CN114954816B - Method for installing pipe gallery module rail of floating production oil storage and discharge device - Google Patents
Method for installing pipe gallery module rail of floating production oil storage and discharge device Download PDFInfo
- Publication number
- CN114954816B CN114954816B CN202210499438.3A CN202210499438A CN114954816B CN 114954816 B CN114954816 B CN 114954816B CN 202210499438 A CN202210499438 A CN 202210499438A CN 114954816 B CN114954816 B CN 114954816B
- Authority
- CN
- China
- Prior art keywords
- track
- rail
- adhesive
- pipe gallery
- cushion block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000003860 storage Methods 0.000 title claims abstract description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 26
- 230000001070 adhesive effect Effects 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 239000004809 Teflon Substances 0.000 claims abstract description 16
- 229920006362 Teflon® Polymers 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 7
- 125000006850 spacer group Chemical group 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims abstract description 6
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 239000007767 bonding agent Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
- B63B17/0027—Tanks for fuel or the like ; Accessories therefor, e.g. tank filler caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B23/00—Easily dismountable or movable tracks, e.g. temporary railways; Details specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/16—Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/32—Installing or removing track components, not covered by the preceding groups, e.g. sole-plates, rail anchors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
- B63B2035/448—Floating hydrocarbon production vessels, e.g. Floating Production Storage and Offloading vessels [FPSO]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Ocean & Marine Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Road Paving Structures (AREA)
Abstract
The invention relates to a method for installing a pipe gallery module rail of a floating production oil storage and discharge device, which comprises the following steps: a: the pipe gallery module is divided into seven sections and respectively arranged on a parent body of the floating production oil storage and discharge device; b: leveling on site according to the track installation precision requirement, and determining the actual thickness of a track pad on each section; c: welding the cushion block with the track pad; d: the upper surface of the track pad is connected with a Teflon gasket by using an adhesive PARTITE and 7400; e: connecting the bottom surface of the track pad with the deck surface in the segmented groove by using an adhesive MM-metal SS-steel; f: is connected to the teflon spacer at the bottom surface of the track by using an adhesive PARTITE 7400; g: paving steel rails according to the requirement of the track installation precision; h: adopting a track clip to be welded with the filling block; i: the cushion block and the rail clip are fixedly connected through bolts and washers; j: and (3) running and debugging on the track by adopting a trolley of the material handling system. The invention shortens the engineering period and achieves the aims of reducing the cost and enhancing the efficiency.
Description
Technical Field
The invention relates to a method for installing a pipe gallery module rail of a floating production oil storage and discharge device.
Background
Because the installation accuracy requirement of each structural section of the Pipe gallery module (Pipe Rack) is far lower than the installation accuracy requirement of the track, and the original form of directly welding the track on the section cannot be adopted in consideration of the narrow space of the track, a novel Pipe gallery module track installation method is needed.
Disclosure of Invention
The invention aims to provide a method for installing a pipe gallery module track of a floating type production oil storage and discharge device, which solves the technical bottleneck that the accuracy is uncontrollable after the track is installed and is convenient and quick to install.
The technical scheme adopted by the invention for achieving the purpose is as follows: a method for installing a pipe gallery module rail of a floating production, storage and unloading device comprises the following steps:
a: the pipe gallery module is divided into seven sections and respectively arranged on a parent body of the floating production oil storage and discharge device;
b: leveling on site according to the track installation precision requirement, and determining the actual thickness of a track pad on each section;
c: welding the cushion block with the track pad;
d: the upper surface of the track pad is connected with a Teflon gasket by using an adhesive PARTITE and 7400;
e: deck in a segmented groove with the use of an adhesive MM-metal SS-steel on the bottom face of the track pad
Connecting faces;
f: is connected to the teflon spacer at the bottom surface of the track by using an adhesive PARTITE 7400;
g: paving steel rails according to the requirement of the track installation precision;
h: adopting a track clip to be welded with the filling block;
i: the cushion block and the rail clip are fixedly connected through bolts and washers;
j: and (3) running and debugging on the track by adopting a trolley of the material handling system.
In the step b, the thickness of the track pad is 10mm at minimum, and the size is 172x272mm.
In the step c, the size of the cushion block is 19x62x152mm, and the cushion block is provided with a tapping threaded hole with the diameter of ∅ mm.
In steps d and f, the Teflon shim dimensions were 2x122x172mm.
In the step h, the thickness of the track clip is 10mm, holes with diameters of ∅ mm are formed in the track clip, and the size of the filling block is 6x35x140mm.
The method for installing the pipe gallery module rails of the floating production oil storage and discharge device saves a great amount of manpower and material resources, shortens the engineering period and achieves the aims of cost reduction and efficiency improvement; and a solid foundation is laid for subsequent marine products, and the research result reaches the world advanced level.
Detailed Description
In the method for installing the Pipe gallery module track of the floating production, storage and unloading device, pipe gallery modules (Pipe Rack) are respectively composed of seven sections M181-M187, the total length is 232.6M, the track is tiled in grooves of a section deck, double rows of tracks 467.86M are used in total, and steel rails (JIS 37A 900A) are used for the track to be matched with trolley running pulleys; the method specifically comprises the following steps: a: the Pipe gallery module (Pipe Rack) is divided into seven segments M181-M187 which are respectively arranged on a parent body of the floating production oil storage and discharge device; b: according to the track installation precision requirement, on-site leveling is carried out to determine the actual thickness of a track backing plate on each section, and the minimum thickness of the backing plate is ensured to be 10mm, and the dimension is 172x272mm; c: welding a cushion block with a track backing plate, wherein the size of the cushion block is 19x62x152mm, and a tapping threaded hole with the diameter of ∅ mm is formed in the cushion block; d: the upper surface of the rail pad was attached to a teflon spacer having a size of 2x122x172mm by using an adhesive PARTITE x 7400; e: connecting the bottom surface of the track pad with the deck surface in the segmented groove by using an adhesive MM-metal SS-steel; f: the bottom face of the rail was attached to a teflon spacer, having a dimension of 2x122x172mm, by using an adhesive PARTITE 7400; g: paving steel rails according to the requirement of the track installation precision; h: the rail clips are welded with the filling blocks, the thickness of the rail clips is 10mm, holes with diameters of ∅ mm are formed in the rail clips, and the size of the filling blocks is 6x35x140mm; i: the cushion block and the rail clamp are fixedly connected through bolts and gaskets, the thickness of the cushion block is 19mm, and the thickness of the rail clamp is 10mm; j: running and debugging on a track by adopting a trolley of a material handling (MATERIAL HANDLING) system; the technical indexes of the adhesive PARTITE and 7400 are as follows: the mixing ratio is 10:1 of the two components, and the viscosity R:5500-7500, A:6000-8000, the shear strength is 1200-1550, the technical index of the adhesive MM-metal SS-steel is: the invention discloses a method for manufacturing a flexible oil-free clamp, which comprises the steps of using a clamp which is pasty or liquid in consistency, is gray in color after complete solidification, has a compressive strength (DIN ISO 640) of 189MPa, a tensile strength of 77 MPa, a bending strength (DIN 53452) of 67 MPa, a tensile shearing strength (applied to steel) of 30 MPa, a Brinell hardness (DIN 50351) of 32, a specific resistance of 5.6x10 13 ohm cm, a specific resistance of 7.15x10 11 Ω, a linear shrinkage (ASTMD 2566) of 0.0002362cm/cm, a linear expansion coefficient (25-45 ℃) of 3.4x10 -6 K, a temperature range of-150 ℃ -265 ℃, a contact corrosion (DIN 50900) of no corrosion at all, an electrochemical corrosion of no, a density (mixed component) of 2.64 g/cm 3, a track tolerance of track installation accuracy of less than or equal to 1.0mm, a track pitch, a tolerance of less than or equal to 3.0mm, a track height difference of less than or equal to 2.0mm, a track butt joint, a track levelness of less than or equal to 0.2 mm, a track tolerance of a track, a tolerance of 1.0mm, a track flange, a self-made by a floating type track installation method, a clamp, and a manufacturing and a removable clamp installation and a manufacturing method for manufacturing a clamp; the bottom of the steel rail is connected with the Teflon gasket through an adhesive, so that the buffer force and the friction resistance of the rail are greatly improved; the steel and the Teflon are fixed by adopting an adhesive: adhesive PARTITE and 7400 are used for bonding Teflon and steel, PARTITE and 7400 are two-component (10:1) acrylic structural adhesive, and the adhesive is specially designed for bonding low-surface-energy plastic materials and can be used for bonding Teflon and steel; the adhesive is used for bonding the bottom surface of the steel rail and the Teflon backing plate; the adhesive is used for bonding the steel rail backing plate and the Teflon backing plate; the upper and lower Teflon backing plates are not bonded, and the adhesive has the advantages that the surface of the adhesive does not need to use a primer or any other surface treatment, and the adhesive has excellent heat resistance, waterproof performance, wet heat resistance, impact resistance, stripping resistance and convenient operation; the horizontal precision of the steel rail installation is controlled by adjusting the thickness of the bottom backing plate, and the bottom backing plate is connected with the module structure by using an adhesive without flame welding; the steel materials are fixed by adopting an adhesive: the bonding agent MM-metal SS-steel is used for bonding the steel plates, the MM-SS steel is a two-component product, and is used with a yellow curing agent in a ratio of (20:1), so that the alloy type polymeric metal is used for repairing steel materials, and when repairing fine metal material defects, the metal material shows excellent quality standard, and can be used for bonding steel materials, and the bonding agent is used at the positions: the bonding device is used for bonding the steel rail backing plate and the hull structure; the advantages of chemical resistance, no fire movement and simple construction.
Claims (1)
1. The method for installing the pipe gallery module rail of the floating production, storage and unloading device is characterized by comprising the following steps of:
a: the pipe gallery module is divided into seven sections and respectively arranged on a parent body of the floating production oil storage and discharge device;
b: according to the track installation precision requirement, leveling on site and determining the actual thickness of a track pad on each section, wherein the thickness of the track pad is 10mm at minimum, and the size is 172x272mm;
c: welding a cushion block with a track cushion plate, wherein the size of the cushion block is 19x62x152mm, and the cushion block is provided with a tapping threaded hole with the diameter of ∅ mm;
d: the upper surface of the rail pad was attached to a teflon spacer having a size of 2x122x172mm by using an adhesive PARTITE x 7400;
e: connecting the bottom surface of the track pad with the deck surface in the segmented groove by using an adhesive MM-metal SS-steel;
f: the bottom face of the rail was attached to a teflon spacer, having a dimension of 2x122x172mm, by using an adhesive PARTITE 7400;
g: paving steel rails according to the requirement of the track installation precision;
h: the rail clips are welded with the filling blocks, the thickness of the rail clips is 10mm, holes with diameters of ∅ mm are formed in the rail clips, and the size of the filling blocks is 6x35x140mm;
i: the cushion block and the rail clip are fixedly connected through bolts and washers;
j: and (3) running and debugging on the track by adopting a trolley of the material handling system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210499438.3A CN114954816B (en) | 2022-05-09 | 2022-05-09 | Method for installing pipe gallery module rail of floating production oil storage and discharge device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210499438.3A CN114954816B (en) | 2022-05-09 | 2022-05-09 | Method for installing pipe gallery module rail of floating production oil storage and discharge device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114954816A CN114954816A (en) | 2022-08-30 |
| CN114954816B true CN114954816B (en) | 2024-05-17 |
Family
ID=82981091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210499438.3A Active CN114954816B (en) | 2022-05-09 | 2022-05-09 | Method for installing pipe gallery module rail of floating production oil storage and discharge device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114954816B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5706751A (en) * | 1995-03-24 | 1998-01-13 | Hodges; Christopher A. | External rail system for a boat |
| JPH10140502A (en) * | 1996-11-14 | 1998-05-26 | Matsushita Electric Ind Co Ltd | Bearing construction of rail |
| KR100655861B1 (en) * | 2005-07-12 | 2006-12-08 | 주식회사 에이브이티 | Sleeper fixing system for railway - bridge |
| CN102328731A (en) * | 2011-05-31 | 2012-01-25 | 江苏熔盛造船有限公司 | Method for arranging overlong guide rail of pipe stevedoring crane |
| CN203714163U (en) * | 2013-12-20 | 2014-07-16 | 舟山市和泰船舶修造有限公司 | Slide rail vehicle |
| KR20140005247U (en) * | 2013-03-28 | 2014-10-08 | 대우조선해양 주식회사 | Pad Device of Skid Member |
| CN107460888A (en) * | 2017-09-07 | 2017-12-12 | 鞍山三冶建筑工程有限公司 | A kind of mounting structure and method of concrete prefabricated piping lane |
| CN112319726A (en) * | 2020-11-09 | 2021-02-05 | 广州黄船海洋工程有限公司 | Installation method of lengthened track for train transport ship and tooling vehicle |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1808608B1 (en) * | 2004-09-08 | 2010-05-05 | THK Co., Ltd. | Method of manufacturing linear guide device and track rail for the linear guide device |
| US8001907B2 (en) * | 2008-07-08 | 2011-08-23 | Progress Rail Services Corp | System, method and apparatus for easer rail that mates with the uncut web of a running rail |
| CN103688115A (en) * | 2011-06-02 | 2014-03-26 | 道康宁公司 | Photovoltaic module assembly and method of assembling the same |
| US10953899B2 (en) * | 2018-11-15 | 2021-03-23 | Avante International Technology, Inc. | Image-based monitoring and detection of track/rail faults |
| AU2021332357A1 (en) * | 2020-08-27 | 2023-04-06 | Kellogg Brown & Root Llc | Autonomous subsea tieback enabling platform |
-
2022
- 2022-05-09 CN CN202210499438.3A patent/CN114954816B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5706751A (en) * | 1995-03-24 | 1998-01-13 | Hodges; Christopher A. | External rail system for a boat |
| JPH10140502A (en) * | 1996-11-14 | 1998-05-26 | Matsushita Electric Ind Co Ltd | Bearing construction of rail |
| KR100655861B1 (en) * | 2005-07-12 | 2006-12-08 | 주식회사 에이브이티 | Sleeper fixing system for railway - bridge |
| CN102328731A (en) * | 2011-05-31 | 2012-01-25 | 江苏熔盛造船有限公司 | Method for arranging overlong guide rail of pipe stevedoring crane |
| KR20140005247U (en) * | 2013-03-28 | 2014-10-08 | 대우조선해양 주식회사 | Pad Device of Skid Member |
| CN203714163U (en) * | 2013-12-20 | 2014-07-16 | 舟山市和泰船舶修造有限公司 | Slide rail vehicle |
| CN107460888A (en) * | 2017-09-07 | 2017-12-12 | 鞍山三冶建筑工程有限公司 | A kind of mounting structure and method of concrete prefabricated piping lane |
| CN112319726A (en) * | 2020-11-09 | 2021-02-05 | 广州黄船海洋工程有限公司 | Installation method of lengthened track for train transport ship and tooling vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114954816A (en) | 2022-08-30 |
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