CN114964389A - System and method for evaluating running state of pantograph slide plate - Google Patents
System and method for evaluating running state of pantograph slide plate Download PDFInfo
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- CN114964389A CN114964389A CN202210924672.6A CN202210924672A CN114964389A CN 114964389 A CN114964389 A CN 114964389A CN 202210924672 A CN202210924672 A CN 202210924672A CN 114964389 A CN114964389 A CN 114964389A
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Abstract
The invention discloses a pantograph slide plate running state evaluation system and method, wherein the pantograph slide plate running state evaluation system comprises a parameter detection system and a parameter evaluation system which are connected with each other, wherein the parameter detection system comprises a contact pressure detection device, a tangential force detection device, a friction factor calculation module, an image acquisition device, a current acquisition device, an arc detection device, an infrared imaging device and a slide plate aging degree detection device. The invention carries out multi-parameter detection on the pantograph slide plate and solves the problem of single detection means of the prior art detection system. Meanwhile, the invention has flexible detection means and accurate detection data. Meanwhile, the running state of the pantograph slide plate can be more truly and accurately reflected through multi-parameter evaluation.
Description
Technical Field
The invention belongs to the field of pantograph slide plate operation state detection, and particularly relates to a pantograph slide plate operation state evaluation system and method.
Background
The electric locomotive obtains electric energy from a contact net through the pantograph, and the pantograph slide plate is used as a core part of the pantograph and is important for continuous and stable current taking of the electric locomotive. With the development of high-speed train high-speed and heavy-load, the pantograph slide plate faces a lot of problems such as high operation temperature and severe abrasion, and the system is needed for evaluating the operation state of the pantograph slide plate. At present, the detection method of the pantograph slide plate mainly comprises the following steps: manual detection, contact detection, non-contact detection and image processing technology detection. The manual detection mode can identify most faults, but the state of the pantograph slide plate in the operation process cannot be evaluated by parking detection; the contact type and non-contact type detection detects the slide plate through means of a sensor, ultrasonic waves and the like, can detect the measured change in real time, but the detection item is single and cannot well reflect the running state of the pantograph slide plate; the image processing technology is flexible in detection and inspection items, but the imaging effect is easily influenced by ambient light.
Disclosure of Invention
Aiming at the defects in the prior art, the pantograph slide plate running state evaluation system and method provided by the invention solve the problems that the existing pantograph slide plate running state detection means is single and cannot well reflect the real running state of the pantograph slide plate.
In order to achieve the purpose of the invention, the invention adopts the technical scheme that: a pantograph slide plate running state evaluation system comprises a parameter detection system and a parameter evaluation system which are connected with each other;
the parameter detection system comprises contact pressure detection equipment, tangential force detection equipment, a friction factor calculation module, image acquisition equipment, current acquisition equipment, electric arc detection equipment, infrared imaging equipment and sliding plate aging degree detection equipment;
the friction factor calculation module is respectively connected with the contact pressure detection equipment and the tangential force detection equipment;
the contact pressure detection equipment is used for detecting the contact pressure between the pantograph slide plate and the contact line; the tangential force detection equipment is used for calculating the friction force between the contact line and the pantograph slide plate; the friction factor calculation module is used for calculating the friction factor between the pantograph slide plate and the contact line; the image acquisition equipment is used for acquiring the surface image of the pantograph slide plate and calculating the wear loss and the wear thickness of the pantograph slide plate; the current collecting equipment is used for collecting current and calculating the contact failure rate of the pantograph; the arc detection equipment is used for calculating an arc burning rate and a total arc burning rate; the infrared imaging equipment is used for acquiring the temperature of the pantograph sliding plate; the slide plate aging degree detection equipment is used for detecting the ultrasonic wave propagation speed in the pantograph slide plate.
Further: the parameter evaluation system comprises a contact pressure evaluation module, a friction factor evaluation module, a wear evaluation module, an arc evaluation module, a sliding plate temperature evaluation module, a sliding plate aging degree evaluation module and a comprehensive evaluation module;
the contact pressure evaluation module is connected with the contact pressure detection device, the friction factor evaluation module is connected with the friction factor calculation module, the wear evaluation module is connected with the image acquisition device, the arc evaluation module is respectively connected with the current acquisition device and the arc detection device, the skateboard temperature evaluation module is connected with the infrared imaging device, and the skateboard aging degree evaluation module is connected with the skateboard aging degree detection device;
the comprehensive evaluation module is respectively connected with the contact pressure evaluation module, the friction factor evaluation module, the wear evaluation module, the arc evaluation module, the sliding plate temperature evaluation module and the sliding plate aging degree evaluation module;
the contact pressure evaluation module is used for obtaining a contact pressure evaluation coefficient, the friction factor evaluation module is used for obtaining a friction factor evaluation coefficient, the wear evaluation module is used for obtaining a weight wear evaluation coefficient, the arc evaluation module is used for obtaining a contact evaluation coefficient, the slide temperature evaluation module is used for obtaining a base body temperature evaluation coefficient, the slide aging degree evaluation module is used for obtaining an aging degree evaluation coefficient, and the comprehensive evaluation module is used for obtaining an operating state coefficient of the pantograph slide.
A pantograph slide plate running state evaluation method of a pantograph slide plate running state evaluation system comprises the following steps:
s1, collecting parameters of the pantograph slide plate and the contact wire through a parameter detection system;
and S2, inputting the parameters of the pantograph slide plate and the contact wire into a parameter evaluation system to obtain the operating state coefficient of the pantograph slide plate, and finishing the evaluation of the operating state of the pantograph slide plate.
Further: in S1, the parameters of the pantograph slide plate and the contact wire include a contact pressure between the pantograph slide plate and the contact wire, a friction force between the pantograph slide plate and the contact wire, a friction factor between the pantograph slide plate and the contact wire, an amount of wear of the pantograph slide plate, a wear thickness of the pantograph slide plate, a pantograph contact failure rate, an arcing rate, a total arcing rate, a pantograph slide plate temperature, and an ultrasonic propagation speed in the pantograph slide plate.
Further, the method comprises the following steps: the method for determining the contact pressure between the pantograph slide plate and the contact line specifically comprises the following steps:
measuring the pressure of four positions set by the pantograph through contact pressure detection equipment, and calculating the contact pressure between the pantograph sliding plate and the contact line according to the pressure of the four positions; wherein the contact pressure between the pantograph slide plate and the contact line is calculatedThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,the pressures at the four positions are respectively the pressures at the four positions,is a first coefficient of the first,is a second coefficient of the first coefficient,is a third coefficient which is a function of the third coefficient,is the fourth coefficient;
the method for determining the friction force between the pantograph slide plate and the contact line specifically comprises the following steps:
the force acting on the pantograph slide plate in the horizontal direction is detected by a tangential force detection device, and the frictional force between the contact wire and the pantograph slide plate is calculated by the following formulaf(ii) a Wherein the force acting on the pantograph slide plate in the horizontal direction comprises a horizontal component of aerodynamic force and a friction force between the contact line and the pantograph slide plate;
in the formula (I), the compound is shown in the specification,the device is the aerodynamic force of the air,is a horizontal component of the aerodynamic force,in order to speed the locomotive on which the pantograph is mounted,is a constant coefficient independent of the working height of the bow of the pantograph,is a constant factor regardless of the operating position of the pantograph,the force which is applied to the pantograph slide plate in the horizontal direction and is opposite to the movement direction;
the method for determining the friction factor between the pantograph slide plate and the contact line specifically comprises the following steps:
calculating the friction factor according to the following formula by a friction factor calculation module;
Further: the method for determining the wear amount and the wear thickness of the pantograph pan comprises the following sub-steps:
SA1, collecting the surface image of the pantograph slide plate through an image collecting device;
SA2, filtering the surface image of the pantograph slide plate by a median filtering method to obtain a filtered image;
SA3, performing convolution integral on the filtered image, and calculating the abrasion loss of the pantograph slide plate according to the following formula;
in the formula (I), the compound is shown in the specification,in order to be a function of the loss,is a state classIsThe loss of the carbon dioxide gas is reduced,is a state classA predicted probability of (d);is a state classIs a valid value ofA value other than 0;in order to be a function of the regression loss,in order to predict the position of the mobile terminal,is a real area;
SA4, calculating the gradient amplitude and direction of the image after filtering processing through a gradient operator, and comparing the edge image of the pantograph slide plate with the edge image of the initial pantograph slide plate to obtain the abrasion thickness of the slide plate;
the method for determining the contact failure rate of the pantograph specifically comprises the following steps:
collecting the current transmitted between the pantograph slide plate and the contact wire through a current collecting device, and calculating the contact failure rate of the pantograph through the following formulaCQ;
In the formula (II)For the duration of the contact failure,the time for measuring the current to exceed the nominal 30% of the measurement.
Further: the method for determining the arc ignition rate and the total arc ignition rate specifically comprises the following steps:
the arc occurrence time and duration are detected by an arc detection device, and the arc rate is calculated by the following formula(ii) a Further cooperate withImage acquisition equipment acquires visible light arcing duration to calculate total arcing rate;
In the formula (I), the compound is shown in the specification,for an arcing duration of more than 5ms,to measure the time that the current exceeds the nominal 30%,the visible light arcing duration;
the pantograph slide plate temperature comprises a pantograph slide plate base body temperature and a contact area temperature, and the method for determining the pantograph slide plate temperature specifically comprises the following steps:
collecting the substrate temperature and the contact area temperature of the pantograph sliding plate through infrared imaging equipment;
determining ultrasonic propagation velocity within the pantograph panThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,Hthe thickness of the pantograph sliding plate is set as the thickness,tthe propagation time of the ultrasonic wave in the slide plate is shown.
Further: the step S2 specifically includes:
and inputting parameters of the pantograph slide plate and the contact line into a parameter evaluation system to obtain a contact pressure evaluation coefficient, a friction factor evaluation coefficient, a weight wear evaluation coefficient, a height wear evaluation coefficient, a contact evaluation coefficient, an arcing evaluation coefficient, a substrate temperature evaluation coefficient, a contact area temperature evaluation coefficient and an aging degree evaluation coefficient, further calculating to obtain a pantograph slide plate running state coefficient, and finishing the pantograph slide plate running state evaluation.
Further: obtaining the contact pressure evaluation coefficientThe method comprises the following steps:
comparing the contact pressure between the pantograph slide plate and the contact line with the contact pressure specified range of the set contact pressure performance value table and the contact pressure value range table;
when the contact pressure between the pantograph slide plate and the contact line exceeds the contact pressure specified range of the contact pressure performance value table and is in the contact pressure specified range of the contact pressure value range table, the contact pressure evaluation coefficientIs 0.4;
when the contact pressure between the pantograph slide plate and the contact line exceeds the contact pressure specified range of the contact pressure value range table, the contact pressure evaluation coefficientIs 1;
obtaining the evaluation coefficient of the friction factorThe method comprises the following steps:
judging whether the difference value between the friction factor between the pantograph slide plate and the contact line and the friction factor of the set friction factor table exceeds 25% of the friction factor of the set friction factor table;
if yes, the coefficient of friction factor evaluationIs 1; if not. Coefficient of friction factor evaluationIs 0;
judging whether the abrasion loss of the pantograph slide plate is smaller than a weight abrasion threshold value in a set weight abrasion ratio table or not;
judging whether the wear thickness of the pantograph slide plate is smaller than a high wear threshold value in a set high wear ratio table;
judging whether the contact failure rate of the pantograph is smaller than a contact failure rate threshold value in a set arc performance value table; if so, the contact evaluation coefficientIs 0; if not, the contact evaluation coefficientIs 1;
judging whether the arc burning rate and the total arc burning rate are both smaller than an arc burning rate threshold value and a total arc burning rate threshold value in the set arc performance value table;
obtaining the evaluation coefficient of the substrate temperatureThe method comprises the following steps:
judging whether the temperature of the pantograph sliding plate base body is smaller than a sliding plate base body temperature threshold value or not;
if yes, the evaluation coefficient of the substrate temperatureIs 0; if not, the evaluation coefficient of the substrate temperatureIs 1;
obtaining the temperature evaluation coefficient of the contact areaThe method comprises the following steps:
judging whether the temperature of the contact area is smaller than a contact area temperature threshold value or not;
if so, the contact regionCoefficient of field temperature estimationIs 0; if not, the temperature evaluation coefficient of the contact areaIs 1;
comparing the ultrasonic propagation speed in the pantograph slide plate with the ultrasonic sound velocity in the set slide plate aging degree table to obtain a corresponding judgment result;
Further: in step S2, the pantograph pan operating state coefficient is calculatedKThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,is a first scale factor and is a ratio of,is a second scaling factor to be used for the second scaling factor,is a third scaling factor and is a function of the third scaling factor,is a fourth scaling factor and is a function of the fourth scaling factor,is a fifth scaling factor and is a function of the third scaling factor,is a sixth scaling factor and is a function of,is the seventh scaling factor and is the third scaling factor,is an eighth scaling factor that is a function of,is the ninth scale factor.
The invention has the beneficial effects that: the invention carries out multi-parameter detection on the pantograph slide plate and solves the problem of single detection means of the prior art detection system. Meanwhile, the invention has flexible detection means and accurate detection data. Meanwhile, the running state of the pantograph slide plate can be more truly and accurately reflected through multi-parameter evaluation.
Drawings
FIG. 1 is a block diagram of the system architecture of the present invention.
FIG. 2 is a flow chart of the method of the present invention.
Detailed Description
The following description of the embodiments of the present invention is provided to facilitate the understanding of the present invention by those skilled in the art, but it should be understood that the present invention is not limited to the scope of the embodiments, and it will be apparent to those skilled in the art that various changes may be made without departing from the spirit and scope of the invention as defined and defined in the appended claims, and all matters produced by the invention using the inventive concept are protected.
Example 1:
in one embodiment of the present invention, as shown in fig. 1, a pantograph pan operating condition evaluation system includes a parameter detection system and a parameter evaluation system connected to each other;
the parameter detection system comprises contact pressure detection equipment, tangential force detection equipment, a friction factor calculation module, image acquisition equipment, current acquisition equipment, electric arc detection equipment, infrared imaging equipment and sliding plate aging degree detection equipment;
the friction factor calculation module is respectively connected with the contact pressure detection equipment and the tangential force detection equipment;
the contact pressure detection equipment is used for detecting the contact pressure between the pantograph slide plate and the contact line; the tangential force detection equipment is used for calculating the friction force between the contact line and the pantograph slide plate; the friction factor calculation module is used for calculating the friction factor between the pantograph slide plate and the contact line; the image acquisition equipment is used for acquiring the surface image of the pantograph slide plate and calculating the wear loss and the wear thickness of the pantograph slide plate; the current collecting equipment is used for collecting current and calculating the contact failure rate of the pantograph; the arc detection equipment is used for calculating an arc burning rate and a total arc burning rate; the infrared imaging equipment is used for acquiring the temperature of the pantograph sliding plate; the slide plate aging degree detection equipment is used for detecting the ultrasonic propagation speed in the pantograph slide plate.
The parameter evaluation system comprises a contact pressure evaluation module, a friction factor evaluation module, a wear evaluation module, an arc evaluation module, a sliding plate temperature evaluation module, a sliding plate aging degree evaluation module and a comprehensive evaluation module;
the contact pressure evaluation module is connected with the contact pressure detection device, the friction factor evaluation module is connected with the friction factor calculation module, the wear evaluation module is connected with the image acquisition device, the arc evaluation module is respectively connected with the current acquisition device and the arc detection device, the skateboard temperature evaluation module is connected with the infrared imaging device, and the skateboard aging degree evaluation module is connected with the skateboard aging degree detection device;
the comprehensive evaluation module is respectively connected with the contact pressure evaluation module, the friction factor evaluation module, the wear evaluation module, the arc evaluation module, the sliding plate temperature evaluation module and the sliding plate aging degree evaluation module;
the contact pressure evaluation module is used for obtaining a contact pressure evaluation coefficient, the friction factor evaluation module is used for obtaining a friction factor evaluation coefficient, the wear evaluation module is used for obtaining a weight wear evaluation coefficient, the arc evaluation module is used for obtaining a contact evaluation coefficient, the slide temperature evaluation module is used for obtaining a base body temperature evaluation coefficient, the slide aging degree evaluation module is used for obtaining an aging degree evaluation coefficient, and the comprehensive evaluation module is used for obtaining an operating state coefficient of the pantograph slide.
Example 2:
the embodiment of the present invention is directed to a specific implementation method of a pantograph slide operating state evaluation system, and the evaluation of the pantograph slide operating state is performed by taking a train C6081 on a rhinoceros-leaving park section as an object,
as shown in fig. 2, a pantograph slide plate operation state evaluation method includes the following steps:
s1, collecting parameters of the pantograph slide plate and the contact wire through a parameter detection system;
and S2, inputting the parameters of the pantograph slide plate and the contact wire into a parameter evaluation system to obtain the operating state coefficient of the pantograph slide plate, and finishing the evaluation of the operating state of the pantograph slide plate.
In S1, the parameters of the pantograph slide plate and the contact wire include a contact pressure between the pantograph slide plate and the contact wire, a friction force between the pantograph slide plate and the contact wire, a friction factor between the pantograph slide plate and the contact wire, an amount of wear of the pantograph slide plate, a wear thickness of the pantograph slide plate, a pantograph contact failure rate, an arcing rate, a total arcing rate, a pantograph slide plate temperature, and an ultrasonic propagation speed in the pantograph slide plate.
The method for determining the contact pressure between the pantograph slide plate and the contact line specifically comprises the following steps:
measuring the pressure of four positions set by the pantograph through contact pressure detection equipment, and calculating the contact pressure between the pantograph sliding plate and the contact line according to the pressure of the four positions; wherein the contact pressure between the pantograph slide plate and the contact line is calculatedThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,the pressures at the four positions are respectively the pressures at the four positions,is a first coefficient of the first,is a second coefficient of the first coefficient,is a function of the third coefficient and is,is the fourth coefficient;
in the present embodiment, the pressures at the four positions are respectively、、、,The content of the carbon dioxide is 0.16,the content of the acid-base reaction product is 0.04,the content of the acid-base reaction product is 0.1,is 0.7, the contact pressure is calculated。
The method for determining the friction force between the pantograph slide plate and the contact line specifically comprises the following steps:
the force acting on the pantograph slide plate in the horizontal direction is detected by a tangential force detection device, and the frictional force between the contact wire and the pantograph slide plate is calculated by the following formulaf(ii) a Wherein the force acting on the pantograph slide plate in the horizontal direction comprises a horizontal component of aerodynamic force and a friction force between the contact line and the pantograph slide plate;
in the formula (I), the compound is shown in the specification,the power is the air power,is a horizontal component of the aerodynamic force,in order to speed the locomotive on which the pantograph is mounted,is a constant coefficient independent of the working height of the bow of the pantograph,is a constant factor regardless of the operating position of the pantograph,the force which is applied to the pantograph slide plate in the horizontal direction and is opposite to the movement direction;
The method for determining the friction factor between the pantograph slide plate and the contact line specifically comprises the following steps:
calculating the friction factor according to the following formula by a friction factor calculation module;
In this embodiment, the speed of the pantograph mounted locomotive is detectedThe force in the horizontal direction of the pantograph slide plate opposite to the movement directionThen, then,;
The method for determining the wear amount and the wear thickness of the pantograph pan comprises the following sub-steps:
SA1, collecting the surface image of the pantograph pan through an image collecting device;
SA2, filtering the surface image of the pantograph slide plate by a median filtering method to obtain a filtered image;
SA3, performing convolution integral on the filtered image, and calculating the abrasion loss of the pantograph slide plate according to the following formula;
in the formula (I), the compound is shown in the specification,in order to be a function of the loss,is a state classIs/are as followsThe loss of the carbon dioxide gas is reduced,is a state classA predicted probability of (d);is a state classIs a valid value ofA value other than 0;in order to be a function of the regression loss,in order to predict the position of the mobile terminal,is a real area;
in this embodiment, the image capturing device is composed of a high-definition camera and an image processing system, and the wear amount of the pantograph pan calculated by the loss function is;
SA4, calculating the gradient amplitude and direction of the image after filtering processing through a gradient operator, and comparing the edge image of the pantograph slide plate with the edge image of the initial pantograph slide plate to obtain the abrasion thickness of the slide plate;
The method for determining the contact failure rate of the pantograph specifically comprises the following steps:
collecting the current transmitted between the pantograph slide plate and the contact wire through a current collecting device, and calculating the contact failure rate of the pantograph through the following formula;
In the formula (II)For the duration of the contact failure,the time for measuring the current to exceed the nominal 30% of the measurement.
In the embodiment, the current collecting equipment adopts the Hall sensor to collect current, and the calculated pantograph contact failure rate。
The method for the arc burning rate and the total arc burning rate specifically comprises the following steps:
the arc occurrence time and duration are detected by an arc detection device, and the arc rate is calculated by the following formulaNQ(ii) a And then the total arcing rate is calculated by matching with the visible light arcing duration collected by the image collecting equipmentAQ;
In the formula (I), the compound is shown in the specification,for an arcing duration of more than 5ms,to measure the time that the current exceeds the nominal 30%,the visible light arcing duration;
in the embodiment, the arc detection equipment comprises a Hilbert fractal antenna and an arc information processing module, wherein the Hilbert fractal antenna is installed on the roof of the train and used for detecting the time and duration of the occurrence of the arc, and the sum of the time and duration of the occurrence of the arc is detected through the arc detection equipmentDuration, calculating to obtain the arcing rateTotal arc rate。
The pantograph slide plate temperature comprises a pantograph slide plate base body temperature and a contact area temperature, and the method for determining the pantograph slide plate temperature specifically comprises the following steps: collecting the substrate temperature and the contact area temperature of the pantograph sliding plate through infrared imaging equipment;
dividing the acquired infrared image of the pantograph pan by using an image processing method, and dividing the temperature of the pantograph pan into a contact area temperature and a pantograph pan substrate temperature, wherein the contact area temperatureTemperature of base body of pantograph slide plate。
Determining ultrasonic propagation velocity within the pantograph panThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,the thickness of the pantograph sliding plate is set as the thickness,the propagation time of the ultrasonic wave in the slide plate is shown.
In the embodiment, the aging degree of the pantograph pan is judged by detecting the propagation speed of the ultrasonic wave in the pantograph pan, and the ultrasonic wave propagation is calculatedSpeed of rotation。
The step S2 specifically includes:
and inputting parameters of the pantograph slide plate and the contact line into a parameter evaluation system to obtain a contact pressure evaluation coefficient, a friction factor evaluation coefficient, a weight wear evaluation coefficient, a height wear evaluation coefficient, a contact evaluation coefficient, an arcing evaluation coefficient, a substrate temperature evaluation coefficient, a contact area temperature evaluation coefficient and an aging degree evaluation coefficient, further calculating to obtain a pantograph slide plate running state coefficient, and finishing the pantograph slide plate running state evaluation.
comparing the contact pressure between the pantograph slide plate and the contact line with the contact pressure specified range of the set contact pressure performance value table and the contact pressure value range table;
in this embodiment, the contact pressure between the pantograph slide plate and the contact line is compared with the contact pressure specification range of the contact pressure performance value table and the contact pressure value range table to obtain the contact pressure evaluation coefficientIs 0.4;
when the contact pressure between the pantograph slide plate and the contact line exceeds the contact pressure specified range of the contact pressure value range table, the contact pressure evaluation coefficientIs 1;
wherein, the first and the second end of the pipe are connected with each other,is the maximum standard deviation of contact pressure, v 1 Locomotive speed for pantograph installation.
Obtaining the evaluation coefficient of the friction factorThe method comprises the following steps:
judging whether the difference value between the friction factor between the pantograph slide plate and the contact line and the friction factor of the set friction factor table exceeds 25% of the friction factor of the set friction factor table;
if yes, the coefficient of friction factor evaluationIs 1; if not. Coefficient of friction factor evaluationIs 0;
in the embodiment, the friction factor between the pantograph slide plate and the contact line is compared with the set friction factor table to obtain the friction factor evaluation coefficientIs 0.
Judging whether the abrasion loss of the pantograph slide plate is less than a weight abrasion threshold value in a set weight abrasion ratio table;
judging whether the wear thickness of the pantograph slide plate is smaller than a high wear threshold value in a set high wear ratio table;
in the present example, the weight abrasion ratio table and the height abrasion ratio table are specified as the following tables. The weight wear evaluation coefficient obtained according to the following tableAs 1, high abrasion evaluation coefficientIs 0.
judging whether the contact failure rate of the pantograph is smaller than a contact failure rate threshold value in a set arc performance value table or not; if so, the contact evaluation coefficientIs 0; if not, the contact evaluation coefficientIs 1;
judging whether the arc burning rate and the total arc burning rate are both smaller than an arc burning rate threshold value and a total arc burning rate threshold value in a set arc performance value table;
in this embodiment, the pantograph contact failure rate, the arcing rate and the total arcing rate are compared with an arc performance value table to obtain an arcing evaluation coefficientIs 1, contact evaluation coefficientTake 0.
v 1 Locomotive speed for pantograph installation.
Obtaining the evaluation coefficient of the substrate temperatureThe method comprises the following steps:
judging whether the temperature of the base body of the pantograph sliding plate is smaller than a threshold value of the temperature of the base body of the sliding plate;
if yes, the evaluation coefficient of the substrate temperatureIs 0; if not, the evaluation coefficient of the substrate temperatureIs 1;
obtaining the temperature evaluation coefficient of the contact areaThe method comprises the following steps:
judging whether the temperature of the contact area is smaller than a contact area temperature threshold value or not;
if yes, the temperature evaluation coefficient of the contact areaIs 0; if not, the temperature evaluation coefficient of the contact areaIs 1;
in this embodiment, the slider substrate temperature threshold is 600 ℃ and the contact region temperature threshold is 1000 ℃. Obtaining a substrate temperature evaluation coefficient according to the collected contact area temperature and the pantograph slide plate substrate temperatureAs 0, contact area temperature evaluation coefficientIs 1.
comparing the ultrasonic propagation speed in the pantograph slide plate with the ultrasonic sound velocity in the set slide plate aging degree table to obtain a corresponding judgment result;
In this embodiment, the ultrasonic propagation speed in the pantograph slide plate is compared with the slide plate aging degree table to obtain the aging degree evaluation coefficientIs 0.
In step S2, the pantograph slide plate operating state coefficient is calculatedThe expression of (c) is specifically:
in the formula (I), the compound is shown in the specification,is a first scale factor and is a function of,is in the second ratioThe coefficients of which are such that,is a third scaling factor and is a function of the third scaling factor,is a fourth scaling factor and is a function of the fourth scaling factor,is a fifth scaling factor and is a function of the third scaling factor,is a sixth scaling factor and is a function of,is the seventh scaling factor and is the third scaling factor,is the eighth scaling factor and is the fourth scaling factor,is the ninth scale factor. The value of the scaling factor is shown in the scaling factor value table.
And the comprehensive evaluation module calculates to obtain the running state coefficient of the pantograph slide plate, compares the running state coefficient of the pantograph slide plate with the running state grade table to obtain the running state grade of the pantograph slide plate, and finishes the evaluation of the running state of the pantograph slide plate.
The invention has the beneficial effects that: the invention carries out multi-parameter detection on the pantograph slide plate and solves the problem of single detection means of the prior art detection system. Meanwhile, the invention has flexible detection means and accurate detection data. Meanwhile, the running state of the pantograph slide plate can be more truly and accurately reflected through multi-parameter evaluation.
In the description of the present invention, it is to be understood that the terms "center", "thickness", "upper", "lower", "horizontal", "top", "bottom", "inner", "outer", "radial", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or an implicit indication of the number of technical features. Thus, features defined as "first", "second", and "third" may explicitly or implicitly include one or more of such features.
Claims (10)
1. A pantograph slide plate running state evaluation system is characterized by comprising a parameter detection system and a parameter evaluation system which are connected with each other;
the parameter detection system comprises contact pressure detection equipment, tangential force detection equipment, a friction factor calculation module, image acquisition equipment, current acquisition equipment, electric arc detection equipment, infrared imaging equipment and sliding plate aging degree detection equipment;
the friction factor calculation module is respectively connected with the contact pressure detection equipment and the tangential force detection equipment;
the contact pressure detection equipment is used for detecting the contact pressure between the pantograph slide plate and the contact line; the tangential force detection equipment is used for calculating the friction force between the contact line and the pantograph slide plate; the friction factor calculation module is used for calculating the friction factor between the pantograph slide plate and the contact line; the image acquisition equipment is used for acquiring the surface image of the pantograph slide plate and calculating the wear loss and the wear thickness of the pantograph slide plate; the current collecting equipment is used for collecting current and calculating the contact failure rate of the pantograph; the arc detection equipment is used for calculating an arc burning rate and a total arc burning rate; the infrared imaging equipment is used for acquiring the temperature of the pantograph sliding plate; the slide plate aging degree detection equipment is used for detecting the ultrasonic wave propagation speed in the pantograph slide plate.
2. The pantograph slide operating condition evaluation system of claim 1, wherein the parameter evaluation system comprises a contact pressure evaluation module, a friction factor evaluation module, a wear evaluation module, an arc evaluation module, a slide temperature evaluation module, a slide aging degree evaluation module and a comprehensive evaluation module;
the contact pressure evaluation module is connected with the contact pressure detection device, the friction factor evaluation module is connected with the friction factor calculation module, the wear evaluation module is connected with the image acquisition device, the arc evaluation module is respectively connected with the current acquisition device and the arc detection device, the skateboard temperature evaluation module is connected with the infrared imaging device, and the skateboard aging degree evaluation module is connected with the skateboard aging degree detection device;
the comprehensive evaluation module is respectively connected with the contact pressure evaluation module, the friction factor evaluation module, the wear evaluation module, the arc evaluation module, the sliding plate temperature evaluation module and the sliding plate aging degree evaluation module;
the contact pressure evaluation module is used for obtaining a contact pressure evaluation coefficient, the friction factor evaluation module is used for obtaining a friction factor evaluation coefficient, the wear evaluation module is used for obtaining a weight wear evaluation coefficient, the arc evaluation module is used for obtaining a contact evaluation coefficient, the slide temperature evaluation module is used for obtaining a base body temperature evaluation coefficient, the slide aging degree evaluation module is used for obtaining an aging degree evaluation coefficient, and the comprehensive evaluation module is used for obtaining an operating state coefficient of the pantograph slide.
3. A pantograph operating state evaluation method based on a pantograph operating state evaluation system according to any one of claims 1-2, comprising the steps of:
s1, collecting parameters of the pantograph slide plate and the contact wire through a parameter detection system;
and S2, inputting the parameters of the pantograph slide plate and the contact wire into a parameter evaluation system to obtain the operating state coefficient of the pantograph slide plate, and finishing the evaluation of the operating state of the pantograph slide plate.
4. The pantograph operating state evaluation method according to claim 3, wherein in S1, the parameters of the pantograph slide plate and the contact wire include a contact pressure between the pantograph slide plate and the contact wire, a friction force between the pantograph slide plate and the contact wire, a friction factor between the pantograph slide plate and the contact wire, an amount of wear of the pantograph slide plate, a thickness of wear of the pantograph slide plate, a pantograph contact failure rate, an arcing rate, a total arcing rate, a pantograph slide temperature, and an ultrasonic propagation speed in the pantograph slide plate.
5. The pantograph slide plate operating state evaluation method according to claim 4, wherein the method of determining the contact pressure between the pantograph slide plate and the contact line is specifically:
measuring the pressure of four positions set by the pantograph through contact pressure detection equipment, and calculating the contact pressure between the pantograph sliding plate and the contact line according to the pressure of the four positions; wherein the contact pressure between the pantograph slide plate and the contact line is calculatedThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,the pressures at the four positions are respectively the pressures at the four positions,is a first coefficient of the first,is a second coefficient of the first coefficient,is a third coefficient which is a function of the third coefficient,is the fourth coefficient;
the method for determining the friction force between the pantograph slide plate and the contact line specifically comprises the following steps:
the force acting on the pantograph slide plate in the horizontal direction is detected by a tangential force detection device, and the frictional force between the contact wire and the pantograph slide plate is calculated by the following formulaf(ii) a Wherein the force acting in the horizontal direction of the pantograph pan comprises a horizontal component of aerodynamic force and a frictional force between the contact line and the pantograph pan;
in the formula (I), the compound is shown in the specification,the power is the air power,is a horizontal component of the aerodynamic force,in order to speed the locomotive on which the pantograph is mounted,kis a constant coefficient independent of the working height of the bow of the pantograph,is a constant factor regardless of the operating position of the pantograph,the force which is applied to the pantograph slide plate in the horizontal direction and is opposite to the movement direction;
the method for determining the friction factor between the pantograph slide plate and the contact line specifically comprises the following steps:
calculating the friction factor according to the following formula by a friction factor calculation moduleu;
6. Method for assessing the operational state of a pantograph pan according to claim 5, wherein the method for determining the amount of wear of the pantograph pan and the thickness of wear of the pantograph pan comprises the sub-steps of:
SA1, collecting the surface image of the pantograph slide plate through an image collecting device;
SA2, filtering the surface image of the pantograph slide plate by a median filtering method to obtain a filtered image;
SA3, performing convolution integral on the filtered image, and calculating the abrasion loss of the pantograph slide plate according to the following formula;
in the formula (I), the compound is shown in the specification,in order to be a function of the loss,is a state classIs/are as followsThe loss of the carbon dioxide gas is reduced,is a state classA predicted probability of (d);is a state classIs a valid value ofA value other than 0;in order to be a function of the regression loss,in order to predict the position of the mobile terminal,is a real area;
SA4, calculating the gradient amplitude and direction of the image after filtering processing through a gradient operator, and comparing the edge image of the pantograph slide plate with the edge image of the initial pantograph slide plate to obtain the abrasion thickness of the slide plate;
the method for determining the contact failure rate of the pantograph specifically comprises the following steps:
collecting the current transmitted between the pantograph slide plate and the contact wire through a current collecting device, and calculating the contact failure rate of the pantograph through the following formulaCQ;
7. The pantograph pan operating state evaluation method of claim 6, wherein the method of determining the arc rate and the total arc rate is specifically:
detecting the arc occurrence time and duration by an arc detection device, and calculating the arc burning rate by the following formulaNQ(ii) a And then the total arcing rate is calculated by matching with the visible light arcing duration collected by the image collecting equipmentAQ;
In the formula (I), the compound is shown in the specification,for an arcing duration of more than 5ms,to measure the time that the current exceeds the nominal 30%,the visible light arcing duration;
the pantograph slide plate temperature comprises a pantograph slide plate base body temperature and a contact area temperature, and the method for determining the pantograph slide plate temperature specifically comprises the following steps:
collecting the substrate temperature and the contact area temperature of the pantograph sliding plate through infrared imaging equipment;
determining ultrasonic propagation velocity within the pantograph panThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,Hthe thickness of the pantograph sliding plate is set as the thickness,tthe propagation time of the ultrasonic wave in the slide plate is shown.
8. The pantograph slide plate operating state evaluation method according to claim 7, wherein the step S2 is specifically:
and inputting parameters of the pantograph slide plate and the contact line into a parameter evaluation system to obtain a contact pressure evaluation coefficient, a friction factor evaluation coefficient, a weight wear evaluation coefficient, a height wear evaluation coefficient, a contact evaluation coefficient, an arcing evaluation coefficient, a substrate temperature evaluation coefficient, a contact area temperature evaluation coefficient and an aging degree evaluation coefficient, further calculating to obtain a pantograph slide plate running state coefficient, and finishing the pantograph slide plate running state evaluation.
9. Method for assessing the operating state of a pantograph slide according to claim 8, wherein said contact pressure assessment factor is obtainedThe method comprises the following steps:
comparing the contact pressure between the pantograph slide plate and the contact line with the contact pressure specified range of the set contact pressure performance value table and the contact pressure value range table;
when the contact pressure between the pantograph slide plate and the contact line exceeds the contact pressure specified range of the contact pressure performance value table and is in the contact pressure specified range of the contact pressure value range table, the contact pressure evaluation coefficientIs 0.4;
when the contact pressure between the pantograph slide plate and the contact line exceeds the contact pressure specified range of the contact pressure value range table, the contact pressure evaluation coefficientIs 1;
obtaining the evaluation coefficient of the friction factorThe method comprises the following steps:
judging whether the difference value between the friction factor between the pantograph slide plate and the contact line and the friction factor of the set friction factor table exceeds 25% of the friction factor of the set friction factor table;
if yes, the coefficient of friction factor evaluationIs 1; if not, the friction factor evaluation coefficientIs 0;
judging whether the abrasion loss of the pantograph slide plate is less than a weight abrasion threshold value in a set weight abrasion ratio table;
judging whether the wear thickness of the pantograph slide plate is smaller than a high wear threshold value in a set high wear ratio table;
judging whether the contact failure rate of the pantograph is smaller than a contact failure rate threshold value in a set arc performance value table; if so, the contact evaluation coefficientIs 0; if not, the contact evaluation coefficientIs 1;
judging whether the arc burning rate and the total arc burning rate are both smaller than an arc burning rate threshold value and a total arc burning rate threshold value in the set arc performance value table;
obtaining the evaluation coefficient of the substrate temperatureThe method comprises the following steps:
judging whether the temperature of the pantograph sliding plate base body is smaller than a sliding plate base body temperature threshold value or not;
if yes, the base temperature evaluation coefficientIs 0; if not, the evaluation coefficient of the substrate temperatureIs 1;
obtaining the temperature evaluation coefficient of the contact areaThe method comprises the following steps:
judging whether the temperature of the contact area is smaller than a contact area temperature threshold value or not;
if yes, the temperature evaluation coefficient of the contact areaIs 0; if not, the temperature evaluation coefficient of the contact areaIs 1;
Comparing the ultrasonic propagation speed in the pantograph slide plate with the ultrasonic sound velocity in the set slide plate aging degree table to obtain a corresponding judgment result;
10. The pantograph slide operating state evaluation method of claim 9, wherein in step S2, the pantograph slide operating state coefficient is calculatedKThe expression (c) is specifically:
in the formula (I), the compound is shown in the specification,is a first scale factor and is a ratio of,is a second scaling factor to be used for the second scaling factor,is a third scaling factor and is a function of the third scaling factor,is a fourth scaling factor and is a function of the fourth scaling factor,is a fifth scaling factor that is a function of,is a sixth scaling factor and is a function of,is the seventh scaling factor and is the third scaling factor,is the eighth scaling factor and is the fourth scaling factor,is the ninth scale factor.
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