity；
When collecting attribute data, the yields of product is calculated according to attribute data, and equipment in production process is controlled according to yields
Running parameter, to adjust the production environment data during subsequent production；When collecting production environment data, production is calculated
Deviation ratio between environmental data and reference atmosphere data controls the running parameter of equipment in production process according to deviation ratio, to adjust
Production environment data during whole subsequent production.
With reference to first aspect, the embodiment of the invention provides the first possible embodiments of first aspect, wherein root
The step of calculating the yields of product according to the attribute data includes: will be in the non-defective unit data and attribute data in attribute data
Substandard products data are added, and obtain product sum；By the non-defective unit data in attribute data divided by product sum, the non-defective unit of product is obtained
Rate.
With reference to first aspect, the embodiment of the invention provides second of possible embodiments of first aspect, wherein root
If according to yields control production process in equipment running parameter the step of include: yields be in be less than first threshold, if
The production line for setting product is halted state, the operating parameter of the corresponding equipment of adjustment production line.
With reference to first aspect, the embodiment of the invention provides the third possible embodiments of first aspect, wherein meter
The step of calculating the deviation ratio between production environment data and reference atmosphere data, comprising: by production environment data and reference atmosphere number
According to subtracting each other, deviation difference is obtained；By the absolute value of deviation difference divided by reference atmosphere data, the deviation of production environment data is obtained
Rate.
With reference to first aspect, the embodiment of the invention provides the 4th kind of possible embodiments of first aspect, wherein root
The step of controlling the running parameter of equipment in production process according to deviation ratio, comprising: if deviation ratio, which is in, is greater than second threshold, if
The production line for setting product is operating status, the operating parameter of the corresponding equipment of adjustment production line.
The possible embodiment of second with reference to first aspect or the 4th kind of possible embodiment, the embodiment of the present invention
Provide the 5th kind of possible embodiment of first aspect, wherein the step of production line that product is arranged is halted state packet
It includes: sending lock program signal to the driving equipment of the production line of product, so that the driving equipment is receiving lock program letter
Stop production line after number.
The possible embodiment of second with reference to first aspect or the 4th kind of possible embodiment, the embodiment of the present invention
Provide the 6th kind of possible embodiment of first aspect, wherein the step of production line that product is arranged is halted state packet
It includes: signal out of service is sent to the corresponding one or more running equipments of production line of product, so that the running equipment is connecing
Receive the execution for stopping the running equipment after signal out of service.
Second aspect, the embodiment of the present invention also provide a kind of production monitoring devices, which is applied to controller, the device
It include: acquisition module, for acquiring the attribute of product in production process according to the first setting interval during production
Data, and according to the production environment data in the second setting interval acquisition production process；Wherein, attribute data includes non-defective unit number
Amount and substandard products quantity；Based on yields control module, for calculating product according to attribute data when collecting attribute data
Yields controls the running parameter of equipment in production process, according to yields to adjust the production environment during subsequent production
Data；Based on deviation ratio control module, for calculating production environment data and reference atmosphere when collecting production environment data
Deviation ratio between data controls the running parameter of equipment in production process according to deviation ratio, during adjusting subsequent production
Production environment data.
The third aspect, the embodiment of the invention provides a kind of controller, which includes memory and processor, is somebody's turn to do
Memory is used to store the program for supporting processor to execute first aspect the method, which is configurable for executing and be somebody's turn to do
The program stored in memory.
Fourth aspect, the embodiment of the present invention also provides a kind of computer storage medium, for storing computer program instructions,
When computer executes shown computer program instructions, method as described in relation to the first aspect is executed.
The embodiment of the present invention bring it is following the utility model has the advantages that
Above mentioned embodiment provide a kind of production monitoring method and devices, according in the first setting interval acquisition production process
The attribute data of product, and according to the production environment data in the second setting interval acquisition production process；When collecting attribute
When data, the yields of product is calculated according to attribute data, and the running parameter of equipment in production process is controlled according to yields, with
Adjust the production environment data during subsequent production；When collecting production environment data, production environment data and base are calculated
Deviation ratio between quasi data controls the running parameter of equipment in production process, according to deviation ratio to adjust subsequent production mistake
Production environment data in journey.It is this that the mode of product yield is calculated according to attribute data and is calculated according to production environment data
The mode of deviation ratio ensures the monitoring to product of production line quality, production environment and production equipment；It is this according to deviation ratio and
Yields controls the mode of the running parameter of the equipment in production process, can adjust the work ginseng of equipment in production process in time
Number, so alleviate in process of producing product to production unusual condition processing have the problem of delay, it is ensured that the production of production line
Quality and operational efficiency.
Other features and advantages of the present invention will illustrate in the following description, also, partly become from specification
It obtains it is clear that understand through the implementation of the invention.The objectives and other advantages of the invention are in specification and attached drawing
Specifically noted structure is achieved and obtained.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those skilled in the art, without creative efforts,
It is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of flow chart of production monitoring method provided in an embodiment of the present invention；
Fig. 2 is the flow chart of another production monitoring method provided in an embodiment of the present invention；
Fig. 3 is the flow chart of another production monitoring method provided in an embodiment of the present invention；
Fig. 4 is the structural schematic diagram of another production monitoring devices provided in an embodiment of the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with attached drawing to the present invention
Technical solution be clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than
Whole embodiments.Based on the embodiments of the present invention, those skilled in the art institute without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
Currently, the mode that production plant area mostly uses personal monitoring's production line to produce carries out the control of production line, to production line
Abnormal conditions there are problems that monitoring is ineffective or control not in time, be based on this, a kind of production provided in an embodiment of the present invention is supervised
Method and device is controlled, production line production can be regulated and controled in time according to the working condition on production line.
For convenient for understanding the present embodiment, first to a kind of production monitoring method disclosed in the embodiment of the present invention into
Row is discussed in detail.
Embodiment one:
A kind of production monitoring method is present embodiments provided, with reference to a kind of flow chart of production monitoring method shown in FIG. 1,
This method is applied to controller, method includes the following steps:
Step S102, during production, according to the attribute of product in the first setting interval acquisition production process
Data, and according to the production environment data in the second setting interval acquisition production process；
When specific implementation, attribute data includes non-defective unit quantity and substandard products quantity；Since the attribute data is discrete data, because
This, the first setting interval can be set as a period, such as the period of hour rank, such as one hour or two hours etc.；
During acquiring the attribute data in production process, what can be acquired is in first this period of setting interval time
Attribute data.The attribute data is able to reflect the product quality situation on production line, is obtaining the non-defective unit number in the attribute data
When according to substandard products data, product examination equipment can use, such as product X-ray inspection machine, product generated is examined
It looks into.
Since production environment data may include plant area's temperature in production process there are multi-class data, such as production environment data
The operation data of the real-time changes such as the running temperature of degree, humidity etc. and/or equipment, operating pressure, running current, production environment number
According to can also include the data such as driver process data and raw materials inventory；Above-mentioned production environment data are able to reflect production line
In plant environment situation, equipment operation condition, production line driver operation conditions and raw material supply situation, produce ring
Border data are referred to as technological parameter, and in process of production, for various reasons parameter drift or change can occur for technological parameter
Different situation, it is unstable that above situation will lead to art production process, therefore, needs to monitor in real time technique ginseng in process of production
Number, can be to production environment data (technique ginseng in actual monitored production process to guarantee the stabilization of technological parameter and close rule
Number) it is acquired in real time, i.e., the second setting interval can be zero (real-time status), further, since different types of production environment
The monitoring requirement of data may be identical, it is also possible to and it is different, it is based on this, when above-mentioned second setting interval can also include at least one
Between be spaced.When specific implementation, data can be carried out using different time intervals for different types of production environment data and adopted
Sample, for example, plant area's temperature is acquired according to the first interval in the second setting interval, plant area's humidity is according in the second setting interval
The running temperature of second interval acquisition, equipment is acquired according to the third interval in the second setting interval, and so on, in addition,
When the acquisition of above-mentioned production environment data, sensor can use to above-mentioned production environment data (such as temperature, humidity, pressure)
It is acquired, can also be obtained by the corresponding equipment automatic collection of production line, such as equipment automatic collection self-operating temperature, fortune
The operation datas such as row pressure, or the operational process by reading and monitoring production line driver process obtain.
Step S104 calculates the yields of product according to attribute data, according to yields control when collecting attribute data
The running parameter of equipment in production process processed, to adjust the production environment data during subsequent production；
When specific implementation, the equipment in production process includes the driving equipment for driving production line operation, the fortune for manufacturing product
Row equipment further includes the peripheral equipment for maintaining plant area's production environment；The running parameter of equipment may include equipment working condition,
Operating parameter, equipment configuration parameter and processing parameter of equipment etc., the running parameter of equipment in control production process
In the process, the yields that product can be calculated according to attribute data, chooses the corresponding control strategy of the yields, executes the control
Strategy carries out the control of manufacturing parameter, such as above-mentioned control strategy can be by debugging and/or changing the driving journey on production line
Sequence realizes, can also be by sending debug command to equipment so that equipment executes according to debug command the control of corresponding debug command
Strategy, can also be by manually adjusting operating parameter, equipment configuration parameter and the processing parameter of the equipment in production line
Etc. realizing the control to the running parameter of equipment.
Step S106 is calculated inclined between production environment data and reference atmosphere data when collecting production environment data
Rate controls the running parameter of equipment in production process, according to deviation ratio to adjust the production environment number during subsequent production
According to.
When specific implementation, due to needing to monitor in real time the compliance of production environment data (technological parameter), it is right in real time to need
The technological parameter collected is compared with standard technology specification (reference atmosphere data), thus real-time confirmation technological parameter
Compliance, under normal circumstances, above-mentioned standard process specification (reference atmosphere data) are preset, technological parameter and standard work
The deviation situation of skill specification is above-mentioned deviation ratio.In controlling production process during the running parameter of equipment, Ke Yigen
According to the deviation ratio between production environment data and reference atmosphere data, the corresponding control strategy of the deviation ratio is chosen, the control is executed
Strategy carries out the control of manufacturing parameter.
A kind of production monitoring method is present embodiments provided, this method is applied to controller, and this method is according to the first setting
The attribute data of product in interval acquisition production process, and according to the production environment in the second setting interval acquisition production process
Data；When collecting attribute data, the yields of product is calculated according to attribute data, is controlled in production process according to yields
The running parameter of equipment, to adjust the production environment data during subsequent production；When collecting production environment data, calculate
Deviation ratio between production environment data and reference atmosphere data controls the running parameter of equipment in production process according to deviation ratio,
To adjust the production environment data during subsequent production.It is this according to attribute data calculate product yield mode and according to
The mode that production environment data calculate deviation ratio ensures the monitoring to product of production line quality, production environment and production equipment；
The mode of this running parameter according to the equipment in deviation ratio and yields control production process, can adjust in time and produce
The running parameter of equipment in journey, so alleviate in process of producing product to production unusual condition processing have the problem of delay, really
The quality of production and operational efficiency of production line are protected.
On the basis of the method provided by above-described embodiment, another production monitoring method is present embodiments provided, is joined
The flow chart of another production monitoring method shown in Fig. 2 is examined, method includes the following steps:
Step S202, during production, according to the attribute of product in the first setting interval acquisition production process
Data, and according to the production environment data in the second setting interval acquisition production process；
Step S204 calculates the yields of product according to attribute data when collecting attribute data；
It, can be by step 01 and step 02 according to the yields that attribute data calculates product in step S204 when specific implementation
It realizes:
Step 01, the non-defective unit data in attribute data are added with the substandard products data in attribute data, obtain product sum；
Step 02, the non-defective unit data in attribute data are obtained into the yields of product divided by product sum.
Specifically, yields=non-defective unit data/(non-defective unit data+substandard products data), for example, be divided into 1 hour between the first setting,
Then in 1 hour, non-defective unit data are 98 in the product of production line production, and substandard products quantity is 2, then the non-defective unit in time period
Rate is 98/ (98+2)=98%.
Step S206 is calculated inclined between production environment data and reference atmosphere data when collecting production environment data
Rate；
It, can be by step 03 and step 04 according to the yields that attribute data calculates product in step S206 when specific implementation
It realizes:
Step 03, production environment data and reference atmosphere data are subtracted each other, obtains deviation difference；
Step 04, the absolute value of deviation difference is obtained into the deviation ratio of production environment data divided by reference atmosphere data.
Specifically, deviation ratio=| production environment data-reference atmosphere data |/reference atmosphere data, using temperature as life
For producing environmental data, the fiducial temperature of the environment temperature of plant area is set as 21 DEG C, the ambient temperature value of as best plant area,
In production line operational process, the actual ambient temperature of plant area is 25 DEG C, then the deviation ratio of the environment temperature of current plant area=(25-
21)/21 ≈ 19%.
Step S208, if yields, which is in, is less than first threshold, executes step S214 when there are yields；
When specific implementation, first threshold is usually the worst yields that can be born, if first threshold is equal to 95%, this
When production line production substandard products quantity it is unbearable, i.e., there is product quality unusual condition in production line, and then needs to stop
Production line wastes raw material and causes excessive substandard products product output to avoid the pernicious production of production line or abnormal production.
Step S210, if deviation ratio, which is in, is greater than second threshold, executes step S212 when there are deviation ratio；
When specific implementation, second threshold usually maintains that production line normally produces in process of production and production line can be with
The deviation ratio of corresponding production environment data under the severe production environment endured, above-mentioned severe production environment can run for equipment
Extremely, situations such as raw material supply is abnormal, driver process exception and/or plant environment is abnormal, such as: plant area's temperature is excessively high
Or humidity it is excessive and when influencing the output quality of product (product or raw material have softening) or raw materials inventory it is insufficient and
When product being caused to lack device, the appearance of above-mentioned abnormal conditions may result in the equipment of production line in current adverse production environment
Under there is high loss operation, abrasion and then the productions problems such as equipment fault or the lost of life or product quality are abnormal.In order to avoid
The corresponding abnormal conditions of above-mentioned production environment data cause the generation of a large amount of bad products, can running parameter to current device, life
It produces environmental aspect, production line driver etc. to be debugged in real time, to improve the working environment of equipment and/or production line, improve
Product quality etc..Wherein, above-mentioned real-time debugging includes shutting down a variety of debugging modes such as debugging and operation debugging, specific debugging mode
It can be the debugging mode automatically selected according to the concrete type of the abnormal conditions reflected in production environment data.
Step S212, the production line that product is arranged is operating status, the operating parameter of the corresponding equipment of adjustment production line；
Step S214, the production line that product is arranged is halted state, the operating parameter of the corresponding equipment of adjustment production line；
When specific implementation, the production line that product is arranged in step S214 is that there are two types of implementations for halted state, wherein one
Kind implementation can be realized by step 11:
Step 11, lock program signal is sent to the driving equipment of the production line of product, so that the driving equipment is receiving
Stop production line after to lock program signal.When specific implementation, above-mentioned driving equipment can be used for driving the operation on production line
The production of equipment progress product；Driving equipment can be equipped with driver, which can be by controlling driving equipment
And then control the production of production line；It, can be by stopping driving equipment or driving during above-mentioned stopping production line
The operation of driver in equipment or call driver enter interruption subroutine, to lock driving equipment and then stop
Production line.
Another implementation can be realized by step 12:
Step 12, signal out of service is sent to the corresponding one or more running equipments of the production line of product, so that should
Running equipment stops the execution of the running equipment after receiving signal out of service.It, can be former by stopping when specific implementation
Material feeding equipment stops input raw material to stop producing.
On the basis of the method provided by above-described embodiment, another production monitoring method is present embodiments provided, is joined
The flow chart of another production monitoring method shown in Fig. 3 is examined, method includes the following steps:
Step S302, production line production；
Step S304 acquires production environment data with the first setting interval acquisition attributes data and with the second setting interval；
Step S306 calculates attribute data collected and production environment data, it is corresponding to obtain attribute data
Yields and the corresponding deviation ratio of production environment data；
The yields being calculated and deviation ratio are compared with control line and gauge wire by step S308 respectively, wherein
The gauge wire of yields can be above-mentioned first threshold；The corresponding control line of the deviation ratio of production environment data can be above-mentioned
Second threshold；
Step S310 (is greater than first threshold) when detecting yields lower than gauge wire, executes step S302, work as detection
(it is less than first threshold) when being more than gauge wire to yields and executes step S318；
Step S312 executes step S302, works as detection when detecting deviation ratio lower than control line (lower than second threshold)
(it is greater than second threshold) when being more than control line to deviation ratio and executes step S316；
Step S314 shows the yields of calculating and deviation ratio on the display screen.
Specifically, it when showing yields and deviation ratio, can be shown according to the value condition of yields and deviation ratio
Show different colors to protrude the value condition of numerical value and then realize warning effect, when being more than gauge wire such as yields, shows red
Color, as deviation ratio is lower than control line, display green；When being higher than control line such as deviation ratio, show orange.
Step S316 controls the running parameter of equipment in production process；
Step S318 issues the signal for stopping production to the production line of product to stop production line production；Production line stops
After production, step S316 is executed, and then continue to execute step S302.
The production environment data and attribute data acquired in production monitoring method provided by the above embodiment are judgement production
The data basis of line production status；The yields of the corresponding deviation ratio of production environment data and attribute data is to judge that production line is raw
The judgment basis of occurrence condition can determine whether production status meets plant area automatically according to the value of judgment bias rate and yields
Demand；In turn, during controlling production line, equipment work can be executed automatically according to the value of deviation ratio and yields
The regulation of parameter, and then realize improvement production environment parameter, it improves the product yield of production line, improve production line operational efficiency
Purpose.
Embodiment two:
On the basis of production monitoring method described in above-described embodiment, the embodiment of the present invention also provides a kind of production monitoring
Device, with reference to a kind of structural schematic diagram of production monitoring devices shown in Fig. 4, which is applied to controller, which includes
With lower module:
Acquisition module 402, for acquiring product in production process according to the first setting interval during production
Attribute data, and according to second setting interval acquisition production process in production environment data；Wherein, attribute data includes
Non-defective unit quantity and substandard products quantity；
Based on yields control module 404, for calculating the good of product according to attribute data when collecting attribute data
Product rate controls the running parameter of equipment in production process, according to yields to adjust the production environment number during subsequent production
According to；
Based on deviation ratio control module 406, for calculating production environment data and base when collecting production environment data
Deviation ratio between quasi data controls the running parameter of equipment in production process, according to deviation ratio to adjust subsequent production mistake
Production environment data in journey.
Production monitoring devices provided in an embodiment of the present invention have identical with production monitoring method provided by the above embodiment
Technical characteristic reach identical technical effect so also can solve identical technical problem.
The embodiment of the invention also provides a kind of controller, which includes memory and processor, above-mentioned storage
Device is used to store the program for supporting processor to execute one the method for above-described embodiment, and above-mentioned processor is configurable for executing
The program stored in the memory.
Further, the embodiment of the present invention also provides a kind of computer storage medium, for storing computer program instructions, when
When computer executes shown computer program instructions, the method as described in above-described embodiment one is executed.
The computer program product of production monitoring method and device provided by the embodiment of the present invention, including store program
The computer readable storage medium of code, the instruction that said program code includes can be used for executing described in previous methods embodiment
Method, specific implementation can be found in embodiment of the method, details are not described herein.
For convenience and simplicity of description, the specific work process of the system of foregoing description and device can refer to aforementioned side
Corresponding process in method embodiment, details are not described herein.
Flow chart and structural block diagram in attached drawing show the method, apparatus and calculating of multiple embodiments according to the present invention
The architecture, function and operation in the cards of machine program product.In this regard, each box in flowchart or block diagram can
To represent a part of a module, section or code, a part of the module, section or code includes one or more
A executable instruction for implementing the specified logical function.It should also be noted that in some implementations as replacements, in box
The function of being marked can also occur in a different order than that indicated in the drawings.For example, two continuous boxes actually may be used
To be basically executed in parallel, they can also be executed in the opposite order sometimes, and this depends on the function involved.It is also noted that
, the combination of each box in block diagram and or flow chart and the box in block diagram and or flow chart can be with executing
Defined function or the dedicated hardware based system of movement realize, or can use specialized hardware and computer instruction
Combination is to realize.
In several embodiments provided herein, it should be understood that disclosed method and apparatus, it can be by other
Mode realize.The apparatus embodiments described above are merely exemplary, for example, the division of the unit, only one
Kind of logical function partition, there may be another division manner in actual implementation, in another example, multiple units or components can combine or
Person is desirably integrated into another system, or some features can be ignored or not executed.Another point, shown or discussed is mutual
Between coupling, direct-coupling or communication connection can be through some communication interfaces, the INDIRECT COUPLING or logical of device or unit
Letter connection can be electrical property, mechanical or other forms.
It, can be with if the function is realized in the form of SFU software functional unit and when sold or used as an independent product
It is stored in a computer readable storage medium.Based on this understanding, technical solution of the present invention is substantially in other words
The part of the part that contributes to existing technology or the technical solution can be embodied in the form of software products, the meter
Calculation machine software product is stored in a storage medium, including some instructions are used so that a computer equipment (can be a
People's computer, server or network equipment etc.) it performs all or part of the steps of the method described in the various embodiments of the present invention.
And storage medium above-mentioned includes: that USB flash disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), arbitrary access are deposited
The various media that can store program code such as reservoir (RAM, Random Access Memory), magnetic or disk.
Above embodiments, only a specific embodiment of the invention, to illustrate technical solution of the present invention, rather than to it
Limitation, scope of protection of the present invention is not limited thereto, although the present invention is described in detail referring to the foregoing embodiments,
It should be understood by those skilled in the art that: anyone skilled in the art in the technical scope disclosed by the present invention,
It still can modify to technical solution documented by previous embodiment or can readily occur in variation, or to part
Technical characteristic is equivalently replaced；And these modifications, variation or replacement, it does not separate the essence of the corresponding technical solution this hair
The spirit and scope of bright embodiment technical solution, should be covered by the protection scope of the present invention.Therefore, protection of the invention
Range should be subject to the protection scope in claims.
Claims (10)
1. a kind of production monitoring method, which is characterized in that the method is applied to controller, which comprises
During production, according to the attribute data of product in the first setting interval acquisition production process, and according to
Production environment data in second setting interval acquisition production process；Wherein, the attribute data includes non-defective unit quantity and substandard products
Quantity；
When collecting the attribute data, the yields of the product is calculated according to the attribute data, according to the non-defective unit
Rate controls the running parameter of equipment in production process, to adjust the production environment data during subsequent production；
When collecting the production environment data, the deviation ratio between the production environment data and reference atmosphere data is calculated,
The running parameter of equipment in production process is controlled, according to the deviation ratio to adjust the production environment number during subsequent production
According to.
2. the method according to claim 1, wherein calculating the yields of the product according to the attribute data
The step of, comprising:
Non-defective unit data in the attribute data are added with the substandard products data in the attribute data, obtain product sum；
By the non-defective unit data in the attribute data divided by the product sum, the yields of the product is obtained.
3. the method according to claim 1, wherein controlling the work of equipment in production process according to the yields
The step of making parameter, comprising:
If the yields, which is in, is less than first threshold, the production line that the product is arranged is halted state, adjusts the life
The operating parameter of the corresponding equipment of producing line.
4. the method according to claim 1, wherein calculating between the production environment data and reference atmosphere data
Deviation ratio the step of, comprising:
The production environment data are subtracted each other with reference atmosphere data, obtain deviation difference；
By the absolute value of the deviation difference divided by the reference atmosphere data, the deviation ratio of the production environment data is obtained.
5. the method according to claim 1, wherein controlling the work of equipment in production process according to the deviation ratio
The step of making parameter, comprising:
If the deviation ratio, which is in, is greater than second threshold, the production line that the product is arranged is operating status, adjusts the life
The operating parameter of the corresponding equipment of producing line.
6. according to method described in claim 3 or claim 5, which is characterized in that the production line that the product is arranged is to stop
Only the step of state includes:
Lock program signal is sent to the driving equipment of the production line of the product, so that the driving equipment is receiving the lock
Stop the production line after determining program singal.
7. according to method described in claim 3 or claim 5, which is characterized in that the production line that the product is arranged is to stop
Only the step of state includes:
Signal out of service is sent to the corresponding one or more running equipments of production line of the product, so that the running equipment
Stop the execution of the running equipment after receiving the signal out of service.
8. a kind of production monitoring devices, which is characterized in that described device is applied to controller, and described device includes:
Acquisition module, for acquiring the attribute of product in production process according to the first setting interval during production
Data, and according to the production environment data in the second setting interval acquisition production process；Wherein, the attribute data includes good
Product quantity and substandard products quantity；
Based on yields control module, for calculating the production according to the attribute data when collecting the attribute data
The yields of product controls the running parameter of equipment in production process according to the yields, during adjusting subsequent production
Production environment data；
Based on deviation ratio control module, for when collecting the production environment data, calculate the production environment data with
Deviation ratio between reference atmosphere data controls the running parameter of equipment in production process according to the deviation ratio, subsequent to adjust
Production environment data in production process.
9. a kind of controller, which is characterized in that the controller includes memory and processor, and the memory is for storing
Processor perform claim is supported to require the program of 1~7 any the method, the processor is configured to for executing described deposit
The program stored in reservoir.
10. a kind of computer storage medium, which is characterized in that the computer storage medium refers to for storing computer program
It enables, when computer executes shown computer program instructions, executes such as any the method for claim 1~7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910348715.9A CN109976291A (en) | 2019-04-25 | 2019-04-25 | Production monitoring method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910348715.9A CN109976291A (en) | 2019-04-25 | 2019-04-25 | Production monitoring method and device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109976291A true CN109976291A (en) | 2019-07-05 |
Family
ID=67086721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910348715.9A Pending CN109976291A (en) | 2019-04-25 | 2019-04-25 | Production monitoring method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109976291A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111010564A (en) * | 2020-01-07 | 2020-04-14 | 积高电子(无锡)有限公司 | Test method and device of CMOS image sensor |
| CN111045402A (en) * | 2019-11-15 | 2020-04-21 | 福士瑞精密工业(郑州)有限公司 | Central control terminal, control method thereof, intermediate device and computer storage medium |
| CN111665796A (en) * | 2020-05-08 | 2020-09-15 | 上海市公安局出入境管理局 | Environmental parameter adjusting method and device for certificate making workshop |
| CN111863156A (en) * | 2020-07-24 | 2020-10-30 | 四川永祥硅材料有限公司 | Control method and system for silicon material technological process |
| CN111883458A (en) * | 2020-07-22 | 2020-11-03 | 昆山泽旭自动化科技有限公司 | Production line parameter adjusting device, production line parameter adjusting method and storage medium |
| CN112579640A (en) * | 2019-09-29 | 2021-03-30 | 京东方科技集团股份有限公司 | Method and apparatus for production anomaly detection |
| CN114415613A (en) * | 2022-01-07 | 2022-04-29 | 深圳市微特精密科技股份有限公司 | Automatic production management system |
| CN114625097A (en) * | 2022-05-16 | 2022-06-14 | 时代云英(深圳)科技有限公司 | Production process control method based on industrial internet |
| CN115826538A (en) * | 2023-02-13 | 2023-03-21 | 深圳市博硕科技股份有限公司 | Intelligent production system of electronic components and control method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202781800U (en) * | 2012-07-03 | 2013-03-13 | 宁波弘讯科技股份有限公司 | Plastic machinery control system |
| JP2013140053A (en) * | 2011-12-28 | 2013-07-18 | Keyence Corp | Image processor and image processing method |
| CN103605352A (en) * | 2013-11-29 | 2014-02-26 | 南京富士通南大软件技术有限公司 | Quality control system and method for PCB design and production |
| CN106292605A (en) * | 2016-09-09 | 2017-01-04 | 芜湖能盟信息技术有限公司 | Bearing automatization Quality Monitoring Control System |
| CN109086999A (en) * | 2018-08-02 | 2018-12-25 | 东南大学 | Filling production lines remote data acquisition analysis system and its exception analysis method |
-
2019
- 2019-04-25 CN CN201910348715.9A patent/CN109976291A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013140053A (en) * | 2011-12-28 | 2013-07-18 | Keyence Corp | Image processor and image processing method |
| CN202781800U (en) * | 2012-07-03 | 2013-03-13 | 宁波弘讯科技股份有限公司 | Plastic machinery control system |
| CN103605352A (en) * | 2013-11-29 | 2014-02-26 | 南京富士通南大软件技术有限公司 | Quality control system and method for PCB design and production |
| CN106292605A (en) * | 2016-09-09 | 2017-01-04 | 芜湖能盟信息技术有限公司 | Bearing automatization Quality Monitoring Control System |
| CN109086999A (en) * | 2018-08-02 | 2018-12-25 | 东南大学 | Filling production lines remote data acquisition analysis system and its exception analysis method |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112579640A (en) * | 2019-09-29 | 2021-03-30 | 京东方科技集团股份有限公司 | Method and apparatus for production anomaly detection |
| CN111045402A (en) * | 2019-11-15 | 2020-04-21 | 福士瑞精密工业(郑州)有限公司 | Central control terminal, control method thereof, intermediate device and computer storage medium |
| CN111045402B (en) * | 2019-11-15 | 2022-08-30 | 富联智能工坊(郑州)有限公司 | Central control terminal, control method thereof, intermediate device and computer storage medium |
| CN111010564A (en) * | 2020-01-07 | 2020-04-14 | 积高电子(无锡)有限公司 | Test method and device of CMOS image sensor |
| CN111010564B (en) * | 2020-01-07 | 2021-10-19 | 积高电子(无锡)有限公司 | Test method and device of CMOS image sensor |
| CN111665796A (en) * | 2020-05-08 | 2020-09-15 | 上海市公安局出入境管理局 | Environmental parameter adjusting method and device for certificate making workshop |
| CN111665796B (en) * | 2020-05-08 | 2024-04-26 | 上海市公安局出入境管理局 | Environmental parameter adjusting method and device for certificate making workshop |
| CN111883458A (en) * | 2020-07-22 | 2020-11-03 | 昆山泽旭自动化科技有限公司 | Production line parameter adjusting device, production line parameter adjusting method and storage medium |
| CN111863156A (en) * | 2020-07-24 | 2020-10-30 | 四川永祥硅材料有限公司 | Control method and system for silicon material technological process |
| CN114415613A (en) * | 2022-01-07 | 2022-04-29 | 深圳市微特精密科技股份有限公司 | Automatic production management system |
| CN114625097A (en) * | 2022-05-16 | 2022-06-14 | 时代云英(深圳)科技有限公司 | Production process control method based on industrial internet |
| CN115826538A (en) * | 2023-02-13 | 2023-03-21 | 深圳市博硕科技股份有限公司 | Intelligent production system of electronic components and control method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109976291A (en) | Production monitoring method and device | |
| EP3358430A1 (en) | Management system and management method | |
| WO2020052292A1 (en) | Industrial internet-based informatization management system for integrated circuit testing | |
| US7698011B2 (en) | Operating condition monitoring apparatus, method for monitoring operating condition and program | |
| CN102117731B (en) | Method and device for monitoring measurement data in process production flow of semiconductor | |
| EP3614320A1 (en) | Nozzle performance analytics | |
| CN109326539B (en) | Solar cell production real-time monitoring digital system | |
| CN105917756A (en) | Quality control device and quality control method | |
| CN105159239B (en) | A kind of SPC strategies automatic update method and SPC Strategy Auto system | |
| CN104684270A (en) | System for monitoring and estimating disorder of SMT device and method of operating same | |
| CN109976289A (en) | Production line KPI monitoring method, device, electronic equipment and readable medium | |
| CN109634238A (en) | A kind of numerical-controlled machine tool machining process mass-energy efficiency evaluation and monitoring method | |
| CN106048758A (en) | Display system for spinning production information and display method for same | |
| CN113625672A (en) | Equipment monitoring method and device and storage medium | |
| CN112673326B (en) | Control device and storage medium | |
| CN117655568A (en) | Optical communication product laser welding performance monitoring system based on air-floating welding clamp | |
| US6947801B2 (en) | Method and system for synchronizing control limit and equipment performance | |
| CN117172482A (en) | Door and window production adjusting method and system based on order tracking | |
| CN104635710A (en) | Wire bundle intelligent testing machine and production plan interworking change adjusting method | |
| CN109703103A (en) | A kind of automatic cutting bag system based on image recognition | |
| CN114065958A (en) | Preventive active maintenance processing method and system for non-standard equipment | |
| CN110400086A (en) | Tobacco shredding operation data analysis method, system, equipment and storage medium | |
| US11675347B2 (en) | Industrial machine monitoring device | |
| CN102254788B (en) | Manufacturing execution system and manufacturing system having virtual measuring function | |
| CN112507151B (en) | Pressure data processing method, device, equipment and medium |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190705 |