CN114956606A - Processing method of anti-collision heat-insulation fireproof glass and vacuum filling device thereof - Google Patents
Processing method of anti-collision heat-insulation fireproof glass and vacuum filling device thereof Download PDFInfo
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- CN114956606A CN114956606A CN202210441146.4A CN202210441146A CN114956606A CN 114956606 A CN114956606 A CN 114956606A CN 202210441146 A CN202210441146 A CN 202210441146A CN 114956606 A CN114956606 A CN 114956606A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/6612—Evacuated glazing units
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
- E06B3/6775—Evacuating or filling the gap during assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention relates to the technical field of glass, in particular to a processing method of anti-collision heat-insulation fireproof glass and a vacuum filling device thereof. The vacuum filling assembly comprises a mountable top plate, an edge-side opposite pressing plate, a side wing distance adjusting plate, a bottom lifting plate, the anti-collision heat-insulation fireproof glass, an amplification laminating pad, a space extraction pipe, a glue injection pipe and a linkage middle plate, and the vacuum filling device for the anti-collision heat-insulation fireproof glass comprises the following steps: the method comprises the following steps: carrying out strength enhancement treatment on the low-iron ultra-white glass substrate; step two: preparing a fire-proof liquid intermediate material; step three: preparing an anti-collision substrate; step four: substrate synthesis; step five: filling in vacuum; step six: preparing a product; the anti-collision heat-insulating fireproof glass is prepared from fireproof liquid material and is combined with low-iron ultra-white glass with light transmittance of more than 90%, polyester butyral, butyl rubber and other materials. The impact resistant, insulating, and fire resistant glass product produced by the process of claim is effectively facilitated.
Description
Technical Field
The invention relates to the technical field of glass, in particular to a processing method of anti-collision heat-insulation fireproof glass and a vacuum filling device thereof.
Background
Glass is an amorphous inorganic non-metallic material, and is generally prepared by using various inorganic minerals as main raw materials and adding a small amount of auxiliary raw materials. The fireproof glass is one of glass, and a single fireproof glass product sold in the current market has no fireproof and heat-insulating performance, and has poor explosion resistance and impact resistance when the temperature difference is more than 350-; meanwhile, although the composite fireproof glass product sold in the current market has heat-insulating property, the impact resistance is poor; in addition, glue filling operation is required in the processing process of the existing composite glass, the process of the existing glue filling operation is slow, and the injection of glue cannot be accurately controlled, so that the glue is easy to overflow.
Disclosure of Invention
The invention aims to provide a processing method of anti-collision heat-insulation fireproof glass and a vacuum filling device thereof, so as to solve the problems in the process.
In order to achieve the purpose, the invention provides the following technical scheme: comprises a vacuum filling assembly with an anti-bubble function, the vacuum filling assembly comprises a mountable top plate, side opposite pressing plates, a side wing distance adjusting plate, a bottom lifting plate, anti-collision heat-insulating fireproof glass, an amplification laminating pad, a space extraction pipe, a glue injection pipe and a linkage middle plate, wherein the side opposite pressing plates are symmetrically arranged at two ends of the mountable top plate, the side wing distance adjusting plate is movably arranged at the middle side of one end of the mountable top plate, wherein the bottom lifting plate is movably arranged at one side of the lower end of the side wing distance adjusting plate, the anti-collision heat-insulating fireproof glass is positioned at the upper end of the bottom lifting plate, wherein the amplification attaching pad is embedded in the inner side of the middle end of the mountable top plate, the space extraction pipe penetrates through one side of the upper end of the mountable top plate to be arranged, wherein the glue injection pipe runs through the other side of the upper end of the mountable top plate and is arranged, and the linkage middle plate is positioned between the space extraction pipe and the glue injection pipe.
Preferably, the flank roll adjustment board is located two between the avris clamp plate in opposite directions, wherein the amplification laminating pad is located crashproof thermal-insulated fire prevention glass's upper end, the middle-end that the space extraction pipe all runs through the amplification laminating pad with the injecting glue pipe arranges, and wherein linkage middle part board one end runs through the space extraction pipe and arranges, adopt welded connection between linkage middle part board and the space extraction pipe, wherein the other end of linkage middle part board runs through the injecting glue pipe and arranges, adopt welded connection between linkage middle part board and the injecting glue pipe.
Preferably, fixed connection's square interior pedestal is placed to the inner upside of injecting glue pipe, and wherein fixed connection's the flow reducing concave plate is arranged to the inner one side of injecting glue pipe, the shape that flow reducing concave plate was arranged towards one side of space extraction pipe is the arc, flow reducing concave plate's upper and lower both ends symmetrical arrangement fixed connection's drainage outer block, wherein fixed connection's upper portion kicking block is arranged to the inner opposite side of square interior pedestal.
Preferably, the linkage middle part board runs through the one end that is located the space extraction pipe and has seted up the bleeder vent, and wherein the built-in appearance chamber is seted up to the inner of linkage middle part board, run through between bleeder vent and the built-in appearance chamber and set up, wherein the one end that the linkage middle part board is close to the space extraction pipe arranges fixed connection's homonymy extension board, the middle part of homonymy extension board runs through and sets up the introduction groove, and wherein the avris moves the frame has been placed to the inner one side that the built-in appearance chamber.
Preferably, the avris moves the frame and runs through the one end, the injecting glue pipe and the square interior guide frame of linkage middle part board in proper order and arranges, and wherein the avris moves the one end that the frame is located square interior guide frame and arranges fixed connection's the piece that dams, the one end laminating of the piece that dams subtracts a class notch board and arranges, and wherein the one end bilateral symmetry of the avris moves the one end bilateral symmetry of frame and arranges fixed connection's the pull rod that resets, carry out fixed connection between the other end of pull rod and the linkage middle part board that resets, wherein the avris moves the other end of frame and in the side arrange fixed connection's head rod, fixed connection's lower part piece is arranged to the one end downside of head rod, and wherein the groove of keeping a position is seted up to lower part piece upper end one side.
Preferably, an introducing inner frame is placed at the inner end of the introducing groove, the introducing inner frame is connected with the linkage middle plate through a buckle, a bulging film is placed on one side of the inner end of the introducing inner frame, a second connecting rod connected with glue is arranged in the middle of one end of the bulging film, an upper block fixedly connected with the upper side of one end of the second connecting rod is arranged, and a clamping and locking block fixedly connected with the lower side of one end of the upper block is arranged.
Preferably, a pressing frame is arranged on one side of the inner end of the leading-in inner frame, embedding fixture blocks which are fixedly connected are symmetrically arranged on two sides of the middle end of the pressing frame, and anti-skid lugs which are fixedly connected are uniformly arranged on four sides of one end of the pressing frame.
A vacuum filling device for impact-proof heat-insulation fireproof glass comprises the following steps:
the method comprises the following steps: carrying out strength enhancement treatment on the low-iron ultra-white glass substrate; heating at 680-700 deg.C for 40-45 s every 1MM, removing the heating zone after the process time is reached, and quenching with air to obtain low-iron ultra-white glass with surface above 110 MPa;
step two: preparing a fire-proof liquid intermediate material; wherein the fireproof liquid material comprises SiO2 and KOH, the SiO2 and KOH materials are put into a vacuum container at 25 ℃, stirred for 30 minutes and then emptied for 30 minutes to prepare the fireproof liquid intermediate material;
step three: preparing an anti-collision substrate; after two low-iron ultra-white glass substrates with the light transmittance of more than 90 percent are subjected to strength enhancement treatment, polyester butyral is used in the middle of the low-iron ultra-white glass substrates, the combination is packaged in a closed bag, air is pumped to a vacuum state, then the sealed bag is placed in a high-pressure heating container and heated to 130 ℃, meanwhile, air pressure gas of 1.4MPa is applied to the high-pressure container, the pressure is kept constant for 45 minutes, then the temperature is reduced to the normal temperature, and meanwhile, air is exhausted, so that the anti-collision substrate is prepared;
step four: substrate synthesis; arranging anti-collision substrates at the periphery of the substrates, sticking a butyl adhesive tape 5mmX5mm at a scribing position 15mm away from the edge, keeping for later use, sticking a butyl adhesive tape 5mmX5mm at the scribing position 15mm away from the edge at the periphery of the substrates, synthesizing the three substrates stuck with butyl adhesive together, and then fully filling silicone structural adhesive at other vacant positions 15mm away from the edge, wherein the vacant positions are also subjected to strength enhancement treatment;
step five: filling in vacuum; filling the fire-proof liquid material in the step two into the low-iron ultra-white glass with the light transmittance of more than 90% and the low-iron ultra-white glass anti-collision substrate composite piece with the light transmittance of more than 90% in the step three in vacuum, uniformly discharging and filling by using a vacuum filling assembly, sealing, and heating in a thermostatic chamber at 75-80 ℃ for more than 180 minutes;
and (3) filling the vacuum filling assembly: locking the position of the anti-collision heat-insulation fireproof glass by means of the movable side wing distance adjusting plate and the bottom lifting plate, and then attaching and limiting two sides of the anti-collision heat-insulation fireproof glass by means of the side opposite pressing plates;
utilize the space extraction pipe to extract the inside air of the thermal-insulated fire prevention glass of crashproof, simultaneously at the in-process of the thermal-insulated fire prevention glass of crashproof extraction air, the membrane that heaves receives the pulling, and the avris moves the frame and is stopped a stream of being pulled this moment, and then glues can be at the inside vacuous in-process that forms of the thermal-insulated fire prevention glass of crashproof, is inhaled the thermal-insulated fire prevention glass of crashproof inside fast by the negative pressure to accomplish the thermal-insulated fire prevention glass of crashproof fast's glue and fill out.
Step six: preparing a product; and (3) manufacturing the low-iron ultra-white glass with the light transmittance of more than 90%, polyester butyral, butyl rubber, KOH and SiO2 under the requirements of the first step, the second step, the third step, the fourth step and the fifth step, and after the process is finished, cleaning the glass to obtain the product.
Compared with the prior art, the invention has the beneficial effects that:
1. the process of the invention adopts the preparation of fire-proof liquid material, and is combined with low-iron ultra-white glass with the light transmittance of more than 90%, polyester butyral, butyl rubber and other materials. The glass is manufactured under the process of the claims, can effectively promote the prepared anti-collision heat-insulation fireproof glass product, ensures that the safety against external collision, the fire impact resistance and the fireproof heat-insulation performance are good under the heat load of 760-1000 ℃, maintains the requirements of light transmission and surface hardness, can be used in a hollow combination way, and can also be used in a combination way of a fireproof partition wall and an anti-collision heat-insulation fireproof ground;
2. through the arrangement of the invention, the air in the anti-collision heat-insulation fireproof glass can be extracted, so that the interior of the anti-collision heat-insulation fireproof glass is vacuumized, the glue can be injected quickly, the glue injection pipe can be opened in the working process of the space extraction pipe, and the glue injection pipe can be closed once the space extraction pipe stops working, thereby realizing the purpose of accurately controlling glue injection.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a side wing distance adjusting plate according to the present invention;
FIG. 3 is a schematic perspective view of a half section of a mountable top plate according to the present invention;
FIG. 4 is a schematic right-side view of a half-section of the glue injection tube of the present invention;
FIG. 5 is a schematic right-side view of a half-section of a linkage center plate according to the present invention;
FIG. 6 is a schematic semi-sectional perspective view of the present invention incorporating an inner frame;
FIG. 7 is an enlarged view of the point A in FIG. 5 according to the present invention.
In the figure: the device comprises a mountable top plate 1, a side-opposite pressing plate 11, a side-opposite distance adjusting plate 12, a bottom lifting plate 13, an anti-collision heat-insulating fireproof glass 14, an amplification attaching pad 15, a space extraction pipe 16, a glue injection pipe 17, a square inner guide frame 1701, a flow reducing concave plate 1702, a flow guiding outer block 1703, an upper top block 1704, a linkage middle plate 18, air holes 1801, an inner containing cavity 1802, a same-side extending plate 1803, an introduction groove 1804, an introduction inner frame 18041, a swelling film 18042, a second connecting rod 18043, an upper block 18044, a clamping locking block 18045, a side pressing frame 18046, an embedding clamping block 18047, an anti-sliding protruding block 18048, a side moving frame 1805, a closure block 1806, a resetting pull rod 1807, a first connecting rod 1808, a lower block 1809 and a locking groove 1810.
Detailed Description
Features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is in no way limited to any specific configuration and algorithm set forth below, but rather covers any modification, replacement or improvement of elements, components or algorithms without departing from the spirit of the invention. In the drawings and the following description, well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present invention.
Referring to fig. 1 to 7, the present invention provides a technical solution: comprises a vacuum filling assembly with an anti-bubble function, the vacuum filling assembly comprises an installable top plate 1, a side opposite pressing plate 11, a side wing distance adjusting plate 12, a bottom lifting plate 13, an anti-collision heat-insulating fireproof glass 14, an amplification joint pad 15, a space extraction pipe 16, a glue injection pipe 17 and a linkage middle plate 18, wherein the side opposite pressing plates 11 are symmetrically arranged at two ends of the mountable top plate 1, the side wing distance adjusting plate 12 is movably arranged at the middle side of one end of the mountable top plate 1, wherein the bottom lifting plate 13 is movably arranged at one side of the lower end of the side wing distance adjusting plate 12, the anti-collision heat-insulating fireproof glass 14 is positioned at the upper end of the bottom lifting plate 13, wherein the amplification attaching pad 15 is embedded in the inner side of the middle end of the mountable top plate 1, the space extraction pipe 16 is arranged by penetrating through one side of the upper end of the mountable top plate 1, wherein the glue injection pipe 17 penetrates through the other side of the upper end of the mountable top plate 1 and is arranged, and the linkage middle plate 18 is positioned between the space extraction pipe 16 and the glue injection pipe 17.
The avris is connected through electronic rail between 11 and the mountable roof 1 in opposite directions, can install and arrange the guide rail on the roof 1, the avris is arranged the drive block on 11 in opposite directions the clamp plate, make two avris can move in opposite directions the clamp plate 11, laminate crashproof thermal-insulated fire prevention glass 14, so that laminate the centre gripping to crashproof thermal-insulated fire prevention glass 14, the mode that flank roll adjustment board 12 is connected with avris in opposite directions clamp plate 11 and mountable roof 1 is the same simultaneously, but the direction that flank roll adjustment board 12 removed is different with the moving direction of the lateral side clamp plate 11 in opposite directions, bottom lifter plate 13 can drive the up-and-down motion through electric power simultaneously, with the help of flank roll adjustment board 12 and bottom lifter plate 13, can lock crashproof thermal-insulated fire prevention glass 14's position.
One end of the space extraction pipe 16 is connected with a vacuum pump, and one end of the glue injection pipe 17 is connected with a device capable of storing glue.
The flank roll adjustment board 12 is located between two avris clamp plates 11 in opposite directions, wherein increase the laminating and fill up 15 and be located the upper end of crashproof thermal-insulated fire prevention glass 14, space extraction pipe 16 and injecting glue pipe 17 all run through the middle-end of increasing laminating and fill up 15 and arrange, wherein 18 one end in the middle of the linkage runs through space extraction pipe 16 and arrange, adopt welded connection between 18 in the middle of the linkage and the space extraction pipe 16, wherein the other end in the middle of the linkage board 18 runs through injecting glue pipe 17 and arranges, adopt welded connection between 18 in the middle of the linkage and the injecting glue pipe 17.
The upper side of the inner end of the rubber injection pipe 17 is provided with a fixedly connected square inner guide frame 1701, wherein one side of the inner end of the rubber injection pipe 17 is provided with a fixedly connected flow reducing concave plate 1702, one side of the flow reducing concave plate 1702 facing the space extraction pipe 16 is in an arc shape, the upper end and the lower end of the flow reducing concave plate 1702 are symmetrically provided with fixedly connected flow guiding outer blocks 1703, and the other side of the inner end of the square inner guide frame 1701 is provided with a fixedly connected upper top block 1704.
By means of the flow directing outer block 1703 and the upper top block 1704, the glue can be directed, while the flow reducing concave plate 1702 facilitates the flow breaking of the glue.
One end of the linkage middle plate 18, which is located at the space extraction pipe 16, is provided with a ventilation hole 1801 in a penetrating manner, wherein the inner end of the linkage middle plate 18 is provided with a built-in cavity 1802 in a penetrating manner, the ventilation hole 1801 and the built-in cavity 1802 in a penetrating manner are provided, wherein one end of the linkage middle plate 18, which is close to the space extraction pipe 16, is provided with a fixedly connected same-side extension plate 1803, the middle of the same-side extension plate 1803 is provided with an introduction groove 1804 in a penetrating manner, and a side moving frame 1805 is placed on one side of the inner end of the built-in cavity 1802.
The side moves frame 1805 and runs through the one end of linkage middle part board 18 in proper order, injecting glue pipe 17 arranges with square inner guide frame 1701, wherein the side moves the one end that frame 1805 is located square inner guide frame 1701 and arranges fixed connection's piece 1806 that dams, the one end laminating of piece 1806 that dams subtracts a class notch board 1702 and arranges, wherein the one end bilateral symmetry of side moves frame 1805 arranges fixed connection's pull rod 1807 that resets, the other end and the linkage middle part board 18 of pull rod 1807 carry out fixed connection between, wherein the side is moved the other end of frame 1805 and is arranged fixed connection's head rod 1808 in the side, fixed connection's lower part piece 1809 is arranged to the one end downside of head rod 1808, wherein locking recess 1810 is seted up to lower part piece 1809 upper end one side.
The space extraction pipe 16 and the glue injection pipe 17 are aligned to a glue injection port of the anti-collision heat-insulation fireproof glass 14, air inside the anti-collision heat-insulation fireproof glass 14 is extracted through the space extraction pipe 16, meanwhile, in the process that the anti-collision heat-insulation fireproof glass 14 extracts air, negative pressure is formed on one side of the built-in cavity 1802 through the air holes 1801, the middle of the bulge film 10842 is bulged towards one side of the space extraction pipe 16, the first connecting rod 1808 is pulled through the second connecting rod 10843 at the moment, the side moving frame 1805 is pulled, the reset pull rod 1807 is subjected to force accumulation deformation, the further flow blocking block 1806 is separated from the flow reducing concave plate 1702, glue can be adsorbed into the anti-collision heat-insulation fireproof glass 14 at the moment under the negative pressure, and glue injection operation of the anti-collision heat-insulation fireproof glass 14 is completed.
An introducing inner frame 18041 is arranged at the inner end of the introducing groove 1804, the introducing inner frame 18041 is connected with the linkage middle plate 18 in a buckling mode, a swelling film 18042 is arranged on one side of the inner end of the introducing inner frame 18041, a second connecting rod 18043 connected with glue is arranged on the middle side of one end of the swelling film 18042, an upper block 18044 fixedly connected with the second connecting rod 18043 is arranged on the upper side of one end of the second connecting rod 18043, and a clamping locking block 18045 fixedly connected with the lower side of one end of the upper block 18044 is arranged.
By means of the introduction of the inner frame 18041 fixed on the linkage middle plate 18, the swelling film 18042 can divide the built-in cavity 1802 inside the linkage middle plate 18 into two parts, meanwhile, the upper block 18044 is located above the lower block 1809, and the clamping lock block 18045 is clamped inside the locking groove 1810, so that the linkage between the swelling film 18042 and the side moving frame 1805 is realized.
A pressing frame 18046 is arranged on one side of the inner end of the lead-in inner frame 18041, wherein embedding fixture blocks 18047 fixedly connected are symmetrically arranged on two sides of the middle end of the pressing frame 18046, and anti-skid lugs 18048 fixedly connected are arranged on four sides of one end of the pressing frame 18046.
The edge pressing frame 18046 can be used for fixing the edge of the bulging film 18042 in an edge pressing manner, meanwhile, the embedding clamping block 18047 is connected with the leading-in inner frame 18041 in a clamping manner, and the edge pressing frame 18046 can be used for better and quickly connecting the position of the bulging film 18042 stably by virtue of the anti-skidding lugs 18048.
Comprises two pieces of low-iron ultra-white glass with the light transmittance of more than 90 percent and a polyester butyral material; synthesizing a fire-proof liquid intermediate material and a plurality of pieces of low-iron ultra-white glass; the low-iron ultra-white glass substrate is a single sheet, and the strength of the low-iron ultra-white glass substrate is enhanced.
A vacuum filling device for impact-proof heat-insulation fireproof glass comprises the following steps:
the method comprises the following steps: carrying out strength enhancement treatment on the low-iron ultra-white glass substrate; heating at 680-700 deg.C for 40-45 s every 1MM, removing the heating zone after the process time is reached, and quenching with air to obtain low-iron ultra-white glass with surface above 110 MPa;
step two: preparing a fire-proof liquid intermediate material; wherein the fireproof liquid material comprises SiO2 and KOH, the SiO2 and KOH materials are put into a vacuum container at 25 ℃, stirred for 30 minutes and then emptied for 30 minutes to prepare the fireproof liquid intermediate material;
step three: preparing an anti-collision substrate; after two low-iron ultra-white glass substrates with the light transmittance of more than 90 percent are subjected to strength enhancement treatment, polyester butyral is used in the middle of the low-iron ultra-white glass substrates, the combination is packaged in a closed bag, air is pumped to a vacuum state, then the sealed bag is placed in a high-pressure heating container and heated to 130 ℃, meanwhile, air pressure gas of 1.4MPa is applied to the high-pressure container, the pressure is kept constant for 45 minutes, then the temperature is reduced to the normal temperature, and meanwhile, air is exhausted, so that the anti-collision substrate is prepared;
step four: substrate synthesis; arranging anti-collision substrates at the periphery of the substrates, sticking a butyl adhesive tape 5mmX5mm at a scribing position 15mm away from the edge, keeping for later use, sticking a butyl adhesive tape 5mmX5mm at the scribing position 15mm away from the edge at the periphery of the substrates, synthesizing the three substrates stuck with butyl adhesive together, and then fully filling silicone structural adhesive at other vacant positions 15mm away from the edge, wherein the vacant positions are also subjected to strength enhancement treatment;
step five: filling in vacuum; filling the material of the fireproof liquid in the step two into the low-iron ultra-white glass with the light transmittance of more than 90 percent and the low-iron ultra-white glass anti-collision substrate composite piece with the light transmittance of more than 90 percent in the step three in vacuum, uniformly discharging and injecting by using a vacuum filling assembly, sealing, and heating in a thermostatic chamber at 75-80 ℃ for more than 180 minutes;
and (3) filling the vacuum filling assembly: locking the position of the anti-collision heat-insulation fireproof glass 14 by means of the movable side wing distance adjusting plate 12 and the bottom lifting plate 13, and then attaching and limiting two sides of the anti-collision heat-insulation fireproof glass 14 by means of the side opposite pressing plate 11;
utilize space extraction pipe 16 to extract the inside air of crashproof heat-insulating fire prevention glass 14, simultaneously at the in-process of crashproof heat-insulating fire prevention glass 14 extraction air, it receives the pulling to bulge membrane 18042, avris is moved frame 1805 and is dammed piece 1806 and is stimulateeed this moment, and then glue can be at the inside vacuous in-process that forms of crashproof heat-insulating fire prevention glass 14, it is inside to be inhaled crashproof heat-insulating fire prevention glass 14 fast by the negative pressure to accomplish crashproof heat-insulating fire prevention glass 14's glue fast and fill out.
Step six: preparing a product; and (3) manufacturing the low-iron ultra-white glass with the light transmittance of more than 90%, polyester butyral, butyl rubber, KOH and SiO2 under the requirements of the first step, the second step, the third step, the fourth step and the fifth step, and after the process is finished, cleaning the glass to obtain the product.
Different features which are present in different embodiments may be combined to advantage. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art upon studying the drawings, the specification, and the claims. In the claims, the term "comprising" does not exclude other means or steps; the indefinite article "a" does not exclude a plurality; the terms "first" and "second" are used to denote a name and not to denote any particular order. Any reference signs in the claims shall not be construed as limiting the scope. The functions of the various parts appearing in the claims may be implemented by a single hardware or software module. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Claims (8)
1. The utility model provides a vacuum filling device of thermal-insulated fire prevention glass of crashproof, annotates the subassembly including the vacuum that has anti-bubble function, its characterized in that: vacuum filling subassembly is including mountable roof, avris clamp plate, flank controllable pitch board, bottom lifter plate, crashproof thermal-insulated fire prevention glass, amplification laminating pad, space extraction pipe, injecting glue pipe and linkage middle part board in opposite directions, wherein the avris clamp plate symmetrical arrangement in opposite directions is at the both ends of mountable roof, flank controllable pitch board activity is arranged in the one end mesoscopic of mountable roof, and wherein bottom lifter plate activity is arranged in lower extreme one side of flank controllable pitch board, crashproof thermal-insulated fire prevention glass is located the upper end of bottom lifter plate, and wherein the amplification laminating pad embedding is inboard at the mesoscopic of mountable roof, the space extraction pipe runs through upper end one side of mountable roof and arranges, and wherein the injecting glue pipe runs through the upper end opposite side of mountable roof and arranges, linkage middle part board is located between space extraction pipe and the injecting glue pipe.
2. The vacuum filling device for the impact-proof, heat-insulating and fire-proof glass according to claim 1, wherein: the flank roll adjustment board is located two between the avris clamp plate in opposite directions, wherein the amplification laminating pad is located crashproof thermal-insulated fire prevention glass's upper end, the space extraction pipe all runs through the middle-end that the amplification laminating filled up with the injecting glue pipe and arranges, and wherein linkage middle part board one end runs through the space extraction pipe and arranges, adopt welded connection between linkage middle part board and the space extraction pipe, wherein the other end of linkage middle part board runs through the injecting glue pipe and arranges, adopt welded connection between linkage middle part board and the injecting glue pipe.
3. The vacuum filling device for the impact-proof, heat-insulating and fire-proof glass according to claim 2, wherein: fixed connection's square interior pedestal is placed to the inner upside of injecting glue pipe, and wherein fixed connection's the flow reducing concave plate is arranged to the inner one side of injecting glue pipe, the shape that flow reducing concave plate arranged towards one side of space extraction tube is the arc, flow reducing concave plate's upper and lower both ends symmetrical arrangement fixed connection's drainage outer block, wherein the upper portion kicking block of fixed connection is arranged to the inner opposite side of square interior pedestal.
4. The vacuum filling device for the impact-proof, heat-insulating and fire-proof glass according to claim 2, wherein: linkage middle part board is located the one end of space extraction pipe and runs through and has seted up the bleeder vent, and wherein the built-in appearance chamber is seted up to the inner of linkage middle part board, run through between bleeder vent and the built-in appearance chamber and set up, wherein the one end that the middle part board of linking is close to the space extraction pipe arranges fixed connection's homonymy extension board, the middle part of homonymy extension board runs through and sets up the lead-in groove, and wherein the avris moves the frame has been placed to the inner one side that the built-in appearance chamber.
5. The vacuum filling device for the impact-proof, heat-insulating and fire-proof glass according to claim 4, wherein: the avris moves the frame and runs through the one end, the injecting glue pipe and the square interior guide frame of linkage middle part board in proper order and arranges, and wherein the avris moves the one end that the frame is located square interior guide frame and arranges fixed connection's the piece that dams, the one end laminating of the piece that dams subtracts a class notch board and arranges, and wherein the one end bilateral symmetry that the frame was moved to the avris arranges fixed connection's the pull rod that resets, carry out fixed connection between the other end of pull rod and the linkage middle part board that resets, wherein the avris moves the other end of frame in the side arrange fixed connection's head rod, fixed connection's lower part piece is arranged to the one end downside of head rod, and wherein locking groove is seted up to lower part piece upper end one side.
6. The vacuum filling device for the anti-collision heat-insulation fireproof glass according to claim 5, wherein: the inner end of the lead-in groove is provided with a lead-in inner frame, the lead-in inner frame is connected with the linkage middle plate through a buckle, one side of the inner end of the lead-in inner frame is provided with a bulging film, a second connecting rod connected with glue is arranged on the middle side of one end of the bulging film, an upper block fixedly connected with the second connecting rod is arranged on the upper side of one end of the second connecting rod, and a clamping locking block fixedly connected with the upper block is arranged on the lower side of one end of the upper block.
7. The vacuum filling device for the impact-proof, heat-insulating and fire-proof glass according to claim 6, wherein: the anti-skid device is characterized in that a pressing frame is arranged on one side of the inner end of the leading-in inner frame, embedding fixture blocks which are fixedly connected are symmetrically arranged on two sides of the middle end of the pressing frame, and anti-skid lugs which are fixedly connected are uniformly arranged on four sides of one end of the pressing frame.
8. A vacuum filling device of an impact-proof, heat-insulating and fire-proof glass as claimed in any one of claims 1 to 7, comprising the steps of:
the method comprises the following steps: carrying out strength enhancement treatment on the low-iron ultra-white glass substrate; heating at 680-700 deg.C for 40-45 s every 1MM, removing the heating zone after the process time is reached, and quenching with air to obtain low-iron ultra-white glass with surface above 110 MPa;
step two: preparing a fire-proof liquid intermediate material; wherein the fireproof liquid material comprises SiO2 and KOH, the SiO2 and KOH materials are put into a vacuum container at 25 ℃, stirred for 30 minutes and then emptied for 30 minutes to prepare the fireproof liquid intermediate material;
step three: preparing an anti-collision substrate; after two low-iron ultra-white glass substrates with the light transmittance of more than 90 percent are subjected to strength enhancement treatment, polyester butyral is used in the middle of the low-iron ultra-white glass substrates, the combination is packaged in a closed bag, air is pumped to a vacuum state, then the sealed bag is placed in a high-pressure heating container and heated to 130 ℃, meanwhile, air pressure gas of 1.4MPa is applied to the high-pressure container, the pressure is kept constant for 45 minutes, then the temperature is reduced to the normal temperature, and meanwhile, air is exhausted, so that the anti-collision substrate is prepared;
step four: substrate synthesis; arranging anti-collision substrates at the periphery of the substrates, sticking a butyl adhesive tape 5mmX5mm at a scribing position 15mm away from the edge, keeping for later use, sticking a butyl adhesive tape 5mmX5mm at the scribing position 15mm away from the edge at the periphery of the substrates, synthesizing the three substrates stuck with butyl adhesive together, and then fully filling silicone structural adhesive at other vacant positions 15mm away from the edge, wherein the vacant positions are also subjected to strength enhancement treatment;
step five: filling in vacuum; filling the fire-proof liquid material in the step two into the low-iron ultra-white glass with the light transmittance of more than 90% and the low-iron ultra-white glass anti-collision substrate composite piece with the light transmittance of more than 90% in the step three in vacuum, uniformly discharging and filling by using a vacuum filling assembly, sealing, and heating in a thermostatic chamber at 75-80 ℃ for more than 180 minutes;
and (3) filling the vacuum filling assembly: locking the position of the anti-collision heat-insulation fireproof glass by means of the movable side wing distance adjusting plate and the bottom lifting plate, and then attaching and limiting two sides of the anti-collision heat-insulation fireproof glass by means of the side opposite pressing plates;
utilize the space extraction pipe to extract the inside air of the thermal-insulated fire prevention glass of crashproof, simultaneously at the in-process of the thermal-insulated fire prevention glass of crashproof extraction air, the membrane that heaves receives the pulling, and the avris moves the frame and is stopped a stream of being pulled this moment, and then glues can be at the inside vacuous in-process that forms of the thermal-insulated fire prevention glass of crashproof, is inhaled the thermal-insulated fire prevention glass of crashproof inside fast by the negative pressure to accomplish the thermal-insulated fire prevention glass of crashproof fast's glue and fill out.
Step six: preparing a product; and (3) manufacturing the low-iron ultra-white glass with the light transmittance of more than 90%, polyester butyral, butyl rubber, KOH and SiO2 under the requirements of the first step, the second step, the third step, the fourth step and the fifth step, and after the process is finished, cleaning the glass to obtain the product.
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| CN202210441146.4A CN114956606B (en) | 2022-04-25 | 2022-04-25 | Processing method of anti-collision heat-insulation fireproof glass and vacuum filling device thereof |
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| CN202210441146.4A CN114956606B (en) | 2022-04-25 | 2022-04-25 | Processing method of anti-collision heat-insulation fireproof glass and vacuum filling device thereof |
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| CN114956606B (en) | 2023-08-22 |
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