CN114952969B - Sugarcane tip treatment facility - Google Patents
Sugarcane tip treatment facility Download PDFInfo
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- CN114952969B CN114952969B CN202210582813.0A CN202210582813A CN114952969B CN 114952969 B CN114952969 B CN 114952969B CN 202210582813 A CN202210582813 A CN 202210582813A CN 114952969 B CN114952969 B CN 114952969B
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- 240000000111 Saccharum officinarum Species 0.000 title claims abstract description 190
- 235000007201 Saccharum officinarum Nutrition 0.000 title claims abstract description 190
- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 230000001105 regulatory effect Effects 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000003306 harvesting Methods 0.000 description 5
- 238000009966 trimming Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
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- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 239000004460 silage Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000036346 tooth eruption Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The application discloses sugarcane top treatment equipment, which comprises a frame, a feeding device, a regulating device, a positioning clamping device, a cutting device and a crushing device, wherein the feeding device is arranged on the frame; the feeding device is arranged on the frame, and the regulating device is arranged on the frame and is positioned above the feeding device; the positioning clamping and conveying device comprises a positioning bearing mechanism and a clamping and conveying mechanism, and the positioning bearing mechanism is arranged on the region of the frame, which is positioned at the output end of the feeding device; the clamping and conveying mechanism is arranged on one side of the positioning and receiving mechanism, the clamping and conveying direction of the clamping and conveying mechanism is perpendicular to the conveying direction of the feeding device, and the cutting device is arranged on a corresponding area of the frame, which is close to the output end of the clamping and conveying mechanism; the crushing device is arranged below the output end of the clamping mechanism; after the cutting device cuts off the tender section part and the blade part of the separated sugarcane tips, the clamping and conveying mechanism continuously clamps and conveys the tender section part of the sugarcane tips forwards. The sugarcane tip head processing system can effectively separate the tender section part and the blade of the sugarcane tip, reduce the labor intensity and improve the working efficiency.
Description
Technical Field
The application relates to the technical field of sugarcane, in particular to sugarcane tip treatment equipment.
Background
Sugarcane is a temperate and tropical crop, and is a main sugar material source in China. Sugarcane can be classified into sugar cane and sugarcane according to the use; the sugar cane has high sugar content, dense internal fiber and strong toughness, and the texture is hard, so that the sugar cane is not suitable for direct eating; the sugarcane has more water content, general sugar content and general fiber toughness, so the sugarcane has crisp texture and is suitable for direct raw food. The sugarcane mainly comprises a sugarcane body, a sugarcane tip and a sugarcane root, wherein the sugarcane tip refers to a tender section and a dark green leaf at the tail part of the sugarcane, and the sugarcane body is the area with the highest sugar content of the sugarcane and is the main part of the acquisition of sugar materials by human beings at present.
For sugar cane, the sugar cane is generally planted for one time for many years, and the sugar cane is hard in texture and mainly used for producing sugar materials, so that the requirements on the appearance of cane bodies are not high, and the sugar cane can be harvested mechanically. In addition, as the cane juice after the juice is squeezed from the later-stage cane body is required to be concentrated, in order to increase the yield of cane in actual production, although the sugar content of the cane tip is relatively low, the tender section part of the cane tip can still be used as sugar squeezing raw materials, and the current mechanized harvesting equipment can effectively separate the tender section part of the cane tip from the leaf part, for example, the cane separator and the tip cutter time-sharing application structure of the patent CN201721033573.X cane harvester. The sugarcane is planted in a mode of harvesting only one season at a time, so that the sugarcane body can be ensured to be thick and strong. The sugarcane is mainly eaten directly, so that the selling phase of the sugarcane affects the sales price and the quality of the sugarcane in the later period, and the current sugarcane harvesting still depends on manual harvesting.
When the sugarcane is harvested manually, the sugarcane tip part has low sugar content and more water, so that the whole sugarcane tip is generally cut off directly; the tender sections of the cut sugarcane tips are cut more than the sugar-squeezed sugarcane, so that the taste of the later-stage eating can be effectively ensured. In order to reduce waste, the tender sections in the tips of the sugarcane are generally used as sugarcane seeds. The planter generally needs to uniformly trim the cut sugarcane tips for the second time after harvesting the sugarcane tips, so that the tender node parts in the sugarcane tips are conveniently separated from the leaf parts, and meanwhile, the tender node parts in the sugarcane tips are conveniently packaged and stored to be used as sugarcane seeds in the next year. At present, when secondary trimming is carried out on sugarcane tips, manual processing is generally carried out, scattered sugarcane tips on the sugarcane field are required to be collected and stacked again by workers, then tender sections on the sugarcane tips are separated from blade sections through professional guillotine or hacking knife, and after the tender sections are separated from the blade sections, the workers also need to carry out secondary processing on the blade sections, so that the labor intensity of the whole process is high, and the working efficiency is low.
Disclosure of Invention
The application aims to at least solve one of the technical problems, and provides a sugarcane top processing device.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows:
a sugarcane tip treatment apparatus includes
A frame;
the feeding device is arranged on the frame and is used for conveying sugarcane tips;
the regulating device is arranged above the feeding device on the frame and used for regulating the direction of the sugarcane tips when the feeding device conveys the sugarcane tips so that one end of a tender section part of the sugarcane tips faces the output direction of the feeding device;
the positioning and clamping device comprises a positioning and carrying mechanism and a clamping mechanism, wherein the positioning and carrying mechanism is arranged on the region of the frame, which is positioned at the output end of the feeding device, and is used for carrying and positioning the tender section of the sugarcane tip output by the feeding device; the clamping and conveying mechanism is arranged on one side of the positioning and bearing mechanism, and the clamping and conveying direction of the clamping and conveying mechanism is perpendicular to the conveying direction of the feeding device;
the cutting device is arranged on a corresponding area of the frame, which is close to the output end of the clamping and conveying mechanism, and is used for cutting off the tender section part and the blade part of the sugarcane tip in cooperation with the clamping and conveying mechanism;
the crushing device is arranged below the output end of the clamping mechanism and is used for receiving and crushing the blade part output by the clamping mechanism;
after the cutting device cuts off and separates the tender section part and the blade part of the sugarcane tip, the clamping mechanism continuously clamps and conveys the tender section part of the sugarcane tip forwards.
As the improvement of the technical scheme, the positioning and receiving mechanism comprises a positioning guide structure and a receiving and distributing cylinder, wherein the positioning guide structure is arranged on the frame, one end of the positioning guide structure extends into and is erected on the output end of the feeding device, the receiving and distributing cylinder is rotatably arranged on the frame, the direction of a rotation axis is the same as the conveying direction of the feeding device, a plurality of partition plates are arranged on the periphery of the receiving and distributing cylinder, a receiving space for receiving a sugarcane tip tender section part output by the positioning guide structure is formed between the partition plates, and the input end of the clamping and conveying mechanism can receive and clamp the sugarcane tip tender section part output by the receiving and distributing cylinder.
As the improvement of the technical scheme, one end of the receiving and distributing cylinder, which is far away from the feeding device, is provided with an adjusting structure, one end of the adjusting structure, which is outwards, is provided with a positioning ring plate, the positioning ring plate can resist and limit the end of the tender section of the sugarcane tip, which extends out of the receiving space, and the adjusting structure is used for adjusting the distance between the positioning ring plate and the end face of the corresponding end of the receiving and distributing cylinder.
As the improvement of above-mentioned technical scheme, location guide structure includes two sets of locating slot plates, two sets of locating slot plates are loudspeaker form unsettled to erect on material feeding unit's the output, two sets of regional formation direction space between the locating slot plates, two sets of the less one end of locating slot plate interval is all installed in the frame, be close to accept the distribution section of thick bamboo turns to one side the locating slot plate is last to set up and is used for dodging the breach of sugarcane tip blade part.
As an improvement of the technical scheme, a separating plate is arranged between the clamping and conveying mechanism and the receiving and distributing cylinder, and when the receiving and distributing cylinder drives the sugarcane tips in the receiving space to rotate together, the side edges of the separating plate can be matched with the receiving and distributing cylinder to transfer the tender sections of the sugarcane tips clamped and conveyed in the receiving space to the input end of the clamping and conveying mechanism.
As the improvement of above-mentioned technical scheme, press from both sides and send the mechanism to include the conveyer belt and press from both sides and send the area, conveyer belt and press from both sides and send the area to set up in the frame with pressing from both sides and send the area to set up the top of conveyer belt, form between conveyer belt and the clamp and press from both sides and send the area and press from both sides and send the space, press from both sides the one end that send the area to be close to the location and accept mechanism and stretch out the conveyer belt, be located in the frame press from both sides and send the location clamp holder that is provided with the sugarcane tip blade part on the output terminal one side of corresponding region in space, cutting device installs the frame is located on the terminal corresponding region of output of location clamp holder.
As the improvement of above-mentioned technical scheme, location clamp holder includes two baffle, two baffle parallel arrangement is in the frame is located press from both sides on send the upper and lower both sides in space, two the baffle is located all be provided with the perk dorsad on the one end of sugarcane tip feeding, two the baffle is located and is provided with the dodge notch that is used for dodging cutter disc on the cutting device on the one end of sugarcane tip ejection of compact, reducing mechanism sets up under the blade disc.
As an improvement of the above technical scheme, the cutting device comprises a driving motor, a speed reducer, a sliding seat and a cutter head, wherein the driving motor and the speed reducer are both installed on the frame, a rotating shaft of the driving motor is connected with an input shaft of the speed reducer, the sliding seat can be slidingly installed on the frame along the conveying direction of the conveying belt, a rotating shaft is rotatably installed on the sliding seat, one end of the rotating shaft extends out of the side edge of the clamping mechanism, which is close to one side of a sugarcane tip blade, the cutter head is installed on one end of the rotating shaft, which extends out, and the frame is provided with a buffer adjusting mechanism which is hinged with the sliding seat; the output end of the speed reducer is connected with the other end of the rotating shaft through a belt, and an elastic adjusting mechanism for adjusting the tightness of the belt is arranged on the rack.
As the improvement of above-mentioned technical scheme, buffer adjustment mechanism includes fixing base, slide bar and reset spring, the fixing base is installed in the frame, the slide hole has been seted up on the fixing base, the one end activity cartridge of slide bar is in the slide hole, the other end and the slide seat of slide bar are articulated, the slide bar is provided with the spacing ring on being close to the one end of slide seat, the reset spring suit is in on the slide bar, and both ends respectively with the lateral wall of spacing ring and the lateral wall butt of fixing base.
As an improvement of the technical scheme, the regulating device comprises a mounting frame and a plurality of comb plates arranged on the mounting frame, the mounting frame is arranged above the feeding device, and one side, facing the feeding device, of each comb plate is provided with a plurality of comb teeth; the comb teeth on two adjacent comb plates are arranged in a staggered mode.
Compared with the prior art, the application has the beneficial effects that:
according to the sugarcane top treatment equipment, sugarcane tops are conveyed by using the feeding device, so that feeding is facilitated; one end of the cane tip tender section part can be effectively adjusted towards by utilizing the regulating device to be matched with the feeding device, so that the post-positioning and supporting mechanism is convenient to support and position the tender section part of the cane tip, and the trouble of workers in sorting the cane tip is reduced. In addition, the positioning and bearing mechanism can also quantify the length of the tender section part of the sugarcane tip, so that the tender section part which is quantified is conveniently cut off and separated from the blade part by the clamping and conveying mechanism and the cutting device in the later stage. After the tender section part and the blade part of the sugarcane tip are cut off and separated, the clamping and conveying mechanism can continuously clamp and convey the tender section part of the sugarcane tip forwards, so that workers can conveniently pack the cut tender section part; and the blade part naturally falls into the crushing device to crush or cut off the blade part after coming out of the clamping mechanism, so that the post-treatment work of the blade part is facilitated, and the occupation of space is reduced.
Drawings
The application is described in further detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a top view of an embodiment of the present application;
FIG. 2 is a rear view of an embodiment of the present application;
FIG. 3 is a schematic diagram of a portion of a structure of an embodiment of the present application;
FIG. 4 is a schematic view of a positioning and receiving mechanism according to an embodiment of the present application;
FIG. 5 is a schematic view of a portion of a positioning and receiving mechanism according to another embodiment of the present application;
FIG. 6 is a schematic diagram of a portion of a second embodiment of the present application;
fig. 7 is a schematic diagram of a portion of a third embodiment of the present application.
In the figure: the frame 100, the separating plate 110, the avoidance gap 120, the vertical rail 130, the feeding device 200, the alignment device 300, the mounting frame 310, the comb plate 320, the comb teeth 330, the positioning receiving mechanism 400, the positioning guide structure 410, the positioning slot plate 411, the avoidance gap 412, the receiving distribution cylinder 420, the separation plate 421, the receiving space 422, the separation column 423, the adjusting structure 430, the shaft sleeve 431, the mounting seat 432, the positioning ring plate 440, the pinch mechanism 500, the conveying belt 510, the pinch belt 520, the pinch space 530, the positioning clamp 540, the guide plate 541, the seesaw 542, the avoidance slot 543, the crushing device 600, the cutting device 700, the cutterhead 710, the driving motor 720, the reducer 730, the sliding seat 740, the rotating shaft 750, the buffer adjusting mechanism 760, the fixing seat 761, the sliding rod 762, the return spring 763, the sliding hole 764, the limiting ring 765, the belt 770, the elastic adjusting mechanism 780, the slide seat 781, the roller 782
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in fig. 1 to 7, the present application provides a sugarcane tip processing apparatus, comprising a frame 100, a feeding device 200, a sizing device 300, a positioning and pinching device, a cutting device 700 and a crushing device 600; the feeding device 200 is installed on the frame 100 and is used for conveying sugarcane tips; the regulating device 300 is installed above the feeding device 200 on the frame 100, and is used for adjusting the direction of the sugarcane tips when the feeding device 200 is used for conveying the sugarcane tips so that one end of a tender section of the sugarcane tips faces the output direction of the feeding device 200; the positioning and clamping device comprises a positioning and carrying mechanism 400 and a clamping mechanism 500, wherein the positioning and carrying mechanism 400 is arranged on the region of the frame 100, which is positioned at the output end of the feeding device 200, and is used for carrying and positioning the tender section part of the sugarcane tip output by the feeding device 200; the clamping mechanism 500 is arranged on one side of the positioning and bearing mechanism 400, and the clamping direction of the clamping mechanism 500 is perpendicular to the conveying direction of the feeding device 200; the cutting device 700 is installed on a corresponding area of the frame 100 near the output end of the clamping mechanism 500, and is used for cutting off the tender section part and the blade part of the sugarcane tip in cooperation with the clamping mechanism 500; the crushing device 600 is disposed below the output end of the pinch mechanism 500, and is used for receiving and crushing the blade part output by the pinch mechanism 500; after the cutting device 700 cuts off the tender section and the blade section of the separated sugarcane tips, the gripping mechanism 500 continues to grip the tender section of the sugarcane tips forward.
In the present application, the feeding device 200 is a conveyor belt, and may be designed in a belt type or a chain type, so that the whole production cost can be reduced. Wherein, a driver, such as a motor, for driving the feeding device 200 to rotate is disposed on the frame 100. In order to better realize feeding, the feeding end of the feeding device 200 is larger, so that a planter can put scattered sugarcane tips into the feeding device 200 conveniently. In a preferred scheme, in order to better realize the trimming of the sugarcane tips, the feeding end of the feeding device 200 is higher than the discharging end of the feeding device, so that the trimming device 300 can conveniently realize the trimming of the sugarcane tips in the later stage due to the fact that the tender sections of the sugarcane tips are relatively heavy in the actual conveying process and the self-swinging direction of the tender sections of the sugarcane tips is realized in the conveying process.
It should be noted that, in the above embodiment, the crushing device 600 is a conventional crushing device, which mainly crushes the blade portion of the sugarcane tip, so that the blade portion can be used as green fodder or silage, and the use efficiency is improved. The crushing device 600 may be a technology of a silage crusher of the patent cn202020110085.X, which is not described in detail herein. The cutting device 700 of the present application is mainly used for cutting off the entire sugarcane tips, and for this reason, continuous cutting is relatively easy to achieve by using a cutter head cutting method. The sugarcane tip treatment equipment utilizes the feeding device 200 to convey sugarcane tips, so that feeding is facilitated; the orientation of one end of the cane tip tender section can be effectively adjusted by utilizing the regulating device 300 to be matched with the feeding device 200, so that the post-positioning and receiving mechanism 400 is convenient for receiving the tender section of the positioning cane tip, and the trouble of sorting the cane tip by workers is reduced. In addition, the positioning and receiving mechanism 400 can also quantify the length of the tender section of the sugarcane tip, so that the clamping and conveying mechanism 500 can be matched with the cutting device 700 to cut off and separate the tender section from the blade section after quantification. After the tender section part and the blade part of the sugarcane tip are cut off and separated, the clamping and conveying mechanism 500 can further clamp and convey the tender section part of the sugarcane tip forwards, so that workers can conveniently pack the cut tender section part; and the blade part naturally falls into the crushing device 600 to crush or cut off the blade part after coming out of the pinch mechanism 500, so that the post-treatment work of the blade part is facilitated, and the occupation of space is reduced.
Referring to fig. 1 to 4, in order to better regulate the sugarcane tips scattered on the feeding device 200 in the present application, in one embodiment of the present application, the regulating device 300 includes a mounting frame 310 and a plurality of comb plates 320 disposed on the mounting frame 310, the mounting frame 310 is mounted on the frame 100 above the feeding device 200, and a plurality of comb teeth 330 are disposed on a side of each comb plate 320 facing the feeding device 200; the comb teeth 330 on two adjacent comb plates 320 are staggered. Wherein the mounting frame 310 is substantially similar to a portal-shaped frame which spans over the feeding device 200, wherein a plurality of mounting holes are provided at different positions of the mounting frame 310, and the comb plate 320 is detachably mounted on the mounting holes by screws. The comb teeth 330 in this embodiment are actually interception bars, wherein the interval between adjacent comb teeth 330 on the same comb plate 320 is set according to the use condition. It should be noted that, in the present application, the comb plate 320 is provided with several groups, and since the probability that the newly fed group encounters the sugarcane tips parallel to the comb plate 320 is higher, in order to avoid the sugarcane tips being blocked between two adjacent comb teeth 330, the setting interval between the newly fed group of comb teeth 330 is longest, and the interval between two adjacent comb teeth 330 is larger than the length of the undeformed portion of most of the entire sugarcane tips; the distance between two comb teeth 330 on the subsequent comb plate 320 is gradually reduced, so that the sugarcane tips are continuously adjusted through the multi-stage comb teeth 330, and the purpose of regulating the sugarcane tip orientation is achieved.
It should be noted that, in the present application, the direction of the sugarcane tips adjusted by the multi-stage comb teeth 330 is already close to the same as the conveying direction of the feeding device 200, and even if there is a certain deviation, the positioning and receiving mechanism 400 in the present application is also adjusted during feeding, which will be described in detail below. In addition, in the practical use process, the feeding device 200 may be designed in multiple stages, so as to adjust the conveying speed and conveying quantity, and be used for matching to realize the supporting and positioning of the sugarcane tips one by one for the positioning supporting mechanism 400.
Referring further to fig. 1 to 5, in order to better receive the tender section of the sugarcane tip, the positioning and receiving mechanism 400 includes a positioning and guiding structure 410 and a receiving and distributing cylinder 420, the positioning and guiding structure 410 is mounted on the frame 100, one end of the positioning and guiding structure extends into and is mounted on the output end of the feeding device 200, the receiving and distributing cylinder 420 is rotatably mounted on the frame 100, the direction of the rotation axis 750 is the same as the conveying direction of the feeding device 200, a plurality of partition plates 421 are disposed on the periphery of the receiving and distributing cylinder 420, a receiving space 422 for receiving the tender section of the sugarcane tip outputted by the positioning and guiding structure 410 is formed between the partition plates 421, and the input end of the clamping and delivering mechanism 500 can receive and clamp the tender section of the sugarcane tip outputted by the receiving and distributing cylinder 420. The positioning guide structure 410 is used to further adjust the direction of the sugarcane tips in cooperation with the feeding device 200, which is convenient for the tender section of the sugarcane tips to directly and accurately fall into the receiving space 422. It should be noted that, in the present application, only one or two receiving spaces 422 can receive the tender sections of the sugarcane tips at the same time, so that the feeding efficiency can be improved. Wherein, be provided with the rotating electrical machines 460 that drive to accept the rotation of a distribution section of thick bamboo 420 on the frame 100, rotating electrical machines 460 can adopt servo motor, be convenient for accurate control rotational speed and turned angle like this.
Of course, in some embodiments, two sets of positioning receiving mechanisms 400 and clamping mechanisms 500 are provided, which can improve the working efficiency. Of course, in some embodiments, in order to realize that each sugarcane tip can be fed on the positioning and receiving mechanism 400, a light sensing sensor may be further disposed on the frame, and when the sugarcane tips in the positioning and receiving mechanism 400 are detected, the light sensing sensor controls the feeding device 200 to stop feeding, and after the positioning and receiving mechanism 400 conveys the sugarcane tips to the clamping and feeding mechanism 500, the light sensing sensor controls the feeding device 200 to rotate again for feeding. In addition, in order to avoid that two or more sugarcane tips simultaneously enter the same receiving space 422, the positioning and guiding structure 410 is provided with the induction baffle, and the light induction sensor is used for controlling the induction baffle to extend out to stop redundant sugarcane tips, so that the sugarcane tips in the receiving space 422 can be released after being transferred out. Therefore, in practical use, various manners can be used to realize that the sugarcane tips are fed into the receiving space 422 one by one, so that the application is not detailed herein. It should be noted that, in practice, the receiving and dispensing cylinder 420 may be designed as a belt conveyor, instead of a cylindrical design, so that a plurality of receiving spaces 422 can simultaneously receive sugarcane tips.
Referring to fig. 1, fig. 4 and fig. 5, in an actual use process, because the integral specifications of the sugarcane planted in different planting places are different, the lengths of the tender sections of the sugarcane tips are also different, and meanwhile, the retaining lengths of the tender sections of different planting households are also different, in order to adapt to the separation requirements of the sugarcane tips with different lengths, in an improved embodiment of the application, one end of the receiving and distributing cylinder 420, which is far away from the feeding device 200, is provided with an adjusting structure 430, one end of the adjusting structure 430, which is outward, is provided with a positioning ring plate 440, the positioning ring plate 440 can resist and limit the end, protruding from the receiving space 422, of the tender sections of the sugarcane tips, and the adjusting structure 430 is used for adjusting the distance between the positioning ring plate 440 and the end face of the corresponding end of the receiving and distributing cylinder 420. The adjusting structure 430 may be a structure that a conventional stud is matched with a nut for locking, or a structure that a plurality of positioning holes are formed on a sliding rod and are matched with positioning pins, so long as the structure that the distance between the positioning ring plate 440 and the corresponding end surface of the receiving distribution cylinder 420 can be adjusted meets the design requirement of the present application. In a modified embodiment, in order to better adjust the distance between the positioning ring plate 440 and the corresponding end surface of the receiving and dispensing cylinder 420, the adjusting structure 430 includes a shaft sleeve 431 and a mounting seat 432 capable of being rotatably mounted on the shaft sleeve 431, the shaft sleeve 431 is mounted on the rotation center of the receiving and dispensing cylinder 420, and the positioning ring plate 440 is coaxially mounted on the mounting seat 432. Of course, in some embodiments, the adjustment structure 430 may also be mounted on the frame 100, which facilitates the arrangement.
Referring to fig. 1 again, in the above embodiment, the positioning guide structure 410 is mainly used for adjusting the direction of the entire sugarcane tip finally, so that for the convenience of correcting the direction of the sugarcane tip, the positioning guide structure 410 includes two groups of positioning slot plates 411, the two groups of positioning slot plates 411 are suspended and mounted on the output end of the feeding device 200 in a horn shape, a guiding space is formed in the area between the two groups of positioning slot plates 411, the two groups of positioning slot plates 411 are mounted on the frame 100 at the end with smaller spacing, and an avoidance notch 412 for avoiding the sugarcane tip blade part is arranged on the positioning slot plates 411 near the side of the receiving and distributing barrel 420, which is turned to the output side. The side of the receiving and dispensing cylinder 420 that is turned to the output side is actually the side near the clamping mechanism 500, so that the blade portion of the sugarcane tip is not limited by the positioning slot 411 when the post-clamping mechanism 500 clamps the tender portion of the sugarcane tip. In fact, in some embodiments, in order to better locate the sugarcane tip, the locating slot plate 411 comprises two parts, specifically, the locating slot plate 411 comprises an inclined part and a vertical part, and the inclined parts on the two groups of locating slot plates 411 are both bent outwards, so that the two inclined parts are in the horn shape, and the final form and the posture of the tender section part of the sugarcane tip are adjusted by using the closing structure. The vertical portion is long enough and can accommodate the whole sugarcane tip, and the main function of the vertical portion is that after the tender section of the sugarcane tip is completely entered, the blade portion of the sugarcane tip is continuously adjusted along with the continuous conveying of the sugarcane tip by the feeding device 200, so that the whole sugarcane tip is finally enabled to face to be parallel to the conveying direction of the feeding device 200, and the tender section of the sugarcane tip at the later stage is convenient to directly enter the receiving space 422.
Referring further to fig. 1 and 5, in an improved embodiment of the present application, in order to make it easier for the sugarcane tips in the receiving space 422 to be transferred into the gripping mechanism 500, a separating plate 110 is disposed between the gripping mechanism 500 and the receiving and dispensing cylinder 420 by the rack 100, and when the receiving and dispensing cylinder 420 drives the sugarcane tips in the receiving space 422 to rotate together, the side edges of the separating plate 110 can cooperate to transfer the tender sections of the sugarcane tips gripped in the receiving space 422 to the input end of the gripping mechanism 500 by the receiving and dispensing cylinder 420. Wherein the separator plate 110 does not interfere with the rotation of the diaphragm 421 on the receiving dispensing cartridge 420. Referring to fig. 5, of course, in some preferred embodiments, the separating plate 110 is provided with a plurality of avoidance notches 120, the partition 421 is provided with a plurality of partition posts 423 matching the avoidance notches 120, and the height of the partition 421 can be effectively increased by using the partition posts 423 in such a design, so that the sugarcane tips will not fall into other areas or gaps between the receiving distribution cylinder 420 and other structures when entering the receiving space 422. In practice, after the sugarcane tips are separated onto the separating plate 110 by the separating plate 421 or the separating column 423, the sugarcane tips continue to roll to the feeding end of the clamping mechanism 500 and are just clamped by the clamping mechanism 500, so that the sugarcane tips can be effectively transferred from the receiving and distributing barrel 420 to the clamping mechanism 500.
Referring to fig. 1, 2, 6 and 7, in order to smoothly clamp the sugarcane tips, the clamping mechanism 500 includes a conveyor belt 510 and a clamping belt 520, the conveyor belt 510 and the clamping belt 520 are rotatably disposed on the frame 100, the clamping belt 520 is disposed above the conveyor belt 510, a clamping space 530 is formed between the conveyor belt 510 and the clamping belt 520, one end of the clamping belt 520, which is close to the positioning receiving mechanism 400, extends out of the conveyor belt 510, a positioning clamping frame 540 for limiting the sugarcane tip blade portion is disposed on one side of the frame 100, which is located at an output end corresponding region of the clamping space 530, and the cutting device 700 is mounted on a corresponding region of the frame 100, which is located at an output end of the positioning clamping frame 540. In order to better clamp the tender section of the sugarcane tip, the clamping belt 520 extends out of the end of the conveying belt 510 at the side close to the receiving and distributing barrel 420, and the extending end of the clamping belt 520 has a certain inclination angle, which is convenient for the sugarcane tip to smoothly enter the clamping space 530. Of course, depending on the actual design length, the end of the gripping belt 520 extending beyond can also cooperate with the separating plate 110 to grip the sugarcane tips into the gripping space 530.
In addition, in the above embodiment, the positioning clamping frame 540 is mainly used for limiting the blade portion of the sugarcane tip, because the clamping mechanism 500 is only used for clamping the tender section portion of the sugarcane tip and the blade portion is suspended, in order to avoid the flicking of the blade portion caused by the cutting of the cutting device 700, the positioning clamping frame 540 is designed in the application, and the positioning clamping frame 540 can effectively support the blade portion when the cutting device 700 cuts, so that the whole blade portion is stressed to bend to cause the cutting failure of the cutting device 700. It should be noted that the cut blade portion will stay in the positioning frame 540, and when a new sugarcane tip is conveyed into the positioning frame 540 by the gripping mechanism 500, the blade portion that has been cut will be ejected by the new sugarcane tip blade portion, and the cut blade portion will fall into the crushing device 600 to be crushed.
Referring further to fig. 1, 2 and 7, in order to better clamp and limit the blade portion, in one embodiment of the present application, the positioning clamping frame 540 includes two guide plates 541, two guide plates 541 are disposed in parallel on the upper and lower sides of the frame 100 in the clamping space 530, two guide plates 541 are disposed on one end of the sugarcane tip feeding material, facing away from the raising head 542, two guide plates 541 are disposed on one end of the sugarcane tip discharging material, and an avoidance notch 543 for avoiding the cutterhead 710 on the cutting device 700 is disposed on one end of the sugarcane tip discharging material, and the crushing device 600 is disposed directly below the cutterhead 710. The nose 542 is designed to correct a number of curved and sagging blade portions so that the blade portions can smoothly enter between the two guide plates 541. In addition, in the above-mentioned structural design, since the diameter of the blade portion near the tender section is relatively smaller than that of the tender section, in order to better clamp and fix the stem portion of the blade portion, the distance between the two guide plates 541 is gradually reduced along the conveying direction of the clamping space 530, so that the blade portion is not only convenient to enter between the two guide plates 541, but also can be firmly clamped. It should be noted that, in the present application, the rotation direction of the cutterhead 710 is parallel to the conveying direction of the pinch mechanism 500, so that the two cannot generate motion interference. Of course, in some embodiments, the cutting device 700 may also be configured as a scissors-like cutting structure, which is selected according to the actual requirement.
With further reference to fig. 1, 2, 6 and 7, in actual production, since the gripping mechanism 500 is used for intermittently conveying the sugarcane tips near the cutting device 700, a certain interval exists between the sugarcane tips; meanwhile, in the actual use process, the clamping mechanism 500 can generate a certain impact on the cutting device 700 when clamping the sugarcane tips, especially when the clamping speed is relatively high, and the impact on the cutting part of the cutting device 700 by the sugarcane tips is larger. For this purpose, in one embodiment of the present application, the cutting device 700 includes a driving motor 720, a decelerator 730, a sliding seat 740, and a cutter head 710, wherein the driving motor 720 and the decelerator 730 are mounted on the frame 100, more specifically, a transverse frame is installed across the frame 100 above the pinch mechanism 500, and the driving motor 720 and the decelerator 730 are mounted on the transverse frame. The rotating shaft of the driving motor 720 is connected with the input shaft of the reducer 730, and the sliding seat 740 is slidably mounted on the frame 100 along the conveying direction of the conveying belt 510, more specifically, a sliding rail is disposed on the frame 100, and the sliding seat 740 is slidably mounted on the sliding rail. A rotating shaft 750 is rotatably mounted on the sliding seat 740, one end of the rotating shaft 750 extends out of the side edge of the clamping mechanism 500, which is close to one side of the sugarcane tip blade, the cutterhead 710 is mounted on the end of the rotating shaft 750, which extends out, a buffer adjusting mechanism 760 is arranged on the frame 100, and the buffer adjusting mechanism 760 is hinged with the sliding seat 740; the output end of the speed reducer 730 is connected to the other end of the rotation shaft 750 through a belt 770, and an elastic adjusting mechanism 780 for adjusting the tightness of the belt 770 is provided on the frame 100. Wherein, in the actual cutting process, the outer edge of the cutterhead 710 is provided with cutting teeth. Even if the cutterhead 710 is impacted by the tips of the sugarcane, at this time, the sliding seat 740 slides towards one side of the conveying direction of the pinch mechanism 500 due to the impact force, the rotating shaft 750 drives the belt 770 between the output end of the speed reducer 730 to deform, at this time, the triangle formed by the rotating shaft 750, the output end of the speed reducer 730 and the elastic adjusting mechanism 780 changes, namely, the distance between any two structures changes, and the elastic adjusting mechanism 780 mainly has the function of matching the deformation of the belt 770 to ensure that the belt 770 always keeps a certain tension with the output end of the speed reducer 730, the rotating shaft 750 and the elastic adjusting mechanism 780 all the time; in addition, impact forces are absorbed. In the present application, however, the main purpose of the buffer adjustment mechanism 760 is to enable the sliding seat 740 to be reset in addition to absorbing the buffer.
Referring to fig. 6, in one embodiment of the present application, the elastic adjustment mechanism 780 actually includes a slide 781 and a roller 782 rotatably mounted on the slide 781, the roller 782 being engaged with the belt 770, and the slide 781 being slidably mounted on the vertical rail 130 on the frame 100, while the self weight of the slide 781 is capable of pulling and tensioning the belt 770 to match the different positions of the slide 740.
Referring to fig. 6 and 7, in one embodiment of the present application, the buffer adjusting mechanism 760 includes a fixing base 761, a sliding rod 762, and a return spring 763, the fixing base 761 is mounted on the frame 100, wherein the fixing base 761 is mounted on an end of the frame 100 near the discharging end of the clamping mechanism 500. The fixed seat 761 is provided with a sliding hole 764, one end of the sliding rod 762 is movably inserted into the sliding hole 764, the other end of the sliding rod 762 is hinged with the sliding seat 740, one end of the sliding rod 762, which is close to the sliding seat 740, is provided with a limiting ring 765, the sliding rod 762 is sleeved with a return spring 763, and two ends of the return spring are respectively abutted to the side wall of the limiting ring 765 and the side wall of the fixed seat 761. After the cutterhead 710 is impacted by the sugarcane tips, the sliding seat 740 slides to one side of the conveying direction of the clamping mechanism 500 due to impact force, the return spring 763 is compressed and absorbs the impact force, after cutting is completed, the cutterhead 710 lacks compression force, and the return spring 763 pushes the sliding seat 740 to return to wait for cutting the next sugarcane tip.
The above embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and any modifications or equivalent substitutions without departing from the spirit and scope of the present application should be covered in the scope of the technical solution of the present application.
Claims (9)
1. A sugarcane tip treatment device is characterized by comprising
A frame;
the feeding device is arranged on the frame and is used for conveying sugarcane tips;
the regulating device is arranged above the feeding device on the frame and used for regulating the direction of the sugarcane tips when the feeding device conveys the sugarcane tips so that one end of a tender section part of the sugarcane tips faces the output direction of the feeding device; the regulating device comprises a mounting frame and a plurality of comb plates arranged on the mounting frame, the mounting frame is arranged on the frame and positioned above the feeding device, and one side, facing the feeding device, of each comb plate is provided with a plurality of comb teeth; the comb teeth on two adjacent comb plates are arranged in a staggered manner;
the positioning and clamping device comprises a positioning and carrying mechanism and a clamping mechanism, wherein the positioning and carrying mechanism is arranged on the region of the frame, which is positioned at the output end of the feeding device, and is used for carrying and positioning the tender section of the sugarcane tip output by the feeding device; the clamping and conveying mechanism is arranged on one side of the positioning and bearing mechanism, and the clamping and conveying direction of the clamping and conveying mechanism is perpendicular to the conveying direction of the feeding device;
the cutting device is arranged on a corresponding area of the frame, which is close to the output end of the clamping and conveying mechanism, and is used for cutting off the tender section part and the blade part of the sugarcane tip in cooperation with the clamping and conveying mechanism;
the crushing device is arranged below the output end of the clamping mechanism and is used for receiving and crushing the blade part output by the clamping mechanism;
after the cutting device cuts off and separates the tender section part and the blade part of the sugarcane tip, the clamping mechanism continuously clamps and conveys the tender section part of the sugarcane tip forwards.
2. The sugarcane top treatment equipment according to claim 1, wherein the positioning and receiving mechanism comprises a positioning guide structure and a receiving and distributing cylinder, the positioning guide structure is mounted on the frame, one end of the positioning guide structure extends into and is erected on the output end of the feeding device, the receiving and distributing cylinder is rotatably mounted on the frame, the rotating axis direction of the receiving and distributing cylinder is the same as the conveying direction of the feeding device, a plurality of partition plates are arranged on the periphery of the receiving and distributing cylinder, a receiving space for receiving a sugarcane top tender section part output by the positioning guide structure is formed between the partition plates, and the input end of the clamping and conveying mechanism can receive and clamp the sugarcane top tender section part output by the receiving and distributing cylinder.
3. The sugarcane tip processing equipment according to claim 2, wherein an adjusting structure is arranged at one end of the receiving and distributing barrel far away from the feeding device, a positioning ring plate is arranged at one end of the adjusting structure outwards, the positioning ring plate can resist and limit the end of the tender section of sugarcane tip extending from the receiving space, and the adjusting structure is used for adjusting the distance between the positioning ring plate and the end face of the corresponding end of the receiving and distributing barrel.
4. The sugarcane tip processing device according to claim 2, wherein the positioning guide structure comprises two groups of positioning groove plates, the two groups of positioning groove plates are hung on the output end of the feeding device in a horn shape in a hanging mode, a guide space is formed in an area between the two groups of positioning groove plates, one ends, with smaller spacing, of the two groups of positioning groove plates are arranged on the frame, and an avoidance gap for avoiding a sugarcane tip blade part is formed in the positioning groove plates, which are close to the receiving and distributing cylinder steering output side.
5. The sugarcane top processing apparatus according to claim 2, wherein a separation plate is disposed between the rack and the pinch mechanism and the receiving and dispensing cylinder, and when the receiving and dispensing cylinder drives the sugarcane top in the receiving space to rotate together, a side edge of the separation plate can cooperate with the receiving and dispensing cylinder to transfer a tender portion of the sugarcane top pinched in the receiving space to an input end of the pinch mechanism.
6. A sugarcane top processing apparatus according to claim 1 or 2, wherein the gripping mechanism comprises a conveyor belt and a gripping belt, both of which are rotatably provided on the frame, the gripping belt being provided above the conveyor belt, a gripping space being formed between the conveyor belt and the gripping belt, one end of the gripping belt adjacent to the positioning receiving mechanism protruding from the conveyor belt, a positioning clip for restricting a sugarcane top blade portion being provided on one side of the frame which is located at an output end corresponding region of the gripping space, and the cutting device being mounted on a corresponding region of the frame which is located at an output end of the positioning clip.
7. The sugarcane tip processing device according to claim 6, wherein the positioning clamping frame comprises two guide plates, the two guide plates are arranged in parallel, the frame is located on the upper side and the lower side of the clamping space, the two guide plates are located at one end of sugarcane tip feeding and are provided with tilting heads in a back-to-back mode, the two guide plates are located at one end of sugarcane tip discharging and are provided with avoiding grooves for avoiding a cutter disc on the cutting device, and the crushing device is arranged right below the cutter disc.
8. The sugarcane tip processing apparatus according to claim 6, wherein the cutting device comprises a driving motor, a speed reducer, a sliding seat and a cutter head, the driving motor and the speed reducer are both installed on the frame, a rotating shaft of the driving motor is connected with an input shaft of the speed reducer, the sliding seat is slidably installed on the frame along a conveying direction of the conveying belt, the sliding seat is rotatably provided with a rotating shaft, one end of the rotating shaft extends out of a side edge of the clamping mechanism, which is close to one side of a sugarcane tip blade, the cutter head is installed on one end of the rotating shaft, which extends out, and a buffer adjusting mechanism is arranged on the frame and hinged with the sliding seat; the output end of the speed reducer is connected with the other end of the rotating shaft through a belt, and an elastic adjusting mechanism for adjusting the tightness of the belt is arranged on the rack.
9. The sugarcane tip processing device according to claim 8, wherein the buffer adjusting mechanism comprises a fixed seat, a sliding rod and a reset spring, the fixed seat is installed on the frame, a sliding hole is formed in the fixed seat, one end of the sliding rod is movably inserted into the sliding hole, the other end of the sliding rod is hinged to the sliding seat, a limiting ring is arranged at one end, close to the sliding seat, of the sliding rod, the reset spring is sleeved on the sliding rod, and two ends of the reset spring are respectively abutted to the side wall of the limiting ring and the side wall of the fixed seat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210582813.0A CN114952969B (en) | 2022-05-25 | 2022-05-25 | Sugarcane tip treatment facility |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210582813.0A CN114952969B (en) | 2022-05-25 | 2022-05-25 | Sugarcane tip treatment facility |
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| CN114952969B true CN114952969B (en) | 2023-10-20 |
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| JP2005089142A (en) * | 2003-09-19 | 2005-04-07 | Duplo Seiko Corp | Paper feeding device |
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| CN112889471A (en) * | 2021-02-02 | 2021-06-04 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
| CN216099141U (en) * | 2021-08-04 | 2022-03-22 | 植物肉(杭州)健康科技有限公司 | Food cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005089142A (en) * | 2003-09-19 | 2005-04-07 | Duplo Seiko Corp | Paper feeding device |
| CN102057809A (en) * | 2010-09-29 | 2011-05-18 | 北京泰德康科技发展有限公司 | Integral rod type sugarcane combined harvester |
| CN203951842U (en) * | 2014-06-21 | 2014-11-26 | 李庆仁 | Sugarcane back-end crop machine |
| CN110496790A (en) * | 2019-09-19 | 2019-11-26 | 中国农业科学院农业信息研究所 | Automatic sorting apparatus |
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| CN114952969A (en) | 2022-08-30 |
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