CN114960996A - Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof - Google Patents

Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof Download PDF

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Publication number
CN114960996A
CN114960996A CN202210620511.8A CN202210620511A CN114960996A CN 114960996 A CN114960996 A CN 114960996A CN 202210620511 A CN202210620511 A CN 202210620511A CN 114960996 A CN114960996 A CN 114960996A
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rock wool
fixedly connected
plate
external
cutting
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周朋伟
胡艳杰
周艳敏
周保瑞
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Jiangsu Pengyang Energy Saving New Material Co ltd
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Jiangsu Pengyang Energy Saving New Material Co ltd
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Priority to CN202210620511.8A priority Critical patent/CN114960996A/en
Publication of CN114960996A publication Critical patent/CN114960996A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/06Mineral fibres, e.g. slag wool, mineral wool, rock wool
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers
    • C04B14/46Rock wool ; Ceramic or silicate fibres
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7654Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
    • E04B1/7658Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
    • E04B1/7662Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres comprising fiber blankets or batts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

The invention discloses a rock wool composite heat-insulation board for external heat insulation of an external wall and a preparation process thereof. The preparation process of the rock wool composite heat-insulation board for external heat insulation of the external wall, provided by the invention, has the advantages of simplicity and convenience in operation through automatic operation; according to the device for preparing the rock wool composite heat-insulation board for external heat insulation of the external wall, the horizontal position of the limiting roller can be adjusted according to boards with different sizes by utilizing the stop mechanism; utilize pressing means can be to along with cutting mechanism longitudinal movement in step, can carry on spacingly to the panel of different thickness, guaranteed the level and smooth of panel cutting plane, and then improved rock wool composite insulation panel's processingquality.

Description

Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof
Technical Field
The invention relates to the technical field of external wall external insulation, in particular to a rock wool composite insulation board for external wall external insulation and a preparation process thereof.
Background
The external wall external heat insulation is a heat insulation method for placing a heat insulation layer outside a main wall material, and is the most widely applied heat insulation method because point influence can be reduced and the main wall material is protected from large temperature deformation stress.
The existing rock wool composite heat-insulating board for external wall external heat insulation has poor waterproof effect, and because the rock wool heat-insulating board has good water absorption, redundant water can be easily accumulated in the rock wool board, and the weight borne by the heat-insulating layer can be increased after long-time accumulation, so that the heat-insulating board falls off; secondly, the processing procedure at rock wool composite insulation panel must have to cut it at all times, however present cutting mode is on directly placing panel on the conveyer belt on the cutting machine, does not have auxiliary structure to carry on spacingly to panel, leads to appearing the displacement in the cutting process, and then influences the level and smooth of cutting plane to influence the quality of rock wool board.
Therefore, the rock wool composite heat-insulation board for external wall external heat insulation and the preparation process and device thereof are provided.
Disclosure of Invention
The invention aims at the defects and provides a rock wool composite heat-insulation board for external wall heat insulation, a preparation process and a preparation device thereof, so as to solve the problems.
The technical scheme of the invention is realized as follows:
the utility model provides a rock wool composite insulation panel for external thermal insulation of outer wall, includes:
rock wool composite sheet main part, rock wool composite sheet main part includes the rock wool board body, one side of rock wool board body is equipped with alkali-resisting glass fiber net cloth, the surface of alkali-resisting glass fiber net cloth is provided with anti-crack mortar layer, anti-crack mortar layer evenly fills to the cavity of alkali-resisting glass fiber net cloth, the adhesion of alkali-resisting glass fiber net cloth in the surface of rock wool board body through anti-crack mortar layer, the adhesion of one side that rock wool board body was kept away from on anti-crack mortar layer has flexible water-fast putty layer, the adhesion of one side that anti-crack mortar layer was kept away from on flexible water-fast putty layer has the finish coat, one side that alkali-resisting glass fiber net cloth was kept away from to rock wool board body is equipped with the adhesive linkage.
The invention also provides a preparation method of the rock wool composite heat-insulation board for external heat insulation of the external wall, which comprises the following steps:
the method comprises the following steps: the method comprises the following steps: basalt slag is used as a main raw material, ore components of the basalt slag are fully melted by a high-speed ficus microcarpa furnace, and then the ore components are thrown by a high-speed centrifugal stick to form rock wool and cotton wool;
step two: the rock wool cotton wool in the second step is formed by blowing and cooling through a high-speed blower, and a high-efficiency adhesive is added in the blowing process to form rock wool collodion cotton;
step three: uniformly distributing the rock wool collodion cotton in the second step through large-scale pendulum bob equipment to enable the rock wool collodion cotton to be in a three-dimensional cotton distribution state, and evenly distributing the rock wool collodion cotton on a crawler belt through the folding and swinging action of the large-scale pendulum bob equipment to form multilayer folded rock wool;
step four: conveying the rock wool distributed in the third step into a pressure device to form a rock wool plate, then passing through a high-temperature drying furnace to blow the high-efficiency adhesive into the rock wool to play a role, bonding a plurality of layers of rock wool into the rock wool plate, and then passing through a cooling air outlet to cool and form the rock wool plate;
step five: conveying the rock wool boards in the fourth step into a cutting mechanism through a conveying mechanism, correspondingly adjusting the cutting size by cutting equipment according to different specifications, and synchronously cleaning chips by using a dust removal mechanism;
step six: and C, spraying a polyurethane foaming agent on the rock wool boards cut in the fifth step, paving alkali-resistant glass fiber gridding cloth, smearing polymer plastering mortar on the surfaces of the rock wool boards, uniformly covering the mortar on the alkali-resistant glass fiber gridding cloth, conveying the alkali-resistant glass fiber gridding cloth to a foaming laminator for foaming and forming to form the rock wool composite heat-insulating board, and finally conveying the collected and finished rock wool composite heat-insulating board to a warehouse for stacking and stacking.
The invention also provides a device for preparing the rock wool composite thermal insulation board for external thermal insulation of the external wall, which is used for realizing the preparation process of the rock wool composite thermal insulation board for external thermal insulation of the external wall and comprises the conveying mechanism, wherein the conveying mechanism is provided with a cutting mechanism, a material blocking mechanism, a pressing mechanism and a dust removing mechanism;
the conveying mechanism is used for conveying a plate to be cut;
the cutting mechanism is used for cutting the plate and arranged above the conveying mechanism;
the material blocking mechanism is used for limiting two sides of the plate and arranged above the conveying mechanism;
the pressing mechanism is used for limiting the top of a plate to be cut and is arranged in the cutting mechanism;
the dust removal mechanism is used for absorbing scraps generated in the process of cutting the plate, and is arranged at the top of the cutting mechanism.
Foretell an outer wall is rock wool composite heat preservation panel's for heat preservation preparation facilities outward, wherein, transport mechanism includes the frame, the equal vertical fixedly connected with landing leg in four corners of frame bottom, every adjacent two horizontal fixedly connected with anchor strut between the landing leg, the surface mounting of frame has first motor, the inner chamber of frame rotates the transfer roller that is connected with the horizontal equidistance of a plurality of and distributes, the output shaft of first motor and the tip fixed connection of one of them transfer roller, every adjacent two connect through belt transmission between the transfer roller.
The preparation device of the rock wool composite heat-insulating board for the external heat insulation of the outer wall comprises a portal frame fixedly connected to the surface of a frame, a motor shell is arranged in an inner cavity of the portal frame, a second motor is installed in the inner cavity of the motor shell, and a cutting knife is fixedly connected to an output shaft of the second motor.
Foretell preparation facilities of rock wool composite insulation panel for external thermal insulation of outer wall, wherein, the surface mounting of portal frame has the third motor, the reciprocal lead screw of output shaft level fixedly connected with of third motor, the surface cover of reciprocal lead screw is equipped with the shift ring of internal surface and reciprocal lead screw thread matching, the top of shift ring and the top contact of portal frame internal face, electric putter is installed to the bottom of shift ring, electric putter's output and motor casing fixed connection, the surface cover of cutting knife is equipped with the cutter protection shell, one side and the motor casing fixed connection of cutter protection shell.
The preparation device of the rock wool composite thermal insulation board for external thermal insulation of the outer wall comprises a retaining mechanism, a support plate and a connecting plate, wherein the support plate is fixedly connected to two sides of the surface of a frame, each two support plates are in one group, the number of the support plates is two, the two groups of support plates are respectively positioned in front of and behind a portal frame, a bidirectional screw rod and the connecting plate are horizontally arranged between the two support plates in each group from top to bottom in sequence, one end of the bidirectional screw rod is rotatably connected to one side of one of the support plates, the other end of the bidirectional screw rod movably penetrates through one side of the other support plate and is fixedly connected with a hand wheel, two sides of the connecting plate are respectively and fixedly connected with the two corresponding support plates, two symmetrical movable sleeves are in threaded connection with the surface of the bidirectional screw rod, through holes for the movable sleeves to pass through are formed in the surface of the connecting plate, and connecting strips are vertically and fixedly connected to the bottoms of the movable sleeves, and the two sides of the bottom of the connecting strip are vertically and rotatably connected with limiting rollers.
The utility model provides an foretell preparation facilities of rock wool composite insulation panel for external thermal insulation of outer wall, wherein, pressing means includes that the level sets up in the last draw runner of portal frame inner chamber, the equal vertical fixedly connected with outer tube in both sides of going up the draw runner bottom, the bottom activity of outer tube is run through and is provided with interior pole, the level is provided with the holding down plate under going up the draw runner, the level line of holding down plate bottom is less than the level line of cutting knife bottom, the bottom fixed connection in the top of holding down plate of interior pole, the surface cover of interior pole is equipped with the spring, the both ends difference fixed connection of spring is in the bottom of interior pole surperficial top and outer tube internal face, the one side fixedly connected with of broach shell towards last draw runner is executed the briquetting, the bottom fixedly connected with dovetail of executing the briquetting, the gliding dovetail of confession dovetail is seted up at the top of going up the draw runner.
Foretell preparation facilities of rock wool composite insulation panel for external thermal insulation of outer wall, wherein, dust removal mechanism includes the rose box of fixed connection in portal frame top, the both sides of rose box communicate respectively there are hose and air exhauster, the bottom of hose and the top intercommunication of knife protection shell, the inner chamber of rose box is provided with the rack, the quantity of rack is two, the internal face fixedly connected with filter screen of rack.
Foretell preparation facilities of rock wool composite insulation panel for external thermal insulation of outer wall, wherein, the spacing groove has all been seted up to the top and the bottom of rack, the top of rose box inner chamber and the spacing strip of the equal fixedly connected with in bottom and spacing groove looks adaptation, the surface of rose box articulates there is the chamber door.
Compared with the prior art, the invention has the advantages and positive effects that:
1. according to the rock wool composite insulation board for external wall external insulation, the rock wool composite board main body is adhered to the external wall through the adhesive layer, and loss of indoor heat is effectively prevented by using the rock wool board body, the alkali-resistant glass fiber gridding cloth and the anti-crack mortar layer in a matching manner;
2. the preparation method of the rock wool composite heat-insulation board for external heat insulation of the external wall, provided by the invention, has the advantages of simplicity and convenience in operation through automatic operation, and the processed rock wool composite heat-insulation board has high quality, improves the qualification rate of products, and is beneficial to wide popularization;
3. according to the device for preparing the rock wool composite heat-insulation board for external wall external heat insulation, the horizontal position of the limiting roller can be adjusted according to boards with different sizes by using the stop mechanism, so that the limiting roller is in contact with two sides of the boards, the two sides of the boards can be limited, and the boards are effectively prevented from horizontally shifting during cutting or conveying; utilize pressing means can be to along with the synchronous longitudinal movement of cutting mechanism, can carry on spacingly to the panel of different thickness, effectively avoid causing the phenomenon that panel rocked because of the vibrations that the cutting produced, guaranteed the level and smooth of panel cutting plane, and then improved rock wool composite insulation panel's processingquality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural view of a rock wool composite insulation board for external insulation of an exterior wall according to an embodiment of the invention;
FIG. 2 is a schematic view of a process flow for preparing a rock wool composite thermal insulation board for exterior wall external thermal insulation according to an embodiment of the invention;
fig. 3 is a first schematic structural view of a device for preparing a rock wool composite insulation board for external insulation of an exterior wall according to an embodiment of the invention;
fig. 4 is a second schematic structural view of a device for preparing a rock wool composite insulation board for exterior wall external insulation according to an embodiment of the invention;
FIG. 5 is a third schematic structural view of a device for preparing rock wool composite insulation boards for exterior wall external insulation according to an embodiment of the invention;
fig. 6 is a schematic structural view of a stop mechanism of a device for preparing rock wool composite insulation boards for external insulation of an external wall according to an embodiment of the invention;
fig. 7 is a schematic structural view of a pressing mechanism of a device for preparing rock wool composite insulation panels for exterior wall external insulation according to an embodiment of the invention;
fig. 8 is a schematic view of a bottom exploded structure of a pressing mechanism of a device for preparing rock wool composite insulation panels for exterior wall external insulation according to an embodiment of the invention;
fig. 9 is a sectional view of a partial connection structure of a cutting mechanism of an apparatus for manufacturing a rock wool composite insulation panel for exterior insulation of an exterior wall according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a dust removing mechanism of a device for manufacturing rock wool composite insulation panels for exterior wall external insulation according to an embodiment of the invention;
fig. 11 is an exploded view of a dust removing mechanism of the device for manufacturing rock wool composite thermal insulation boards for exterior wall external insulation according to the embodiment of the invention.
In the figure:
1. a rock wool composite board main body; 101. a rock wool panel body; 102. alkali-resistant glass fiber mesh cloth; 103. an anti-crack mortar layer; 104. a flexible water-resistant putty layer; 105. a finishing layer; 106. an adhesive layer;
2. a transport mechanism; 201. a frame; 202. a support leg; 203. a reinforcing rod; 204. a first motor; 205. a conveying roller;
3. a cutting mechanism; 301. a gantry; 302. a motor housing; 303. a second motor; 304. a cutting knife; 305. a third motor; 306. a reciprocating screw rod; 307. a moving ring; 308. an electric push rod; 309. a knife protecting shell;
4. a stock stop mechanism; 401. a support plate; 402. a bidirectional screw rod; 403. a connecting plate; 404. a hand wheel; 405. a movable sleeve; 406. a through hole; 407. a connecting strip; 408. a limiting roller; 409. a hollow seat;
5. a pressing mechanism; 501. an upper slide bar; 502. an outer tube; 503. an inner rod; 504. a lower pressing plate; 505. a spring; 506. pressing a block; 507. dovetail joints; 508. a dovetail groove; 509. a roller; 510. a groove; 511. rubber convex strips;
6. a dust removal mechanism; 601. a filter box; 602. a hose; 603. an exhaust fan; 604. a net frame; 605. filtering with a screen; 606. a limiting groove; 607. a limiting strip; 608. a box door;
7. a displacement sensor; 8. and a controller.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
The invention will be further described with reference to the accompanying figures 1-11 and specific examples.
Example 1
As shown in fig. 1, the rock wool composite heat preservation board for external heat preservation that this embodiment provided includes:
rock wool composite sheet main part 1, rock wool composite sheet main part 1 includes rock wool board body 101, one side of rock wool board body 101 is equipped with alkali-resistant glass fiber net check cloth 102, the surface of alkali-resistant glass fiber net check cloth 102 is provided with anti-crack mortar layer 103, anti-crack mortar layer 103 evenly fills to the cavity of alkali-resistant glass fiber net check cloth 102, alkali-resistant glass fiber net check cloth 102 is through the surface of anti-crack mortar layer 103 adhesion in rock wool board body 101, one side that rock wool board body 101 was kept away from to anti-crack mortar layer 103 bonds there is flexible water-fast putty layer 104, one side that anti-crack mortar layer 103 was kept away from to flexible water-fast putty layer 104 bonds there is finish coat 105, one side that alkali-resistant glass fiber net check cloth 102 was kept away from to rock wool board body 101 is equipped with adhesive linkage 106.
Adopt above-mentioned technical scheme's rock wool composite insulation panel for external thermal insulation of outer wall, through adhesive linkage 106 with rock wool composite sheet main part 1 adhesion on the outer wall, utilize rock wool board body 101, alkali-resistant glass fiber net check cloth 102 and anti-crack mortar layer 103's cooperation is used, effectively prevent indoor thermal loss, this rock wool composite insulation panel has good water proofness through flexible water-fast putty layer 104, effectively prevent the entering of outside water, the bonding strength of this rock wool composite insulation panel on the outer wall has been improved, the security performance of this rock wool composite insulation panel has further been improved.
Example 2
As shown in fig. 2, the present embodiment provides a preparation process of a rock wool composite thermal insulation board for external thermal insulation of an external wall, which includes the following steps:
the method comprises the following steps: the method comprises the following steps: basalt slag is used as a main raw material, ore components of the basalt slag are fully melted by a high-speed ficus microcarpa furnace, and then the ore components are thrown by a high-speed centrifugal stick to form rock wool and cotton wool;
step two: the rock wool cotton wool in the second step is formed by blowing and cooling through a high-speed blower, and a high-efficiency adhesive is added in the blowing process to form rock wool collodion cotton;
step three: uniformly distributing the rock wool collodion cotton in the second step through large-scale pendulum bob equipment to enable the rock wool collodion cotton to be in a three-dimensional cotton distribution state, and evenly distributing the rock wool collodion cotton on a crawler belt through the folding and swinging action of the large-scale pendulum bob equipment to form multilayer folded rock wool;
step four: conveying the rock wool distributed in the third step into a pressure device to form a rock wool plate, then passing through a high-temperature drying furnace to blow the high-efficiency adhesive into the rock wool to play a role, bonding a plurality of layers of rock wool into the rock wool plate, and then passing through a cooling air outlet to cool and form the rock wool plate;
step five: conveying the rock wool boards in the fourth step into a cutting mechanism 3 through a conveying mechanism 2, correspondingly adjusting the cutting size by cutting equipment according to different specifications, and synchronously cleaning chips by using a dust removal mechanism 6;
step six: and C, spraying a polyurethane foaming agent on the rock wool boards cut in the fifth step, paving alkali-resistant glass fiber gridding cloth, smearing polymer plastering mortar on the surfaces of the rock wool boards, uniformly covering the mortar on the alkali-resistant glass fiber gridding cloth, conveying the alkali-resistant glass fiber gridding cloth to a foaming laminator for foaming and forming to form the rock wool composite heat-insulating board, and finally conveying the collected and finished rock wool composite heat-insulating board to a warehouse for stacking and stacking.
By adopting the preparation process of the rock wool composite heat-insulation board for external heat insulation of the external wall, the advantages of simple and convenient operation are realized through automatic operation, the processed rock wool composite heat-insulation board has high quality, the qualification rate of products is improved, and the preparation process is favorable for wide popularization and application.
Example 3
As shown in fig. 3 to 11, the present embodiment provides a device for preparing a rock wool composite thermal insulation board for external thermal insulation of an external wall, which is used for implementing the preparation process of the rock wool composite thermal insulation board for external thermal insulation of an external wall, and includes the above-mentioned conveying mechanism 2, wherein the conveying mechanism 2 is provided with a cutting mechanism 3, a material blocking mechanism 4, a pressing mechanism 5 and a dust removing mechanism 6;
the conveying mechanism 2 is used for conveying a plate to be cut;
the cutting mechanism 3 is used for cutting the plate, and the cutting mechanism 3 is arranged above the conveying mechanism 2;
the material blocking mechanism 4 is used for limiting the two sides of the plate, and the material blocking mechanism 4 is arranged above the conveying mechanism 2;
the pressing mechanism 5 is used for limiting the top of the plate to be cut, and the pressing mechanism 5 is arranged in the cutting mechanism 3;
wherein, dust removal mechanism 6 is used for absorbing the piece that produces when cutting panel, and dust removal mechanism 6 sets up in the top of cutting mechanism 3.
More perfect, transport mechanism 2 includes frame 201, the equal vertical fixedly connected with landing leg 202 in four corners of frame 201 bottom, horizontal fixedly connected with anchor strut 203 between every two adjacent landing legs 202, the surface mounting of frame 201 has first motor 204, the inner chamber of frame 201 rotates and is connected with the transfer roller 205 that a plurality of level equidistance distributes, the output shaft of first motor 204 and the tip fixed connection of one of them transfer roller 205, connect through belt transmission between every two adjacent transfer rollers 205. Utilize transport mechanism 2 to play the effect of carrying to the panel of area cutting, realize automatic operation, save artifical transport consuming time, reduce artifical intensity of labour.
More perfectly, the cutting mechanism 3 includes a portal frame 301 fixedly connected to the surface of the frame 201, a motor casing 302 is arranged in an inner cavity of the portal frame 301, a second motor 303 is installed in an inner cavity of the motor casing 302, and a cutting knife 304 is fixedly connected to an output shaft of the second motor 303. The output shaft of the second motor 303 is used to drive the cutting knife 304 to rotate, so that the plate can be cut.
More perfect, portal frame 301's surface mounting has third motor 305, the reciprocal lead screw 306 of output shaft level fixedly connected with of third motor 305, the surface cover of reciprocal lead screw 306 is equipped with the shift ring 307 of internal surface and reciprocal lead screw 306 screw thread matching, the top of shift ring 307 and the top contact of portal frame 301 internal face, electric putter 308 is installed to the bottom of shift ring 307, electric putter 308's output and motor casing 302 fixed connection, the surface cover of cutting knife 304 is equipped with knife protection casing 309, one side and motor casing 302 fixed connection of knife protection casing 309, utilize knife protection casing 309 can play the guard action to cutting knife 304, effectively avoid cutting knife 304 large tracts of land to expose and cause certain potential safety hazard outward. The output shaft of the third motor 305 can drive the cutting knife 304 to move transversely, and the output end of the electric push rod 308 can drive the cutting knife 304 to move longitudinally, so that the cutting range of the cutting knife 304 can be expanded, and the cutting of plates with different specifications is facilitated.
More perfectly, the stock stop 4 includes the extension board 401 of fixed connection in frame 201 surperficial both sides, per two extension boards 401 are a set of, the quantity of extension board 401 is two sets of, two sets of extension boards 401 are located the place ahead and the rear of portal frame 301 respectively, from last two levels that are provided with two-way lead screw 402 and connecting plate 403 down in proper order between two extension boards 401 of every group, the one end of two-way lead screw 402 rotates and connects in one side of one of them extension board 401, the other end activity of two-way lead screw 402 runs through and sets up in one side and the fixedly connected with hand wheel 404 of another extension board 401, the both sides of connecting plate 403 respectively rather than two extension board 401 fixed connection that correspond, the surperficial threaded connection of two-way lead screw 402 has two symmetrical movable sleeves 405, the through-hole 406 that supplies movable sleeve 405 to pass is seted up on the surface of connecting plate 403, the perpendicular fixedly connected with connecting strip 407 in bottom of movable sleeve 405, the both sides of connecting strip 407 all vertical rotation are connected with spacing roller 408. Utilize stock stop 4 both can carry on spacingly to the both sides of panel, prevent effectively that panel from taking place horizontal displacement when cutting or carrying.
More perfectly, the hollow seat 409 of the center department fixedly connected with at connecting plate 403 top, the internal face and the two-way lead screw 402 of hollow seat 409 rotate to be connected, utilize hollow seat 409 can play the auxiliary stay effect to two-way lead screw 402, stability when effectively improving two-way lead screw 402 and rotate.
More perfectly, the pressing mechanism 5 comprises an upper sliding bar 501 horizontally arranged in an inner cavity of the portal frame 301, two sides of the bottom of the upper sliding bar 501 are vertically and fixedly connected with an outer tube 502, the bottom of the outer tube 502 is movably provided with an inner rod 503 in a penetrating manner, the inner rod 503 is of a T-shaped structure, a lower pressing plate 504 is horizontally arranged right below the upper sliding bar 501, two ends of the upper sliding bar 501 and the lower pressing plate 504 are respectively attached to the inner wall surface of the portal frame 301, the horizontal line of the bottom of the lower pressing plate 504 is lower than that of the bottom of the cutting knife 304, the bottom of the inner rod 503 is fixedly connected to the top of the lower pressing plate 504, a spring 505 is sleeved on the surface of the inner rod 503, two ends of the spring 505 are respectively and fixedly connected to the top of the surface of the inner rod 503 and the bottom of the inner wall surface of the outer tube 502, one side of the knife protection shell 309 facing the upper sliding bar 501 is fixedly connected with a pressing block 506, the bottom of the pressing block 506 is fixedly connected with a dovetail 507, the top of the upper sliding bar 501 is provided with a dovetail 508 for the dovetail 507 to slide, by using the pressing block 506, the dovetail 507 and the dovetail groove 508 in cooperation, the upper sliding strip 501 and the knife protection shell 309 can synchronously move longitudinally, so that the plate can be limited, and the knife protection shell 309 can be ensured to move transversely. Utilize pressing means 5 can treat the top of the panel of cutting and play limiting displacement, effectively avoid causing the phenomenon that panel rocked because of the vibrations that the cutting produced.
More perfect, two symmetrical gyro wheels 509 are installed to the bottom of dovetail 507, the recess 510 with gyro wheel 509 looks adaptation is seted up to the bottom of dovetail 508 inner chamber, utilize the cooperation of gyro wheel 509 and recess 510 to use, can reduce the frictional force of dovetail 507 and dovetail 508, the flexibility when helping improving dovetail 507 and removing, the bottom fixedly connected with of holding down plate 504 has a plurality of levels rubber sand grip 511 that the equidistance distributes, utilize rubber sand grip 511 can effectively avoid holding down plate 504 to cause the phenomenon of wearing and tearing to the surface of panel.
More perfectly, the dust removing mechanism 6 comprises a filter box 601 fixedly connected to the top of the portal frame 301, two sides of the filter box 601 are respectively communicated with a hose 602 and an exhaust fan 603, the bottom end of the hose 602 is communicated with the top of the knife protecting shell 309, the inner cavity of the filter box 601 is provided with two net racks 604, and the inner wall surface of the net racks 604 is fixedly connected with a filter screen 605. The chips generated during cutting can be sucked into the inner cavity of the filter box 601 by the exhaust fan 603 for filtering treatment, so that the chips are prevented from flying to the surrounding working environment, and the concept of green environmental protection is met.
More perfectly, the top and the bottom of the net rack 604 are both provided with a limit groove 606, the top and the bottom of the inner cavity of the filter box 601 are both fixedly connected with a limit strip 607 matched with the limit groove 606, and the surface of the filter box 601 is hinged with a box door 608. After cutting, the filter screen 605 can be taken out quickly to clean the filter screen and the inner cavity of the filter tank 601.
Adopt above-mentioned technical scheme's rock wool composite insulation panel's for external thermal insulation preparation facilities mainly comprises transport mechanism 2, cutting mechanism 3, stock stop 4, pressing means 5 and dust removal mechanism 6, and mainly used carries, spacing, cutting and dust removal processing to panel, can satisfy the production requirement.
Example 4
As shown in fig. 3 to 5, this embodiment provides a preparation apparatus for rock wool composite thermal insulation board for exterior wall external thermal insulation, which is different from embodiment 3 in that:
the top of the inner cavity of the gantry 301 is provided with a displacement sensor 7, and the surface of the gantry 301 is provided with a controller 8 which is electrically connected with the first motor 204, the second motor 303, the third motor 305, the electric push rod 308, the exhaust fan 603 and the displacement sensor 7. The controller 8 can be used for adjusting the working states or parameters of the first motor 204, the second motor 303, the third motor 305, the electric push rod 308, the exhaust fan 603 and the displacement sensor 7, receiving a displacement signal sensed by the displacement sensor 7, and controlling the first motor 204, the second motor 303, the third motor 305, the electric push rod 308 and the exhaust fan 603 to work according to the displacement signal instruction.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application
Firstly, a plate to be cut is placed at the top of a conveying roller 205, a hand wheel 404 is rotated, the hand wheel 404 drives a bidirectional screw rod 402 to rotate, the bidirectional screw rod 402 drives two movable sleeves 405 on the surface of the bidirectional screw rod to move oppositely, the movable sleeves 405 drive 407 on the bottom of the bidirectional screw rod and a limiting roller 408 to synchronously move until the surface of the limiting roller 408 is contacted with two sides of the plate, and preliminary limiting is carried out on the plate;
secondly, the first motor 204 is started to enable the output shaft of the first motor 204 to drive the conveying roller 205 to rotate, so that the plate on the top of the conveying roller 205 can be conveyed, the displacement sensor 7 is used for sensing the displacement of the plate to a required position, the controller 8 instructs the first motor 204 to be turned off according to a displacement signal, and the second motor 303, the electric push rod 308, the third motor 305 and the exhaust fan 603 are started in sequence;
then, the output shaft of the second motor 303 drives the cutting knife 304 to rotate, the output end of the electric push rod 308 drives the motor housing 302, the second motor 303, the cutting knife 304 and the knife protecting housing 309 to synchronously move downwards, meanwhile, the knife protecting housing 309 drives the pressing mechanism 5 to move downwards, after moving to a certain distance, the rubber convex strip 511 at the bottom of the lower press plate 504 is contacted with the top of the plate, at this time, the electric push rod 308 continues to drive the knife protecting housing 309 and the upper slide strip 501 to move downwards, the knife protecting housing 309 drives the pressing block 506, the upper slide strip 501 and the outer tube 502 to synchronously move downwards, so that the inner rod 503 slides in the inner cavity of the outer tube 502, the spring 505 is stressed and stretched, and the elastic restoring force of the spring 505 is utilized to stably press the lower press plate 504 on the top of the plate to perform secondary limiting on the plate until the cutting knife 304 is cut to the lower side of the plate, the output shaft of the third motor 305 drives the reciprocating screw 306 to rotate, the reciprocating screw 306 drives the moving ring 307, the electric push rod 308, the motor shell 302, the second motor 303, the cutting knife 304 and the knife protecting shell 309 to synchronously and horizontally move, meanwhile, the knife protecting shell 309 drives the pressing block 506 to synchronously and horizontally move, the pressing block 506 drives the dovetail 507 to slide in the inner cavity of the dovetail groove 508, the roller 509 is driven to roll in the inner cavity of the groove 510, and then the cutting range of the cutting knife 304 is expanded, so that the plate is quickly cut into sections;
thirdly, the exhaust fan 603 sucks the scraps generated during cutting into the inner cavity of the exhaust fan 603 through the cutter protecting shell 309, the scraps enter the filter box 601 and are filtered by two filter screens 605, and then the air is exhausted through the air outlet of the exhaust fan 603;
finally, after the cutting is finished, the electric push rod 308 drives the cutting knife 304 and the pressing mechanism 5 to move upwards, the cutting knife 304 drives the cutting knife 304 to horizontally move again and restore to the original state, the controller 8 starts the first motor 204, the second motor 303, the third motor 305, the electric push rod 308 and the exhaust fan 603 are closed, and the net rack 604 and the filter screen 605 can be drawn out from the inner cavity of the filter box 601 by opening the box door 608, so that the filter screen 605 and the filter box 601 can be cleaned independently.
The present invention can be easily implemented by those skilled in the art from the above detailed description. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the basis of the disclosed embodiments, a person skilled in the art can combine different technical features at will, thereby implementing different technical solutions.

Claims (10)

1. The utility model provides a rock wool composite insulation panel for external thermal insulation of outer wall which characterized in that includes:
the rock wool composite board comprises a rock wool composite board main body (1), wherein the rock wool composite board main body (1) comprises a rock wool board body (101), one side of the rock wool board body (101) is provided with an alkali-resistant glass fiber mesh cloth (102), the surface of the alkali-resistant glass fiber mesh cloth (102) is provided with an anti-crack mortar layer (103), the anti-crack mortar layer (103) is uniformly filled into the cavity of the alkali-resistant glass fiber mesh cloth (102), the alkali-resistant glass fiber mesh cloth (102) is adhered to the surface of the rock wool board body (101) through an anti-crack mortar layer (103), one side of the anti-crack mortar layer (103) far away from the rock wool board body (101) is adhered with a flexible waterproof putty layer (104), a veneer layer (105) is adhered to one side of the flexible waterproof putty layer (104) far away from the anti-cracking mortar layer (103), and an adhesive layer (106) is arranged on one side, away from the alkali-resistant glass fiber mesh cloth (102), of the rock wool board body (101).
2. The device for preparing the rock wool composite thermal insulation board for the external thermal insulation of the external wall according to claim 1, which comprises a conveying mechanism (2), wherein a cutting mechanism (3), a material blocking mechanism (4), a pressing mechanism (5) and a dust removing mechanism (6) are arranged on the conveying mechanism (2);
the conveying mechanism (2) is used for conveying a plate to be cut;
the cutting mechanism (3) is used for cutting the plate, and the cutting mechanism (3) is arranged above the conveying mechanism (2);
the material blocking mechanism (4) is used for limiting two sides of the plate, and the material blocking mechanism (4) is arranged above the conveying mechanism (2);
the pressing mechanism (5) is used for limiting the top of a plate to be cut, and the pressing mechanism (5) is arranged in the cutting mechanism (3);
the dust removing mechanism (6) is used for absorbing scraps generated in the process of cutting the plate, and the dust removing mechanism (6) is arranged at the top of the cutting mechanism (3).
3. The preparation facilities of rock wool composite insulation panel for heat preservation outside outer wall of claim 2, characterized in that, transport mechanism (2) includes frame (201), the equal vertical fixedly connected with landing leg (202) in four corners of frame (201) bottom, every adjacent two horizontal fixedly connected with anchor strut (203) between landing leg (202), the surface mounting of frame (201) has first motor (204), the inner chamber of frame (201) rotates and is connected with transfer roller (205) that a plurality of level equidistance distributes, the output shaft of first motor (204) and the tip fixed connection of one of them transfer roller (205), every adjacent two connect through belt transmission between transfer roller (205).
4. The device for preparing the rock wool composite thermal insulation board for the external thermal insulation of the external wall as claimed in claim 3, wherein the cutting mechanism (3) comprises a portal frame (301) fixedly connected to the surface of the frame (201), a motor casing (302) is arranged in an inner cavity of the portal frame (301), a second motor (303) is installed in an inner cavity of the motor casing (302), and a cutting knife (304) is fixedly connected to an output shaft of the second motor (303).
5. The preparation device of rock wool composite insulation board for the external thermal insulation of the outer wall as claimed in claim 4, wherein a third motor (305) is installed on the surface of the portal frame (301), an output shaft of the third motor (305) is horizontally and fixedly connected with a reciprocating screw rod (306), a moving ring (307) with an inner surface matched with the reciprocating screw rod (306) in a threaded manner is sleeved on the surface of the reciprocating screw rod (306), the top of the moving ring (307) is in contact with the top of the inner wall surface of the portal frame (301), an electric push rod (308) is installed at the bottom of the moving ring (307), the output end of the electric push rod (308) is fixedly connected with the motor shell (302), a cutter protecting shell (309) is sleeved on the surface of the cutting knife (304), and one side of the cutter protecting shell (309) is fixedly connected with the motor shell (302).
6. The device for preparing the rock wool composite thermal insulation board for the external thermal insulation of the external wall as claimed in claim 5, wherein the material blocking mechanism (4) comprises support plates (401) fixedly connected to two sides of the surface of the frame (201), each two support plates (401) form one group, the number of the support plates (401) is two, the two groups of support plates (401) are respectively positioned in front of and behind the portal frame (301), a bidirectional screw rod (402) and a connecting plate (403) are horizontally arranged between each two support plates (401) from top to bottom, one end of the bidirectional screw rod (402) is rotatably connected to one side of one of the support plates (401), the other end of the bidirectional screw rod (402) is movably arranged on one side of the other support plate (401) in a penetrating manner and is fixedly connected with a hand wheel (404), two sides of the connecting plate (403) are respectively and fixedly connected with the two corresponding support plates (401), the surface threaded connection of two-way lead screw (402) has two symmetrical movable sleeves (405), through-hole (406) that supply movable sleeve (405) to pass are seted up on the surface of connecting plate (403), the perpendicular fixedly connected with connecting strip (407) in bottom of movable sleeve (405), the equal vertical rotation in both sides of connecting strip (407) bottom is connected with spacing roller (408).
7. The device for preparing the rock wool composite thermal insulation board for the external thermal insulation of the external wall as claimed in claim 6, wherein the pressing mechanism (5) comprises an upper slide bar (501) horizontally arranged in an inner cavity of a portal frame (301), both sides of the bottom of the upper slide bar (501) are vertically and fixedly connected with an outer pipe (502), the bottom of the outer pipe (502) is movably provided with an inner rod (503) in a penetrating manner, a lower pressing plate (504) is horizontally arranged right below the upper slide bar (501), the horizontal line of the bottom of the lower pressing plate (504) is lower than that of the bottom of the cutting knife (304), the bottom end of the inner rod (503) is fixedly connected to the top of the lower pressing plate (504), a spring (505) is sleeved on the surface of the inner rod (503), two ends of the spring (505) are respectively and fixedly connected to the top of the surface of the inner rod (503) and the bottom of the inner wall surface of the outer pipe (502), one side fixedly connected with of protecting sword shell (309) orientation top draw runner (501) is executed briquetting (506), the bottom fixedly connected with dovetail (507) of executing briquetting (506), supply dovetail (507) gliding dovetail (508) have been seted up at the top of going up draw runner (501).
8. The preparation device of rock wool composite heat-insulating plate for the external thermal insulation of the external wall as claimed in claim 7, wherein the dust removal mechanism (6) comprises a filter box (601) fixedly connected to the top of the portal frame (301), two sides of the filter box (601) are respectively communicated with a hose (602) and an exhaust fan (603), the bottom end of the hose (602) is communicated with the top of the knife protecting shell (309), a net frame (604) is arranged in an inner cavity of the filter box (601), the number of the net frames (604) is two, and a filter screen (605) is fixedly connected to the inner wall surface of the net frame (604).
9. The preparation device of rock wool composite heat-insulating board for the external heat insulation of the external wall according to claim 8, characterized in that the top and the bottom of the net rack (604) are both provided with a limit groove (606), the top and the bottom of the inner cavity of the filter box (601) are both fixedly connected with a limit strip (607) matched with the limit groove (606), and the surface of the filter box (601) is hinged with a box door (608).
10. A preparation process for preparing rock wool composite heat-insulation plates for external heat insulation of exterior walls by using the preparation device of claim 9 is characterized by comprising the following steps:
the method comprises the following steps: basalt slag is used as a main raw material, ore components of the basalt slag are fully melted by a high-speed ficus microcarpa furnace, and then the ore components are thrown by a high-speed centrifugal stick to form rock wool and cotton wool;
step two: the rock wool cotton wool in the second step is formed by blowing and cooling through a high-speed blower, and a high-efficiency adhesive is added in the blowing process to form rock wool collodion cotton;
step three: uniformly distributing the rock wool collodion cotton in the second step through large-scale pendulum bob equipment to enable the rock wool collodion cotton to be in a three-dimensional cotton distribution state, and evenly distributing the rock wool collodion cotton on a crawler belt through the folding and swinging action of the large-scale pendulum bob equipment to form multilayer folded rock wool;
step four: conveying the rock wool distributed in the third step into a pressure device to form a rock wool plate, then passing through a high-temperature drying furnace to blow the high-efficiency adhesive into the rock wool to play a role, bonding a plurality of layers of rock wool into the rock wool plate, and then passing through a cooling air outlet to cool and form the rock wool plate;
step five: conveying the rock wool boards in the fourth step into a cutting mechanism (3) through a conveying mechanism (2), correspondingly adjusting the cutting size by cutting equipment according to different specifications, and synchronously cleaning chips by using a dust removal mechanism (6);
step six: and C, spraying a polyurethane foaming agent on the rock wool boards cut in the fifth step, paving alkali-resistant glass fiber gridding cloth, smearing polymer plastering mortar on the surfaces of the rock wool boards, uniformly covering the mortar on the alkali-resistant glass fiber gridding cloth, conveying the alkali-resistant glass fiber gridding cloth to a foaming laminator for foaming and forming to form the rock wool composite heat-insulating board, and finally conveying the collected and finished rock wool composite heat-insulating board to a warehouse for stacking and stacking.
CN202210620511.8A 2022-06-02 2022-06-02 Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof Pending CN114960996A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210620511.8A CN114960996A (en) 2022-06-02 2022-06-02 Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210620511.8A CN114960996A (en) 2022-06-02 2022-06-02 Rock wool composite heat-insulation plate for external heat insulation of external wall and preparation process thereof

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CN114960996A true CN114960996A (en) 2022-08-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115447256A (en) * 2022-09-19 2022-12-09 马鞍山市苏林保温材料有限公司 Composite external wall insulation rock wool processing equipment for board
CN117945637A (en) * 2024-03-27 2024-04-30 河南富源岩棉有限公司 Cotton collecting mechanism for rock wool production and cotton collecting machine thereof
CN118046633A (en) * 2024-04-01 2024-05-17 安徽瑞联节能科技股份有限公司 High bearing rock wool composite sheet and lamination equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115447256A (en) * 2022-09-19 2022-12-09 马鞍山市苏林保温材料有限公司 Composite external wall insulation rock wool processing equipment for board
CN115447256B (en) * 2022-09-19 2023-10-17 马鞍山市苏林保温材料有限公司 Processing equipment for composite external wall heat-insulation rock wool board
CN117945637A (en) * 2024-03-27 2024-04-30 河南富源岩棉有限公司 Cotton collecting mechanism for rock wool production and cotton collecting machine thereof
CN118046633A (en) * 2024-04-01 2024-05-17 安徽瑞联节能科技股份有限公司 High bearing rock wool composite sheet and lamination equipment

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