CN114939914A - Manufacturing process of easy-to-assemble cabinet body for whole-wood customization - Google Patents
Manufacturing process of easy-to-assemble cabinet body for whole-wood customization Download PDFInfo
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- CN114939914A CN114939914A CN202210573838.4A CN202210573838A CN114939914A CN 114939914 A CN114939914 A CN 114939914A CN 202210573838 A CN202210573838 A CN 202210573838A CN 114939914 A CN114939914 A CN 114939914A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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Abstract
The invention discloses a manufacturing process of an easy-to-assemble cabinet body for all-wood customization, which comprises the following steps of: manufacturing the three-dimensional edge, manufacturing the plate of the cabinet body, manufacturing the butterfly tenon and assembling. Make and only need after arriving the scene with the roof, the bottom plate, bind between curb plate and the backplate, assemble through two unification connecting pieces between curb plate and the plywood, go into three-dimensional limit and the cabinet body and can accomplish the equipment through the mode of butterfly tenon card income to the dovetail, whole in-process, the designer designs more pleasing to the eye practicality, mill's specialty machine banding, more reliable, mill's specification piece cutting, the material is saved, the on-the-spot pollution is low, improvement by a wide margin of installation effectiveness, when meetting the final binding off problem of cupboard simultaneously, the carpenter can be nimble adjust, solve the binding off problem of current full house customization.
Description
Technical Field
The invention relates to the field of cabinet body manufacturing processes, in particular to a manufacturing process of an easily-built cabinet body for all-wood customization.
Background
In the interior decoration, the cabinet body plays an unavailable role in both practicability and visual effect. The traditional cabinet body is manufactured by woodworker on site, the product lacks design sense, the aesthetic degree is poor, the process detail is poor, the on-site pollution is large, some whole house customization also occurs at present, but nail holes on the wooden board customized by the existing whole house are customized in a factory, matching needs to be found after the on-site, the on-site installation efficiency is reduced, and meanwhile, problems are easy to occur when closing up on the site, meanwhile, when the existing wardrobe is designed and manufactured, because the wall body has the problem of verticality, two and three centimeter gaps are generated between the width direction of the wardrobe and the wall for the aesthetic property of the wall body and the wardrobe, in order to close the gaps, the wardrobe can be closed by adopting three-dimensional edges, but the existing three-dimensional edges are straight plates, are connected with the wardrobe by glue or not by adopting a nail-loading mode, the mode of using glue drops easily, and the connection performance is not good, and the mode of adopting the rifle nail is because be covered with the nail hole, and the flat plastic of surface is not good, seriously influences the aesthetic measure of use, consequently needs to provide a full-wood customization with easily adorning cabinet body manufacturing technology and solves above problem.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a manufacturing process of an easy-to-assemble cabinet body for all-wood customization.
The technical purpose of the invention is realized by the following technical scheme:
a manufacturing process of an easy-to-assemble cabinet body for all-wood customization comprises the following steps:
(a) manufacturing a three-dimensional edge;
s1, cutting the three-dimensional side lath, cutting the plate according to the required size, and cutting the plate into a first lath and a second lath;
s2, assembling, namely forming an L-shaped three-dimensional edge by nailing and assembling the first plate strip serving as a front plate and the second plate strip serving as a side plate;
s3, blowing dust, namely blowing dust to the L-shaped three-dimensional edge assembled in the step S2 to remove impurities on the surface;
s4, sealing the edge, and sealing the L-shaped three-dimensional edge through an edge sealing strip;
s5, forming a first dovetail groove, forming first dovetail grooves at two ends of the L-shaped three-dimensional side plate subjected to edge sealing in the step S4 to complete the manufacturing of the L-shaped three-dimensional side, completing the manufacturing of the top L-shaped three-dimensional side and the two side three-dimensional sides through the steps, and forming the first dovetail groove of the top L-shaped three-dimensional side and the first dovetail grooves of the two side three-dimensional sides in a staggered mode;
(b) manufacturing a cabinet plate;
s1, cutting the cabinet body specification piece, cutting the plate according to the required size, and cutting the plate into a top plate, a bottom plate, two side plates, a laminate and a back plate;
s2, forming second dovetail female grooves, and forming second dovetail female grooves corresponding to the first dovetail female grooves on the side edge three-dimensional edges on the two sides of the upper surface of the top plate and the two sides of the lower surface of the bottom plate;
s3, forming a third dovetail female slot, and forming third dovetail female slots corresponding to the first dovetail slots of the top L-shaped three-dimensional edge on the two side surfaces of the top plate and the two side surfaces of the bottom plate;
s4, installing the two-in-one connecting piece, forming a hidden groove on the laminate, installing a buckle in the hidden groove, and installing a screw at the position opposite to the side plate to complete the installation of the two-in-one connecting piece;
(c) manufacturing a butterfly tenon;
s1, milling, namely milling the long battens into dovetail-shaped long battens through dovetail cutters of the tenoning equipment;
s2, cutting, namely cutting the long battens milled in the step S1 into butterfly tenons with the same thickness through tenon making equipment to finish the manufacture of the butterfly tenons;
(d) the equipment is transported the scene with the material, with nail dress between roof, bottom plate, curb plate and the backplate, assembles through two unification connecting pieces between curb plate and the plywood to accomplish the equipment of the cabinet body, later with the three-dimensional limit of top L type, the three-dimensional limit of two sides carries out the joggle through the butterfly tenon, accomplishes the equipment of the easy built-up cabinet body.
Blow dirt through blowing before the banding, can get rid of the remaining saw-dust and the dust on three-dimensional limit surface, prevent that saw-dust and dust from influencing the banding technology in later stage for what the banding strip can be firm glues on three-dimensional edge.
Through the manufacturing process of the butterfly tenon, the butterfly tenon can be produced in a standardized manner, manual production is avoided, time and labor are wasted, the problem of defective products is easily caused, and the production efficiency is greatly improved.
The mode of two unification connecting pieces is adopted in the installation through plywood and curb plate, can reduce the nail dress at the face of seeing for the cabinet body is whole more pleasing to the eye.
Preferably, tenon making equipment is including the workstation, fixture, running gear can overturn, mills mechanism, cutting mechanism, first straight line slip table module, the straight line slip table module of second, the installation cavity has been seted up at the top of workstation, fixture establishes can overturn the middle part of installation cavity, two first straight line slip table module parallel arrangement each other is in just be located the both sides that can overturn fixture respectively in the installation cavity, second straight line slip table module establishes on the first straight line slip table module, be equipped with two slides on the straight line slip table module of second, it establishes to mill the mechanism on the slide, running gear establishes fixture's the right side can overturn, cutting mechanism establishes running gear's top.
Preferably, the turnover clamping mechanism comprises a wood front end clamping piece and a wood rear end clamping piece, the wood front end clamping piece comprises a bearing, a rotating shaft and a first U-shaped fixing frame, a fixing plate is formed on the workbench, a mounting hole is formed in one side, close to the traveling mechanism, of the fixing plate, the bearing is arranged in the mounting hole, the rotating shaft is arranged on an inner ring of the bearing, and the first U-shaped fixing frame is fixed at the tail end of the rotating shaft;
wood rear end holder is including the fixed frame of rotating electrical machines, second U-shaped, the fixed frame of second U-shaped is established the output of rotating electrical machines, the rotating electrical machines is step motor, the fixed frame of second U-shaped the opening with the opening of the fixed frame of first U-shaped sets up relatively, fixedly connected with more than three tucking on the backplate of the fixed frame of second U-shaped.
Preferably, the travelling mechanism comprises a sliding plate and third linear sliding table modules, the sliding plate is fixedly connected with the motor end of the rotating motor, two of the third linear sliding table modules are arranged at two sides of the installation cavity along the sliding direction of the first linear sliding table module in parallel, the sliding plate can reciprocate on the third linear sliding table module through the third linear sliding table modules, so that the rotating motor is driven to reciprocate, the second U-shaped fixing frame is driven to reciprocate, when the third linear sliding table module drives the second U-shaped fixing frame to move towards the first U-shaped fixing frame, wood can be clamped tightly, when the third linear sliding table module drives the second U-shaped fixing frame to move towards the cutting mechanism, wood can be driven to move towards the cutting mechanism, so that the cutting process can be carried out after the milling process is completed, need not artifical transport, improve work efficiency.
Preferably, mill the mechanism including driving motor, forked tail milling cutter, driving motor with slide fixed connection, forked tail milling cutter fixes driving motor's output, forked tail milling cutter's top surface with the middle part of the fixed frame of first U-shaped flushes, and it is rotatory to drive forked tail milling cutter through the rotating electrical machines to accomplish milling to microscler stuff, through forked tail milling cutter's top surface with the middle part of the fixed frame of first U-shaped flushes, makes microscler stuff can mill out the swallow tail form.
Preferably, cutting mechanism is including the support frame, the cutting rotating electrical machines, first electric putter, cutting disc, the support frame is fixed the top of workstation, first electric putter establishes the bottom of support frame, the cutting rotating electrical machines is established the push rod end of first electric putter, the cutting disc is established the output of cutting rotating electrical machines can take the cutting disc to move down through first electric putter to the stuff that is located the bottom is cut, when need not using, can take cutting disc rebound, prevents that the cutting disc from hindering running gear's removal.
Preferably, fixture's that can overturn bottom still is equipped with supporting mechanism, supporting mechanism including along two first backup pads that first linear slip table module slip direction distributes, along two second backup pads, cylinder, compression spring, the support column that first linear slip table module slip direction distributes, the cylinder is established between two first backup pads and is connected through the bearing rotation rather than, the second backup pad is located the below of first backup pad, compression spring is located between first backup pad and the second backup pad, the support column is established the below of second backup pad and with workstation fixed connection.
Can support the microscler stuff that lies in on fixture that can overturn through the cylinder, when the fixed frame of third sharp slip table module area second U-shaped removed to the cutting mechanism direction, wood can remove to the cutting mechanism direction because the fixed frame of second U-shaped can be followed in the effect of tucking, at the removal in-process, the cylinder can play certain supporting role, prevent microscler stuff because gravity drops, be equipped with compression spring between first backup pad and the second backup pad simultaneously, make fixture that can overturn when rotatory, first backup pad can take the cylinder to push down, prevent that supporting mechanism from hindering fixture's that can overturn rotation.
Preferably, a baffle is arranged at the position of the cutting mechanism of the installation cavity, a cutting opening is formed between the baffle and the installation cavity, a cutting fixing mechanism is arranged below the cutting opening, the cutting fixing mechanism comprises a fixing strip, a second electric push rod and an L-shaped fixing plate, the fixing strip is fixedly connected with the side wall of the installation cavity, the second electric push rod is arranged on the fixing strip, the horizontal section of the L-shaped fixing plate is arranged at the push rod end of the second electric push rod, the length direction of the vertical section of the L-shaped fixing plate is parallel to the first linear sliding table module, a jacking mechanism is further arranged below the cutting opening, the jacking mechanism comprises a connecting plate, a third electric push rod and a buffer plate, the connecting plate is fixedly connected with the side wall of the installation cavity, the third electric push rod is arranged on the connecting plate, the buffer plate is arranged at the push rod end of the third electric push rod, when the last sliding plate of running gear removed the end to third straight line slip table module, the end of stuff is located the baffle, third electric putter drives the buffer board and rises to, rise to the high back that highly is greater than the stuff of buffer board, the stuff removes to the direction of cut, when the stuff contacts the buffer board, second electric putter takes L shape fixed plate rebound, make wood place on L shape fixed plate, L shape fixed plate plays the effect of support to wood, the cutting in the later stage of being convenient for, the back of finishing in the cutting, second electric putter and third electric putter take L shape fixed plate and buffer board respectively to contract the below of cut, prevent that buffer board and L shape fixed plate from hindering running gear's removal.
The baffle plate can support the long battens to a certain extent.
And a drawer type collecting groove is arranged below the cutting opening, so that the manufactured butterfly tenon can be conveniently collected.
Preferably, the three-dimensional limit of L type is including front bezel, curb plate, the front bezel with the perpendicular fixed connection of curb plate, first dovetail has all been seted up at the both ends of curb plate, when the design through the curb plate makes and installs with the cabinet body, only need install the curb plate with the cabinet body, need not to nail on the front bezel, use more pleasing to the eye, when simultaneously can installing with the cabinet body through first dovetail, adopt the mode of joggle, it is convenient and firm to install, adopts the mode of joggle simultaneously, because butterfly tenon and panel adopt be same material, can increase of service life.
In conclusion, the invention has the beneficial effects that:
1. the invention completes the manufacture of the three-dimensional edge, the manufacture of the plate of the cabinet body and the manufacture of the butterfly tenon in a factory, so that the assembly can be completed only by nailing the top plate, the bottom plate, the side plate and the back plate after arriving at the site, assembling the side plate and the laminated plate through the two-in-one connecting piece, and clamping the three-dimensional edge and the cabinet body into the dovetail groove through the butterfly tenon, in the whole process, the designer designs more beautiful and practical, the edge sealing of a professional machine of the factory is realized, the reliability is higher, the cutting of the factory specification parts is realized, the material is saved, the field pollution is low, after arriving at the site, a carpenter only needs to simply nail the top plate, the bottom plate, the side plate and the back plate, and the laminated plate are assembled through the two-in-one connecting piece, the problem that the matching is needed when the nail hole is customized in the factory is avoided, and the installation efficiency is greatly improved, meanwhile, when the final closing problem of the cabinet is met, the woodworker can flexibly adjust the closing problem of the existing whole house customization;
2. according to the invention, through the manufacturing process of the first dovetail groove, the second dovetail female groove, the third dovetail female groove and the butterfly rabbet, after the three-dimensional edge and the plate are transported to the site, the three-dimensional edge and the assembled cabinet body can be joggled through the butterfly rabbet, the installation is firm, the butterfly rabbet and the plate are made of the same material, so that the service life can be prolonged, the problems of structural looseness and shortened service life caused by the influence of factors such as the change of expansion and contraction of heat and the change of contraction of cold of the material, the oxidation and aging of a nail body and the like after the nail is used for a long time can be avoided, meanwhile, the time for site woodworking manufacturing can be reduced, and the site installation efficiency can be improved;
3. the tenon making equipment can clamp the long battens through the turnable clamping mechanism, the first linear sliding table module can drive the second linear sliding table module to do reciprocating motion, the two milling mechanisms positioned on the sliding seats can move towards the side faces of the long battens or keep away from the side faces of the long battens at the same time through the two sliding seats, the side faces of the long battens can be milled through the milling mechanisms, the dovetail-shaped long battens are milled, the dovetail-shaped long battens can be driven to move towards the cutting mechanism through the travelling mechanism, and the dovetail-shaped long battens can be cut into butterfly tenons with the same thickness through the cutting mechanism, so that the manufacturing process of the butterfly tenons is completed, manual work is not needed, and the working efficiency is improved;
4. according to the dovetail milling cutter, the front end of wood can be fixed through the first U-shaped fixing frame, the rear end of the wood can be fixed through the second U-shaped fixing frame, the wood can be nailed firmly through the pressing pin, the wood can be rotated through the rotating motor, after the dovetail milling cutter finishes milling of one half of the wood, the other half of the wood can be downward, the dovetail milling cutter can mill the other half of the wood, the milling mechanism can mill both sides of the wood, and the working efficiency is improved;
5. according to the wood cutting machine, the sliding plate can reciprocate on the third linear sliding table module through the third linear sliding table module, so that the rotating motor is driven to reciprocate, the second U-shaped fixing frame is driven to reciprocate, when the third linear sliding table module drives the second U-shaped fixing frame to move towards the first U-shaped fixing frame, wood can be clamped tightly, when the third linear sliding table module drives the second U-shaped fixing frame to move towards the cutting mechanism, the wood can be driven to move towards the cutting mechanism, so that the cutting process can be carried out after the milling process is completed, manual carrying is not needed, and the working efficiency is improved;
6. according to the invention, through the design of the side plates, when the butterfly tenon is installed with the cabinet body, only the side plates and the cabinet body are installed, and nailing on the front plate is not needed, so that the use is more attractive, meanwhile, when the butterfly tenon and the cabinet body can be installed through the first dovetail groove, the tenon connection mode is adopted, the installation is convenient and firm, and meanwhile, the tenon connection mode is adopted, and the butterfly tenon and the plate are made of the same material, so that the service life can be prolonged.
Drawings
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a perspective view of the apparatus for making tenons according to the present invention;
FIG. 3 is a schematic top view of the apparatus of the present invention;
FIG. 4 is a schematic view of the cutting mechanism of the present invention;
FIG. 5 is a schematic view of the present invention with the cutting mechanism removed;
FIG. 6 is a schematic view of a second U-shaped fixing frame of the present invention;
FIG. 7 is a schematic view of the tightening mechanism of the present invention;
FIG. 8 is a schematic view of the cutting fixture of the present invention;
FIG. 9 is a schematic view of the support mechanism of the present invention;
FIG. 10 is a schematic representation of a solid edge of the present invention;
FIG. 11 is a top view of the blank edge of the present invention;
FIG. 12 is a schematic view of a top plate of the present invention;
FIG. 13 is an enlarged schematic view at A of FIG. 12 of the present invention;
FIG. 14 is a schematic view of the top plate and the raised edge and butterfly tenon of the present invention;
FIG. 15 is an enlarged schematic view of the invention at B of FIG. 14;
FIG. 16 is an assembled schematic view of the cabinet of the present invention;
fig. 17 is a schematic view of a milled elongated strip of wood of the present invention.
Detailed Description
The following specific examples are given by way of illustration only and not by way of limitation, and it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made in the examples without inventive faculty, and yet still be protected by the scope of the claims.
The present invention will be described in detail below by way of examples with reference to the accompanying drawings.
Examples
As shown in the figures 1-17 of the drawings,
a manufacturing process of an easy-to-assemble cabinet body for whole-wood customization comprises the following steps:
(a) manufacturing a three-dimensional edge;
s1, cutting the three-dimensional side lath, cutting the plate according to the required size, and cutting the plate into a first lath and a second lath;
s2, assembling, namely, using the first lath as a front plate and the second lath as a side plate, and forming an L-shaped three-dimensional edge 1 through nailing and assembling;
s3, blowing dust, namely blowing dust to the L-shaped three-dimensional edge 1 assembled in the step S2 to remove impurities on the surface;
s4, sealing the edge, and sealing the L-shaped three-dimensional edge 1 through an edge sealing strip;
s5, a first dovetail groove is formed, first dovetail grooves 15 are formed in two ends of the L-shaped three-dimensional side 1 side plate subjected to edge sealing in the step S4, manufacturing of the L-shaped three-dimensional side 1 is completed, manufacturing of the top L-shaped three-dimensional side 11 and the two side three-dimensional sides 12 is completed through the steps above installation, the first dovetail groove of the top L-shaped three-dimensional side 11 and the first dovetail grooves of the two side three-dimensional sides 12 are arranged in a staggered mode, for attractiveness, the top of the front plate located on the side three-dimensional sides 12 is higher than the side plates by a certain distance, the height of the front plate is the same as that of the front plate of the top L-shaped three-dimensional side 11, and the assembled cabinet body is more attractive in front view;
(b) manufacturing a cabinet plate;
s1, cutting the cabinet body specification piece, cutting the plate according to the required size, and cutting the plate into a top plate 40, a bottom plate 41, two side plates 42, a layer plate 43 and a back plate 44;
s2, forming second dovetail female grooves, and forming second dovetail female grooves 45 corresponding to the first dovetail female grooves 15 of the side three-dimensional edges 12 on the two sides of the upper surface of the top plate 40 and the two sides of the lower surface of the bottom plate 41;
s3, forming a third dovetail female slot, and forming third dovetail female slots 46 corresponding to the first dovetail slots of the top L-shaped three-dimensional edge 11 on the two side surfaces of the top plate 40 and the two side surfaces of the bottom plate 41;
s4, installing a two-in-one connecting piece, arranging a hidden groove on the layer plate 43, installing a buckle in the hidden groove, and installing a screw at a position opposite to the side plate to complete the installation of the two-in-one connecting piece, wherein the two-in-one connecting piece is the prior art and is not repeated in the scheme;
(c) manufacturing a butterfly tenon;
s1, milling, namely milling the long battens into dovetail-shaped long battens through a dovetail cutter head of the tenon making equipment 2;
s2, cutting, namely cutting the long battens milled in the step S1 into butterfly tenons 47 with the same thickness through tenon making equipment 2, and finishing the manufacture of the butterfly tenons;
(d) and (3) assembling, namely transporting materials to a site, nailing the top plate 40, the bottom plate 41, the side plates 42 and the back plate 44, assembling the side plates 42 and the laminated plate 43 through a two-in-one connecting piece to complete the assembling of the cabinet body, and then joggling the top L-shaped three-dimensional edge 11 and the two side three-dimensional edges 12 through the butterfly tenon 47 to complete the assembling of the easy-to-assemble cabinet body.
As shown in fig. 2-8, the tenon making device 2 comprises a workbench 21, a reversible clamping mechanism 22, a traveling mechanism 23, a milling mechanism 24, a cutting mechanism 25, a first linear sliding table module 26 and a second linear sliding table module 27, which are the prior art, and are not repeated in the present case, wherein an installation cavity 211 is formed at the top of the workbench 21, the reversible clamping mechanism 22 is arranged in the middle of the installation cavity 211, the two first linear sliding table modules 26 are arranged in parallel in the installation cavity 211 and respectively located at two sides of the reversible clamping mechanism 22, the second linear sliding table module 27 is arranged on the first linear sliding table module 26, the second linear sliding table module 27 is provided with two sliding seats 271, the milling mechanism 24 is arranged on the sliding seats 271, the traveling mechanism 23 is arranged at the right side of the reversible clamping mechanism 22, the cutting mechanism 25 is arranged above the travelling mechanism 23, the clamping mechanism 22 capable of overturning comprises a wood front end clamping piece 221 and a wood rear end clamping piece 222, the wood front end clamping piece 221 comprises a bearing 223, a rotating shaft 224 and a first U-shaped fixing frame 225, a fixing plate 212 is formed on the workbench 21, a mounting hole is formed in one side, close to the travelling mechanism 23, of the fixing plate 212, the bearing 223 is arranged in the mounting hole, the rotating shaft 224 is arranged on an inner ring of the bearing 223, and the first U-shaped fixing frame 225 is fixed at the tail end of the rotating shaft 224; the wood rear end clamping member 222 comprises a rotating motor 226 and a second U-shaped fixing frame 227, the second U-shaped fixing frame 227 is arranged at the output end of the rotating motor 226, the opening of the second U-shaped fixing frame 227 is opposite to the opening of the first U-shaped fixing frame 225, more than three pressing pins 228 are fixedly connected to the back plate of the second U-shaped fixing frame 227, the walking mechanism 23 comprises a sliding plate 231 and a third linear sliding table module 232, the sliding plate 231 is fixedly connected with the motor end of the rotating motor 226, the two third linear sliding table modules 232 are parallelly arranged at two sides of the mounting cavity 211 along the sliding direction of the first linear sliding table module 26, the milling mechanism 24 comprises a driving motor 241 and a dovetail milling cutter 242, the driving motor 241 is fixedly connected with the sliding base 271, the dovetail milling cutter 242 is fixed at the output end of the driving motor 241, the top surface of the dovetail cutter 242 is flush with the middle part of the first U-shaped fixing frame 225, the cutting mechanism 25 comprises a support frame 251, a cutting rotating motor 252, a first electric push rod 253 and a cutting disk 254, the support frame 251 is fixed above the worktable 21, the first electric push rod 253 is arranged at the bottom of the support frame 251, the cutting rotating motor 252 is arranged at the push rod end of the first electric push rod 253, the cutting disk 254 is arranged at the output end of the cutting rotating motor 252, the bottom of the reversible clamping mechanism 22 is further provided with a support mechanism 28, the support mechanism 28 comprises two first support plates 281 distributed along the sliding direction of the first linear sliding table module 26, two second support plates 282 distributed along the sliding direction of the first linear sliding table module 26, a roller 283, a compression spring 284 and a support column 285, the roller 283 is arranged between two first supporting plates 281 and is rotatably connected with the two first supporting plates through a bearing, the second supporting plate 282 is positioned below the first supporting plate 281, the compression spring 284 is positioned between the first supporting plate 281 and the second supporting plate 282, the supporting column 285 is arranged below the second supporting plate 282 and is fixedly connected with the workbench 21, a drawer type collecting groove 292 is arranged below the cutting opening, the motors of the scheme all adopt stepping motors, and the control of the stepping motors is in the prior art, so that the description is omitted in the scheme.
As shown in fig. 8, installation cavity 211 is located cutting mechanism 25's position is equipped with baffle 29, baffle 29 with be formed with cutting 291 between the installation cavity 211, cutting 291 below is equipped with cutting fixed establishment 20, cutting fixed establishment 20 is including fixed strip 201, second electric putter 202, L shape fixed plate 204, fixed strip 201 with the lateral wall fixed connection of installation cavity 211, second electric putter 202 establishes on the fixed strip 201, the horizontal segment of L shape fixed plate 204 establishes the push rod end of second electric putter 202, the length direction and the first linear sliding table module 26 of the vertical section of L shape fixed plate 204 are parallel to each other.
As shown in fig. 7, a tightening mechanism 205 is further disposed below the cutting opening 291, the tightening mechanism 205 includes a connecting plate 206, a third electric push rod 207, and a buffer plate 208, the connecting plate 206 is fixedly connected to a side wall of the mounting cavity 211, the third electric push rod 207 is disposed on the connecting plate 206, and the buffer plate 208 is disposed at a push rod end of the third electric push rod.
As shown in fig. 10 to 11, the L-shaped three-dimensional edge 1 includes a front plate 13 and a side plate 14, the front plate 13 is vertically and fixedly connected with the side plate 14, and both ends of the side plate 14 are provided with first dovetail grooves 15.
The working principle is as follows: as shown in fig. 2-8, when the tenon making device 2 is used, one end of the long batten 3 is manually clamped in the first U-shaped fixing frame 225, the other end of the long batten 3 is clamped in the second U-shaped fixing frame 227, then the traveling mechanism 23 drives the second U-shaped fixing frame 227 to move towards the first U-shaped fixing frame 225, so that the pressing pin 228 is inserted into the long batten 3, then the traveling mechanism 23 stops moving, the milling mechanism 24 starts to work, the sliding base 271 on the second linear sliding table module 27 drives the milling mechanism 24 located at the starting end position of the long batten 3 to approach to both sides of the long batten 3, after the traveling mechanism moves to a specified position, the specified position can be limited through the travel switch, and the stepping motor can be controlled, which is the prior art, and therefore not described in this application, the first linear sliding table module 26 drives the second linear sliding table module 27 to move forward, so as to mill the lower half of the side wall of the long batten 3, when the long batten 3 is moved to the tail end of the first linear sliding table module 26, the lower half part of the long batten 3 is milled to be in a dovetail shape, meanwhile, the sliding base drives the milling mechanism 24 to move towards two sides far away from the long batten 3, then the clamping mechanism 22 capable of overturning drives the long batten 3 to overturn, in the overturning process, the supporting mechanism 28 at the bottom is provided with a compression spring 284 which can be pressed downwards during overturning without influencing the overturning of the long batten 3, so that the other half part of the long batten 3 faces downwards, the milling mechanism 24 starts to work, the sliding base 271 on the second linear sliding table module 27 drives the milling mechanism 24 at the tail end position of the long batten 3 to approach to two sides of the long batten 3, after the sliding base is moved to a specified position, the milling mechanism 24 moves towards the starting point while returning to the starting point, the long batten 3 is milled, and therefore, the lower half part of the long batten 3 is also milled to be in a dovetail shape, the section of the whole long batten 3 is in a bow-tie shape, after the milling mechanism 24 returns to the starting point, the walking mechanism 23 carries the wood rear end clamping piece 222 to simultaneously carry the long batten 3 to move towards the rear end, when the milling mechanism moves to the tail end of the third linear sliding table module 232, the backward movement is stopped, the tail end of the long batten 3 is positioned on the baffle 29, the third electric push rod 207 drives the buffer plate 208 to lift upwards, after the height of the buffer plate 208 is larger than that of the dovetail-shaped long batten 3, the lifting position can be controlled through the limit switch, which is the prior art, so that details are not repeated, the long batten 3 moves towards the direction of the cutting opening 291, when the long batten 3 pushes the buffer plate, the second electric push rod 202 carries the L-shaped fixing plate 204 to move upwards, so that the long batten 3 is placed on the L-shaped fixing plate 204, and the L-shaped fixing plate 204 plays a role of supporting the long batten 3, then the first electric push rod 253 on the cutting mechanism 25 drives the cutting disc 254 to move downwards to cut the long batten 3, then the first electric push rod 253 drives the cutting disc 254 to move upwards, then the second electric push rod 202 drives the L-shaped fixing plate 204 to move downwards, then the walking mechanism 23 drives the long batten 3 to move continuously, the cutting step is repeated, the long batten 3 is cut at equal intervals, the butterfly tenon is manufactured, manual work is not needed, standardized production is carried out, and the working efficiency is improved.
Claims (10)
1. A manufacturing process of an easy-to-assemble cabinet body for whole-wood customization is characterized by comprising the following steps:
(a) manufacturing a three-dimensional edge;
s1, cutting the three-dimensional side lath, cutting the plate according to the required size, and cutting the plate into a first lath and a second lath;
s2, assembling, namely forming an L-shaped three-dimensional edge (1) by nailing and assembling the first plate strip as a front plate and the second plate strip as a side plate;
s3, blowing dust, namely blowing dust to the L-shaped three-dimensional edge (1) assembled in the step S2 to remove impurities on the surface;
s4, sealing edges, namely sealing the L-shaped three-dimensional edge (1) through an edge sealing strip;
s5, forming a first dovetail groove, forming first dovetail female grooves at two ends of the side plate of the L-shaped three-dimensional edge (1) after edge sealing in the step S4 to complete the manufacture of the L-shaped three-dimensional edge (1), completing the manufacture of the top L-shaped three-dimensional edge (11) and the two side three-dimensional edges (12) by the steps, and forming the first dovetail groove of the top L-shaped three-dimensional edge (11) and the first dovetail grooves of the two side three-dimensional edges (12) in a staggered mode;
(b) manufacturing a cabinet plate;
s1, cutting the cabinet body specification piece, cutting the plate according to the required size, and cutting the plate into a top plate, a bottom plate, two side plates, a laminate and a back plate;
s2, forming second dovetail female grooves, and forming second dovetail female grooves corresponding to the first dovetail female grooves of the side three-dimensional edges (12) on the two sides of the upper surface of the top plate and the two sides of the lower surface of the bottom plate;
s3, opening a third dovetail female slot, and opening the third dovetail female slot corresponding to the first dovetail slot of the top L-shaped three-dimensional edge (11) on the two side surfaces of the top plate and the bottom plate;
s4, installing the two-in-one connecting piece, forming a hidden groove on the laminate, installing a buckle in the hidden groove, and installing a screw at the position opposite to the side plate to complete the installation of the two-in-one connecting piece;
(c) manufacturing a butterfly tenon;
s1, milling, namely milling the long battens into dovetail-shaped long battens through a dovetail cutter head of the tenon making equipment (2);
s2, cutting, namely cutting the long battens milled in the step S1 into butterfly tenons with the same thickness through tenon making equipment (2), and finishing the manufacture of the butterfly tenons;
(d) the equipment, with the material transportation scene, with nailing between roof, bottom plate, curb plate and the backplate, assemble through two unification connecting pieces between curb plate and the plywood to accomplish the equipment of the cabinet body, later with top L type three-dimensional limit (11), two three-dimensional limits of side (12), carry out the joggle through the butterfly tenon, accomplish the equipment of the easy built-up cabinet body.
2. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 1, characterized in that the tenon making device (2) comprises a workbench (21), a turnover clamping mechanism (22), a traveling mechanism (23), a milling mechanism (24), a cutting mechanism (25), a first linear sliding table module (26) and a second linear sliding table module (27), wherein a mounting cavity (211) is formed at the top of the workbench (21), the turnover clamping mechanism (22) is arranged in the middle of the mounting cavity (211), the two first linear sliding table modules (26) are arranged in the mounting cavity (211) in parallel and are respectively positioned at two sides of the turnover clamping mechanism (22), the second linear sliding table module (27) is arranged on the first linear sliding table module (26), and two sliding seats (271) are arranged on the second linear sliding table module (27), the milling mechanism (24) is arranged on the sliding seat (271), the travelling mechanism (23) is arranged on the right side of the turnover clamping mechanism (22), and the cutting mechanism (25) is arranged above the travelling mechanism (23).
3. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 2, characterized in that the turnable clamping mechanism (22) comprises a wood front end clamping piece (221) and a wood rear end clamping piece (222), the wood front end clamping piece (221) comprises a bearing (223), a rotating shaft (224) and a first U-shaped fixing frame (225), a fixing plate (212) is formed on the workbench (21), a mounting hole is formed in one side of the fixing plate (212) close to the traveling mechanism (23), the bearing (223) is arranged in the mounting hole, the rotating shaft (224) is arranged on an inner ring of the bearing (223), and the first U-shaped fixing frame (225) is fixed at the tail end of the rotating shaft (224);
wood rear end holder (222) are including the fixed frame of rotating electrical machines (226), second U-shaped (227), establish the fixed frame of second U-shaped (227) the output of rotating electrical machines (226), the opening of the fixed frame of second U-shaped (227) with the opening of the fixed frame of first U-shaped (225) sets up relatively, fixedly connected with more than three tucking (228) on the backplate of the fixed frame of second U-shaped (227).
4. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 3, wherein the traveling mechanism (23) comprises a sliding plate (231) and third linear sliding table modules (232), the sliding plate (231) is fixedly connected with a motor end of the rotating motor (226), and the two third linear sliding table modules (232) are arranged on two sides of the installation cavity (211) in the sliding direction of the first linear sliding table module (26) in parallel.
5. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization according to claim 2, characterized in that the milling mechanism (24) comprises a driving motor (241) and a dovetail cutter (242), the driving motor (241) is fixedly connected with the sliding base (271), the dovetail cutter (242) is fixed at the output end of the driving motor (241), and the top surface of the dovetail cutter (242) is flush with the middle part of the first U-shaped fixing frame (225).
6. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 2, wherein the cutting mechanism (25) comprises a support frame (251), a cutting rotating motor (252), a first electric push rod (253) and a cutting disc (254), the support frame (251) is fixed above the workbench (21), the first electric push rod (253) is arranged at the bottom of the support frame (251), the cutting rotating motor (252) is arranged at a push rod end of the first electric push rod (253), and the cutting disc (254) is arranged at an output end of the cutting rotating motor (252).
7. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 3, characterized in that the bottom of the turnable clamping mechanism (22) is further provided with a supporting mechanism (28), the supporting mechanism (28) comprises two first supporting plates (281) distributed along the sliding direction of the first linear sliding table module (26), two second supporting plates (282), a roller (283), a compression spring (284) and a supporting column (285) distributed along the sliding direction of the first linear sliding table module (26), the roller (283) is arranged between the two first supporting plates (281) and is rotationally connected with the first supporting plates through a bearing, the second supporting plate (282) is arranged below the first supporting plates (281), the compression spring (284) is arranged between the first supporting plates (281) and the second supporting plates (282), the supporting column (285) is arranged below the second supporting plates (282) and is fixedly connected with the workbench (21) .
8. The manufacturing process of the all-wood customized easy-to-assemble cabinet body according to claim 6, a baffle plate (29) is arranged at the position of the installation cavity (211) on the cutting mechanism (25), a cutting opening (291) is formed between the baffle plate (29) and the mounting cavity (211), a cutting fixing mechanism (20) is arranged below the cutting opening (291), the cutting fixing mechanism (20) comprises a fixing strip (201), a second electric push rod (202) and an L-shaped fixing plate (204), the fixing strip (201) is fixedly connected with the side wall of the mounting cavity (211), the second electric push rod (202) is arranged on the fixed bar (201), the horizontal section of the L-shaped fixed plate (204) is arranged at the push rod end of the second electric push rod (202), the length direction of the vertical section of the L-shaped fixing plate (204) is parallel to the first linear sliding table module (26).
9. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization according to claim 8, wherein a tightening mechanism (205) is further arranged below the cutting opening (291), the tightening mechanism (205) comprises a connecting plate (206), a third electric push rod (207) and a buffer plate (208), the connecting plate (206) is fixedly connected with the side wall of the installation cavity (211), the third electric push rod (207) is arranged on the connecting plate (206), and the buffer plate (208) is arranged at the push rod end of the third electric push rod.
10. The manufacturing process of the easy-to-assemble cabinet body for all-wood customization, according to claim 1, characterized in that the L-shaped three-dimensional edge (1) comprises a front plate (13) and a side plate (14), the front plate (13) is vertically and fixedly connected with the side plate (14), and two ends of the side plate (14) are respectively provided with a first dovetail groove (15).
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| CN202210573838.4A CN114939914B (en) | 2022-05-25 | 2022-05-25 | Manufacturing process of easy-to-assemble cabinet body for whole-wood customization |
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| CN202210573838.4A CN114939914B (en) | 2022-05-25 | 2022-05-25 | Manufacturing process of easy-to-assemble cabinet body for whole-wood customization |
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| CN114939914B (en) | 2022-12-30 |
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