CN114957660A - Polyimide resin composition, polyimide resin adhesive layer, laminate, and method for producing electronic component - Google Patents

Polyimide resin composition, polyimide resin adhesive layer, laminate, and method for producing electronic component Download PDF

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CN114957660A
CN114957660A CN202110217082.5A CN202110217082A CN114957660A CN 114957660 A CN114957660 A CN 114957660A CN 202110217082 A CN202110217082 A CN 202110217082A CN 114957660 A CN114957660 A CN 114957660A
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polyimide resin
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diamine
resin composition
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林勇宇
赖积佑
张哲玮
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New Materials Co ltd
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    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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Abstract

The invention provides a polyimide resin composition, a polyimide resin adhesive layer, a laminate, and a method for manufacturing an electronic component. The polyimide resin composition comprises a polyimide resin, wherein the polyimide resin is substantially obtained by a polymerization reaction of a diamine A and a tetracarboxylic dianhydride B. The diamine A includes a diamine A-1 represented by the following formula (I-1) and a diamine A-2 represented by the following formula (I-2), wherein the molar ratio of the diamine A-1 to the diamine A-2 (A-1: A-2) is 0.1: 0.2 to 0.6. The polyimide resin composition has good chemical resistance and adhesiveness, and is suitable for manufacturing electronic components.
Figure DDA0002954178810000011

Description

Polyimide resin composition, polyimide resin adhesive layer, laminate, and method for producing electronic component
Technical Field
The present invention relates to a resin composition, an adhesive layer, a laminate, and a method for manufacturing an electronic component, and particularly relates to a polyimide resin composition, a polyimide resin adhesive layer, a laminate, and a method for manufacturing an electronic component.
Background
In recent years, with the progress of weight reduction and thickness reduction of electronic devices, in order to meet the demand for electronic devices and facilitate subsequent packaging, the thickness of a substrate applied to the electronic devices is reduced to 1 μm or more and 100 μm or less, and then processed. In the processing step, in order to prevent the electronic device forming substrate from cracking, the electronic device forming substrate is usually fixed to a supporting substrate via a temporary adhesive by means of mechanical pressing, and after the processing step is completed, the processed electronic device forming substrate is peeled from the supporting substrate. Finally, the residual glue on the substrate and the supporting substrate is removed by organic solvent or alkaline solution.
In recent years, with the progress of weight reduction and thickness reduction of electronic devices, in order to meet the demand for electronic devices and facilitate subsequent packaging, the thickness of a substrate applied to the electronic devices is reduced to 1 μm or more and 100 μm or less, and then processed. In the processing step, in order to prevent the electronic device forming substrate from cracking, the electronic device forming substrate is usually fixed to a supporting substrate via a temporary adhesive by means of mechanical pressing, and after the processing step is completed, the processed electronic device forming substrate is peeled off from the supporting substrate. Finally, the residual glue on the substrate and the supporting substrate is removed by organic solvent or alkaline solution.
Disclosure of Invention
In view of the above, the present invention provides a polyimide resin composition having good chemical resistance and adhesion, a polyimide resin adhesive layer formed from the polyimide resin composition, a laminate including the polyimide resin adhesive layer, and a method for manufacturing an electronic component.
The present invention provides a polyimide resin composition comprising: a polyimide resin which is substantially obtained by polymerizing a diamine (A) and a tetracarboxylic dianhydride (B). The diamine (A) includes a diamine (A-1) represented by the following formula (I-1) and a diamine (A-2) represented by the following formula (I-2), wherein the molar ratio of the diamine (A-1) to the diamine (A-2) ((A-1): (A-2)) is 0.1: 0.2 to 0.6.
Figure BDA0002954178790000021
In the formula (I-1), m1 and m2 are each an integer of 1 to 3, X 1 Each is an alkyl group or an phenylene group having 1 to 5 carbon atoms, wherein when X is 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-.
Figure BDA0002954178790000022
In the formula (I-2), X 2 Is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CF 3 ) 2 -or
Figure BDA0002954178790000023
In an embodiment of the present invention, the diamine (A) further comprises a diamine (A-3) represented by the following formula (I-3), and a molar ratio of the diamine (A) to the diamine (A-3) ((A): (A-3)) is 1: greater than 0 to 4 or less.
Figure BDA0002954178790000024
In the formula (I-3), Y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -。
In an embodiment of the invention, the diamine (a) further includes 3,4' -diaminodiphenyl ether.
In an embodiment of the invention, the tetracarboxylic dianhydride (B) includes 3,3',4,4' -diphenyl ether tetracarboxylic dianhydride.
The present invention also provides a polyimide resin composition comprising: a polyimide resin comprising a structural unit represented by the general formula (1).
Figure BDA0002954178790000031
In the formula (1), Ar 1 Is a tetravalent organic radical, Ar 2 Is a group represented by the following formula (1-1) or a group represented by the following formula (1-2), wherein the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (1-2) is 0.1: 0.2 to 0.6.
Figure BDA0002954178790000032
In the formula (1-1), m1 and m2 are each an integer of 1 to 3, X 1 Each is an alkyl group or an phenylene group having 1 to 5 carbon atoms, wherein when X is 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-representing a bonding site.
Figure BDA0002954178790000033
In the formula (1-2), X 2 Is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CF 3 ) 2 -or
Figure BDA0002954178790000034
Denotes a bonding site.
In an embodiment of the invention, the polyimide resin further includes a structural unit represented by a general formula (2).
Figure BDA0002954178790000035
In the formula (2), Ar 1 Is a tetravalent organic radical, Ar 3 Is a group represented by the following formula (2-1), wherein the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (2-1) is 1: greater than 0 to 4 or less.
Figure BDA0002954178790000041
In the formula (2-1), Y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -.
In an embodiment of the invention, the polyimide resin further includes a structural unit represented by a general formula (3).
Figure BDA0002954178790000042
In the formula (3), Ar 1 Is a tetravalent organic radical, Ar 4 Is a group represented by the following formula (3-1).
Figure BDA0002954178790000043
In the formula (3-1), the symbol represents a bonding site.
In an embodiment of the present invention, Ar1 in the above formulas (1) to (3) is a group represented by the following formula (1-a),
Figure BDA0002954178790000044
in the formula (1-a), a indicates a bonding position.
The invention provides a polyimide resin adhesive layer, which is formed by the polyimide resin composition.
The present invention provides a laminate body comprising: the polyimide resin adhesive layer has a first surface and a second surface opposite to each other; the first substrate is attached to the first surface of the polyimide resin adhesive layer; the release layer is provided with a third surface and a fourth surface which are opposite to each other, and the third surface of the release layer is attached to the second surface of the polyimide resin adhesion layer; the second substrate is attached to the fourth surface of the release layer; and the electronic component is embedded in the polyimide resin adhesion layer and is connected with the release layer.
The invention provides a method for manufacturing an electronic component, which comprises the following steps: providing the laminate as described above; removing the release layer and the second substrate from the laminate to expose the second surface of the polyimide resin adhesive layer and a portion of the electronic component; and removing the polyimide resin adhesive layer and the first substrate.
In an embodiment of the invention, the electronic component is a light emitting diode.
In view of the above, the present invention provides a polyimide resin composition comprising a polyimide resin composition prepared by reacting a diamine having a siloxane bond and a diamine having four benzene rings in a molar ratio of 0.1: 0.2 to 0.6 diamine, and the polyimide resin composition has good chemical resistance and adhesion, and is therefore suitable for the production of electronic components. Also disclosed are a polyimide resin adhesive layer formed from such a polyimide resin composition, a laminate comprising such a temporary adhesive layer, and a method for producing an electronic component.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
FIG. 1 is a flow chart of a method of manufacturing an electronic assembly according to an embodiment of the invention;
fig. 2A to 2C are schematic views illustrating a method for manufacturing an electronic device according to an embodiment of the invention.
Detailed Description
The present example provides a polyimide resin composition, a polyimide resin adhesive layer formed from the polyimide resin composition, a laminate, and a method for manufacturing an electronic component. Hereinafter, a detailed description will be given.
It is to be noted that, in this specification, the term "hydrocarbon group" means an organic group composed of only carbon and hydrogen, wherein the organic group is, for example, an alkyl group, an alkenyl group or an alkynyl group. The hydrocarbon group may be a linear hydrocarbon group, a branched hydrocarbon group, or a cyclic hydrocarbon group.
In this context, a "tetravalent organic group" is an organic group having four bonding sites, and the "tetravalent organic group" may form four chemical bonds via the four bonding sites.
In this context, a "divalent organic group" is an organic group having two bonding sites, and the "divalent organic group" can form two chemical bonds via the two bonding sites.
< polyimide resin composition >
A polyimide resin composition according to the present embodiment includes a polyimide resin. The monomers constituting the polyimide resin and the preparation method thereof will be described in detail below.
Monomers of polyimide resin
The polyimide resin is substantially obtained by polymerizing a diamine (A) and a tetracarboxylic dianhydride (B). Hereinafter, the above-mentioned various monomers will be described in detail.
Diamine (A)
The diamine (A) includes diamine (A-1) and diamine (A-2). The diamine (A) may further include a diamine (A-3). In addition, the diamine (A) may further include other diamines (A-4) without affecting the efficacy of the present example.
Diamine (A-1)
The diamine (A-1) is a diamine having a siloxane bond. Specifically, the diamine (A-1) is a compound represented by the following formula (I-1).
Figure BDA0002954178790000061
In the formula (I-1),
m1 and m2 are each an integer of 1 to 3, preferably both 1;
X 1 each is an alkyl group or an phenylene group having 1 to 5 carbon atoms, wherein when X is 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-. X 1 Preferably an alkyl group having 1 to 5 carbon atoms or-CH 2 CH 2 NHCH 2 -。X 1 More preferably, it isAnd (3) a propylene group.
In one embodiment, the diamine (A-1) may be a compound represented by the following formula (I-1-1).
Figure BDA0002954178790000071
In the formula (I-1-1),
m1 and m2 are each an integer of 1 to 3, preferably both 1;
n1 and n2 are each an integer of 1 to 5, preferably 1 to 3, and more preferably 3.
Specific examples of the diamine (A-1) include, but are not limited to, 1,3-bis (3-aminopropyl) -1,1,3,3-tetramethyldisiloxane, 1,3-bis- (2-aminoethylaminomethyl) tetramethyldisiloxane (1,3-bis- (2-aminoethylaminomethyl) tetramethyldisiloxane), 1,3-bis- (4-aminophenyl) -1,1,3,3-tetramethyldisiloxane (1,3-bis (4-aminophenyl) -1,1,3,3-tetramethyldisiloxane), or a combination thereof, preferably 1,3-bis (3-aminopropyl) -1,1,3, 3-tetramethyldisiloxane.
Diamine (A-2)
The diamine (A-2) is a diamine having four benzene rings. Specifically, the diamine (A-2) is a compound represented by the following formula (I-2).
Figure BDA0002954178790000072
In the formula (I-2),
x2 is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CF 3 ) 2 -or
Figure BDA0002954178790000073
Preferably an alkyl group having 1 to 5 carbon atoms or-C (CF) 3 ) 2 An alkyl group having 3 carbon atoms is more preferable. Specific example of the alkyl group having 3 carbon atoms is preferably-C (CH) 3 ) 2 -。
Specific examples of the diamine (A-2) include 2,2' -Bis [4- (4-aminophenoxy) phenyl ] propane (2,2' -Bis [4- (4-aminophenoxy) phenyl ] propane, BAPP), 2-Bis [4- (4-aminophenoxy) phenyl ] hexafluoropropane, Bis (4- (4-aminophenoxy) phenyl) sulfone, or a combination thereof, more preferably 2,2' -Bis [4- (4-aminophenoxy) phenyl ] propane.
The molar ratio of the diamine (A-1) to the diamine (A-2) ((A-1): (A-2)) may be 0.1: 0.2 to 0.6, preferably 0.4 to 0.6. When the molar ratio of the diamine (A-1) to the diamine (A-2) is in the above range, the polyimide resin composition has good chemical resistance and adhesion, and is suitable for the production of electronic parts. When the molar ratio of the diamine (A-1) to the diamine (A-2) ((A-1): (A-2)) is out of the above range, the polyimide resin composition cannot have both good chemical resistance and good adhesion, and thus cannot be suitably used for the production of electronic parts. Further, when the molar ratio of the diamine (A-1) to the diamine (A-2) ((A-1): (A-2)) is 0.1: when it is more than 0.6, the adhesiveness of the polyimide resin composition is poor. When the molar ratio of diamine (A-1) to diamine (A-2) ((A-1): (A-2)) was 0.1: when the content is less than 0.2, the polyimide resin composition has poor chemical resistance.
Diamine (A-3)
In one embodiment, the diamine (A) may further comprise a diamine (A-3). The diamine (A-3) is a diamine having a phenol structure. Specifically, the diamine (A-3) is a compound represented by the following formula (I-3).
Figure BDA0002954178790000081
In the formula (I-3), Y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -, preferably-C (CH) 3 ) 2 -or-C (CF) 3 ) 2 -, more preferably-C (CH) 3 ) 2 -。
Specific examples of the diamine (A-3) include 2,2-bis (3-amino-4-hydroxyphenyl) propane (2,2-bis (3-amino-4-hydroxyphenyl) propane, BAHPP), 2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane), 2-bis (3-amino-4-hydroxyphenyl) sulfone, or a combination thereof, preferably include 2,2-bis (3-amino-4-hydroxyphenyl) propane.
The molar ratio of diamine (A) to diamine (A-3) ((A): (A-3)) may be 1: greater than 0 to 4 or less, preferably 1: 2 to 4. When the molar ratio of the diamine (A) to the diamine (A-3) is in the above range, the polyimide resin composition has better resistance to chemical attack and adhesion.
Other diamines (A-4)
The diamine (A) may further include other diamines (A-4) without affecting the efficacy of this example. The other diamine (A-4) is not particularly limited and may be appropriately selected as required.
Specific examples of the other diamine (A-4) may include 3,4' -diaminodiphenyl ether, 3, 4-diaminodiphenyl ether, 4-diaminodiphenyl ether, 3, 4-diaminodiphenyl sulfone, 4-diaminodiphenyl sulfone, bis [4- (3-aminophenoxy) phenyl ] sulfone, bis (4-amino-3-carboxyphenyl) methane, or a combination thereof; preferably, 3,4' -diaminodiphenyl ether is included.
The molar ratio of diamine (A) to tetracarboxylic dianhydride (B) described later is 0.5 to 1.2: 1, preferably 0.9 to 1.1: 1.
tetracarboxylic dianhydride (B)
The tetracarboxylic dianhydride (B) is not particularly limited, and an appropriate tetracarboxylic dianhydride can be selected as required.
Specific examples of the tetracarboxylic dianhydride (B) may include 3,3',4,4' -diphenylether tetracarboxylic dianhydride (ODPA), Bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride (Bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, BTA), 1,2,4, 5-cyclohexanetetracarboxylic dianhydride, 5- (2, 5-dioxotetrahydrofuran) -3-methyl-3-cyclohexene-1, 2-dicarbonic anhydride, 3,3',4,4' -benzophenonetetracarboxylic dianhydride, 2,3,3',4' -diphenylether tetracarboxylic dianhydride, 1,2,3, 4-cyclobutanetetracarboxylic dianhydride, pyromellitic dianhydride, Bis (3, 4-dicarboxyphenyl) ether dianhydride, bis (3, 4-dicarboxyphenyl) sulfide dianhydride, bis (3, 4-dicarboxyphenyl) sulfone dianhydride, bis (3, 4-dicarboxyphenyl) methane dianhydride, 2-bis (3, 4-dicarboxyphenyl) propane dianhydride, 2-bis (3, 4-dicarboxyphenyl) -1,1,1,3,3, 3-hexafluoropropane dianhydride, 1,2,3, 4-cyclopentanetetracarboxylic dianhydride, 1,2,4, 5-cyclohexanetetracarboxylic dianhydride, bicyclo [2.2.1] heptane-2, 3,5,6-tetracarboxylic dianhydride, bicyclo [2.2.2] oct-ene-2, 3,5,6-tetracarboxylic dianhydride, bicyclo [2.2.2] octane-2, 3,5,6-tetracarboxylic dianhydride or a combination thereof, preferably includes 3,3',4,4' -diphenyl ether tetracarboxylic dianhydride, bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, or a combination thereof, more preferably 3,3',4,4' -diphenyl ether tetracarboxylic dianhydride.
Preparation of polyimide resin
The tetracarboxylic dianhydride and the diamine may be first polymerized to form the polyamic acid polymer. Then, dehydration ring-closure reaction is performed, so that the amic acid functional group in the polyamic acid polymer is converted into an imide functional group (i.e., imidized) through dehydration ring-closure reaction, and a polyimide resin including an imide functional group is obtained.
The polymerization and dehydration ring-closure reactions may be carried out in the presence of a solvent. The solvent may include polar solvents such as N-methylpyrrolidone, γ -butyrolactone, dimethylacetamide, methylformamide, diethylacetamide, 1, 3-dimethyl-2-imidazolidinone, N-methylcaprolactam, hexamethylphosphoric triamide, and the like. The above solvents may be used alone or in combination of plural kinds. In view of the solubility of the reactants, the solvent is preferably N-methylpyrrolidone. However, the present embodiment is not limited thereto, and other solvents may be selected as required. The total amount of the tetracarboxylic dianhydride, the diamine and the solvent used in the polymerization reaction is 100 wt%, and the content of the solvent used in the polymerization reaction may be 15 to 45 wt%, preferably 20 to 35 wt%, based on the synthetic polyimide resin.
The temperature of the polymerization reaction can be 50-80 ℃ and the time can be 3-6 hours.
The dehydration ring-closure reaction can be carried out using a high temperature dehydration ring-closure method or a chemical dehydration ring-closure method. The temperature of the high-temperature dehydration closed-loop method can be 250-350 ℃, and the time can be 3-6 hours. The chemical dehydration closed-loop method can add a dehydrating agent and a catalyst into a reaction solution, and react for 3-6 hours at the temperature of 160-180 ℃. Examples of the dehydrating agent include anhydrides such as acetic anhydride, propionic anhydride and trifluoroacetic anhydride, but the present invention is not limited thereto, and other dehydrating agents may be selected as required. The catalyst is, for example, a tertiary amine such as 1-ethylpiperidine, triethylamine, pyridine, lutidine, etc., but the present invention is not limited thereto, and other catalysts may be selected as required.
In addition, in another embodiment of the present invention, a blocking agent may be further added in the polymerization reaction of the tetracarboxylic dianhydride and the diamine in order to control the molecular weight of the polyimide resin. The blocking agent is not particularly limited and may be any known in the art to which the present invention pertains, including, but not limited to, 3-aminophenol (3-aminophenol), phthalic anhydride, maleic anhydride, nadic acid, cyclohexane dicarboxylic anhydride, 3-hydroxyphthalic anhydride, 3-carboxyphenol, 4-carboxyphenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene, 1-mercapto-7-carboxynaphthalene, 1-mercapto-6-carboxynaphthalene, 1-mercapto-5-carboxynaphthalene, 3-carboxybenzenesulfonic acid, 4-carboxybenzenesulfonic acid, or a combination thereof.
A polyimide resin according to the present embodiment, wherein the polyimide resin includes a structural unit represented by general formula (1).
Figure BDA0002954178790000101
In the formula (1), Ar 1 Is a tetravalent organic radical, Ar 2 Is a group represented by the following formula (1-1) or a group represented by the following formula (1-2).
Specifically, Ar 1 The tetravalent organic group may be derived from the tetracarboxylic dianhydride (B) described above. In one embodiment, Ar 1 The group may be a group represented by the following formula (1-a) or a group represented by the following formula (1-b), and a group represented by the following formula (1-a) is preferred.
Figure BDA0002954178790000111
Wherein the group represented by the formula (1-a) is derived from 3,3',4,4' -diphenyl ether tetracarboxylic dianhydride; and the group represented by the formula (1-b) may be derived from bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride.
Figure BDA0002954178790000112
In the formula (1-1),
m1 and m2 are each an integer of 1 to 3, preferably both 1;
x1 is independently an alkyl group having 1 to 5 carbon atoms or an phenylene group, wherein when X is 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-. X 1 Preferably each alkyl group having 1 to 5 carbon atoms.
In one embodiment, Ar 2 May be a group represented by the following formula (1-1-a).
Figure BDA0002954178790000113
In the formula (1-1-a),
m1 and m2 are each an integer of 1 to 3, preferably both 1;
n1 and n2 are each an integer of 1 to 5, preferably 1 to 3, more preferably 3;
denotes a bonding site.
Specific examples of the formula (1-1) include, but are not limited to, a group represented by the following formula (1-1-1), a group represented by the following formula (1-1-2), and a group represented by the following formula (1-1-3), preferably a group represented by the following formula (1-1-1).
Figure BDA0002954178790000121
The group represented by the formula (1-1-1) may be derived from 1,3-bis (3-aminopropyl) -1,1,3, 3-tetramethyldisiloxane. The group represented by the formula (1-1-2) may be derived from 1,3-bis- (2-aminoethylaminomethyl) tetramethyldisilane. The group represented by the formula (1-1-3) may be derived from 1,3-bis- (4-aminophenyl) -1,1,3, 3-tetramethyldisilane (1,3-bis (4-aminophenyl) -1,1,3, 3-tetramethylisiloxane).
Figure BDA0002954178790000122
X 2 Is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CH 3 ) 2 -、-C(CF 3 ) 2 -or, preferably, alkyl having 1 to 5 carbon atoms or-C (CF) 3 ) 2 -more preferably an alkyl group having 3 carbon atoms;
denotes a bonding site.
Specific example of the alkyl group having 3 carbon atoms is preferably-C (CH) 3 ) 2 -。
The formula (1-2) may be a group represented by any one of the following formulae (1-2-1) to (1-2-8), and preferably a group represented by the formula (1-2-6).
Figure BDA0002954178790000123
Figure BDA0002954178790000131
In one embodiment, the molar ratio of the group represented by formula (1-1) to the group represented by formula (1-2) is 0.1: 0.2 to 0.6, preferably 0.4 to 0.6. When the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (1-2) is in the above range, the polyimide resin composition has good chemical resistance and adhesion, and is suitable for the production of electronic parts. When the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (1-2) is out of the above range, the polyimide resin composition cannot have both good chemical resistance and good adhesion, and thus cannot be suitably used for the production of electronic parts. Further, when the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (1-2) is 0.1: when it is more than 0.6, the adhesiveness of the polyimide resin composition is poor. When the group represented by the formula (1-1) and the group represented by the formula (1-2) are 0.1: when the content is less than 0.2, the polyimide resin composition has poor chemical resistance.
In one embodiment, the polyimide resin may further include a structural unit represented by general formula (2).
Figure BDA0002954178790000141
In the formula (2), Ar 1 Is a tetravalent organic radical, Ar 3 Is a group represented by the following formula (2-1).
Ar in the formula (2) 1 Description of (2) and Ar in the formula (1) 1 The descriptions are the same, and are not repeated herein.
Figure BDA0002954178790000142
In the formula (2-1),
y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -, preferably-C (CH) 3 ) 2 -or-C (CF) 3 ) 2 -, more preferably-C (CH) 3 ) 2 -;
Denotes a bonding site.
The molar ratio of the group represented by the formula (1-1) to the group represented by the formula (2-1) is 1: greater than 0 to 4, preferably 1: 2 to 4. When the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (2-1) is in the above range, the polyimide resin composition can have better resistance to chemical attack and adhesion.
The formula (2-1) is preferably a group represented by the following formula (2-1-1) or formula (2-1-2), more preferably a group represented by the formula (2-1-1). Wherein the group represented by the formula (2-1-1) is derived from 2,2-bis (3-amino-4-hydroxyphenyl) propane; and the group represented by the formula (2-1-2) may be derived from 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane.
Figure BDA0002954178790000143
In one embodiment, the polyimide resin may further include a structural unit represented by general formula (3).
Figure BDA0002954178790000151
In the formula (3), the reaction mixture is,
Ar 1 is a tetravalent organic radical;
Ar 4 is a group represented by the following formula (3-1), wherein the group represented by the formula (3-1) can be derived from 3,4' -diaminodiphenyl ether.
Ar in formula (3) 1 Description of (1) and Ar in the formula (1) 1 The descriptions are the same, and are not repeated herein.
Figure BDA0002954178790000152
In the formula (3-1), a indicates a bonding site.
In one embodiment, Ar in the above formulas (1) to (3) 1 Is a group represented by the following formula (1-a),
Figure BDA0002954178790000153
in the formula (1-a), the symbol represents a bonding site.
The weight average molecular weight of the polyimide resin is 5,000 to 50,000, preferably 10,000 to 40,000, and more preferably 25,000 to 35,000.
Solvent (C)
In one embodiment, the polyimide resin composition may further include a solvent (C). The solvent (C) is not particularly limited as long as it can dissolve the polyimide resin and other components in the polyimide resin composition and does not react with the other components of the polyimide resin composition. The solvent (C) is preferably a solvent used for synthesizing the polyimide resin.
Specific examples of the solvent (C) include, but are not limited to, N-methylpyrrolidone, γ -butyrolactone, γ -butyrolactam, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, butyl lactate, butyl acetate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol N-propyl ether, ethylene glycol isopropyl ether, ethylene glycol N-butyl ether (ethylene glycol N-butyl ether), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate or N, N-dimethylformamide or N, N-dimethylacetamide (N, n-dimethylacetamide), or combinations of the foregoing solvents.
The solvent (C) is used in an amount of 800 to 4000 parts by weight, preferably 900 to 3500 parts by weight, and more preferably 1000 to 3000 parts by weight, based on 100 parts by weight of the polyimide resin (a).
Additive (D)
In one embodiment, the polyimide resin composition may further include an additive (D) in addition to the polyimide resin, without affecting the efficacy of the embodiment. The additive is not particularly limited and may be appropriately selected as required. Specifically, the additives may include inorganic particles, antioxidants, aging inhibitors, or combinations thereof.
< method for producing electronic component >
FIG. 1 is a flow chart of a method of manufacturing an electronic assembly, particularly for use in manufacturing Micro light emitting diodes (Micro LEDs), according to one embodiment of the present invention. More specifically, the method for manufacturing the electronic device can realize Mass Transfer (Mass Transfer) when used for manufacturing the Micro LED, and achieve the effect of transferring the Mass Micro LED to a specific substrate at a time. In this embodiment, the method of manufacturing an electronic component includes: step S1: providing a laminated body comprising a polyimide resin adhesive layer, a first substrate, a release layer, a second substrate and an electronic assembly; step S2: removing the release layer and the second substrate from the laminate to expose the second surface of the polyimide resin adhesive layer and a portion of the electronic component; and step S3: the polyimide resin adhesive layer and the first substrate are removed.
Fig. 2A to 2C are schematic views illustrating a method for manufacturing an electronic device according to an embodiment of the invention.
First, please refer to fig. 1 and fig. 2A simultaneously. In step S1, the multilayer body 10 is provided. The laminate 10 includes a polyimide resin adhesive layer 12, a first substrate 14, a release layer 16, a second substrate 18, and an electronic component 20. The polyimide resin adhesive layer 12 has a first surface 12a and a second surface 12b opposite to each other. The release layer 16 has a third surface 16a and a fourth surface 16b opposite to each other. The first substrate 14 is attached to the first surface 12a of the polyimide resin adhesive layer 12. The third surface 16a of the release layer 16 is attached to the second surface 12b of the polyimide resin adhesive layer 12. The second substrate 18 is attached to the fourth surface 16b of the release layer 16. The electronic component 20 is embedded in the polyimide resin adhesive layer 12, and the electronic component 20 is connected with the release layer 16.
The polyimide resin adhesive layer 12 is formed of the polyimide resin composition described above.
The first substrate 14 is a hard substrate such as a glass substrate, a quartz substrate, or a sapphire substrate.
The release layer 16 is a layer that can be separated from the polyimide resin adhesive layer 12 by a mechanical peeling method, such as a metal layer or a polymer layer. The metal layer may be a copper layer or an aluminum layer, and the polymer layer may be made of polypropylene oxide (PPO), polyethylene terephthalate (PET), epoxy resin, acrylic or fluorine resin (fluorine resin), or other high temperature resistant polymers.
The second substrate 18 is, for example, a glass substrate, a quartz substrate, or a sapphire substrate, but not limited thereto.
The electronic component 20 is, for example, a light emitting diode 20. As shown in fig. 2A, the light emitting diode 20 includes an epitaxial layer 22 and two electrodes 24. Two electrodes 24 are disposed on the epitaxial layer 22. In the embodiment, the two electrodes 24 may be disposed on the same side of the epitaxial layer 22, but the invention is not limited thereto, and the two electrodes 24 may also be disposed on two opposite sides of the epitaxial layer 22, respectively. In addition, the light emitting diode 20 is embedded in the polyimide resin adhesive layer 12, and the exposed portion of the light emitting diode 20 can be connected to the release layer 16 through the polyimide resin adhesive layer. In one embodiment, the led 20 is connected to the release layer 16 through the epitaxial layer 22. The epitaxial layer 22 may include a first type semiconductor layer (not shown), a second type semiconductor layer (not shown) and a light emitting layer (not shown), wherein the light emitting layer is located between the first type semiconductor layer and the second type semiconductor layer. The first type semiconductor layer and the second type semiconductor layer are electrically connected to the two electrodes 24, respectively. The first type semiconductor layer is, for example, an N-type semiconductor layer, and the second type semiconductor layer is, for example, a P-type semiconductor layer, but not limited thereto. The light-emitting layer is not particularly limited, and an appropriate material may be selected as required. The two electrodes 24 are, for example, a conductive metal such as gold, silver, copper, etc., but not limited thereto. In one embodiment, the led 20 may further include a transparent conductive layer (not shown), such as indium tin oxide, aluminum-doped zinc oxide, or indium zinc oxide.
The method of laminating the laminate 10 is not particularly limited, and for example, the polyimide resin composition is coated on the first substrate 14 to form the polyimide resin adhesive layer 12; embedding the electronic component 20 in the polyimide resin adhesive layer 12 and exposing a portion of the electronic component 20; and sequentially laminating the release layer 16 and the second substrate 18 on the second surface 12b of the polyimide resin adhesive layer 12 and the exposed portion of the electronic component 20.
Next, referring to fig. 1 and fig. 2B, in step S2, the release layer 16 and the second substrate 18 are removed from the laminate 10 to expose the second surface 12B of the polyimide resin adhesive layer 12 and portions of the electronic components 20. The method for removing the release layer 16 and the second substrate 18 is not particularly limited, and for example, the release layer 16 and the second substrate 18 are mechanically peeled off from the second surface of the polyimide resin adhesive layer 12.
Next, please refer to fig. 1 and fig. 2C simultaneously. In step S3, the polyimide resin adhesive layer 12 and the first substrate 14 are removed. The method for removing the polyimide resin adhesive layer 12 and the first substrate 14 is not particularly limited, and may be, for example, the mechanical peeling method, the solvent peeling method, or a combination thereof. The conditions of the mechanical peeling method are not particularly limited, and may be performed at room temperature, for example. The first organic solvent used in the solvent stripping method is not particularly limited as long as the polyimide resin adhesive layer 12 can be dissolved and the electronic component 20 is not damaged. In addition, in other embodiments of the present invention, an organic structural layer (not shown) may also be formed on the electronic component 20.
In the method for manufacturing an electronic device according to an embodiment, after step S1, a pressing step may be further included, so that the electronic device 20 can be reliably embedded in the polyimide resin adhesive layer 12 and fixed between the first substrate 14 and the second substrate 18. The pressurizing step is not particularly limited, and an appropriate pressurizing method may be selected as required.
In the method for manufacturing an electronic device according to an embodiment, after the step S3, a step of removing residual glue on the first substrate 14 and the second substrate 18 with a second organic solvent or an alkaline solution may be further included. The second organic solvent is not particularly limited as long as the polyimide resin adhesive layer 12 can be dissolved and the first substrate 14 and the second substrate 18 are not damaged. Here, the second organic solvent is preferably the same as the first organic solvent.
Hereinafter, the present invention will be described in detail with reference to experimental examples. The following experimental examples are provided for describing the present invention, and the scope of the present invention includes the scope described in the following claims and substitutes and modifications thereof, and is not limited to the scope of the experiments.
Experimental examples and comparative examples of polyimide resin
The following will describe experimental examples 1 and 2 and comparative examples 1 to 4 of polyimide resin compositions:
experimental example 1
8.981 g (0.036 mol) of 1,3-bis (3-aminopropyl) -1,1,3,3-tetramethyldisiloxane, 59.340 g (0.145 mol) of 2,2' -bis [4- (4-aminophenoxy) phenyl ] propane, 37.340 g (0.145 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) propane, 7.236 g (0.036 mol) of 3, 4-diaminodiphenyl ether and 112.103 g (0.36 mol) of 3,3',4,4' -diphenylether tetracarboxylic dianhydride were charged into a 1000 ml three-necked flask which was purged with nitrogen and equipped with a mechanical stirrer, and 673.200 g of N-methylpyrrolidone as a solvent were then added and stirred at 70 ℃ for 4 hours. Then, 1.800 g of 1-Ethylpiperidine (1-Ethylpiperidine) was added as a catalyst, and the temperature was raised to 180 ℃ and stirred for 4 hours. After cooling, the polyimide resin composition solution of experimental example 1 was obtained.
Experimental example 2 and comparative examples 1 and 3
The polyimide resin compositions of experimental example 2 and comparative examples 1 and 3 were prepared in the same procedure as in experimental example 1, and they were different in that: the kinds of components and the amounts thereof used in the polyimide resin composition were changed (as shown in table 1). The obtained polyimide resin composition was formed into a film and evaluated in the following evaluation manners, and the results thereof are shown in table 1.
Comparative example 2
17.101 g (0.069 mol) of 1,3-bis (3-aminopropyl) -1,1,3,3-tetramethyldisiloxane, 88.878 g (0.344 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) propane, 48.226 g (0.241 mol) of 3, 4-diaminodiphenyl ether and 170.785 g (0.688 mol) of bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride were added to a 1000 ml three-neck round-bottomed flask which was purged with nitrogen and equipped with a mechanical stirrer, and 647.20 g of γ -butyrolactone was then added as a solvent and stirred at 70 ℃ for 4 hours. Then, 7.509 g (0.069 mol) of blocking agent 3-aminophenol (3-aminophenol) was added thereto, and the mixture was stirred at 70 ℃ for another 4 hours. Then, 2.660 g of 1-ethylpiperidine was further added as a catalyst, and the temperature was raised to 180 ℃ and stirred for 4 hours. After cooling, the polyimide resin composition solution of comparative example 2 was obtained.
Comparative example 4
The polyimide resin composition of comparative example 4 was prepared in the same procedure as in comparative example 2, and was different therefrom in that: the kinds of components and the amounts of the components used in the polyimide resin composition were changed (as shown in table 1). The film of the polyimide resin composition thus obtained was evaluated in the following evaluation methods, and the results are shown in Table 1.
Figure BDA0002954178790000211
Figure BDA0002954178790000221
The sources of the ingredients/compounds in table 1 are as in table 2 below.
[ Table 2]
Figure BDA0002954178790000231
< evaluation mode >
I. Resistance to chemical attack
The polyimide resin composition solutions prepared in the experimental examples and comparative examples were applied onto a first glass substrate by spin coating (spin coater model Clean Track MK-8, manufactured by Tokyo Electron Limited, TEL, at a rotation speed of 1200 rpm). Then, soft baking was performed at a temperature of 110 ℃ for 300 seconds to form a polyimide resin composition film having a thickness of 1.5. mu.m.
The polyimide resin composition film was immersed in tetramethylammonium hydroxide (TMAH) or Propylene Glycol Monomethyl Ether Acetate (PGMEA) at a concentration of 2.38 wt% for 5 minutes, respectively, and then the change of the polyimide resin composition film was observed.
The evaluation criteria for the resistance were as follows:
o: the polyimide resin composition film was not cracked and dissolved.
Gamma rays: the polyimide resin composition film cracks or dissolves.
Adhesive Property II
The polyimide resin composition solutions prepared in the experimental examples and comparative examples were applied onto a first glass substrate by spin coating (spin coater model Clean Track MK-8, manufactured by Tokyo Electron Limited, TEL, at a rotation speed of 1200 rpm). Then, soft baking was performed at a temperature of 110 ℃ for 300 seconds to form a polyimide resin composition film having a thickness of 1.5. mu.m. Then, a second glass substrate is covered on the polyimide resin composition film so that the polyimide resin composition film is sandwiched between the first glass substrate and the second glass substrate. Then, 500 kg of pressure was applied to the first glass substrate and the second glass substrate. Finally, the mixture was placed in an oven at 170 ℃ for 15 minutes. Whether or not the polyimide resin composition film and the glass substrate were bonded was visually observed.
The evaluation criteria for adhesion are as follows:
o: the polyimide resin composition film was bonded to a glass substrate.
Gamma rays: the polyimide resin composition film and the glass substrate cannot be bonded to each other.
< evaluation results >
As can be seen from table 1, when the molar ratio of the diamine having a siloxane bond to the diamine having four benzene rings is 0.1: when the amount is in the range of 0.2 to 0.6 (examples 1 and 2), the polyimide resin composition has good chemical resistance and adhesion.
In contrast, when the molar ratio of the diamine having a siloxane bond to the diamine having four benzene rings is not 0.1: when the amount is in the range of 0.2 to 0.6 (comparative examples 1 to 4), the polyimide resin composition cannot have both good chemical resistance and good adhesion. Further, when the molar ratio of the diamine having four benzene rings is 0.1: when the amount is more than 0.6 (comparative example 1), the adhesiveness of the polyimide resin composition is poor. When the molar ratio of diamine having four benzene rings is 0.1: when the content is less than 0.2 (comparative examples 2 to 4), the polyimide resin composition is poor in chemical resistance.
In summary, the present invention provides a polyimide resin composition comprising a polyimide resin composition prepared by mixing a diamine having a siloxane bond and a diamine having four benzene rings in a molar ratio of 0.1: 0.2 to 0.6 diamine, and the polyimide resin composition has good chemical resistance and adhesion, and is therefore suitable for the production of electronic components. Also disclosed are a polyimide resin adhesive layer formed from such a polyimide resin composition, a laminate comprising such a polyimide resin adhesive layer, and a method for producing an electronic component.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (12)

1. A polyimide resin composition comprising a polyimide resin obtained by substantially polymerizing a diamine A and a tetracarboxylic dianhydride B,
said diamine A comprises diamine A-1 represented by the following formula (I-1) and diamine A-2 represented by the following formula (I-2), wherein said diamine A-1 is characterized in that the molar ratio of said diamine A-2 (A-1: A-2) is 0.1: 0.2 to 0.6 of a surfactant,
Figure FDA0002954178780000011
in the formula (I-1), m1 and m2 are each an integer of 1 to 3, X 1 Each is an alkyl group or a phenylene group having 1 to 5 carbon atoms, wherein when X 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-,
Figure FDA0002954178780000012
in the formula (I-2), X 2 Is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CF 3 ) 2 -or
Figure FDA0002954178780000013
2. The polyimide resin composition according to claim 1, wherein the diamine a further comprises a diamine a-3 represented by the following formula (I-3), and the molar ratio (a: a-3) of the diamine a to the diamine a-3 is 1: greater than 0 to not more than 4,
Figure FDA0002954178780000014
in the formula (I-3), Y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -。
3. The polyimide resin composition according to claim 1, wherein the diamine a further comprises 3,4' -diaminodiphenyl ether.
4. The polyimide resin composition according to claim 1, wherein the tetracarboxylic dianhydride B comprises 3,3,4,4' -diphenyl ether tetracarboxylic dianhydride.
5. A polyimide resin composition comprising a polyimide resin comprising a structural unit represented by the general formula (1),
Figure FDA0002954178780000021
in the formula (1), Ar 1 Is a tetravalent organic radical, Ar 2 Is a group represented by the following formula (1-1) or a group represented by the following formula (1-2), wherein the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (1-2) is 0.1: 0.2 to 0.6 of a total of,
Figure FDA0002954178780000022
in the formula (1-1), m1 and m2 are each an integer of 1 to 3, X 1 Each is an alkyl group or an phenylene group having 1 to 5 carbon atoms, wherein when X is 1 When the alkyl group has 1 to 5 carbon atoms, -CH-is any one of the alkyl groups having 1 to 5 carbon atoms 2 -may be substituted by-NH-representing a bonding site,
Figure FDA0002954178780000023
in the formula (1-2), X 2 Is a hydrocarbon group having 1 to 10 carbon atoms, -O-, -S-, -SO 2 -、-NH-、-C(CF 3 ) 2 -or
Figure FDA0002954178780000024
Denotes a bonding position.
6. The polyimide resin composition according to claim 5, wherein the polyimide resin further comprises a structural unit represented by the general formula (2),
Figure FDA0002954178780000031
in the formula (2), Ar 1 Is a tetravalent organic radical, Ar 3 Is a group represented by the following formula (2-1), wherein the molar ratio of the group represented by the formula (1-1) to the group represented by the formula (2-1) is 1: greater than 0 to not more than 4,
Figure FDA0002954178780000032
in the formula (2-1), Y is-C (CH) 3 ) 2 -、-C(CF 3 ) 2 -、-CH 2 -, -O-, -S-, or-SO 2 -.
7. The polyimide resin composition according to claim 5, wherein the polyimide resin further comprises a structural unit represented by the general formula (3),
Figure FDA0002954178780000033
in the formula (3), Ar 1 Is a tetravalent organic radical, Ar 4 Is a group represented by the following formula (3-1),
Figure FDA0002954178780000034
in the formula (3-1), the symbol represents a bonding site.
8. The polyimide resin composition according to any one of claims 5 to 7, wherein Ar in the formulae (1) to (3) 1 Is a group represented by the following formula (1-a),
Figure FDA0002954178780000041
in the formula (1-a), the symbol represents a bonding site.
9. A polyimide resin adhesive layer formed of the polyimide resin composition according to any one of claims 1 to 8.
10. A laminate body, comprising:
the polyimide resin adhesive layer of claim 9, having a first surface and a second surface opposite to each other;
a first substrate attached to the first surface of the polyimide resin adhesive layer;
the release layer is provided with a third surface and a fourth surface which are opposite to each other, and the third surface of the release layer is attached to the second surface of the polyimide resin adhesion layer;
the second substrate is attached to the fourth surface of the release layer; and
and the electronic component is embedded in the polyimide resin adhesion layer and is connected with the release layer.
11. A method of manufacturing an electronic assembly, comprising:
providing a laminate according to claim 10;
removing the release layer and the second substrate from the laminate to expose the second surface of the polyimide resin adhesive layer and a portion of the electronic component; and
and removing the polyimide resin adhesive layer and the first substrate.
12. The method of manufacturing an electronic component according to claim 11, wherein the electronic component is a light emitting diode.
CN202110217082.5A 2021-02-26 2021-02-26 Polyimide resin composition, polyimide resin adhesive layer, laminate, and method for producing electronic component Pending CN114957660A (en)

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