CN114960079A - Preparation device and method of dustproof denim fabric - Google Patents
Preparation device and method of dustproof denim fabric Download PDFInfo
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- CN114960079A CN114960079A CN202210371647.XA CN202210371647A CN114960079A CN 114960079 A CN114960079 A CN 114960079A CN 202210371647 A CN202210371647 A CN 202210371647A CN 114960079 A CN114960079 A CN 114960079A
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- 239000004744 fabric Substances 0.000 title claims abstract description 150
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title description 7
- 238000005406 washing Methods 0.000 claims abstract description 132
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 131
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 238000003860 storage Methods 0.000 claims abstract description 20
- 238000005086 pumping Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 26
- 238000007789 sealing Methods 0.000 claims description 22
- 238000004043 dyeing Methods 0.000 claims description 12
- 238000009941 weaving Methods 0.000 claims description 11
- 230000003373 anti-fouling effect Effects 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 238000009990 desizing Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000009999 singeing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 210000001161 mammalian embryo Anatomy 0.000 abstract 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 9
- 235000017491 Bambusa tulda Nutrition 0.000 description 9
- 241001330002 Bambuseae Species 0.000 description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 9
- 239000011425 bamboo Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 210000003781 tooth socket Anatomy 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of fabric production, and discloses a preparation device and a preparation method of a dustproof jean fabric, which comprises a washing mechanism, wherein the washing mechanism comprises a water storage tank for containing washing liquid, a washing water tank is arranged above the water storage tank, and a water pump for pumping the washing liquid into the washing water tank is arranged in the water storage tank; the cloth inlet and the cloth outlet are oppositely arranged on the opposite side walls of the water washing tank, the rotating rollers which are clamped with each other are arranged in the water washing tank and positioned at the cloth inlet and the cloth outlet, the lifting guide roller is also arranged in the water washing tank, the guide roller is arranged in the water washing tank through a lifting assembly, a water outlet for supplying washing liquid to flow into the water storage tank is arranged at the lower part of the water washing tank, and a plugging mechanism for plugging the water outlet is arranged at the water outlet. Through above-mentioned structure for the washing liquid can the circulation flow, carries out the water washing to the embryo cloth in the wash water tank better, simultaneously, through opening and shutting of shutoff mechanism, the operating personnel of being convenient for better trade the cloth operation.
Description
Technical Field
The invention relates to the technical field of fabric production, in particular to a device and a method for preparing dustproof denim fabric.
Background
In the textile field, the jean fabric is prepared by weaving gray cloth by warp yarns and weft yarns through weaving equipment and dyeing the gray cloth by indigo. In the existing production process of the denim fabric, in the procedure of dyeing and washing the gray fabric, pigment and auxiliary agents are mixed according to the required colors and dissolved to prepare dye liquor, the gray fabric is continuously dip-dyed for 1-2 hours, and the color fastness of the fabric is increased when the gray fabric absorbs the pigment into the fiber, so that the dyeing of the gray fabric is completed; the dyeing solution is remained on the surface of the dyed grey cloth, and the surface of the grey cloth needs to be washed by water of the washing solution.
At present, come to wash dyeing back greige cloth through the wash tank, spray the washing liquid and wash on the greige cloth surface, simultaneously, the washing liquid of wash incasement soaks the greige cloth that soaks wherein, realizes rinsing of crossing of greige cloth, and this kind of soak formula cleaning means cleaning degree is not good enough and the process of changing the cloth is comparatively inconvenient simultaneously, is difficult to realize.
Disclosure of Invention
Aiming at certain defect or defects in the prior art, the invention provides a device and a method for preparing dustproof denim fabric.
In order to solve the above technical problems, the present invention is achieved by the following technical means.
A preparation device of dustproof denim fabric comprises a washing mechanism, wherein the washing mechanism comprises a water storage tank for containing washing liquid, a washing water tank is arranged above the water storage tank, and a water pump for pumping the washing liquid into the washing water tank is arranged in the water storage tank; the cloth inlet and the cloth outlet are oppositely arranged on the opposite side walls of the water washing tank, the rotating rollers which are clamped with each other are arranged in the water washing tank and positioned at the cloth inlet and the cloth outlet, the lifting guide roller is also arranged in the water washing tank, the guide roller is arranged in the water washing tank through a lifting assembly, a water outlet for supplying washing liquid to flow into the water storage tank is arranged at the lower part of the water washing tank, and a plugging mechanism for plugging the water outlet is arranged at the water outlet.
Through the structure of the invention, the washing liquid can flow circularly, the gray cloth in the washing water tank is washed by water, and meanwhile, the opening and closing of the plugging mechanism are convenient for an operator to change the cloth.
Preferably, the plugging mechanism comprises a fixed pipe arranged at the water outlet, and a plugging component used for plugging the fixed pipe is arranged in the fixed pipe; the plugging assembly comprises an installation cylinder arranged in the fixed pipe, the installation cylinder comprises a threaded cylinder part and a cylinder part positioned below the threaded cylinder part, the threaded cylinder part and the cylinder part are connected through a connecting cylinder part in an inverted frustum shape, and a circular plate is arranged at the upper end part of the threaded cylinder part through a connecting plate; the upper end of the first lifting cylinder extends into the first lifting cylinder in the threaded cylinder part, the upper end of the first lifting cylinder extends outwards to form a sealing part, an installation rod extending into the first lifting cylinder and penetrating through the circular plate is arranged at the upper end of the first lifting cylinder, a first spring used for driving the first lifting cylinder to move downwards is sleeved on the installation rod, the first lifting cylinder moves downwards to be used for driving the sealing part to be attached to the inner wall of the connecting cylinder part to plug the fixed pipe, and a driving part used for driving the first lifting cylinder to move upwards is arranged at the position of the cylinder part.
Through the structure of the invention, the first lifting cylinder is preferably driven by the driving part to move upwards to open the plugging mechanism, so that the circulation of water washing liquid is facilitated, and the first lifting cylinder is driven by the first spring to move downwards to close the plugging mechanism, so that the cloth changing operation is facilitated.
Preferably, a first thread groove is formed in the inner side wall of the cylindrical portion and located at the upper end portion along the circumferential direction of the cylindrical portion, ratchet grooves are uniformly distributed in the bottom wall of the first thread groove along the circumferential direction of the cylindrical portion, sliding grooves are formed in the spaced ratchet grooves and axially arranged along the cylindrical portion, and a second thread groove communicated with the sliding grooves is formed in the inner side wall of the cylindrical portion and located at the lower end portion of the inner side wall of the cylindrical portion along the circumferential direction of the inner side wall; the driving piece is including locating the second lift section of thick bamboo that the lower extreme stretches out the barrel portion, the lower extreme of first lift section of thick bamboo stretches into in the second lift section of thick bamboo, be equipped with on the lateral wall of first lift section of thick bamboo and be located the ratchet groove and can slide in corresponding the spout first slider, the lower tip of first slider is equipped with the spigot surface, be equipped with on the lateral wall of second lift section of thick bamboo and be located the gliding second slider that corresponds the spout, second thread groove internal thread is equipped with the collar that is used for blockking second slider roll-off spout, the upper end department of second lift section of thick bamboo is evenly laid along its circumference and is the V type and be used for with the tooth's socket of first slider, the second lift section of thick bamboo shifts up the drive tooth's socket and extrudes the first lift section of thick bamboo rotation of spigot surface drive.
Through the structure in the invention, the second lifting cylinder is lifted to realize the lifting of the first lifting cylinder, the opening and closing of the plugging mechanism can be realized by repeatedly lifting the second lifting cylinder, and the operation is simple and convenient.
Preferably, the first thread groove is internally threaded with a sealing ring which is sleeved outside the first lifting cylinder and used for plugging the upper end of the cylinder part, and a liquid inlet groove communicated with the inside of the first lifting cylinder is formed in the outer side wall of the first lifting cylinder and positioned at the sealing part; the side wall of the second lifting cylinder extending out of the cylinder part is provided with a filtering hole.
Through the structure of the invention, the circulating water washing liquid is preferably filtered, so that the water washing liquid can be recycled.
Preferably, sliding grooves with T-shaped cross sections are oppositely arranged on the opposite inner side walls of the washing water tank along the vertical direction; the lifting assembly comprises lifting blocks which are arranged oppositely, sliding blocks which stretch into corresponding sliding grooves and slide are arranged on the lifting blocks, guide rollers are arranged between the lifting blocks, the lifting assembly comprises a mounting plate which is arranged above the washing water tank, the upper end of each lifting block is provided with a rotatable lead screw, and the lead screw threads penetrate through the corresponding mounting plate.
Through the structure of the invention, the lifting assembly can drive the guide roller to lift in the water washing tank, so that the guide roller can extend to the opening of the water washing tank, and cloth changing operation is convenient.
Preferably, the guide roller is arranged between the lifting blocks in a vibrating manner, the upper end part of the fixed pipe is provided with a stepped groove along the circumferential direction of the fixed pipe, and a vibrating assembly for driving the guide roller to vibrate is arranged in the fixed pipe; the vibrating assembly comprises a rotating ring arranged in the stepped groove, the upper end surface of the rotating ring is upwards protruded to form a convex ring, clamping grooves are formed in the convex ring at intervals, and a guide inclined plane is arranged on the side wall of each clamping groove; the vibration assembly also comprises a mounting plate positioned in the fixed pipe, the mounting plate is connected to the rotating ring through a connecting plate, and the mounting plate is provided with a propeller for driving the mounting plate to rotate; the stepped groove is internally threaded with a limiting ring for mounting the rotating ring, and the upper end part of the limiting ring extends inwards to form a limiting part blocked above the convex ring; the vibration component further comprises a supporting ring arranged at the lower end part of the mounting seat, supporting rods penetrating through the limiting parts and extending into the corresponding clamping grooves are evenly distributed on the supporting ring, and the rotating ring rotates to drive the supporting rods to move to the convex ring along the guide inclined plane.
Through the structure of the invention, when the plugging mechanism is opened, the flow of the washing liquid can drive the vibrating mechanism to drive the guide roller to vibrate up and down, so that the gray cloth between the rollers can be loosened and tightened at intervals in the washing liquid, and the washing effect of the gray cloth is better.
Preferably, a spring mounting groove is formed in the lifting block and positioned at the lower end part of the lifting block, and a limiting groove communicated with the corresponding spring mounting groove is formed in the opposite side wall of the lifting block along the vertical direction; the elevator is equipped with between the elevator and is located the mount pad that supports the ring top and be used for installing the deflector roll, and the both ends of mount pad are equipped with the stopper that is located corresponding spring mounting inslot, and the stopper passes the spacing groove and connects on the mount pad, is equipped with the second spring that the drive stopper moved down in the spring mounting groove, and the joint has the fixture block of fixed stopper in the spring mounting groove.
Through the structure of the invention, the installation of the installation seat capable of vibrating between the lifting blocks is preferably realized, and the installation of the guide roller capable of vibrating in the washing water tank is realized.
The invention also provides a preparation process of the dustproof denim fabric, and the preparation device of the dustproof denim fabric is used for preparing the dustproof denim fabric, and specifically comprises the following steps:
s1 yarn processing
Treating the yarn by an anti-fouling finishing agent;
s2 weaving gray cloth
Weaving the yarn processed in the step S1 into grey cloth by a weaving device;
s3, singeing and desizing
Singeing and desizing the gray cloth in the step S2;
s4 dyeing washing water
Dyeing and washing the gray cloth in the step S3;
s5, drying and shaping
And (5) drying and shaping the gray cloth in the step (S3) to prepare the dustproof jean fabric.
Preferably, step S4 specifically includes the following steps:
s41, an operator rotates the screw rod to move the guide roller upwards, the gray cloth sequentially passes through the rotating rollers, and the screw rod is rotated again to drive the guide roller to press the gray cloth into the bottom of the water washing tank;
s42, starting a water pump, and simultaneously starting an air cylinder to drive a plugging mechanism to be opened to wash the gray cloth;
s43, driving the rotating roller to drive the gray cloth to transmit by the interval starting motor;
s44, simultaneously turning off the water pump and driving the plugging mechanism to be turned off through the air cylinder, rotating the lead screw to enable the guide roller to move upwards, and carrying out cloth changing operation by an operator;
s45, repeating the operation steps S41-S43, and carrying out water flushing and sucking operation on the replaced gray cloth.
Through the steps in the invention, the yarn is preferably treated by using the anti-fouling finishing agent in the prior art, so that the prepared jean fabric has better dustproof and anti-fouling performance; it is through the use of washing mechanism, realizes carrying out the water vibration to the greige cloth better and washes, makes the dyed greige cloth obtain the processing of washing better, simultaneously, can filter the washing liquid, the used repeatedly of the washing liquid of being convenient for to reach the effect of energy-conserving production.
Drawings
FIG. 1 is a schematic view of a production apparatus in example 1;
FIG. 2 is a schematic sectional view of a water washing tank in embodiment 1;
FIG. 3 is a schematic cross-sectional view of the occlusion mechanism in example 1;
fig. 4 is a schematic view of the elevating assembly in embodiment 1;
FIG. 5 is a partial schematic view showing the guide roller of embodiment 1 mounted on the mounting base
FIG. 6 is a schematic half-sectional view of a fixed pipe in example 1;
FIG. 7 is a schematic half-sectional view of the mounting barrel in example 1;
fig. 8 is a schematic front view of the first lift cylinder and the second lift cylinder in embodiment 1;
FIG. 9 is a schematic half sectional view of a rotary ring in embodiment 1;
FIG. 10 is a schematic half-sectional view of a retainer ring and a retainer ring according to embodiment 1;
FIG. 11 is a schematic view of a carrier plate in embodiment 1;
fig. 12 is a schematic view of a drying box in embodiment 1;
fig. 13 is a schematic sectional view of a drying box in embodiment 1.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples. It is to be understood that the examples are illustrative of the invention and not limiting.
Example 1
As shown in fig. 1, the embodiment provides a device for preparing a dustproof jean fabric, which includes a washing mechanism and a drying mechanism, and the dyed fabric is preferably washed by the washing mechanism, so that the loose color and impurities on the fabric are washed; through the drying mechanism, the gray cloth after dyeing and washing can be dried better.
Referring to fig. 2, the washing mechanism in this embodiment includes a water storage tank 100 for storing washing liquid, a washing water tank 110 is disposed above the water storage tank 100, and a water pump for pumping the washing liquid into the washing water tank 110 is disposed in the water storage tank 100; the opposite side walls of the water washing tank 110 are relatively provided with a cloth inlet 211 and a cloth outlet 212, the positions in the water washing tank 110, which are positioned at the cloth inlet 211 and the cloth outlet 212, are respectively provided with a rotating roller 220 which are clamped with each other, the water washing tank 110 is also internally provided with a lifting guide roller 230, the guide roller 230 is arranged in the water washing tank 110 through a lifting assembly 240, the lower part of the water washing tank 110 is provided with a water outlet 213 through which water supply washing liquid flows into the water storage tank 100, and the water outlet 213 is provided with a plugging mechanism 250 for plugging the water outlet 213.
In this embodiment, the washing liquid is a liquid prepared by adding an auxiliary agent for fixing the color of the gray cloth according to the requirement, and the washing liquid is pumped into the washing water tank 110 above the water storage tank 100 under the action of a water pump; in this embodiment, the greige cloth enters the water washing tank 110 from the cloth inlet 211 and is discharged from the water washing tank 110 from the cloth outlet 212, the rotating rollers 220 located at the cloth inlet 211 and the cloth outlet 212 can clamp the greige cloth, meanwhile, the rotating rollers 220 can drive the greige cloth to transmit, and the guide roller 230 located between the two rotating rollers 220 moves downwards to guide the greige cloth to the bottom of the water washing tank 110, so that the greige cloth is preferably rinsed by water; in this embodiment, a motor for driving the rotation roller 220 to rotate is installed on the outer wall of the washing water tank 110; in this embodiment, through the arrangement of the plugging mechanism 250, when the plugging mechanism 250 is opened, the washing liquid in the washing water tank 110 can flow into the water storage tank 100 from the water outlet 213, and the circulation flow of the washing liquid is preferably realized in cooperation with the action of the water pump, so as to ensure that the concentration of the washing liquid contacting with the gray cloth in the washing water tank 110 is the same, so that the gray cloth is washed by water more uniformly, and the washing effect is better; in this embodiment, the lifting assembly 240 can drive the guide roller 230 to move upwards to the opening above the water washing tank 110, so that an operator can conveniently pass through the rotating roller 220, the guide roller 230 and the rotating roller 220 in sequence to realize the cloth changing operation; wherein, the washing liquid that pump goes into in the washing water tank 110 can drench down through the greige cloth top to improve the washing effect to the greige cloth, when changing the cloth operation, in order to wash the greige cloth after changing fast, need stop to carry out the circulation flow of washing liquid, close the water pump promptly and carry out the shutoff through shutoff mechanism 250 to delivery port 213.
In this embodiment, a plurality of washing water tanks 110 may be disposed above the water storage tank 100, so that a plurality of pieces of cloth may be washed simultaneously, thereby improving the production efficiency of the washing mechanism.
Referring to fig. 3 and 8, in the present embodiment, the blocking mechanism 250 includes a fixed tube 310 disposed at the water outlet 213, and a blocking component for blocking the fixed tube 310 is disposed in the fixed tube 310; the plugging assembly comprises an installation cylinder 320 arranged in the fixed pipe 310, the installation cylinder 320 comprises a threaded cylinder part 321 and a cylinder part 322 positioned below the threaded cylinder part 321, the threaded cylinder part 321 and the cylinder part 322 are connected through a connecting cylinder part 323 in an inverted circular truncated cone shape, and the upper end part of the threaded cylinder part 321 is provided with a circular plate 712 through a connecting plate 711; the cylinder part 322 is internally provided with a first lifting cylinder 330, the upper end of the first lifting cylinder 330 extends into the threaded cylinder part 321, the upper end of the first lifting cylinder 330 extends outwards to form a sealing part 811, the upper end of the first lifting cylinder 330 is provided with an installation rod 813 extending through the circular plate 712, the installation rod 813 is sleeved with a first spring 331 used for driving the first lifting cylinder 330 to move downwards, the first lifting cylinder 330 moves downwards to drive the sealing part 811 to be attached to the inner wall of the cylinder part 323 to seal the fixed pipe 310, and the cylinder part 322 is provided with a driving part used for driving the first lifting cylinder 330 to move upwards.
In this embodiment, the fixed pipe 310 is connected to the water outlet 213 via a flange, wherein the threaded cylinder 321 is screwed into the fixed pipe 310, so as to mount and dismount the mounting cylinder 320 in the fixed pipe 310; through the structure in the embodiment, the first spring 331 pushes the first lifting cylinder 330 to move downwards into the cylindrical portion 322, so that the sealing portion 811 is attached to the connecting cylindrical portion 323, the cylindrical portion 322 is sealed, and the plugging mechanism 250 plugs the water outlet 213; the driving member is arranged to move the first lifting cylinder 330 upward, so that the sealing part 811 is away from the connecting cylinder part 323, the water outlet 213 is opened, and the circulating flow of the washing liquid is realized.
Referring to fig. 7 and 8, in this embodiment, a first thread groove 721 is disposed on the inner sidewall of the cylinder portion 322 at the upper end along the circumferential direction thereof, ratchet grooves 722 are uniformly disposed on the bottom wall of the first thread groove 721 along the circumferential direction of the cylinder portion 322, a sliding groove 723 is disposed in the spaced ratchet grooves 722 along the axial direction of the cylinder portion 322, and a second thread groove 724 communicated with the sliding groove 723 is disposed on the inner sidewall of the cylinder portion 322 at the lower end along the circumferential direction thereof; the driving member includes a second lifting cylinder 340 having a lower end extending out of the cylinder 322, the lower end of the first lifting cylinder 330 extends into the second lifting cylinder 340, a first slider 815 located in the ratchet slot 721 and capable of sliding into the corresponding sliding slot 722 is disposed on the outer sidewall of the first lifting cylinder 330, a guide surface 816 is disposed at the lower end of the first slider 815, a second slider 821 located in the corresponding sliding slot 722 is disposed on the sidewall of the second lifting cylinder 340, a mounting ring 360 for blocking the second slider 821 from sliding out of the sliding slot 722 is disposed in the second thread slot 724 via internal threads, a V-shaped tooth slot 822 for connecting the first slider 815 is uniformly disposed at the upper end of the second lifting cylinder 340 along the circumferential direction, and the second lifting cylinder 340 moves upwards to drive the tooth slot 822 to extrude the guide surface 816 to drive the first lifting cylinder 330 to rotate.
In this embodiment, through the arrangement of the first thread groove 721, the sliding groove 723, the second thread groove 724, the second slider 821 and the mounting ring 360, the second slider 821 is located inside the sliding groove 723 to slide, preferably, the second lifting cylinder 340 can be lifted inside the cylinder 322, and the mounting ring 360 is screwed into the second thread groove 724 to preferably limit the second slider 821, so as to mount the second lifting cylinder 340 inside the cylinder 332; in this embodiment, the first slider 815 is locked in the ratchet groove 722 to separate the sealing part 811 from the connecting cylinder 323, thereby opening the plugging mechanism; when an operator lifts the second lifting cylinder 340 to enable the tooth socket 822 to push the first sliding block 815 to move upwards and release the matching of the first sliding block 815 and the tooth socket 722, at the moment, the guide surface 816 is matched with the inclined surface of the tooth socket 822, the second lifting cylinder 330 is rotated under the action of the first spring 331 to enable the first sliding block 815 to slide to the lowest end part of the tooth socket 822, at the moment, the operator drives the second lifting cylinder 340 to move downwards to enable the first sliding block 815 to move downwards to enable the guide surface 816 to be matched with the inclined surface of the adjacent tooth socket 722, and the first sliding block is enabled to slide into the sliding groove 723 under the action of the first spring 331, so that the first lifting cylinder 330 moves downwards, the sealing part 811 is enabled to be attached to the connecting cylinder part 323, and the closing of the plugging mechanism is achieved; when the operator lifts the second lifting cylinder 340 again, the first sliding block 815 can be clamped into the adjacent ratchet groove 722 again along with the rotation of the first lifting cylinder 330, so that the opening of the plugging mechanism is realized again; through the structure in this embodiment, make operating personnel can realize opening and shutting of shutoff mechanism through repeatedly lifting second lift section of thick bamboo 340, easy operation is convenient.
As shown in fig. 11, in this embodiment, a bearing plate 101 for bearing the washing water tank 110 is symmetrically disposed above the water storage tank 100, a cylinder 1110 for driving the second lifting cylinder 340 to lift is disposed on the bearing plate 101, an upper lifting rod 342 is symmetrically disposed at a lower end of the second lifting cylinder 340, and a hook 1111 for the upper lifting rod 342 to be snapped is disposed on an output shaft of the cylinder 1110.
Through the structure in this embodiment, the upper lifting rod 342 is clamped into the corresponding draw hook 1111, so that the cylinder 1110 can stretch and retract to drive the second lifting cylinder 340 to lift up, and the opening and closing of the sealing mechanism are preferably realized.
Referring to fig. 3, 7 and 8, in the present embodiment, a sealing ring 370 is disposed in the first thread groove 721 and is sleeved outside the first lifting cylinder 330 to seal the upper end of the cylinder 322, and a liquid inlet groove 812 communicated with the inside of the first lifting cylinder 330 is disposed on the outer sidewall of the first lifting cylinder 330 and at the sealing portion 811; the side wall of the second elevating cylinder 340 extending out of the cylinder 322 is provided with a filtering hole 341.
Through the structure in the embodiment, the sealing ring 370 is threaded in the first thread groove 721 and slidably sleeved outside the first lifting cylinder 330, so that the gap between the upper ends of the first lifting cylinder 330 and the cylinder part 332 is sealed, when the sealing mechanism is opened, the liquid inlet groove 812 can be located above the sealing ring 370, preferably, the washing liquid is introduced into the first lifting cylinder 330 from the liquid inlet groove 812, and since the lower end of the first lifting cylinder 330 extends into the second lifting cylinder 340, the washing liquid passing through the sealing mechanism 250 can be filtered by the filtering holes 341, so that the washing liquid is filtered, and is convenient to recycle.
Referring to fig. 4 and 5, in this embodiment, sliding grooves with T-shaped cross sections are oppositely formed on the opposite inner side walls of the water washing tank 110 along the up-down direction; the lifting assembly 240 comprises lifting blocks 410 which are arranged oppositely, sliding blocks 411 which stretch into corresponding sliding grooves to slide are arranged on the lifting blocks 410, guide rollers 230 are arranged between the lifting blocks 410, the lifting assembly 240 comprises a mounting plate 420 which is arranged above the washing water tank 110, rotatable lead screws 430 are arranged at the upper end parts of the lifting blocks 410, and the lead screws 430 penetrate through the corresponding mounting plates 420 in a threaded manner.
In this embodiment, the sliding groove and the sliding block 411 are arranged, so that the lifting block 410 is preferably slidably mounted in the water washing tank 110, wherein the mounting plate 420 and the screw rod 430 are arranged, so that the screw rod 430 can be rotated to drive the lifting block 410 to lift in the water washing tank 110, and further drive the guide roller 230 mounted therebetween to lift in the water washing tank 110, thereby facilitating the cloth changing operation of an operator; in this embodiment, the upper end of the screw 430 is provided with a rotating wheel 431 for an operator to rotate the screw 430; in this embodiment, a bearing installation groove is formed at the upper end of the lifting block 410, and the lead screw 430 is installed in the bearing installation groove through a bearing, so that the lead screw 430 is preferably rotatably connected to the lifting block 410.
Referring to fig. 3, in the present embodiment, the guide roller 230 is vibratably disposed between the lifting blocks 410, the upper end of the fixed pipe 310 is provided with a stepped groove 611 along the circumference thereof, and the fixed pipe 310 is internally provided with a vibration assembly 350 for vibrating the guide roller 230; the vibration assembly 350 comprises a rotating ring 910 arranged in the stepped groove 611, the upper end of the rotating ring 910 protrudes upwards to form a convex ring 911, the convex ring 911 is provided with clamping grooves 912 at intervals, and the side walls of the clamping grooves 912 are provided with guide inclined planes 913; the vibration assembly 350 further comprises a mounting plate 920 positioned in the fixed pipe 310, the mounting plate 920 is connected to the rotating ring 910 through a connecting plate 921, and a propeller 922 for driving the mounting plate 920 to rotate is arranged on the mounting plate 920; a limiting ring 1010 for mounting the rotating ring 910 is arranged in the stepped groove 611 through internal threads, and the upper end of the limiting ring 1010 extends inwards to form a limiting part 1011 which is blocked above the convex ring 911; the vibration assembly 350 further includes a supporting ring 1020 located below the guide roller 230, the supporting ring 1020 is uniformly provided with supporting rods 1021 penetrating through the limiting portion 1011 and extending into the corresponding slots 912, and the rotating ring 910 rotates to drive the supporting rods 1021 to move to the convex ring 911 along the guide inclined surface 913.
In this embodiment, the limit ring 1010 is threadedly mounted in the stepped groove 611, so that the rotating ring 910 can be preferably rotatably mounted in the stepped groove 611, wherein the mounting plate 920, the connecting plate 921 and the propeller 922 are arranged, so that when the plugging mechanism 250 is opened, the flow of the washing liquid can drive the propeller 922 to rotate, and further the rotating ring 910 is driven to rotate; through the arrangement of the convex ring 911, the clamping groove 912, the guide inclined surface 913 and the abutting rod 1021, the rotating ring 910 rotates to drive the convex ring 911 to rotate, and then the abutting rod 1021 can slide into and out of the clamping groove 912 along the guide inclined surface 913, so that the abutting rod 1021 moves up and down to generate vibration, and the abutting ring 1020 drives the guide roller 230 to vibrate up and down between the lifting blocks 410; in this embodiment, the rotating roller 220 can clamp the gray cloth, so that the guide roller 230 can tighten the gray cloth at intervals in the process of lifting and vibrating, thereby the washing effect of the gray cloth is better; the installation of the abutting ring 1020 and the abutting rod 1021 is preferably realized through the arrangement of the limiting part 1011; in this embodiment, when the sealing mechanism 250 is closed, the propeller 922 stops driving the rotating ring 910 to rotate, so as to preferably stop the guide roller 230 from vibrating, which is convenient for the operator to perform the cloth changing operation.
In this embodiment, a spring mounting groove 412 is formed in the lower end portion of the lifting block 410, and a limiting groove 413 communicated with the corresponding spring mounting groove 412 is formed in the opposite side wall of the lifting block 410 in the up-down direction; an installation seat 440 which is located above the abutting ring 1020 and used for installing the guide roller 230 is arranged between the lifting blocks 410, two end portions of the installation seat 440 are provided with limit blocks 511 which are located in the corresponding spring installation grooves 412, the limit blocks 511 penetrate through the limit grooves 413 to be connected to the installation seat 440, second springs 450 which drive the limit blocks 511 to move downwards are arranged in the spring installation grooves 412, and fixture blocks 460 which fix the limit blocks 511 are clamped in the spring installation grooves 412.
Through the structure in the embodiment, the second spring 450 pushes the mounting seat 440 to move down to fit the abutting ring 1020, so that the abutting ring 1020 can drive the mounting seat 440 to vibrate up and down when vibrating, thereby realizing the vibration of the guide roller 230, wherein the mounting seat 440 can be mounted and dismounted in the spring mounting groove 412 better through the matching arrangement of the fixture block 460 and the limiting block 511.
As shown in fig. 12 and 13, the drying mechanism in this embodiment includes a drying box 120, a drying chamber 1311 is disposed in the drying box 120, notches 1211 for allowing the gray cloth to pass through the drying box 120 are disposed on opposite sidewalls of the drying chamber 1311, and clamping rollers 1320 for clamping the gray cloth are disposed in the drying chamber 1311 and at the notches 1211; the drying box 120 is bent at the upper and lower sides at the two ends of the notch 1211 to form a mounting portion 1212 disposed toward the middle of the drying chamber 1311, a ventilation slot 1213 is disposed on the mounting portion 1212, a heating wire 1340 is disposed in the drying chamber 1311 and at the ventilation slot 1213, a fan 1330 for blowing heat generated by the heating wire 1340 to the gray cloth is further disposed at the ventilation slot 1213, and ventilation holes 1214 disposed between the mounting portions 1212 are disposed at the upper and lower sides of the drying box 120.
In this embodiment, the pinch roller 1320 can pinch the fabric passing through the drying chamber 1311, and meanwhile, the pinch roller 1320 rotates to drive the fabric to transmit, and the fabric is heated by the heating wire 1340 to dry the fabric; in this embodiment, through the arrangement of the mounting portion 1212, the air permeable groove 1213 and the fan 1130, since the mounting portion 1212 is symmetrically bent, the fan 1330 on the mounting portion blows heat generated by the heating wire 1340 from two sides of the greige cloth to the middle of the greige cloth, so that the greige cloth is heated uniformly, and the drying effect of the greige cloth is improved; in this embodiment, through the arrangement of the air holes 1214, the air flow blowing to the middle of the side of the gray cloth can leak from the air holes 1214, so as to better discharge the moisture generated in the drying process out of the drying box 120, and to make the drying effect of the drying box 120 better; in this embodiment, the upper and lower sides of the drying box 120 are symmetrically provided with the installation portions 1212, so as to preferably dry the two sides of the gray cloth, so that the gray cloth is preferably dried.
In this embodiment, the drying box 120 is installed on the sidewall of the water washing tank 110, and the notch 1211 of the drying box 120 installed on the water washing tank 110 is disposed corresponding to the cloth outlet 121.
Through the above-mentioned structure, the installation of the drying box 120 on the washing mechanism is preferably realized, which is convenient for quickly drying the washed gray cloth.
The embodiment also provides a preparation method of the dustproof denim fabric, which is prepared by using the preparation device of the dustproof denim fabric and specifically comprises the following steps:
s1 yarn treatment
Treating the yarn by an anti-fouling finishing agent;
s2, weaving gray cloth
Weaving the processed yarn in the step S1 into a gray cloth by a weaving device;
s3, singeing and desizing
Singeing and desizing the gray cloth in the step S2;
s4 dyeing washing water
Dyeing and washing the gray cloth in the step S3;
s5, drying and shaping
And (5) drying and shaping the gray cloth in the step (S4) to prepare the dustproof jean fabric.
In this embodiment, step S4 specifically includes the following steps:
s41, the guide roller 230 is moved upwards by an operator through the rotating screw rod 430, the gray cloth sequentially passes through the rotating rollers 220, the operator rotates the screw rod 430 again to enable the guide roller 230 to move downwards to press the gray cloth into the bottom of the water washing tank 110, and the water washing liquid in the water washing tank 110 immerses the gray cloth;
s42, simultaneously starting the water pump and the starting cylinder 1110 to drive the plugging mechanism 250 to be opened, and driving the guide roller 230 to vibrate by the circular flow of the washing liquid, so that the washing effect of the gray cloth is better;
s43, driving the rotating roller 220 to drive the gray cloth to transmit by the interval starting motor, and continuously washing the gray cloth;
s44, simultaneously turning off the water pump and driving the blocking mechanism 250 to be turned off through the air cylinder 1110, stopping the circulation of the water washing liquid, rotating the lead screw 430 to enable the guide roller 230 to move upwards, and facilitating cloth changing operation of an operator;
s45, repeating the operation steps S41-S43, and carrying out rinsing operation on the replaced gray cloth.
In this embodiment, the anti-fouling finishing agent in step S1 may be an anti-fouling finishing agent disclosed in publication No. CN110952328B, and the yarn is soaked in the anti-fouling finishing agent, so that a layer of anti-fouling finishing agent is attached to the outer surface of the yarn, and thus the jean fabric woven from the yarn has better dust-proof and anti-fouling performance; in this embodiment, it through the use of washing mechanism, preferably realize rinsing the greige cloth through water vibration washing, make the dyed greige cloth obtain preferred water washing processing, simultaneously, can filter the washing liquid, the used repeatedly of washing liquid of being convenient for to reach the effect of energy-conserving production.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.
Claims (9)
1. A preparation facilities of dustproof denim fabric, its characterized in that: the washing machine comprises a washing mechanism, wherein the washing mechanism comprises a water storage tank (100) for containing washing liquid, a washing water tank (110) is arranged above the water storage tank (100), and a water pump for pumping the washing liquid into the washing water tank (110) is arranged in the water storage tank (100); the cloth inlet (211) and the cloth outlet (212) are oppositely arranged on the opposite side walls of the water washing tank (110), the rotating rollers (220) which are clamped mutually are arranged in the water washing tank (110) and located at the cloth inlet (211) and the cloth outlet (212), the lifting guide rollers (230) are further arranged in the water washing tank (110), the guide rollers (230) are arranged in the water washing tank (110) through a lifting assembly (240), a water outlet (213) through which water supply washing liquid flows into the water storage tank (100) is arranged at the lower part of the water washing tank (110), and a blocking mechanism (250) for blocking the water outlet (213) is arranged at the water outlet (213).
2. The preparation device of the dustproof denim fabric according to claim 1, characterized in that: the plugging mechanism (250) comprises a fixed pipe (310) arranged at the water outlet (213), and a plugging component used for plugging the fixed pipe (310) is arranged in the fixed pipe (310); the plugging assembly comprises an installation cylinder (320) arranged in the fixed pipe (310), the installation cylinder (320) comprises a threaded cylinder part (321) and a cylinder part (322) positioned below the threaded cylinder part (321), the threaded cylinder part (321) and the cylinder part (322) are connected through a connecting cylinder part (323) in an inverted frustum shape, and the upper end part of the threaded cylinder part (321) is provided with a circular plate (712) through a connecting plate (711); the upper end of the first lifting cylinder (330) extends into the threaded cylinder (321) and is arranged in the cylinder part (322), the upper end of the first lifting cylinder (330) extends outwards to form a sealing part (811), an installation rod (813) extending through the circular plate (712) is arranged at the upper end of the first lifting cylinder (330), a first spring (331) used for driving the first lifting cylinder (330) to move downwards is sleeved on the installation rod (813), the first lifting cylinder (330) moves downwards to be used for driving the sealing part (811) to be attached to the inner wall of the connection cylinder (323) to seal the fixed pipe (310), and a driving part used for driving the first lifting cylinder (330) to move upwards is arranged at the cylinder part (322).
3. The preparation device of the dustproof denim fabric according to claim 2, characterized in that: a first thread groove (721) is formed in the inner side wall of the cylindrical part (322) and located at the upper end part along the circumferential direction of the cylindrical part, ratchet grooves (722) are uniformly distributed in the circumferential direction of the cylindrical part (322) on the bottom wall of the first thread groove (721), sliding grooves (723) are formed in the alternate ratchet grooves (722) along the axial direction of the cylindrical part (322), and a second thread groove (724) communicated with the sliding grooves (723) is formed in the inner side wall of the cylindrical part (322) and located at the lower end part along the circumferential direction of the inner side wall; the driving piece comprises a second lifting cylinder (340) arranged at the lower end of a cylindrical part (322) extending out, the lower end of the first lifting cylinder (330) extends into the second lifting cylinder (340), a first sliding block (815) which is positioned in a ratchet groove (721) and can slide into a corresponding sliding groove (722) is arranged on the outer side wall of the first lifting cylinder (330), a guide surface (816) is arranged at the lower end part of the first sliding block (815), a second sliding block (821) which is positioned in the corresponding sliding groove (722) and slides is arranged on the side wall of the second lifting cylinder (340), a mounting ring (360) used for blocking the second sliding block (821) to slide out of the sliding groove (722) is arranged in a threaded manner in a second threaded groove (724), a toothed groove (822) which is V-shaped and used for sliding with the first sliding block (815) is uniformly distributed at the upper end part of the second lifting cylinder (340) along the circumferential direction of the second lifting cylinder, and the second lifting cylinder (340) moves upwards to drive the toothed groove (822) to extrude the guide surface (816) to drive the first lifting cylinder (330) to rotate.
4. The preparation device of the dustproof denim fabric according to claim 3, characterized in that: a sealing ring (370) which is sleeved outside the first lifting cylinder (330) and used for plugging the upper end of the cylinder part (322) is arranged in a first thread groove (721) in a threaded manner, and a liquid inlet groove (812) communicated with the inside of the first lifting cylinder (330) is arranged on the outer side wall of the first lifting cylinder (330) and positioned at the sealing part (811); the side wall of the second lifting cylinder (340) extending out of the cylinder part (322) is provided with a filter hole (341).
5. The preparation device of the dustproof denim fabric according to claim 1, characterized in that: sliding grooves with T-shaped cross sections are oppositely arranged on the opposite inner side walls of the water washing tank (110) along the up-down direction; lifting unit (240) are including relative elevator (410) that sets up, be equipped with on elevator (410) and stretch into corresponding gliding sliding block (411) of sliding tray, elevator (410) are located to deflector roll (230), lifting unit (240) are including locating mounting panel (420) of washing water tank (110) top department, the upper end of elevator (410) all is equipped with rotatable lead screw (430), lead screw (430) screw thread passes corresponding mounting panel (420) and sets up.
6. The preparation device of the dustproof denim fabric according to claim 5, characterized in that: the guide roller (230) can be arranged between the lifting blocks (410) in a vibrating manner, the upper end part of the fixed pipe (310) is provided with a stepped groove (611) along the circumferential direction, and a vibrating assembly (350) for driving the guide roller (230) to vibrate is arranged in the fixed pipe (310); the vibration assembly (350) comprises a rotating ring (910) arranged in the stepped groove (611), the upper end face of the rotating ring (910) protrudes upwards to form a convex ring (911), clamping grooves (912) are arranged on the convex ring (911) at intervals, and a guide inclined plane (913) is arranged on the side wall of each clamping groove (912); the vibration assembly (350) further comprises a mounting plate (920) positioned in the fixed pipe (310), the mounting plate (920) is connected to the rotating ring (910) through a connecting plate (921), and a propeller (922) used for driving the mounting plate (920) to rotate is arranged on the mounting plate (920); a limiting ring (1010) for mounting the rotating ring (910) is arranged in the stepped groove (611) through internal threads, and the upper end part of the limiting ring (1010) extends inwards to form a limiting part (1011) which is blocked above the convex ring (911); the vibration component (350) further comprises a resisting ring (1020) arranged at the lower end portion of the mounting seat (440), resisting rods (1021) extending into the corresponding clamping grooves (912) through the limiting portions (1011) are evenly distributed on the resisting ring (1020), and the rotating ring (910) rotates to drive the resisting rods (1021) to move to the convex ring (911) along the guide inclined plane (913).
7. The preparation device of the dustproof denim fabric according to claim 6, characterized in that: a spring mounting groove (412) is formed in the lifting block (410) and positioned at the lower end part, and a limiting groove (413) communicated with the corresponding spring mounting groove (412) is formed in the opposite side wall of the lifting block (410) along the vertical direction; the lifting block (410) is provided with a mounting seat (440) which is located above the abutting ring (1020) and used for mounting the guide roller (230), two end portions of the mounting seat (440) are provided with limiting blocks (511) located in corresponding spring mounting grooves (412), the limiting blocks (511) penetrate through limiting grooves (413) to be connected to the mounting seat (440), second springs (450) driving the limiting blocks (511) to move downwards are arranged in the spring mounting grooves (412), and clamping blocks (460) for fixing the limiting blocks (511) are clamped in the spring mounting grooves (412).
8. A preparation process of a dustproof denim fabric, which is prepared by using the preparation device of the dustproof denim fabric in any one of claims 1 to 7, and specifically comprises the following steps:
s1 yarn treatment
Treating the yarn by an anti-fouling finishing agent;
s2 weaving gray cloth
Weaving the yarn processed in the step S1 into grey cloth by a weaving device;
s3, singeing and desizing
Singeing and desizing the gray cloth in the step S2;
s4 dyeing washing water
Dyeing and washing the gray cloth in the step S3;
s5, drying and shaping
And (5) drying and shaping the gray cloth in the step (S4) to prepare the dustproof jean fabric.
9. The preparation process of the dustproof denim fabric according to claim 8, characterized in that: step S4 specifically includes the following steps:
s41, an operator rotates the screw rod (430) to move the guide roller (230) upwards, the gray cloth sequentially passes through the rotating roller (220), and the screw rod (430) is rotated again to drive the guide roller (230) to press the gray cloth into the bottom of the water washing tank (110);
s42, starting a water pump, and simultaneously starting an air cylinder (1110) to drive a plugging mechanism (250) to be opened to wash the gray cloth;
s43, driving a rotating roller (220) to drive the gray cloth to transmit by an interval starting motor;
s44, simultaneously turning off the water pump and driving the plugging mechanism (250) to be turned off through the air cylinder (1110), rotating the screw rod (430) to move the guide roller (230) upwards, and performing cloth changing operation by an operator;
s45, repeating the operation steps S41-S43, and carrying out rinsing operation on the replaced gray cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210371647.XA CN114960079B (en) | 2022-04-11 | 2022-04-11 | Preparation device and method of dustproof jean fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210371647.XA CN114960079B (en) | 2022-04-11 | 2022-04-11 | Preparation device and method of dustproof jean fabric |
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| CN114960079A true CN114960079A (en) | 2022-08-30 |
| CN114960079B CN114960079B (en) | 2023-10-20 |
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Cited By (1)
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|---|---|
| CN114960079B (en) | 2023-10-20 |
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