CN114939475A - High-efficient dry-type of scraped car selects separately smart machine based on granular media - Google Patents
High-efficient dry-type of scraped car selects separately smart machine based on granular media Download PDFInfo
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- CN114939475A CN114939475A CN202210546699.6A CN202210546699A CN114939475A CN 114939475 A CN114939475 A CN 114939475A CN 202210546699 A CN202210546699 A CN 202210546699A CN 114939475 A CN114939475 A CN 114939475A
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- motor
- fishing net
- optical axis
- horizontal
- fishing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/28—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
- B03B5/30—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
- B03B5/36—Devices therefor, other than using centrifugal force
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
Abstract
The invention provides an intelligent efficient dry type sorting device for scraped cars based on granular media, wherein a salvaging mechanism is divided into a vertical motion mechanism, a horizontal salvaging mechanism and a transmission mechanism frame; the transmission mechanism frame comprises two aluminum square tubes, an optical axis bearing, a steering engine mounting seat and a fishing net mounting bracket; the fishing net is mounted on the aluminum square pipe through bolts; the vertical movement mechanism comprises two optical axes, a screw rod, a vertical screw rod motor, a coupler, a motor mounting plate, an optical axis lower fixing part and an optical axis upper fixing part; the vertical screw motor is fixed at the lower part of the barrel body through a motor mounting plate and is connected with a screw through a coupler, and the screw is connected with the transmission mechanism through a vertical screw flange; the horizontal motor controls the glass fiber connecting rod and the fishing net on the connecting rod, the motor rotates forwards when the fishing net is submerged, the fishing net is closed through the transmission of the flange plate, the guide rail, the sliding block and the connecting rod, and the fishing net is opened when the fishing net is submerged to the target depth in a reverse rotation mode, so that sorted objects are fished.
Description
Technical Field
The invention relates to the field of scraped car sorting, in particular to an intelligent device and an intelligent method for efficient dry sorting of scraped cars based on granular media
Background
At present, the automobile scrapping processes are multiple, manual disassembly is mainly relied on, the efficiency is low, the disassembly process is dangerous, the technical requirement on operators is high, manual segmentation is extremely dangerous, and protective measures need to be taken on staff. As in the patent application No.: CN 104494732B discloses a process for dismantling and recycling scraped cars, which comprises, after dismantling dangerous articles of scraped cars, crushing scraped cars, and then performing negative pressure-downwind separation, magnetic separation, eddy current separation and roller screening in turn according to the material characteristics of the scraped cars to separate these parts. But the sorting flow is complex and the process time is long. And requires treatment of industrial wastewater generated during electrochemical treatment.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an intelligent device for efficiently and dry sorting scraped cars based on a granular medium.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: an intelligent efficient dry-type sorting device for scraped cars based on granular media comprises a bucket body, an air injection pipeline and a salvaging mechanism;
the lower part of the barrel body is provided with a vertical screw rod motor and an air circuit guide pipe without cladding; the front side of the barrel body is provided with a vibration pump;
the gas injection pipeline is formed by assembling pvc pipes and is in a shape of Chinese character 'ri';
the fishing mechanism is divided into a vertical movement mechanism, a horizontal fishing mechanism and a transmission mechanism frame; the transmission mechanism frame comprises two aluminum square tubes, an optical axis bearing, a steering engine mounting seat and a fishing net mounting bracket; the fishing net is mounted on the aluminum square pipe through bolts;
the vertical movement mechanism comprises two optical axes, a screw rod, a vertical screw rod motor, a coupler, a motor mounting plate, an optical axis lower fixing part and an optical axis upper fixing part; the optical axis is fixedly arranged on the barrel body through an optical axis upper part and an optical axis lower part, and the optical axis mounting plate is connected with the optical axis upper part and the aluminum square tube; the vertical screw motor is fixed at the lower part of the barrel body through a motor mounting plate and is connected with a screw through a coupler, and the screw is connected with the transmission mechanism through a vertical screw flange;
the horizontal fishing mechanism consists of a stainless steel guide rail, a glass fiber connecting rod, a guide rail sliding block, a horizontal motor protective shell, a horizontal motor and a horizontal lead screw flange; the horizontal motor controls the glass fiber connecting rod and the fishing net on the connecting rod, the motor rotates forwards when the fishing net is submerged, the fishing net is closed through the transmission of the flange plate, the guide rail, the sliding block and the connecting rod, and the fishing net is opened when the fishing net is submerged to the target depth in a reverse rotation mode, so that sorted objects are fished.
In a preferred embodiment: five surfaces of the upper part of the barrel body except the top part are coated by acrylic plates, and the upper part of the barrel body is a working place for accommodating sorted objects and media.
In a preferred embodiment: the gas injection pipeline is formed by assembling pvc pipes with the diameter of 15 mm, and the gas injection pipeline generally comprises four transverse 200 mm gas pipes and two longitudinal 150 mm gas pipes.
Drawings
FIG. 1 is a front view of an intelligent equipment device for efficient dry type sorting of scraped cars based on granular media according to the invention;
FIG. 2 is a side view of an efficient dry-type scraped car sorting intelligent device based on granular media according to the present invention;
FIG. 3 is a cross-sectional view of an efficient dry-type scrap car sorting intelligent device based on granular media according to the invention;
FIG. 4 is a top view of the intelligent equipment device for efficient dry type sorting of scraped cars based on granular media according to the present invention;
FIG. 5 is a schematic view of a gas injection circuit according to the present invention;
the labels in the figure correspond to the following: 1. the device comprises an aluminum profile frame, 2 parts of an acrylic cladding plate, 3 parts of a pvc gas injection pipeline, 4 parts of a stainless steel optical axis, 5 parts of a vertical screw rod, 6 parts of a vertical screw rod motor, 7 parts of a coupler, 8 parts of a motor mounting plate, 9 parts of a vertical screw rod flange plate, 10 parts of an aluminum square pipe cross beam, 11 parts of a steering engine, 12 parts of a steering engine mounting seat, 13 parts of a fishing net mounting bracket, 14 parts of a guide rail sliding block, 15 parts of an optical axis mounting plate, 16 parts of a fishing net connecting rod, 17 parts of a motor protective shell, 18 parts of a horizontal screw rod motor, 19 parts of a fishing net guide rail, 20 parts of a horizontal screw rod flange plate, 21 parts of an optical axis lower fixing part, 22 parts of an optical axis upper fixing part, 23 parts of an optical axis bearing, 24 parts of a fishing net and 25 vibration pumps.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like, are used in a broad sense, and for example, "connected" may be a wall-mounted connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements, and those skilled in the art will understand the specific meaning of the terms in the present invention specifically.
Referring to fig. 1-5, the pneumatic intelligent sand sorting device comprises a barrel body, an air injection pipeline and a fishing mechanism.
The barrel body consists of 1. an aluminum section frame and 2. an acrylic cladding plate, and is totally divided into an upper part and a lower part. Five surfaces of the upper part except the top part are coated by acrylic plates, thereby providing a place for sorting. The lower part is not coated, and a vertical screw motor and an air duct can be installed. The front of the barrel body is provided with a vibration pump 25 which can loosen quartz sand during working, reduce the air pressure required by the air injection pipeline and reduce the power of the air compressor.
The air injection pipeline is completely assembled by pvc pipes with the diameter of 15 mm, the whole air injection pipeline is in a shape like a Chinese character 'ri' and consists of three transverse 200 mm air pipes and two longitudinal 150 mm air pipes, and in order to avoid insufficient air flow, a branch air pipe with the length of 150 mm and the width of 50 mm is led out from the transverse air pipe on one side of a feed screw polish rod, so that the assembly of the feed screw and an optical axis is not influenced. The corner of the air pipe is connected by a pvc tee or a 90-degree elbow and is bonded by pvc glue to avoid air leakage. Every 20 mm below all the pvc pipes, two holes with a diameter of 1 mm were drilled, on the same cross section, at a distance of 90 °. These small holes act as air flow jet orifices to make the air flow uniform. The PVC jet pipeline has the advantages that the jet pipeline which can realize uniform jet and non-interference fishing mechanism is conveniently and flexibly designed and assembled through various PVC joints, and meanwhile, the cost is low.
The fishing mechanism can be divided into a vertical movement mechanism, a horizontal fishing mechanism and a transmission mechanism.
The transmission mechanism frame is two 10mm aluminium square pipes 10, optical axis bearing 23, steering wheel mount pad 12, scoop net installing support 13, through the bolt installation with aluminium square pipe 10 on. The optical axis bearing 23 makes the fishing mechanism more smooth when moving, and can determine the distance between the two aluminum square tubes. Steering wheel 11 is fixed in on aluminium square pipe 10 through steering wheel mount pad 12, after fishing up the sorting object, through the steering wheel rotation, drives horizontal drive mechanism upwards rotatory, makes the sorting object slide and leaves the scoop net, realizes automatic fishing. In order to prevent the steering engine from entering sand to influence the service life of the equipment during fishing, the steering engine 11 is a waterproof steering engine.
Vertical motion mechanism controls the up-and-down motion of the whole fishing mechanism, including two optical axes 4, lead screw 5, vertical lead screw motor 6, shaft coupling 7, motor mounting panel 8, optical axis mounting panel 15, fixed 21 under the optical axis, fixed 22 on the optical axis, fixed mounting is in the ladle body under optical axis 4 passes through fixed 22 on the optical axis and the optical axis, because fixed 22 can't directly be connected with aluminium alloy frame on the optical axis, so design optical axis mounting panel 8 and connect fixed 22 on the optical axis and aluminium alloy. The vertical screw motor 6 is fixed on the lower part of the barrel body through a motor mounting plate 8 and is connected with the screw 5 through a coupler 7, and the screw 5 is connected with the transmission mechanism through a vertical screw flange 9. When fishing, the motor 6 enables the screw rod 5 to rotate through the coupler 7, and the transmission mechanism moves up and down along the optical axis 4 at the moment.
The horizontal fishing mechanism consists of two 3mm stainless steel guide rails 19, a glass fiber connecting rod 16, a guide rail sliding block 14, a horizontal motor protective shell 17, a horizontal motor 18 and a horizontal screw rod flange plate 20. The horizontal motor 18 controls the glass fiber connecting rod 16 and the fishing net on the connecting rod, the motor rotates forwards when the fishing net is submerged, the fishing net is closed through the transmission of the flange plate 20, the guide rail 19, the sliding block 19 and the connecting rod 16, the fishing net 24 rotates backwards when the fishing net is submerged to a proper depth is opened, and at the moment, the vertical movement mechanism controls the whole fishing mechanism to be lifted to fish the sorted objects. The motor protective shell 17 is designed to prevent quartz sand from entering the motor 18, so that the service life of the horizontal motor 18 can be prolonged. To prevent the guide rail from jamming, the custom guide rail slider 14 is internally mounted with sliding bearings and the joint is fully lubricated.
Sorting process in the ladle body:
s1, a sorting medium is injected into the sorting barrel, and after the medium is stable, the required sorting object is thrown into the sorting barrel.
And S2, starting the turbine vibration machine to enable the medium to be primarily fluidized, wherein the separated objects have a layering trend, and the separated objects in the heavy object layer begin to sink. The sorted matter in the light matter layer begins to float.
And S3, starting an air compressor of an air source, injecting high-pressure air passing through the triple-communication pressure regulating valve into the air injection pipeline, and injecting the high-pressure air from two holes with the diameter of 1 mm below the pvc pipe every 20 mm. The sort medium is made highly fluidized and the sort is stratified at this point.
And S4, driving a salvage program to salvage the sorted objects when the layer to be sorted tends to be stable and has no obvious change. The vertical fishing mechanism sinks to the center of the barrel, the horizontal fishing mechanism is opened, the vertical fishing mechanism rises, and the light-layer sorted objects are fished out.
S5, simulating S4, sinking the bottom of the vertical mechanism and then opening the horizontal mechanism to finish the fishing of the heavy-layer sorted objects.
The above description is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any person skilled in the art can make insubstantial changes in the technical scope of the present invention within the technical scope of the present invention, and the actions infringe the protection scope of the present invention are included in the present invention.
Claims (3)
1. The utility model provides an intelligent device is selected separately to high-efficient dry-type of scraped car based on granular media which characterized in that: comprises a barrel body, an air injection pipeline and a salvaging mechanism;
the lower part of the barrel body is provided with a vertical screw rod motor and an air circuit guide pipe without cladding; the front side of the barrel body is provided with a vibration pump;
the gas injection pipeline is formed by assembling pvc pipes and is in a shape of Chinese character 'ri';
the fishing mechanism is divided into a vertical movement mechanism, a horizontal fishing mechanism and a transmission mechanism frame; the transmission mechanism frame comprises two aluminum square tubes, an optical axis bearing, a steering engine mounting seat and a fishing net mounting bracket; the fishing net is mounted on the aluminum square pipe through bolts;
the vertical movement mechanism comprises two optical axes, a screw rod, a vertical screw rod motor, a coupler, a motor mounting plate, an optical axis lower fixing part and an optical axis upper fixing part; the optical axis is fixedly arranged on the barrel body through an optical axis upper part and an optical axis lower part, and the optical axis mounting plate is connected with the optical axis upper part and the aluminum square tube; the vertical screw motor is fixed at the lower part of the barrel body through a motor mounting plate and is connected with a screw through a coupler, and the screw is connected with the transmission mechanism through a vertical screw flange;
the horizontal fishing mechanism consists of a stainless steel guide rail, a glass fiber connecting rod, a guide rail sliding block, a horizontal motor protective shell, a horizontal motor and a horizontal screw rod flange plate; the horizontal motor controls the glass fiber connecting rod and the fishing net on the connecting rod, the motor rotates forwards when the fishing net is submerged, the fishing net is closed through the transmission of the flange plate, the guide rail, the sliding block and the connecting rod, and the fishing net is opened when the fishing net is submerged to the target depth in a reverse rotation mode, so that sorted objects are fished.
2. The intelligent efficient dry sorting device for scraped cars based on granular media as claimed in claim 1, is characterized in that: five surfaces of the upper part of the barrel body except the top part are coated by acrylic plates, and the upper part of the barrel body is a working place for accommodating sorted objects and media.
3. The intelligent device for efficient dry sorting of scraped cars based on granular media as claimed in claim 2, characterized in that: the gas injection pipeline is formed by assembling pvc pipes with the diameter of 15 mm, and the gas injection pipeline generally comprises four transverse 200 mm gas pipes and two longitudinal 150 mm gas pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210546699.6A CN114939475A (en) | 2022-05-19 | 2022-05-19 | High-efficient dry-type of scraped car selects separately smart machine based on granular media |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210546699.6A CN114939475A (en) | 2022-05-19 | 2022-05-19 | High-efficient dry-type of scraped car selects separately smart machine based on granular media |
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| Publication Number | Publication Date |
|---|---|
| CN114939475A true CN114939475A (en) | 2022-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210546699.6A Pending CN114939475A (en) | 2022-05-19 | 2022-05-19 | High-efficient dry-type of scraped car selects separately smart machine based on granular media |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4857177A (en) * | 1987-01-30 | 1989-08-15 | National Research Development Corporation | Dry separation of solids |
| US5080291A (en) * | 1989-10-30 | 1992-01-14 | Bloom Dennis R | Method of recycling automobile waste residue |
| JPH0639310A (en) * | 1992-07-27 | 1994-02-15 | Hitachi Zosen Corp | Device for recovering metal |
| JP2002144343A (en) * | 2000-11-15 | 2002-05-21 | Nkk Corp | Apparatus for gravity separation recovery of composite plastic waste and its operating method |
| JP2008246393A (en) * | 2007-03-30 | 2008-10-16 | Okayama Univ | Dry type separation method |
| CN104552659A (en) * | 2015-01-13 | 2015-04-29 | 宁波市阳光汽车配件有限公司 | Buoyancy separation device for automobile non-metal smashed waste |
| JP6627142B1 (en) * | 2018-02-27 | 2020-01-08 | 金城産業株式会社 | Automobile waste recycling method and its recycling facility |
| US20200094262A1 (en) * | 2016-11-30 | 2020-03-26 | Thomas Valerio | Apparatus and method for separating materials using stratification |
| CN214865705U (en) * | 2021-03-17 | 2021-11-26 | 山东燕龙基环保科技有限公司 | Garbage screening device |
-
2022
- 2022-05-19 CN CN202210546699.6A patent/CN114939475A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4857177A (en) * | 1987-01-30 | 1989-08-15 | National Research Development Corporation | Dry separation of solids |
| US5080291A (en) * | 1989-10-30 | 1992-01-14 | Bloom Dennis R | Method of recycling automobile waste residue |
| JPH0639310A (en) * | 1992-07-27 | 1994-02-15 | Hitachi Zosen Corp | Device for recovering metal |
| JP2002144343A (en) * | 2000-11-15 | 2002-05-21 | Nkk Corp | Apparatus for gravity separation recovery of composite plastic waste and its operating method |
| JP2008246393A (en) * | 2007-03-30 | 2008-10-16 | Okayama Univ | Dry type separation method |
| CN104552659A (en) * | 2015-01-13 | 2015-04-29 | 宁波市阳光汽车配件有限公司 | Buoyancy separation device for automobile non-metal smashed waste |
| US20200094262A1 (en) * | 2016-11-30 | 2020-03-26 | Thomas Valerio | Apparatus and method for separating materials using stratification |
| JP6627142B1 (en) * | 2018-02-27 | 2020-01-08 | 金城産業株式会社 | Automobile waste recycling method and its recycling facility |
| CN214865705U (en) * | 2021-03-17 | 2021-11-26 | 山东燕龙基环保科技有限公司 | Garbage screening device |
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