A kind of colouring method of Hair style yarn and dye vat thereof
Technical field
The invention belongs to textile technology field, relate to a kind of colouring method and dye vat thereof of Hair style yarn.
Background technology
Yarn is the product being processed into certain fineness with various textile fabric, for weaving cotton cloth, rope making, line processed, knitting and embroidery etc.When yarn is produced from yarn machine, be generally white, people dye to it as required, are used on clothes, bedding or other ornaments.
Through retrieval, as Chinese patent literature discloses a kind of twin-cylinder dyeing machine [patent No.: ZL 201310453352.8; Authorization Notice No.: CN 103526483A].This twin-cylinder dyeing machine, comprises dye vat, is located at the extension creel in described dye vat, described dye vat is divided into left cylinder and right cylinder body by dividing plate, it is characterized in that: described cylinder body center is provided with arrester, is provided with hydraulic cylinder in described arrester, the rotating shaft be fixedly connected with hydraulic cylinder; Be connected with crossbearer with described rotating shaft, described extension creel is fixedly mounted on crossbearer.
Although twin-cylinder dyeing machine disclosed in this patent can make Color better, extension creel one end of this twin-cylinder dyeing machine is free end, and bearing capacity is poor; Do not have device with pedal, the yarn on upper strata can easily not take off by operator, operation effort; Do not have the preparation method of dye liquor, therefore, colouring method and the dye vat thereof of designing a kind of Hair style yarn are necessary.
Summary of the invention
First object of the present invention there are the problems referred to above for existing technology, proposes a kind of colouring method of Hair style yarn, and this colouring method has simple to operate, that staining efficiency is high feature.
First object of the present invention realizes by following technical proposal: a kind of colouring method of Hair style yarn, and the method comprises the following steps:
A, inspection of blank; Outside is bought and next Hair style yarn blank is tested, underproof Hair style yarn blank is got rid of;
B, threading; The Hair style yarn blank be up to the standards is enclosed within dyeing rod by regulation hank number;
The making of c, dye liquor; The dyestuff of solid is put in the agitator of agitating device, adds quantitative water, by agitating device, dyestuff is dissolved completely, thus form dye liquor;
D, enter cylinder; Dyeing rod is encased in dye vat, dye liquor is extracted out by agitator, enter into dye vat, by dye liquor, Hair style yarn is caught color;
E, dehydration; Utilize centrifugal dehydrator to dewater to the Hair style yarn catching color, the time of dehydration is 15-30 minute;
F, oven dry; Dryer is utilized to dry the Hair style yarn after dehydration;
G, warehouse-in; Hair style yarn after drying is stored in warehouse.
Agitating device described in step c comprises agitator, described agitator top has opening, agitator bottom has base plate, described base plate bottom place is provided with liquid outlet, described liquid outlet is connected with liquid valve, it is characterized in that, agitating device also comprises air delivery pump, described base plate is outwards disposed with by base plate center interior pipe of giving vent to anger, to give vent to anger middle pipe and to give vent to anger outer tube, described interior pipe of giving vent to anger is circular, described interior pipe of giving vent to anger circumferentially offers some interior pipes upward and to give vent to anger aperture, described interior pipe of giving vent to anger offers interior pipe air admission hole, described outer tube of giving vent to anger is circular, described outer tube of giving vent to anger circumferentially offers some outer tubes upward and to give vent to anger aperture, described outer tube of giving vent to anger offers outer tube air admission hole, described one end of the central tube of giving vent to anger is inlet end, the middle pipe other end of giving vent to anger is outlet side, described interior pipe air admission hole, outer tube air admission hole is connected with described air delivery pump by a pipeline structure with inlet end.
Operator is put into need the dyestuff stirred in agitator, put into appropriate water, start air delivery pump, the air of air delivery pump blowout enters pipeline structure, then pipe air admission hole in being connected with pipeline structure is entered respectively, outer tube air admission hole and inlet end, thus enter interior pipe of giving vent to anger, to give vent to anger outer tube and to give vent to anger middle pipe, blowed aperture of giving vent to anger to the air of interior pipe of giving vent to anger from pipe in interior pipe of giving vent to anger upwards to blow out, blowed aperture blowout of giving vent to anger to the air of outer tube of giving vent to anger from the outer tube of outer tube of giving vent to anger, blown out from the outlet side of middle pipe of giving vent to anger by the air blowed to middle pipe of giving vent to anger, to give vent to anger aperture from interior pipe, outer tube give vent to anger aperture and outlet side blowout air be in the dyestuff and water be stirred, and in water, produce bubble, water is made to produce eddy current, thus dyestuff and water are stirred make it form required dye liquor, open liquid valve, dye liquor flows out from liquid outlet, can be used for the dyeing operation of Hair style yarn blank, some interior pipes give vent to anger bubble of aperture blowout of aperture and some outer tubes of giving vent to anger is thin and close, the uniformity in dyestuff and the fused process of water stirring can be increased, the give vent to anger outlet side of middle pipe can blow out the large and bubble of urgency, dyestuff and water can be made to stir fused more fast, have higher efficiency.
Described pipeline structure comprises outer connecting pipe, middle tube connector, inner connection tube be connected house steward, connect house steward one end to be connected with air delivery pump, connect house steward's other end and be connected with cross valve, described cross valve has the first connectivity port, second connectivity port and the 3rd connectivity port, described outer connecting pipe one end is connected with outer tube air admission hole, and outer connecting pipe fixes with outer tube of giving vent to anger, the outer connecting pipe other end passes agitator and is connected with the first connectivity port of cross valve, middle tube connector one end is connected with the inlet end of middle pipe of giving vent to anger, and middle tube connector fixes with middle pipe of giving vent to anger, the middle tube connector other end passes agitator and is connected with the second connectivity port of cross valve, described inner connection tube one end is connected with interior pipe air admission hole, and inner connection tube fixes with interior pipe of giving vent to anger, the inner connection tube other end passes agitator and is connected with the 3rd connectivity port of cross valve.
The air of air delivery pump blowout enters cross valve through connecting house steward, and enter in outer tube air admission hole from the first connectivity port of cross valve through outer connecting pipe, outer connecting pipe and outer tube of giving vent to anger fix the outer tube that prevents from giving vent to anger and rock in agitator; The air of air delivery pump blowout enters cross valve through connecting house steward, from the second connectivity port of cross valve through tube connector enter into the inlet end of pipe of giving vent to anger, middle tube connector and middle pipe of giving vent to anger fix the middle pipe that prevents from giving vent to anger and rock in agitator; The air of air delivery pump blowout enters cross valve through connecting house steward, and enter in interior pipe air admission hole from the 3rd connectivity port of cross valve through inner connection tube, inner connection tube and interior pipe of giving vent to anger fix the interior pipe that prevents from giving vent to anger and rock in agitator.
The outlet side of described middle pipe of giving vent to anger also is connected with the outgassing nozzle of flat.
Give vent to anger pipe outlet side on be connected with the outgassing nozzle of flat, can make from the air draught of middle pipe blowout of giving vent to anger more rapidly, to strengthen the efficiency stirred.
The inner barrel wall top place of described agitator is provided with water fender.
The water fender of the inner barrel wall top place setting of agitator, can prevent dye liquor in the process stirred from splashing out from agitator.
The top of the inherent liquid outlet of described agitator is also detachably provided with filter.
The detachable filter that in agitator, the top of liquid outlet is arranged, when dyestuff flows out liquid outlet, can filter out the impurity be mixed in dyestuff, dismountable structure has simple load and unload feature.
Described filter comprises body cylindrically, described body lower end has nozzle, body upper part has top board, be provided with screen pack in the middle part of described body, the sidewall of body upper part offers some inlet openings, described inlet opening is all in above screen pack, wear in described top board and be fixed with a mounting rod, described mounting rod upper end is fixed with handle, and described mounting rod lower end is through described screen pack, and described mounting rod lower end has external screw thread.
The base plate of described agitator is fixed with mounting blocks, described mounting blocks offers the female installing hole of tool, described mounting blocks and above-mentioned liquid outlet are all in the nozzle of filter, described mounting rod lower end is threaded in described installing hole, the end face of the body lower part of described filter is fixed with sealing ring, and described sealing ring can contact with the base plate of agitator.
The dye liquor be stirred flow in filter body from inlet opening, can filter out the impurity that a part of volume is larger, and the screen pack in the middle part of body can filter out the impurity of the small volume flowing to liquid outlet from filter body again; Filtration net cover is located in mounting rod, and mounting rod screws in the middle of mounting blocks, and fixed in the body by screen pack, when filter more dismantled by needs time, turning handle, spins out mounting rod in the middle of mounting blocks; The end face of the body lower part of filter is fixed with sealing ring, can prevents dyestuff from flowing out liquid outlet from the outside of filter body.
Second object of the present invention there are the problems referred to above for existing technology, proposes a kind of dye vat, and this dye vat has that support effect is good, the feature of rapid operation.
Second object of the present invention realizes by following technical proposal: a kind of dye vat, comprise frame, frame is fixed with upper cylinder body and lower cylinder body, described upper cylinder body lid is held and is fixed on lower cylinder body, the side of described upper cylinder body has breach, described upper cylinder body is hinged with the cover plate that described breach can be closed, it is characterized in that, described dye vat also comprises some upper dyeing rods and some lower dyeing rods, rod that every root dyes all be arranged in parallel, the upper actuating unit that the inwall and that the excellent one end of upper dyeing passes upper cylinder body side can drive it to rotate is connected, the excellent other end of upper dyeing extends towards the opposite side inwall of upper cylinder body, upper this end of dyeing rod is upper free end, described upper cylinder body top is detachably provided with upper support structure, and described upper support structure has some upper supporting blocks upper free end can held, the rod that dyes under every root all be arranged in parallel, lower dyeing rod is in the below of dyeing rod, the lower actuating unit that the inwall and that lower excellent one end of dyeing passes upper cylinder body side can drive it to rotate is connected, the excellent other end of lower dyeing extends towards the opposite side inwall of upper cylinder body, and lower this end of dyeing rod is lower free end, described upper cylinder body top is detachably provided with lower support structure, and described lower support structure has some lower trays lower free end can held.
The operation principle of this dye vat is as follows: operator is enclosed within upper dyeing rod and lower dyeing rod by needing the Hair style yarn blank of dyeing respectively, by the upper supporting block of upper support structure, the upper free end of upper dyeing rod is held, by the lower tray of lower support structure, the lower free end of lower dyeing rod is held, cover plate is pulled to be closed by the breach of upper cylinder body, upper dyeing rod is driven to rotate by upper actuating unit, lower dyeing rod is driven to rotate by lower actuating unit, along with upper dyeing rod and lower excellent rotation of dyeing, can dye to Hair style yarn blank, thus complete dyeing operation.
Described upper support structure also comprises stay pipe one, upper stay pipe two, upper back-up block one, upper back-up block two and cross tube, upper supporting block is fixed on cross tube, upper stay pipe one and upper stay pipe two are separately fixed at the two ends place on lower cylinder body top, upper back-up block one comprises support portion one and insertion section one, described insertion section one is vertically fixed on support portion one, the external diameter of described support portion one is greater than the internal diameter of stay pipe one, insertion section one is inserted in stay pipe one, and the upper surface of described support portion one is fixed with casting lug thereon one; Upper back-up block two comprises support portion two and insertion section two, described insertion section two is vertically fixed on support portion two, the external diameter of described support portion two is greater than the internal diameter of stay pipe two, and insertion section two is inserted in stay pipe two, and the upper surface of described support portion two is fixed with casting lug thereon two; Described cross tube has the groove one matched with casting lug thereon one and the groove two matched with casting lug thereon two.
When needing the upper free end of upper dyeing rod to hold, the insertion section one of upper back-up block one being inserted in upper stay pipe one, by support portion one, upper back-up block one being fixed in upper stay pipe one; The insertion section two of upper back-up block two is inserted in upper stay pipe two, by support portion two, upper back-up block two is fixed in upper stay pipe two; The groove one of cross tube is snapped in casting lug thereon one, the groove two of cross tube is snapped in casting lug thereon two, thus the upper free end of upper dyeing rod can be held by upper supporting block.
Described lower support structure also comprises lower support pipe one, lower support pipe two, lower support block one, lower support block two and sheer pole, lower tray is fixed on sheer pole, lower support pipe one and lower support pipe two are separately fixed at the two ends place of lower cylinder body bottom, lower support block one comprises support portion three and insertion section three, described insertion section three is vertically fixed on support portion three, the external diameter of described support portion three is greater than the internal diameter of lower support pipe one, insertion section three is inserted into lower support Guan Yizhong, and the upper surface of described support portion three is fixed with casting lug thereon three; Lower support block two comprises support portion four and insertion section four, described insertion section four is vertically fixed on support portion four, the external diameter of described support portion four is greater than the internal diameter of lower support pipe two, and insertion section four is inserted into lower support Guan Erzhong, and the upper surface of described support portion four is fixed with casting lug thereon four; Described sheer pole has the groove three matched with casting lug thereon three and the groove four matched with casting lug thereon four.
When needing the lower free end of lower dyeing rod to hold, the insertion section three of lower support block one being inserted into lower support Guan Yizhong, by support portion three, lower support block one being fixed on lower support Guan Yizhong; The insertion section four of lower support block two is inserted into lower support Guan Erzhong, by support portion four, lower support block two is fixed on lower support Guan Erzhong; The groove three of sheer pole is snapped in casting lug thereon three, the groove four of sheer pole is snapped in casting lug thereon four, thus the lower free end of lower dyeing rod can be held by lower tray.
Described upper supporting block has the upper groove with the mating shapes of the upper rod that dyes, and described lower tray has the low groove with the mating shapes of the lower rod that dyes.
Adopt above structure, upper supporting block can be made to be face contact with contacting of upper dyeing rod, and contact surface connects greatly, good operating stability; Lower tray can be made to be face contact with contacting of lower dyeing rod, and contact surface connects greatly, good operating stability.
Described upper supporting block and lower tray all adopt high-abrasive material to make.
Adopt above material, longer service life can be made it have.
The inwall place of described upper cylinder body offers some upper installing holes, is fixed with top chock, is provided with upper bearing (metal) in top chock in upper installing hole, and above-mentioned upper dyeing rod wears and is fixed on the inner ring place of upper bearing (metal); The inwall place of described upper cylinder body offers some lower installing holes, is fixed with step, is provided with lower bearing in step in lower installing hole, and above-mentioned lower dyeing rod wears and is fixed on the inner ring place of lower bearing.
Adopt above structure, can make dyeing rod and the excellent rotation of lower dyeing more smooth and easy, stablize, noise be little.
Described upper actuating unit comprises motor one, some driven gears one, driving gear one and chain one, described motor one is fixed in frame, described driving gear one is fixed on the output shaft of motor one, described driven gear one is separately fixed on dyeing rod, and described chain one is set in outside driving gear one and driven gear one.
When needs make upper dyeing rod rotate, control the output shaft rotation of motor one, the output shaft of motor one drives driving gear one to rotate, and driving gear one drives driven gear one rotation by chain one, driven gear one drives above dyeing rod to rotate, thus can realize excellent rotation of dyeing.
Described lower actuating unit comprises motor two, some driven gears two, driving gear two and chain two, described motor two is fixed in frame, described driving gear two is fixed on the output shaft of motor two, described driven gear two is separately fixed on lower dyeing rod, and described chain two is set in outside driving gear two and driven gear two.
When needs make lower dyeing rod rotate, control the output shaft rotation of motor two, the output shaft of motor two drives driving gear two to rotate, and driving gear two drives driven gear two rotation by chain two, driven gear two drives lower dyeing rod to rotate, thus can realize the rotation of lower dyeing rod.
Described lower cylinder body is also provided with device with pedal, described device with pedal comprises pedal body, backstay one and backstay two, described pedal body upper end thereof is in the center of the lateral wall of lower cylinder body, the bottom place of the lateral wall of described lower cylinder body is fixed with positioning tube one and positioning tube two, backstay one is hinged on the side place of pedal body lower end, backstay one can be inserted in positioning tube one, backstay two is hinged on the opposite side place of pedal body lower end, and backstay two can be inserted in positioning tube two.
When Hair style yarn blank is enclosed within upper dyeing rod by needs, pull pedal body, backstay one is inserted in positioning tube one, backstay two is inserted in positioning tube two, operator can stand on pedal body, thus Hair style yarn blank can be enclosed within upper dyeing rod; After Hair style yarn blank packages, pedal body is put down, make it not take up room; When needs take off Hair style yarn blank, repeating above operation can complete.
Described positioning tube one is parallel to each other with positioning tube two, and the angle between positioning tube one and horizontal plane is 30 ° to 45 °.
Adopt above structure, positioning tube one and positioning tube two are parallel to each other and pedal body can be made to have good stability.
Described positioning tube one top has opening one, and positioning tube one bottom has base plate one, and the distance between described opening one to base plate one is 10cm-15cm; Described positioning tube two top has opening two, and positioning tube two bottom has base plate two, and the distance between described opening two to base plate two is 10cm-15cm.
Adopt above structure, the degree of depth that backstay one can be made to be inserted in positioning tube one is enough, avoids both disengagings in use; The degree of depth that backstay two can be made to be inserted in positioning tube two is enough, and avoid both disengagings in use, security is good.
Described pedal body lower end is fixed with U-shaped mounting bracket one and U-shaped mounting bracket two, the blind end of described mounting bracket one is fixed on pedal body lower end, backstay one is between two U-shaped limits of mounting bracket one, and a bolt is connected with nut one with two U-shaped limits of mounting bracket one through backstay one simultaneously; The blind end of described mounting bracket two is fixed on pedal body lower end, and backstay two is between two U-shaped limits of mounting bracket two, and a bolt is connected with nut two with two U-shaped limits of mounting bracket two through backstay two simultaneously.
Adopt above structure, can make to there is dismantled and assembled function, easy accessibility between backstay one and mounting bracket one, between backstay two and mounting bracket two.
Described pedal body lower end is also fixed with the connection bracket for connecting cylinder piston rod, and described connection bracket has connecting hole.
Adopt above structure, because the weight of pedal body is comparatively large, when needs reduce labour intensity, cylinder can be installed, pulls pedal body to rotate by cylinder, easy to operate.
Compared with prior art, the present invention has the following advantages:
1, the step of this colouring method is: the making of inspection of blank, threading, dye liquor, enter cylinder, dehydration, oven dry and warehouse-in, adopts the method, simple to operate, staining efficiency is high.
2, agitating device to be given vent to anger the thin and close bubble of aperture blowout by give vent to anger aperture and some outer tubes of some interior pipes, dyestuff and water stir the fused feature with uniformity, the give vent to anger outlet side of middle pipe can blow out the large and bubble of urgency, and it is fast that dyestuff and water stir fused speed, has high efficiency feature.
3, this dye vat is by being inserted in upper stay pipe one by the insertion section one of upper back-up block one, the insertion section two of upper back-up block two is inserted in upper stay pipe two, the groove one of cross tube is snapped in casting lug thereon one, the groove two of cross tube is snapped in casting lug thereon two, the upper free end of upper dyeing rod can be held by upper supporting block, and support effect is good.
4, upper supporting block has the upper groove with the mating shapes of the upper rod that dyes, and adopts this structure, and upper supporting block can be made to be face contact with contacting of upper dyeing rod, and contact surface connects greatly, good operating stability.
5, can be used for operator to trample by pedal body, the operation height of driving up procedure person, makes operator easily process the Hair style yarn blank on upper dyeing rod, rapid operation.
Accompanying drawing explanation
Fig. 1 is the perspective view of this dye vat.
Fig. 2 is the perspective view that this dye vat removes part.
Fig. 3 is the planar structure schematic diagram of upper support structure in this dye vat.
Fig. 4 is the planar structure schematic diagram of device with pedal in this dye vat.
Fig. 5 is the planar structure schematic diagram that this dye vat removes part.
Fig. 6 is the close-up schematic view at A place in Fig. 3.
Fig. 7 is the close-up schematic view at B place in Fig. 3.
Fig. 8 is the perspective view of this agitating device.
Fig. 9 is the planar structure schematic diagram of this agitating device middle filtrator.
Figure 10 is the step schematic diagram of this colouring method.
In figure, 1, frame; 2, lower cylinder body; 3, upper cylinder body; 4, cover plate; 5, pedal body; 6, lower tray; 7, sheer pole; 8, lower dyeing rod; 9, cross tube; 10, upper dyeing rod; 11, upper supporting block; 11a, upper groove; 12, lower support pipe one; 13, lower support block one; 14, upper stay pipe one; 15, upper back-up block one; 15a, insertion section one; 15b, support portion one; 16, chain one; 17, driven gear one; 18, driven gear two; 19, driving gear one; 20, motor one; 21, chain two; 22, motor two; 23, driving gear two; 24, upper back-up block two; 24a, insertion section two; 24b, support portion two; 25, upper stay pipe two; 26, mounting bracket one; 27, backstay one; 28, positioning tube one; 28a, base plate one; 29, positioning tube two; 30, backstay two; 31, mounting bracket two; 32, connection bracket; 32a, connecting hole; 33, casting lug thereon one; 34, casting lug thereon two; 35, agitator; 35a, base plate; 35b, liquid outlet; 36, liquid valve; 37, air delivery pump; 38, to give vent to anger interior pipe; 38a, interior pipe are given vent to anger aperture; 38b, interior pipe air admission hole; 39, to give vent to anger middle pipe; 39a, inlet end; 39b, outlet side; 40, to give vent to anger outer tube; 40a, outer tube are given vent to anger aperture; 40b, outer tube air admission hole; 41, outer connecting pipe; 42, middle tube connector; 43, inner connection tube; 44, house steward is connected; 45, cross valve; 45a, the first connectivity port; 45b, the second connectivity port; 45c, the 3rd connectivity port; 46, outgassing nozzle; 47, water fender; 48, filter; 49, body; 49a, inlet opening; 50, screen pack; 51, mounting rod; 52, handle; 53, mounting blocks; 53a, installing hole; 54, sealing ring.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 10, the colouring method of this Hair style yarn comprises the following steps:
A, inspection of blank; Outside is bought and next Hair style yarn blank is tested, underproof Hair style yarn blank is got rid of;
B, threading; The Hair style yarn blank be up to the standards is enclosed within dyeing rod by regulation hank number; In the present embodiment, the upper cover ten of each dyeing rod twists Hair style yarn blank;
The making of c, dye liquor; The dyestuff of solid is put in the agitator of agitating device, adds quantitative water, by agitating device, dyestuff is dissolved completely, thus form dye liquor;
D, enter cylinder; Dyeing rod is encased in dye vat, dye liquor is extracted out by agitator, enter into dye vat, by dye liquor, Hair style yarn is caught color; In the present embodiment, the color of dye liquor is purple;
E, dehydration; Utilize centrifugal dehydrator to dewater to the Hair style yarn catching color, the time of dehydration is 15-30 minute; In the present embodiment, centrifugal dehydrator adopts the existing product that market can have been bought, and the time of dehydration is 20 minutes;
F, oven dry; Dryer is utilized to dry the Hair style yarn after dehydration; In the present embodiment, dryer adopts the existing product that market can have been bought, and the time of oven dry is 30 minutes;
G, warehouse-in; Hair style yarn after drying is stored in warehouse.
Agitating device in step c comprises agitator 35, agitator 35 top has opening, and agitator 35 bottom has base plate 35a, and base plate 35a bottom place offers liquid outlet 351b, liquid outlet 351b has been threaded liquid valve 36, and liquid valve 36 adopts the existing product that market can have been bought; Agitating device also comprises air delivery pump 37, base plate 35a is outwards disposed with by base plate 35a center interior pipe 38 of giving vent to anger, give vent to anger middle pipe 39 and outer tube 40 of giving vent to anger, give vent to anger interior pipe 38 in circular, interior pipe 38 of giving vent to anger circumferentially offers some interior pipes upward and to give vent to anger aperture 38a, in the present embodiment, the give vent to anger quantity of aperture 38a of interior pipe is ten; Give vent to anger on interior pipe 38 and offer interior pipe air admission hole 38b, in the present embodiment, the quantity of interior pipe air admission hole 38b is ten; Give vent to anger outer tube 40 in circular, and outer tube 40 of giving vent to anger circumferentially offers some outer tubes upward and to give vent to anger aperture 40a, and in the present embodiment, the give vent to anger quantity of aperture 40a of outer tube is ten; Give vent to anger on outer tube 40 and offer outer tube air admission hole 40b, middle pipe 39 one end of giving vent to anger is inlet end 39a, and middle pipe 39 other end of giving vent to anger is outlet side 39b, and interior pipe air admission hole 38b, outer tube air admission hole 40b are connected with air delivery pump 37 by a pipeline structure with inlet end 39a; Adopt this structure, specifically as shown in Figure 8.
As shown in Figure 8, pipeline structure comprises outer connecting pipe 41, middle tube connector 42, inner connection tube 43 be connected house steward 44, connect house steward 44 one end to be connected with air delivery pump 37, connect house steward 44 other end and be connected with cross valve 45, cross valve 45 has the first connectivity port 45a, second connectivity port 45b and the 3rd connectivity port 45c, outer connecting pipe 41 one end is connected with outer tube air admission hole 40b, and outer connecting pipe 41 is fixed by the mode of welding with outer tube 40 of giving vent to anger, outer connecting pipe 41 other end passes agitator 35 and is connected with the first connectivity port 45a of cross valve 45, middle tube connector 42 one end is connected with the inlet end 39a of middle pipe 39 of giving vent to anger, and middle tube connector 42 is fixed by the mode of welding with middle pipe 39 of giving vent to anger, middle tube connector 42 other end passes agitator 35 and is connected with the second connectivity port 45b of cross valve 45, inner connection tube 43 one end is connected with interior pipe air admission hole 38b, and inner connection tube 43 is fixed by the mode of welding with interior pipe 38 of giving vent to anger, inner connection tube 43 other end passes agitator 35 and is connected with the 3rd connectivity port 45c of cross valve 45, the mode that outer connecting pipe 41, middle tube connector 42 and inner connection tube 43 pass agitator 35 is such: first on agitator 35 sidewall, offer three holes matched with the diameter of outer connecting pipe 41, middle tube connector 42 and inner connection tube 43 and position respectively, then outer connecting pipe 41, middle tube connector 42 and inner connection tube 43 are each passed through in three holes, the body of outer connecting pipe 41, middle tube connector 42 and inner connection tube 43 is sealed by the mode of welding with the gap existed between hole.
Give vent to anger as shown in Figure 8 middle pipe 39 outlet side 39b on to be threaded the outgassing nozzle 46 of flat, adopt this structure, can make from the air draught of middle pipe 39 blowout of giving vent to anger more rapidly, to strengthen the efficiency stirred.
The inner barrel wall top place of agitator 35 is fixed with water fender 47 by the mode of welding as shown in Figure 8, adopts this structure, can prevent dye liquor in the process stirred from splashing out from agitator 35.
As shown in Figure 8, Figure 9, the top of the inherent liquid outlet 351b of agitator 35 is also detachably provided with filter 48, adopts this structure, can filter out the impurity be mixed in dyestuff, and mounting or dismounting are convenient.
As shown in Figure 8, Figure 9, filter 48 comprises body 49 cylindrically, body 49 lower end has nozzle, and body 49 top has top board, is fixed with screen pack 50 in the middle part of body 49, the sidewall on body 49 top offers some inlet opening 49a, inlet opening 49a is all in above screen pack 50, and wear in top board and be fixed with a mounting rod 51, mounting rod 51 upper end is fixed with handle 52, mounting rod 51 lower end is through screen pack 50, and mounting rod 51 lower end has external screw thread.
As shown in Figure 8, Figure 9, the base plate 35a of agitator 35 is fixed with mounting blocks 53, mounting blocks 53 offers the female installing hole 53a of tool, mounting blocks 53 and liquid outlet 351b are all in the nozzle of filter 48, mounting rod 51 lower end is threaded in installing hole 53a, the end face of body 49 bottom of filter 48 is fixed with sealing ring 54, and sealing ring 54 can contact with the base plate 35a of agitator 35.
As shown in Figure 1, Figure 2, Figure 3 shows, this dye vat, comprises frame 1, and frame 1 is fixed with upper cylinder body 3 and lower cylinder body 2, and upper cylinder body 3 and lower cylinder body 2 are fixed in frame 1 by the mode of welding, and upper cylinder body 3 and lower cylinder body 2 all adopt stainless steel to process; Upper cylinder body 3 lid is held and is fixed on lower cylinder body 2, and the mode that upper cylinder body 3 is bolted is fixed on lower cylinder body 2; The side of upper cylinder body 3 has breach, upper cylinder body 3 is hinged with the cover plate 4 that breach can be closed, dye vat also comprises some upper dyeing rods 10 and some lower dyeing rods 8, in the present embodiment, the quantity of upper dyeing rod 10 and lower dyeing rod 8 is eight, and mutually staggers; On every root, dyeing rod 10 all be arranged in parallel, the upper actuating unit that the inwall and that excellent 10 one end of upper dyeing pass upper cylinder body 3 side can drive it to rotate is connected, excellent 10 other ends of upper dyeing extend towards the opposite side inwall of upper cylinder body 3, and upper dyeing rod 10 these ends are upper free end; Upper cylinder body 3 top is detachably provided with upper support structure, and upper support structure has some upper supporting blocks 11 upper free end can held, in the present embodiment, and the quantity of upper supporting block 11 eight; Under every root, dyeing rod 8 all be arranged in parallel, lower dyeing rod 8 is in the below of dyeing rod 10, the lower actuating unit that the inwall and that excellent 8 one end of lower dyeing pass upper cylinder body 3 side can drive it to rotate is connected, excellent 8 other ends of lower dyeing extend towards the opposite side inwall of upper cylinder body 3, and lower dyeing rod 8 these ends are lower free end; Upper cylinder body 3 top is detachably provided with lower support structure, and lower support structure has some lower trays 6 lower free end can held, in the present embodiment, and the quantity of lower tray 6 eight; Other building block such as circulating pump, the air pump etc. of dye vat are prior art, are not described in detail in this patent.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 6, Fig. 7, upper support structure also comprises stay pipe 1, upper stay pipe 2 25, upper back-up block 1, upper back-up block 2 24 and cross tube 9, upper supporting block 11 is fixed on cross tube 9, and the mode that upper supporting block 11 is bolted is fixed on cross tube 9; Upper stay pipe 1 and upper stay pipe 2 25 are separately fixed at the two ends place on lower cylinder body 2 top, and upper stay pipe 1 and upper stay pipe 2 25 are separately fixed at the two ends place on lower cylinder body 2 top by the mode of welding; Upper back-up block 1 comprises support portion one 15b and insertion section one 15a, insertion section one 15a is vertically fixed on the 15b of support portion one, the external diameter of support portion one 15b is greater than the internal diameter of stay pipe 1, insertion section one 15a is inserted in stay pipe 1, the upper surface of support portion one 15b is fixed with casting lug thereon 1, the upper surface of support portion one 15b is fixed with casting lug thereon 1 by the mode of welding; Upper back-up block 2 24 comprises support portion two 24b and insertion section two 24a, insertion section two 24a is vertically fixed on the 24b of support portion two, the external diameter of support portion two 24b is greater than the internal diameter of stay pipe 2 25, insertion section two 24a is inserted in stay pipe 2 25, the upper surface of support portion two 24b is fixed with casting lug thereon 2 34, the upper surface of support portion two 24b is fixed with casting lug thereon 2 34 by the mode of welding; Cross tube 9 has the groove one matched with casting lug thereon 1 and the groove two matched with casting lug thereon 2 34.
As shown in Figure 1 and Figure 2, lower support structure also comprises lower support pipe 1, lower support pipe two, lower support block 1, lower support block two and sheer pole 7, and lower tray 6 is fixed on sheer pole 7, and the mode that lower tray 6 is bolted is fixed on sheer pole 7; Lower support pipe 1 and lower support pipe two are separately fixed at the two ends place of lower cylinder body 2 bottom, and lower support pipe 1 and lower support pipe two are separately fixed at the two ends place of lower cylinder body 2 bottom by the mode of welding; Lower support block 1 comprises support portion three and insertion section three, insertion section three is vertically fixed on support portion three, the external diameter of support portion three is greater than the internal diameter of lower support pipe 1, insertion section three is inserted in lower support pipe 1, the upper surface of support portion three is fixed with casting lug thereon three, the upper surface of support portion three is fixed with casting lug thereon three by the mode of welding; Lower support block two comprises support portion four and insertion section four, insertion section four is vertically fixed on support portion four, the external diameter of support portion four is greater than the internal diameter of lower support pipe two, insertion section four is inserted into lower support Guan Erzhong, the upper surface of support portion four is fixed with casting lug thereon four, the upper surface of support portion four is fixed with casting lug thereon four by the mode of welding; Sheer pole 7 has the groove three matched with casting lug thereon three and the groove four matched with casting lug thereon four.
As shown in Figure 1, Figure 2, Figure 3 shows, upper supporting block 11 has the upper groove 11a with the mating shapes of the upper rod 10 that dyes, and adopts this structure, and upper supporting block 11 can be made to be face contact with contacting of upper dyeing rod 10; Lower tray 6 has the low groove with the mating shapes of the lower rod 8 that dyes, and adopts this structure, and lower tray 6 can be made to be face contact with contacting of lower dyeing rod 8.
Upper supporting block 11 and lower tray 6 all adopt high-abrasive material to make, high-abrasive material can adopt market can have been bought carborundum, rich chromium cast iron, cast stone and pottery, longer service life can be made it have.
The inwall place of upper cylinder body 3 offers some upper installing holes, and in the present embodiment, the quantity of upper installing hole is eight; Be fixed with top chock in upper installing hole, be provided with upper bearing (metal) in top chock, upper dyeing rod 10 wears and is fixed on the inner ring place of upper bearing (metal); The inwall place of upper cylinder body 3 offers some lower installing holes, and in the present embodiment, the quantity of lower installing hole is eight; Be fixed with step in lower installing hole, be provided with lower bearing in step, lower dyeing rod 8 wears and is fixed on the inner ring place of lower bearing, adopts this structure, can make dyeing rod 10 and lower dyeing rod 8 rotations more smooth and easy, stablize, noise be little.
As shown in Figure 2, upper actuating unit comprises motor 1, some driven gears 1, driving gear 1 and chain 1, and in the present embodiment, the quantity of driven gear 1 is eight; Motor 1 is fixed in frame 1, and the mode that motor 1 is bolted is fixed in frame 1; Driving gear 1 is fixed on the output shaft of motor 1, and driving gear 1 is fixed on the output shaft of motor 1 by the mode that key connects; Driven gear 1 is separately fixed on dyeing rod 10, and driven gear 1 is fixed on upper dyeing rod 10 by the mode that key connects; Chain 1 is set in outside driving gear 1 and driven gear 1.
As shown in Figure 2, lower actuating unit comprises motor 2 22, some driven gears 2 18, driving gear 2 23 and chain 2 21, and in the present embodiment, the quantity of driven gear 2 18 is eight; Motor 2 22 is fixed in frame 1, and the mode that motor 2 22 is bolted is fixed in frame 1; Driving gear 2 23 is fixed on the output shaft of motor 2 22, and driving gear 2 23 is fixed on the output shaft of motor 2 22 by the mode that key connects; Driven gear 2 18 is separately fixed on lower dyeing rod 8, and driven gear 2 18 is fixed on lower dyeing rod 8 by the mode that key connects; Chain 2 21 is set in outside driving gear 2 23 and driven gear 2 18.
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 5, lower cylinder body 2 is also provided with device with pedal, device with pedal comprises pedal body 5, backstay 1 and backstay 2 30, pedal body 5 upper end thereof is in the center of the lateral wall of lower cylinder body 2, the bottom place of the lateral wall of lower cylinder body 2 is fixed with positioning tube 1 and positioning tube 2 29, and the bottom place of the lateral wall of lower cylinder body 2 is fixed with positioning tube 1 and positioning tube 2 29 by the mode of welding; Backstay 1 is hinged on the side place of pedal body 5 lower end, and backstay 1 can be inserted in positioning tube 1, and backstay 2 30 is hinged on the opposite side place of pedal body 5 lower end, and backstay 2 30 can be inserted in positioning tube 2 29; Positioning tube 1 and positioning tube 2 29 are parallel to each other, angle between positioning tube 1 and horizontal plane is 30 ° to 45 °, and in the present embodiment, this angle is 40 °, adopt this structure, positioning tube 1 and positioning tube 2 29 are parallel to each other and pedal body 5 can be made to have good stability.
As shown in Figure 5, positioning tube 1 top has opening one, positioning tube 1 bottom has base plate one 28a, distance between opening one to base plate one 28a is 10cm-15cm, in the present embodiment, the distance between opening one to base plate one 28a is 12cm, adopts this structure, the degree of depth that backstay 1 can be made to be inserted in positioning tube 1 is enough, avoids both disengagings in use; Positioning tube 2 29 top has opening two, positioning tube 2 29 bottom has base plate two, distance between opening two to base plate two is 10cm-15cm, in the present embodiment, distance between opening two to base plate two is 12cm, adopt this structure, the degree of depth that backstay 2 30 can be made to be inserted in positioning tube 2 29 is enough, avoids both disengagings in use.
As shown in Figure 4, Figure 5, pedal body 5 lower end is fixed with U-shaped mounting bracket 1 and U-shaped mounting bracket 2 31, and it is high depending on being fixed with mounting bracket 1 and mounting bracket 2 31 that pedal body 5 lower end is bolted; The blind end of mounting bracket 1 is fixed on pedal body 5 lower end, and backstay 1 is between two U-shaped limits of mounting bracket 1, and a bolt is connected with nut one with two U-shaped limits of mounting bracket 1 through backstay 1 simultaneously; The blind end of mounting bracket 2 31 is fixed on pedal body 5 lower end, backstay 2 30 is between two U-shaped limits of mounting bracket 2 31, a bolt is connected with nut two with two U-shaped limits of mounting bracket 2 31 through backstay 2 30 simultaneously, adopt this structure, can make to there is dismantled and assembled function, easy accessibility between backstay 1 and mounting bracket 1, between backstay 2 30 and mounting bracket 2 31; Pedal body 5 lower end is also fixed with the connection bracket 32 for connecting cylinder piston rod, and connection bracket 32 has connecting hole 32a, adopts this structure, because the weight of pedal body 5 is larger, when needs reduce labour intensity, cylinder can be installed, pull pedal body 5 to rotate by cylinder.
The operation principle of this dye vat is as follows: operator pulls pedal body 5, backstay 1 is inserted in positioning tube 1, backstay 2 30 being inserted in positioning tube 2 29, standing on pedal body 5, being enclosed within upper dyeing rod 10 by needing the Hair style yarn blank of dyeing; Pedal body 5 being put down, being enclosed within lower dyeing rod 8 by needing the Hair style yarn blank of dyeing; Insertion section one 15a of upper back-up block 1 is inserted in upper stay pipe 1, by support portion one 15b, upper back-up block 1 is fixed in upper stay pipe 1; Insertion section two 24a of upper back-up block 2 24 is inserted in upper stay pipe 2 25, by support portion two 24b, upper back-up block 2 24 is fixed in upper stay pipe 2 25; The groove one of cross tube 9 is snapped in casting lug thereon 1, the groove two of cross tube 9 is snapped in casting lug thereon 2 34, the upper free end of upper dyeing rod 10 can be held by upper supporting block 11, the insertion section three of lower support block 1 is inserted in lower support pipe 1, by support portion three, lower support block 1 is fixed in lower support pipe 1; The insertion section four of lower support block two is inserted into lower support Guan Erzhong, by support portion four, lower support block two is fixed on lower support Guan Erzhong; The groove three of sheer pole 7 is snapped in casting lug thereon three, the groove four of sheer pole 7 is snapped in casting lug thereon four, the lower free end of lower dyeing rod 8 can be held by lower tray 6, cover plate 4 is pulled to be closed by the breach of upper cylinder body 3, the output shaft controlling motor 1 drives driving gear 1 to rotate, driving gear 1 drives driven gear 1 to rotate by chain 1, and driven gear 1 drives upper dyeing rod 10 to rotate; The output shaft controlling motor 2 22 drives driving gear 2 23 to rotate, driving gear 2 23 drives driven gear 2 18 to rotate by chain 2 21, driven gear 2 18 drives lower dyeing rod 8 to rotate, along with the rotation of upper dye rod 10 and lower dyeing rod 8, can dye to Hair style yarn blank, thus complete dyeing operation.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.