CN114955116A - Safe production process of oral liquid - Google Patents
Safe production process of oral liquid Download PDFInfo
- Publication number
- CN114955116A CN114955116A CN202210688793.5A CN202210688793A CN114955116A CN 114955116 A CN114955116 A CN 114955116A CN 202210688793 A CN202210688793 A CN 202210688793A CN 114955116 A CN114955116 A CN 114955116A
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- fixed
- plate
- placing
- oral liquid
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- 239000007788 liquid Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000004806 packaging method and process Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 20
- 230000001954 sterilising effect Effects 0.000 claims abstract description 11
- 239000003814 drug Substances 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000002372 labelling Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- 238000001035 drying Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 6
- 238000010793 Steam injection (oil industry) Methods 0.000 claims description 5
- 239000000110 cooling liquid Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims 1
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 230000006378 damage Effects 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 18
- 210000001503 joint Anatomy 0.000 description 8
- 239000011343 solid material Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 206010040007 Sense of oppression Diseases 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/06—Sterilising wrappers or receptacles prior to, or during, packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention relates to the technical field of oral liquid production, in particular to a safe production process of oral liquid, which aims at solving the problem that a high-temperature steam disinfection device of an oral liquid production device in the prior art is lack of a steam treatment mechanism, and provides the following scheme, which comprises the following steps: step one, disinfection, namely placing the packaging bottle into a disinfection device for high-temperature disinfection at one time; step two, subpackaging, namely feeding the sterilized packaging bottles into a subpackaging device to be filled with liquid medicine; step three, sealing, namely sealing the packaging bottle filled with the liquid medicine, and then labeling; and step four, packaging, namely packaging the produced oral liquid to finally finish the production. The high-temperature sterilization device can conveniently and quickly sterilize the packaging bottle at high temperature, has high automation degree in the process, can effectively avoid the injury of high-temperature steam to workers, effectively recovers the steam, and is easy to popularize and use.
Description
Technical Field
The invention relates to the field of oral liquid production, in particular to a safe production process of oral liquid.
Background
The oral liquid is a common medicine form at present, and can be more convenient for a user to take. At present, in the process of producing the oral liquid, a sterilization process for a packaging bottle is involved. And the common sterilization mode is high-temperature steam sterilization.
A high temperature disinfection device who is used for among the prior art oral liquid production process to use lacks the processing mechanism to high temperature steam when using, not only can lead to the waste of water resource, and high temperature steam also can scald the staff easily moreover, brings the hidden danger in the safety, and for this reason, this scheme has proposed the safety in production technology of oral liquid.
Disclosure of Invention
The safe production process of the oral liquid provided by the invention solves the problem that a high-temperature steam disinfection device of an oral liquid production device in the prior art is lack of a steam treatment mechanism.
In order to achieve the purpose, the invention adopts the following technical scheme:
the safe production process of the oral liquid comprises the following steps:
step one, disinfection, namely placing the packaging bottle into a disinfection device for high-temperature disinfection at one time;
step two, subpackaging, namely feeding the sterilized packaging bottles into a subpackaging device to be filled with liquid medicine;
step three, sealing, namely sealing the packaging bottle filled with the liquid medicine, and then labeling;
and step four, packaging, namely packaging the produced oral liquid to finally finish the production.
The sterilizing device includes:
the top of the base and the base is rotatably connected with a supporting column, a placing disc is fixed at the top of the supporting column, a plurality of placing grooves are formed in the edge of the top surface of the placing disc at equal intervals, and push plates are arranged in the placing grooves through elastic pieces;
the material fixing mechanism is arranged on one side of the placing groove close to the circle center of the placing disc and is used for clamping, lifting and moving a packaging bottle in the placing groove to the outer side of the placing groove;
the steam injection mechanism comprises a water collecting hopper arranged at the top of the base, a fixed pipe arranged in the water collecting hopper, a movable pipe movably sleeved outside the fixed pipe, a plurality of branch pipes arranged on the periphery of the movable pipe, a valve arranged on the fixed pipe, and a driving assembly for driving the movable pipe to ascend and the valve to open and close;
the steam recovery mechanism is arranged right above the movable pipe and is used for cooling and recovering high-temperature steam generated in the disinfection process;
the drying mechanism comprises a drying cover arranged on one side of the placing disc and a plurality of air nozzles arranged on the inner wall of the drying cover; and
and the blanking mechanism is connected with the driving assembly and used for pushing the dried packaging bottles out of the placing groove.
Preferably, one side of the placing groove, which is close to the circle center of the placing disc, is provided with a mounting groove which is arranged along the radial direction of the placing disc, the material fixing mechanism comprises a rack fixed in the mounting groove along the radial direction of the placing disc, a movable column movably sleeved outside the rack and a telescopic assembly used for driving the movable column to move along the length direction of the rack, the top of the movable column extends to the upper part of the placing disc, the material fixing mechanism also comprises a supporting plate, a transverse plate fixed on the outer wall of one side of the supporting plate close to the placing groove and a clamp arranged on the transverse plate, the bottom of the supporting plate is provided with a buffer hole, the top of the buffer hole is fixed with a buffer spring, the top of the movable column is movably sleeved in the buffer hole and is fixedly connected with the other end of the buffer spring, the top both sides of mounting groove all install with backup pad matched with guide block, and the top surface orientation of guide block is close to the one side slope of standing groove and is upwards.
Preferably, flexible subassembly is including installing the electric telescopic handle on the support column and fixing the butt post in electric telescopic handle output shaft one end, and the other end of butt post extends to in the mounting groove and with the outer wall rigid coupling of removal post.
Preferably, the anchor clamps are including installing the mounting panel at diaphragm top, two splint on the mounting panel is kept away from one side outer wall of placing the dish centre of a circle and installing in the backup pad and with the elasticity subassembly that drives two splint and open and shut, two shifting chutes have been seted up on the mounting panel, and two shifting chutes all are fixed with spacing post, and the equal movable sleeve in outside of two spacing posts is equipped with movable block and coupling spring, and the one end of two movable blocks of one end difference of two splint divides the rigid coupling, and two springs are located the one side that two movable blocks are close to mutually respectively, and the other end of two movable blocks all articulates there is the connecting wall, and the other end of two connecting walls articulates there is the connecting block.
Preferably, the elasticity subassembly includes the butt joint piece that the slip is connected in the backup pad on keeping away from diaphragm one side outer wall, rotates the movable sleeve and the movable sleeve that connect on the outer wall of backup pad this side and establish in the movable sleeve and the fixed axle that can reciprocate only, and the top of butt joint piece is right angled triangle mechanism, and the top butt of butt joint piece is on the connecting block is close to the outer wall of one side of mounting panel, and the bottom of butt joint piece is seted up threaded hole, the top of movable sleeve is fixed with the screw post, and the top spiro union of screw post is in the threaded hole, and the bottom of fixed axle extends to in the mounting groove and is fixed with the drive gear with rack toothing.
Preferably, the bottom of standing groove sets up the spout along placing the setting of a set radial direction, the elastic component includes that the loop bar, the activity cover that fix in it along spout length direction establish the outside butt board of loop bar and reset spring, the top of loop bar extend to the standing groove in and with the push pedal rigid coupling, the bottom of loop bar extends to and places a set below, buffer spring is located the loop bar and keeps away from the one side of placing a set centre of a circle.
Preferably, the unloading mechanism is including installing at the inside first piston barrel of water collecting bucket and installing the second piston barrel at the base top, through the gas-supply pipe intercommunication between first piston barrel and the second piston barrel, and the internal diameter of first piston barrel is greater than the internal diameter of second piston barrel, is equipped with first piston rod in the first piston barrel, is equipped with the second piston rod in the second piston barrel, and the second piston rod cooperatees with the butt plate, install the pneumatic cylinder on the first piston barrel, the output of pneumatic cylinder is fixed with the fixed plate, the one end rigid coupling of fixed plate and first piston rod.
Preferably, the driving assembly comprises an installation rod fixed at the bottom of the water collecting hopper, a linkage rack movably sleeved on the installation rod and a connecting plate fixed on the fixing plate, the other end of the connecting plate is fixedly connected with the linkage rack, a linkage gear matched with the linkage rack is installed on a valve rod of the valve, the driving assembly further comprises a side rod fixed on the outer wall of the movable pipe and a connecting rod hinged to the bottom surface of the side rod, and the other end of the connecting rod is hinged to the top of the connecting plate.
Preferably, the steam recycling mechanism comprises a fixed cover arranged at the top of the base, a water collecting cover and a collecting tank arranged on the inner wall of the fixed cover, an interlayer for containing cooling liquid is arranged in the side wall of the fixed cover, a water inlet pipe and a water outlet pipe communicated with the interlayer are arranged on the outer wall of the fixed cover, a connecting pipe is arranged at the bottom of the collecting tank and extends into the water collecting hopper, a horn-shaped structure of the water collecting cover is provided with a through hole at the top, a gas outlet is formed in the top of the fixed cover, and the gas outlet is communicated with an external fan through a wind pipe.
The invention has the beneficial effects that:
1. through the setting of solid material mechanism, can be convenient place the packing bottle of set pivoted in-process in with the standing groove and clip, then will pack the bottle and move to the outside while of standing groove and raise it again, then along with the rotation of placing the dish and carry out the process of high temperature steam disinfection and stoving in proper order again.
2. Through the cooperation between actuating mechanism and the pneumatic cylinder, can shift up at the movable tube and get into the inside back of packing bottle and open the valve again, thereby carry out high temperature disinfection simultaneously to packing bottle inside and outside, simultaneously, when the movable tube shifts up, gas in the first piston section of thick bamboo also is impressed inside the second piston section of thick bamboo, thereby make the second piston rod promote the butt plate just right with it, thereby release the standing groove outside with the packing bottle after the disinfection of this butt plate place standing groove, and then accomplish the process of automatic unloading.
3. Through the setting of vapor recovery mechanism, can collect the high temperature steam that produces in the disinfection process and gather together, then go back to in the collecting hopper after the cooling.
The high-temperature sterilization device has the advantages of reasonable structure, simplicity in operation, convenience and rapidness in high-temperature sterilization of the packaging bottle, high automation degree of the process, capability of effectively avoiding injury of high-temperature steam to workers, capability of effectively recycling water vapor and easiness in popularization and use.
Drawings
Fig. 1 is a front cross-sectional view of the present invention.
Fig. 2 is a schematic structural view of the bottle fixing mechanism in fig. 1.
Fig. 3 is a schematic structural view of the jig of the present invention.
Fig. 4 is a left side view of fig. 1.
Fig. 5 is a schematic structural diagram of the driving mechanism in fig. 1.
Reference numbers in the figures: 1. a base; 2. placing a tray; 3. a support pillar; 4. a fixed cover; 5. a drying cover; 6. a tuyere; 7. mounting grooves; 8. a splint; 9. mounting a plate; 10. a butt joint plate; 11. a groove; 12. an electric telescopic rod; 13. a butting post; 14. a chute; 15. pushing the plate; 16. a placement groove; 17. a transverse plate; 18. a moving block; 19. connecting blocks; 20. a limiting groove; 21. a butting block; 22. a threaded post; 23. a mounting ring; 24. a movable sleeve; 25. a fixed shaft; 26. a transmission gear; 27. a limiting block; 28. a support plate; 29. a guide block; 30. a rack; 31. moving the column; 32. a loop bar; 33. a connecting wall; 34. a limiting column; 35. a moving groove; 36. a drain hole; 37. a water collection cover; 38. collecting tank; 39. a connecting pipe; 40. a water collecting hopper; 41. a movable tube; 42. a linkage gear; 43. a linkage rack; 44. mounting a rod; 45. a connecting plate; 46. a connecting rod; 47. a fixing plate; 48. a first piston rod; 49. a first piston cylinder; 50. a gas delivery pipe; 51. A second piston cylinder; 52. a second piston rod; 53. a side lever; 54. and a hydraulic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 5, the safe production process of the oral liquid comprises the following steps:
step one, disinfection, namely placing the packaging bottle into a disinfection device for high-temperature disinfection at one time;
step two, subpackaging, namely feeding the sterilized packaging bottles into a subpackaging device to be filled with liquid medicine;
step three, sealing, namely sealing the packaging bottle filled with the liquid medicine, and then labeling;
and step four, packaging, namely packaging the produced oral liquid to finally finish the production.
The sterilizing device is divided into a feeding station, a sterilizing station, a drying station, a blanking station and a blanking station, and comprises
Base 1, base 1's top is rotated and is connected with support column 3, support column 3's top is fixed with places dish 2, place the top surface edge equidistance of dish 2 and seted up a plurality of standing grooves 16, be used for placing the packing bottle in the standing groove 16, base 1's top is installed and is used for driving 3 pivoted servo motor of support column, every drive is placed a dish 2 and is rotated, when making the packing bottle enter into on a processing station, servo motor all can intermittent type stop for a period of time, take relative process on this station to accomplish the back and start again, thereby accomplish the material loading in proper order, the disinfection, drying, the process of blanking and unloading.
Install push pedal 15 through the elastic component in the standing groove 16, the spout 14 that sets up along placing 2 radial direction of dish is seted up to the bottom of standing groove 16, the elastic component includes the loop bar 32 of fixing in it along 14 length direction of spout, the activity cover is established at loop bar 32 outside butt board 10 and reset spring, the top of loop bar 32 extend to in the standing groove 16 and with push pedal 15 rigid coupling, the bottom of loop bar 32 extends to and places 2 below of dish, buffer spring is located loop bar 32 and keeps away from the one side of placing 2 centre of a circle of dish, buffer spring's setting makes butt board 10 can drive butt board 10 auto-recovery normal position after losing the oppression of external force, thereby make push pedal 15 can auto-recovery normal position after pushing away the packing bottle in the standing groove 16.
The material fixing mechanism is arranged on one side of the placing groove 16 close to the circle center of the placing disc 2 and used for clamping, lifting and moving a packaging bottle in the placing groove 16 to the outer side of the placing groove 16, one side of the placing groove 16 close to the circle center of the placing disc 2 is provided with a mounting groove 7 arranged along the radial direction of the placing disc 2, the material fixing mechanism comprises a rack 30 fixed in the mounting groove 7 along the radial direction of the placing disc 2, a moving column 31 movably sleeved outside the rack 30 and a telescopic assembly used for driving the moving column 31 to move along the length direction of the rack 30, the top of the moving column 31 extends to the upper side of the placing disc 2, the material fixing mechanism further comprises a supporting plate 28, a transverse plate 17 fixed on the outer wall of one side of the supporting plate 28 close to the placing groove 16 and a clamp installed on the transverse plate 17, the clamp is positioned right above the placing groove 16, the bottom of the supporting plate 28 is provided with a buffer hole, and the top of the buffer hole is fixedly provided with a buffer spring, the top of the movable column 31 is movably sleeved in the buffer hole and fixedly connected with the other end of the buffer spring, guide blocks 29 matched with the support plate 28 are installed on two sides of the top of the installation groove 7, the top surface of each guide block 29 inclines upwards towards one side close to the placement groove 16, the telescopic component comprises an electric telescopic rod 12 installed on the support column 3 and a butting column 13 fixed at one end of an output shaft of the electric telescopic rod 12, the other end of the butting column 13 extends into the installation groove 7 and is fixedly connected with the outer wall of the movable column 31, the bottle mouth of a packaging bottle to be disinfected is placed downwards into the placement groove 16 on a feeding station, the bottle body is positioned on the inner side of the clamp, then the electric telescopic rod 12 extends, so that the clamp is driven to clamp the packaging bottle tightly, in the process that the electric telescopic rod 12 extends continuously, the clamp is pushed towards one side of the placement groove 16 far away from the center of the circle, and meanwhile, the clamp also gradually moves upwards while moving, thereby lifting the packaging bottle, so that the bottom of the packaging bottle can not rub against the bottom of the placing groove 16;
the clamp comprises a mounting plate 9 arranged at the top of a transverse plate 17, two clamping plates 8 which are connected on the outer wall of one side of the mounting plate 9 far away from the circle center of the placing plate 2 in a sliding way, and a tightening component which is arranged on a supporting plate 28 and drives the two clamping plates 8 to open and close, wherein two moving grooves 35 are arranged on the mounting plate 9, limiting columns 34 are fixed in the two moving grooves 35, moving blocks 18 and connecting springs are movably sleeved outside the two limiting columns 34, one ends of the two clamping plates 8 are respectively fixedly connected with one ends of the two moving blocks 18, the two springs are respectively positioned at one side of the two moving blocks 18 close to each other, the other ends of the two moving blocks 18 are respectively hinged with a connecting wall 33, the other ends of the two connecting walls 33 are hinged with a connecting block 19, the tightening component comprises a butting block 21 connected on the outer wall of one side of the supporting plate 28 far away from the transverse plate 17, a movable sleeve 24 rotatably connected on the outer wall of the supporting plate 28, and a fixed shaft 25 sleeved in the movable sleeve 24, the periphery of the movable sleeve 24 and the periphery of the fixed shaft 25 are rotatably connected with mounting rings 23, the mounting rings 23 on the movable sleeve 24 are fixedly connected with the outer wall of the support plate 28, so that the movable sleeve 24 is rotatably connected on the support plate 28, the mounting rings 23 on the fixed shaft 25 are fixed on the movable column 31, so that the fixed shaft 25 is rotatably connected on the movable column 31, the outer wall of one side of the support plate 28, which is close to the abutting block 21, is provided with a vertically arranged limiting groove 20, the outer wall of one side of the abutting block 21, which is close to the support plate 28, is fixed with a limiting block 27, one end of the limiting block 27 is slidably connected in the limiting groove 20, so that the abutting block 21 can only move up and down in the vertical direction, the side wall of the fixed shaft 25 is fixed with a clamping block, the inner wall of the movable sleeve 24 is provided with a clamping groove arranged along the axial direction of the movable sleeve, one end of the clamping block extends into the clamping groove, so that the movable sleeve 24 can only move along the axial direction of the fixed shaft 25, the top of butt joint piece 21 is right triangle mechanism, and the top butt of butt joint piece 21 is on connecting block 19 is close to one side outer wall of mounting panel 9, the screw hole has been seted up to the bottom of butt joint piece 21, the top of movable sleeve 24 is fixed with screw thread post 22, the top spiro union of screw thread post 22 is in the screw hole, the bottom of fixed axle 25 extends to in mounting groove 7 and is fixed with the drive gear 26 with rack 30 meshing, the setting of anchor clamps, make in-process that backup pad 28 removed to standing groove 16 with the packing bottle press from both sides tightly, and press from both sides tight back, in-process that backup pad 28 continues to be close to standing groove 16 and backup pad 28 rises, two splint 8 not only can not become flexible, also can not press from both sides the packing bottle bad.
The steam injection mechanism comprises a water collecting hopper 40 arranged at the top of a base 1, a fixed pipe arranged in the water collecting hopper 40, a movable pipe 41 movably sleeved outside the fixed pipe, the fixed pipe is connected with an external high-temperature steam generating device and can convey high-temperature steam into the movable pipe 41, a plurality of branch pipes are further arranged on the periphery of the movable pipe 41, a valve is arranged on the fixed pipe, the steam injection mechanism further comprises a driving component for driving the movable pipe 41 to ascend and open and close the valve, the driving component comprises a mounting rod 44 fixed at the bottom of the water collecting hopper 40, a linkage rack 43 movably sleeved on the mounting rod 44 and a connecting plate 45 fixed on a fixed plate 47, the other end of the connecting plate 45 is fixedly connected with the linkage rack 43, a linkage gear 42 matched with the linkage rack 43 is arranged on a valve rod of the valve, the driving component further comprises a side rod 53 fixed on the outer wall of the movable pipe 41 and a connecting rod 46 hinged to the bottom surface of the side rod 53, the other end of the connecting rod 46 is hinged with the top of the connecting plate 45, when the packaging bottle rotates to a disinfection station, the connecting plate 45 moves to the right under the driving of the hydraulic cylinder 54, so that the movable pipe 41 can be lifted to enter the packaging bottle firstly, the valve is opened in the process that the connecting plate 45 continues moving to the right, the interior of the packaging bottle can be disinfected by high-temperature steam sprayed by the movable pipe 41, the outer surface of the packaging bottle can be disinfected by high-temperature steam sprayed by the branch pipe, and after the disinfection is finished, the connecting plate 45 moves to the left again, so that the movable pipe 41 is withdrawn from the packaging bottle after the valve is closed;
the steam recovery mechanism is arranged right above the movable pipe 41 and is used for cooling and recovering high-temperature steam generated in the disinfection process, the steam recovery mechanism comprises a fixed cover 4 arranged on the top of the base 1, a water collecting cover 37 and a collecting tank 38 arranged on the inner wall of the fixed cover 4, the edge of the water collecting cover 37 is provided with a water seepage hole, so that water on the inner wall of the fixed cover 4 can flow into the collecting tank 38, an interlayer for containing cooling liquid is arranged in the side wall of the fixed cover 4, the outer wall of the fixed cover 4 is provided with a water inlet pipe and a water outlet pipe communicated with the interlayer, the inner wall of the top of the fixed cover 4 is of an umbrella-shaped structure, the bottom of the collecting tank 38 is provided with a connecting pipe 39 of which the bottom end extends into the water collecting hopper 40, the water collecting cover 37 is of a horn-shaped structure, the top of the water collecting cover is provided with a through hole, the top of the fixed cover 4 is provided with a gas outlet, and the gas outlet is communicated with an external fan through a wind pipe, the water inlet pipe and the water outlet pipe can replace the cooling liquid, so that the temperature of the cooling liquid is kept not to be too high, high-temperature steam is sucked into the fixed cover 4, water drops of water vapor pre-cooled and liquefied are attached to the inner wall of the top of the water collecting cover 37 and the inner wall of the top of the fixed cover 4, the periphery of a nozzle is converged under the action of gravity and falls into the collecting tank 38, and then the water drops fall into the water collecting hopper 40 from the connecting pipe 39, so that the collection of the water vapor is realized;
stoving mechanism, stoving mechanism are including setting up at the stoving cover 5 of placing 2 one sides of dish and installing a plurality of tuyere 6 on the 5 inner walls of stoving cover, and stoving mechanism is located the stoving station, and stoving cover 5 is the U-shaped frame, and the dish 2 is placed to opening level orientation, and the packing bottle after the disinfection gets into and dries 5 inboards by high temperature hot-blast drying of cover.
On the packing bottle got into the blanking station after the stoving, at this moment the electronic telescopic link 12 among the solid material mechanism contracts to in putting the packing bottle after the disinfection back to standing groove 16, two splint 8 again will clip the packing bottle loosen, the packing bottle falls again and waits subsequent unloading in standing groove 16.
The blanking mechanism is connected with the driving assembly and used for pushing the dried packaging bottles out of the placing groove 16, the blanking mechanism comprises a first piston cylinder 49 arranged in the water collecting hopper 40 and a second piston cylinder 51 arranged at the top of the base 1, the first piston cylinder 49 is communicated with the second piston cylinder 51 through an air pipe 50, the inner diameter of the first piston cylinder 49 is larger than that of the second piston cylinder 51, a first piston rod 48 is arranged in the first piston cylinder 49, the first piston rod 48 is pushed to discharge air in the first piston cylinder 49 or suck outside air into the first piston cylinder 49, a second piston rod 52 is arranged in the second piston cylinder 51, the function of the second piston rod 52 is the same as that of the first piston rod 48, the inner diameter of the first piston cylinder 49 is set to be larger than that of the second piston cylinder 51, and under the condition that the first piston rod 48 moves for a small distance, the second piston rod 52 can move a large distance, the second piston rod 52 is matched with the butt plate 10, the hydraulic cylinder 54 is installed on the first piston cylinder 49, the fixing plate 47 is fixed at the output end of the hydraulic cylinder 54, the fixing plate 47 is fixedly connected with one end of the first piston rod 48, the hydraulic cylinder 54 contracts and simultaneously drives the first piston rod 48 to move towards the inside of the first piston cylinder 49, so that air in the first piston cylinder 49 can be pressed into the second piston cylinder 51, the second piston rod 52 moves towards the outside of the second piston cylinder 51, the movable tube 41 moves upwards and simultaneously drives the second piston rod 52 to push the butt plate 10 located on the blanking station to move towards the outer side of the placing groove 16, the packaging bottles in the placing groove 16 can be gradually pushed out, and the blanking process is completed.
The working principle is as follows: during disinfection, package bottles to be disinfected are sequentially placed into a placing groove on a loading station where a placing disc 2 is located, then the placing disc 2 is placed in a rotating process, a corresponding material fixing mechanism on the placing groove 1 starts to be started, an electric telescopic rod 12 extends to push a moving column 31 to one side close to a placing groove 16, in the moving process of the moving column 31, a transmission gear 26 moves and rotates along the surface of a rack 30, so that a fixing shaft 25 rotates, a movable sleeve 24 and a threaded column 22 are driven to synchronously rotate, a butting block 21 moves upwards, the butting block 21 moves upwards to enable a connecting block 19 to gradually move towards one side far away from a mounting plate 9 along the inclined plane of the butting block 21, and finally when two clamping plates 8 on the mounting plate 9 approach each other and abut against the side wall of the butting block 21 when the connecting block 19 passes over the inclined plane of the butting block 21 to abut against the side wall of the butting block 21, the two clamping plates 8 clamp the package bottles tightly, then the moving column 31 continues to move, when the supporting plate 28 contacts the guide block 29, the supporting plate 28 gradually moves upwards along the inclined plane of the guide block 29 in the moving process, so that the packaging bottles are gradually lifted while moving towards the outer side of the placing groove 16, friction between the bottoms of the packaging bottles and the bottom of the placing groove 16 is avoided, then the electric telescopic rod 2 stops extending, the placing disc 2 continues to rotate, the clamped packaging bottles are driven to enter a disinfection station, at the moment, the hydraulic cylinder 54 contracts to drive the connecting plate 45 to move towards the right, so that the movable tube 41 moves upwards, meanwhile, the first piston rod 48 also moves towards the inside of the first piston tube 49, air in the first piston tube 49 is pressed into the second piston tube 51, so that the second piston rod 52 moves towards the outside of the second piston tube 51, and further, the second piston rod 52 is driven to push the abutting plate 10 on the blanking station to move towards the outer side of the placing groove 16 while the movable tube 41 moves upwards, so that the packaging bottles in the placing groove 16 can be gradually pushed out;
the linkage rack 43 is driven to move synchronously in the process of moving the connecting plate 45 to the right, when the linkage rack 43 is meshed with the linkage gear 42, the linkage gear 42 is driven to rotate in the moving process, so that the valve is opened, so that the valve is opened when the top of the movable tube 41 enters the packaging bottle, high-temperature steam can enter the packaging bottle from the movable tube 41 for sterilization, and the branch tube can sterilize the outer surface of the packaging bottle, when the valve is opened, the external air extractor is started simultaneously, so that redundant water vapor is sucked into the fixed cover 4, water drops pre-cooled and liquefied by the water vapor are attached to the inner wall of the top of the water collection cover 37 and the inner wall of the top of the fixed cover 4, are finally gathered under the action of gravity and fall into the collection tank 38, and then fall into the water collection hopper 40 from the connecting pipe 39, so that the water vapor is collected;
the sterilized packaging bottles enter a drying station, the packaging bottles rotate to the inside of a drying cover 5, and an external dryer sprays hot air from an air nozzle 6 to blow on the packaging bottles to dry the packaging bottles;
when the packing bottle after drying enters into the blanking station, the electric telescopic handle 12 among the solid material mechanism contracts to in putting the packing bottle after disinfecting back to standing groove 16, two splint 8 at last loose the packing bottle of cliping again, wait that the packing bottle after the unloading station will disinfect at the back releases the outside of standing groove 16 to go, thereby accomplish the unloading.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The safe production process of the oral liquid is characterized by comprising the following steps of:
step one, disinfection, namely placing the packaging bottle into a disinfection device for high-temperature disinfection at one time;
step two, subpackaging, namely feeding the sterilized packaging bottles into a subpackaging device to be filled with liquid medicine;
step three, sealing, namely sealing the packaging bottle filled with the liquid medicine, and then labeling;
and step four, packaging, namely packaging the produced oral liquid to finally finish production.
2. The safe manufacturing process of the oral liquid according to claim 1, wherein the sterilizing device comprises:
the top of the base (1) and the top of the base (1) are rotatably connected with supporting columns (3), a placing disc (2) is fixed at the top of each supporting column (3), a plurality of placing grooves (16) are formed in the edge of the top surface of the placing disc (2) at equal intervals, and push plates (15) are installed in the placing grooves (16) through elastic pieces;
the material fixing mechanism is arranged on one side, close to the circle center of the placing disc (2), of the placing groove (16) and used for clamping, lifting and moving a packaging bottle in the placing groove (16) to the outer side of the placing groove (16);
the steam injection mechanism comprises a water collecting hopper (40) arranged at the top of the base (1), a fixed pipe arranged in the water collecting hopper (40), and a movable pipe (41) movably sleeved outside the fixed pipe, wherein a plurality of branch pipes are further arranged on the periphery of the movable pipe (41), a valve is arranged on the fixed pipe, and the steam injection mechanism further comprises a driving assembly for driving the movable pipe (41) to ascend and open and close the valve;
the steam recovery mechanism is arranged right above the movable pipe (41) and is used for cooling and recovering high-temperature steam generated in the disinfection process;
the drying mechanism comprises a drying cover (5) arranged on one side of the placing disc (2) and a plurality of air nozzles (6) arranged on the inner wall of the drying cover (5); and
and the blanking mechanism is connected with the driving assembly and used for pushing the dried packaging bottles out of the placing groove (16).
3. The safe production process of the oral liquid according to claim 1, wherein one side of the placing groove (16) close to the center of the placing disc (2) is provided with a mounting groove (7) arranged along the radial direction of the placing disc (2), the fixing mechanism comprises a rack (30) fixed in the mounting groove (7) along the radial direction of the placing disc (2), a moving column (31) movably sleeved outside the rack (30) and a telescopic component used for driving the moving column (31) to move along the length direction of the rack (30), the top of the moving column (31) extends to the upper part of the placing disc (2), the fixing mechanism further comprises a support plate (28), a transverse plate (17) fixed on the outer wall of one side of the support plate (28) close to the placing groove (16) and a clamp installed on the transverse plate (17), the bottom of the support plate (28) is provided with a buffer hole, and the top of the buffer hole is fixed with a buffer spring, the top movable sleeve of removing post (31) is established in the buffering hole and with buffer spring's other end rigid coupling, the top both sides of mounting groove (7) all install with backup pad (28) matched with guide block (29), and the top surface orientation of guide block (29) is close to the one side slope of standing groove (16) and upwards.
4. The safe production process of the oral liquid according to claim 3, wherein the telescopic assembly comprises an electric telescopic rod (12) installed on the supporting column (3) and an abutting column (13) fixed at one end of an output shaft of the electric telescopic rod (12), and the other end of the abutting column (13) extends into the installation groove (7) and is fixedly connected with the outer wall of the moving column (31).
5. The safe production process of the oral liquid according to claim 3, wherein the clamp comprises a mounting plate (9) mounted on the top of the transverse plate (17), two clamping plates (8) slidably connected to the outer wall of one side of the mounting plate (9) far away from the circle center of the placing plate (2), and a tightening component mounted on the support plate (28) and driving the two clamping plates (8) to open and close, wherein the mounting plate (9) is provided with two moving grooves (35), limiting columns (34) are fixed in the two moving grooves (35), moving blocks (18) and connecting springs are movably sleeved outside the two limiting columns (34), one ends of the two clamping plates (8) are respectively fixedly connected with one ends of the two moving blocks (18), the two springs are respectively located on the side where the two moving blocks (18) are close to each other, the other ends of the two moving blocks (18) are respectively hinged with a connecting wall (33), the other ends of the two connecting walls (33) are hinged with a connecting block (19).
6. The safe production process of oral liquid according to claim 5, wherein the tightening assembly comprises an abutting block (21) which is slidably connected to the outer wall of one side of the supporting plate (28) far away from the transverse plate (17), a movable sleeve (24) which is rotatably connected to the outer wall of the side of the supporting plate (28), and a fixed shaft (25) which is movably sleeved in the movable sleeve (24) and can only move up and down, the top of the abutting block (21) is a right-angled triangle mechanism, the top of the abutting block (21) abuts against the outer wall of one side of the connecting block (19) close to the mounting plate (9), the bottom of the abutting block (21) is provided with a threaded hole, the top of the movable sleeve (24) is fixed with a threaded column (22), the top of the threaded column (22) is screwed in the threaded hole, and the bottom of the fixed shaft (25) extends into the mounting groove (7) and is fixed with a transmission gear (26) meshed with the rack (30).
7. The safe production process of the oral liquid according to claim 1, wherein the bottom of the placement groove (16) is provided with a chute (14) arranged along the radial direction of the placement disc (2), the elastic member comprises a loop bar (32) fixed in the chute (14) along the length direction, a butt plate (10) movably sleeved outside the loop bar (32) and a return spring, the top of the loop bar (32) extends into the placement groove (16) and is fixedly connected with the push plate (15), the bottom of the loop bar (32) extends to the lower side of the placement disc (2), and the buffer spring is positioned on one side of the loop bar (32) away from the center of the placement disc (2).
8. The safe production process of the oral liquid according to claim 1, wherein the blanking mechanism comprises a first piston cylinder (49) arranged inside the water collecting hopper (40) and a second piston cylinder (51) arranged at the top of the base (1), the first piston cylinder (49) is communicated with the second piston cylinder (51) through a gas pipe (50), the inner diameter of the first piston cylinder (49) is larger than that of the second piston cylinder (51), a first piston rod (48) is arranged in the first piston cylinder (49), a second piston rod (52) is arranged in the second piston cylinder (51), the second piston rod (52) is matched with the abutting plate (10), a hydraulic cylinder (54) is arranged on the first piston cylinder (49), a fixing plate (47) is fixed at the output end of the hydraulic cylinder (54), and the fixing plate (47) is fixedly connected with one end of the first piston rod (48).
9. The safe production process of the oral liquid according to claim 8, wherein the driving assembly comprises a mounting rod (44) fixed at the bottom of the water collecting hopper (40), a linkage rack (43) movably sleeved on the mounting rod (44), and a connecting plate (45) fixed on the fixing plate (47), the other end of the connecting plate (45) is fixedly connected with the linkage rack (43), a linkage gear (42) matched with the linkage rack (43) is installed on a valve rod of the valve, the driving assembly further comprises a side rod (53) fixed on the outer wall of the movable tube (41) and a connecting rod (46) hinged to the bottom surface of the side rod (53), and the other end of the connecting rod (46) is hinged to the top of the connecting plate (45).
10. The safe production process of the oral liquid according to claim 1, wherein the steam recovery mechanism comprises a fixed cover (4) mounted on the top of the base (1), a water collecting cover (37) and a collecting tank (38) mounted on the inner wall of the fixed cover (4), an interlayer for containing cooling liquid is arranged in the side wall of the fixed cover (4), a water inlet pipe and a water outlet pipe communicated with the interlayer are mounted on the outer wall of the fixed cover (4), a connecting pipe (39) is mounted at the bottom of the collecting tank (38) and extends into the water collecting hopper (40), the water collecting cover (37) is of a horn-shaped structure, a through hole is formed in the top of the water collecting cover, a gas outlet is formed in the top of the fixed cover (4), and the gas outlet is communicated with an external fan through a wind pipe.
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| CN202210688793.5A CN114955116B (en) | 2022-06-17 | 2022-06-17 | Safety production process of oral liquid |
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| CN202210688793.5A CN114955116B (en) | 2022-06-17 | 2022-06-17 | Safety production process of oral liquid |
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| CN114955116B (en) | 2024-05-17 |
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