CN212691455U - Automatic oiling device for vortex separator - Google Patents
Automatic oiling device for vortex separator Download PDFInfo
- Publication number
- CN212691455U CN212691455U CN202021070392.6U CN202021070392U CN212691455U CN 212691455 U CN212691455 U CN 212691455U CN 202021070392 U CN202021070392 U CN 202021070392U CN 212691455 U CN212691455 U CN 212691455U
- Authority
- CN
- China
- Prior art keywords
- oil
- vortex separator
- hydraulic pump
- bearing
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model relates to an oiling equipment technical field, concretely relates to automatic oiling device for vortex separator suitable for non ferrous metal, the device include intelligent automatic control's hydraulic pump, add feed cylinder, high-pressure hose and oil pipe filling head, go into the bearing of vortex separator with the oil pressure through intelligent control drive high-pressure hose in, realize regularly that the ration refuels. The utility model discloses delivery speed does not receive the temperature to influence, and the maximum lubricating pressure of whole distribution device is 8bar, can set up multiple distribution speed through setting up control system parameter, has avoided impurity such as sand grain, dust, water to sneak into in the oil input to the bearing together, is applicable to directly or remote installation.
Description
Technical Field
The utility model relates to an oiling equipment structure technical field, concretely relates to automatic oiling device suitable for non ferrous metal vortex sorter.
Background
When electronic waste scraps containing non-magnetic conductor metals (such as lead, copper, zinc and the like) pass through an alternating magnetic field at a certain speed, induced eddy currents are generated in the non-magnetic conductor scraps. The material flow and the magnetic field have a relative movement speed, so that the metal sheet and the metal block which generate the eddy current have a thrust. By using the principle, some nonferrous metals can be separated from the mixture flow. The thrust force on the metal depends on the size, shape and degree of irregularity of the metal sheet pieces. The direction of the separation thrust is 90 ° to both the direction of the magnetic field and the direction of the material flow.
Vortex separation is an effective non-ferrous metal recovery method. The device has the advantages of good sorting effect, strong adaptability, reliable mechanical structure, light structural mass, strong (adjustable) repulsion force, high sorting efficiency, large processing capacity and the like, can separate some nonferrous metals from the electronic waste, and is mainly used for sorting nonferrous metals such as copper, aluminum and the like from mixture materials in an electronic waste recycling production line.
The core components of the eddy current separator are a magnetic roller and a driving roller, and in order to ensure continuous high-efficiency and low-consumption operation of the eddy current separator, oil lubrication needs to be performed on bearings of the magnetic roller and the driving roller. The prior oil injection method adopts an oil gun to manually inject the oil through a straight-through type pressure injection oil cup M10X 1. The barrel cavity of the grease gun has a capacity of 350 g and the maximum injection pressure is 50 MPa. When the oil gun works, the cylinder cover of the oil gun is firstly dismounted, then the special barrel-packed sealant or lubricant is put into the charging barrel, the charging barrel is connected with the oil gun through the joint sleeve, and the sealant or the lubricant is pushed into the oil gun. After the raw materials are placed, the feeding barrel is detached, and a cylinder cover of the oil gun is installed, so that the operation can be started. When the manual hydraulic pump works, the filling head is directly sleeved on a liquid filling valve of the pipeline ball valve, the manual hydraulic pump is used for continuously acting and pressurizing, so that the pressure of the manual hydraulic pump is continuously increased, and a plunger of the manual hydraulic pump generates high-pressure hydraulic oil to push a leather cup of the oil gun to move. When the injection pressure is higher than the pressure of the body cavity of the pipeline ball valve, lubricating grease in the cylinder cavity of the grease gun can enter the body cavity of the pipeline ball valve through the filling head, and reliable sealing or lubrication between the sealing parts of the pipeline ball valve is realized.
The prior manual grease gun requires attention to the following when operating:
1. before the oil gun is filled with a charging barrel or the filling head is taken off after the sealant is filled, an unloading valve on the side surface of the manual hydraulic pump is opened to release pressure. When the manual hydraulic pump is operated under pressure, the unloading valve must be closed.
2. After the charging barrel is installed, grease can not be injected into the oil gun, the piston can be in the direction of the charging barrel, gas is arranged in a cavity at the rear end of the oil gun, a quick connector of the hydraulic pump needs to be manually disassembled, and the air nozzle ball is propped to deflate.
3. The pressure gauge on the filling head is required to be noticed in the filling process, and if the filling pressure exceeds 1.2 times of the pressure of the valve body cavity of the pipeline ball valve, the filling liquid cannot enter the body cavity of the pipeline ball valve, so that a problem possibly exists in a liquid filling valve on the pipeline ball valve.
4. The oil gun can be connected with a hose of a high-pressure liquid injection pump through screw holes arranged at the symmetrical part of a pressure gauge of the filling head to carry out continuous filling and plugging or filling, lubricating and cleaning.
Such a grease gun has the defects of insufficient oil supply and poor lubrication, which result in mechanical accidents. Therefore, it is considered that this problem is solved by adding a large amount of oil, and in essence, the power consumption of the shaft is increased by an excessive amount of oil, and the lubrication is poor because bubbles, emulsification, and oil spill are easily generated to increase the rotation resistance. Moreover, the grease can not be kept clean all the time, and impurities such as sand grains, dust, water and the like can not be mixed into the grease. In the engineering field, the environment is poor, dust is accumulated on an oil gun, the dust on the surface of the straight-through type pressure injection oil cup M10X1 is difficult to clean, an oil nozzle at an oil injection hole is not clean, foreign matters enter a bearing to cause severe friction damage of the bearing, the oil injection amount is not well controlled, excessive oil injection can influence the heat dissipation of the bearing, the grease injection pressure is too high or the feedback pressure change inside the bearing cannot be monitored, and the bearing is seriously damaged.
Disclosure of Invention
The utility model discloses an overcome above-mentioned technical problem, provide an automatic oiling device of intelligence, fix on vortex separator through the support, can easily monitor lubricated setting, can set for lubricating grease distribution interval time, add the whole transparent construction that sets up of charging barrel, consequently can both clearly see the feed liquid condition in adding the charging barrel in any one side, reinforced by motor drive, simple and easy reliable possesses independent control system.
The technical scheme for solving the technical problems is as follows:
the automatic oiling device for the vortex separator comprises an oil pipe filling head, a high-pressure hose, a feeding barrel and hydraulic pumps, wherein the bottom of the feeding barrel is connected with the oil pipe filling head through the high-pressure hose, the hydraulic pumps are connected with the feeding barrel, the automatic oiling device is fixed on the vortex separator through a support, the number of the automatic oiling devices is at least four, the automatic oiling devices are used for respectively filling oil into a magnetic roller bearing and a driving roller bearing of the vortex separator, the magnetic roller bearing and the driving roller bearing are respectively provided with an oil filling opening, and the oil pipe filling head is connected with the oil filling opening; and pressing the oil in the feeding cylinder into a bearing of the vortex separator through a high-pressure hose by a hydraulic pump.
Furthermore, a driving micro motor, a high-energy battery and a control system are integrated in the hydraulic pump, the control system is provided with a microcomputer control panel for setting an operation instruction of the driving micro motor, a dial switch is arranged on the microcomputer control panel, the high-energy battery provides a power supply for the driving micro motor, and the control system controls the driving micro motor to operate and drives the micro motor to provide power for the hydraulic pump.
The hydraulic pump is controlled regularly and quantitatively in fixed time by setting and driving the micro motor through the dial switch and the microcomputer control panel, and further, the oil is injected into the magnetic roller bearing and the driving roller bearing of the eddy current separator regularly and quantitatively.
Furthermore, a shield is arranged outside the hydraulic pump.
Furthermore, the feeding cylinder is of an integral transparent visual structure, and scales are arranged outside the feeding cylinder and used for observing the oil amount in the feeding cylinder.
Furthermore, the magnetic roller bearing and the driving roller bearing are provided with oil shortage indicating lamps, when the magnetic roller bearing and the driving roller bearing need oil injection, the oil shortage indicating lamps are turned on, after the oil injection work is completed, the oil shortage indicating lamps are turned off manually, the time for turning on the oil shortage indicating lamps next time can be judged in advance according to the time difference between the two adjacent times of turning on of the oil shortage indicating lamps, the automatic operation period of the hydraulic pump of the automatic oil injection device is set, scales are arranged outside the feeding barrel, the oil quantity required for one time of oil injection can be judged, the oil injection quantity of the hydraulic pump of the automatic oil injection device is set, and the oil injection of the magnetic roller bearing and the driving roller bearing is realized in a timing and quantitative mode.
Furthermore, the hydraulic pump on be provided with the internal thread, add the external screw thread that sets up the internal thread matching with the hydraulic pump on the feed cylinder, the internal thread of hydraulic pump and the external screw thread connection of feed cylinder to seal by "O" type circle.
Furthermore, magnetic roller bearings of the vortex separator are provided with a magnetic roller bearing high-speed bearing oil injection port and a magnetic roller bearing low-speed bearing oil injection port, the driving roller bearing is provided with a driving roller bearing low-speed bearing oil injection port, the speed of the high-speed bearing oil injection port is 3000r/min, and the speed of the low-speed bearing oil injection port is 118 r/min.
Further, the oil is a lubricating grease.
Furthermore, the high-pressure hose is also provided with a pressure relief valve for balancing the continuous pressure when the hydraulic pump does not work, namely, the vortex separator is in a lubricating state.
The utility model has the advantages that:
the utility model provides a special automatic oiling device of vortex separator realizes automatic oiling, fixes on vortex separator through the support, can easily monitor lubricated setting, can set for lubricating grease distribution interval time, and it is whole to set up to transparent construction to add a material section of thick bamboo, consequently can both clearly see the feed liquid condition of adding in a material section of thick bamboo in any one side, reinforced by motor drive, and is simple and easy reliable, possesses independent control system. The utility model provides a special automatic oiling device of vortex separator still has following advantage: the distribution speed is not influenced by temperature, the maximum lubricating pressure of the whole distribution device is 8bar, various distribution speeds can be set by setting parameters of a control system, impurities such as sand, dust and water are prevented from being mixed into oil and input into the bearing together, and the distribution device is suitable for direct or remote installation.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the automatic oiling process of the present invention;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a schematic side view of the high speed and low speed oil injection ports of the magnetic roller bearing and the driving roller bearing of the vortex separator of the present invention;
FIG. 5 is a schematic view of the structure of the magnetic roller bearing and the driving roller bearing of the eddy current separator according to the present invention in a top view;
in the figure: 1 is a feeding cylinder, 2 is a hydraulic pump, 3 is a high-pressure hose, 4 is an oil pipe filling head, and 5 is a bracket;
6 is a driving micro motor, 7 is a microcomputer control board, 8 is a shield, 9 is a high-energy battery, and 10 is a pressure release valve; the device comprises a vortex separator frame 11, a magnetic roller bearing 12, a driving roller bearing 13, a magnetic roller bearing low-speed bearing oil injection port 14, a magnetic roller bearing high-speed bearing oil injection port 15 and a driving roller bearing low-speed bearing oil injection port 16.
Detailed Description
Example 1:
as shown in fig. 1-5, the automatic oil injection device for the vortex separator comprises an oil pipe filling head 4, a high-pressure hose 3, a feeding barrel 1 and a hydraulic pump 2, wherein the bottom of the feeding barrel 1 is connected with the oil pipe filling head 4 through the high-pressure hose 3, the hydraulic pump 2 is connected with the feeding barrel 1, the automatic oil injection device is fixed on a frame 11 of the vortex separator through a bracket 5, at least four automatic oil injection devices are used for injecting oil into a magnetic roller bearing 12 and a driving roller bearing 13 of the vortex separator respectively, the magnetic roller bearing 12 and the driving roller bearing 13 are respectively provided with an oil injection port, and the oil pipe filling head 4 is connected with the oil injection port; the oil in the feeding cylinder 1 is pressed into a bearing of the vortex separator through a high-pressure hose 3 by a hydraulic pump 2.
The hydraulic pump 2 is internally integrated with a driving micro motor 6, a high-energy battery 9 and a control system, the control system is provided with a microcomputer control board 7 for setting an operation instruction of the driving micro motor 6, a dial switch (not shown in the figure) is arranged on the microcomputer control board 7, the driving micro motor 6 is powered by the high-energy battery 9, the control system controls the driving micro motor 6 to operate, and the driving micro motor 6 provides power for the hydraulic pump 2.
The hydraulic pump 2 is controlled by setting the driving micro motor 6 in fixed time and quantity through the dial switch and the microcomputer control board 7, and further the oil is injected into the magnetic roller bearing 12 and the driving roller bearing 13 of the eddy current separator in fixed time and quantity.
The hydraulic pump is externally provided with a shroud 8.
The feeding cylinder 1 is of an integral transparent visual structure, and scales are arranged outside the feeding cylinder 1 and used for observing the oil mass in the feeding cylinder 1.
Still be provided with the starved oil pilot lamp (not shown in the figure) on magnetic roller bearing 12 and the driving roller bearing 13, when magnetic roller bearing 12 and driving roller bearing 13 need the oiling, the starved oil pilot lamp lights, oiling work is accomplished the back, through the people for closing the starved oil pilot lamp, the time that the starved oil pilot lamp lights next time can be prejudged according to the time difference that two adjacent starved oil pilot lamps light lights light, thereby set up the automatic operation cycle of hydraulic pump of automatic oiling device, and the charging barrel outside has the scale, consequently, can judge the required oil mass of oiling once, and then set for the oiling volume of the automatic oiling of hydraulic pump of automatic oiling device, thereby realize the oiling for magnetic roller bearing and driving roller bearing regularly and quantitatively.
Be provided with the internal thread on the hydraulic pump 2, add the external screw thread that sets up on the feed cylinder 1 and match with the internal thread of hydraulic pump 2, the internal thread of hydraulic pump 2 and the external screw thread connection who adds feed cylinder 1 to it is sealed by "O" type circle.
The magnetic roller bearings 12 of the eddy current separator are provided with a magnetic roller bearing high-speed bearing oil injection port 15 and a magnetic roller bearing low-speed bearing oil injection port 14, the driving roller bearing 13 is provided with a driving roller bearing low-speed bearing oil injection port 16, the speed of the high-speed bearing oil injection port is 3000r/min, and the speed of the low-speed bearing oil injection port is 118 r/min. The oil is lubricating grease. The high-pressure hose 3 is also provided with a pressure relief valve 10 for balancing the pressure which is maintained when the hydraulic pump is not operating, i.e. in the lubricated state of the vortex separator.
The above is only the preferred embodiment of the present invention, not to the limitation of the present invention in any form, all the techniques of the present invention are substantially any simple modification and equivalent changes to the above embodiments, all falling within the protection scope of the present invention.
Claims (9)
1. The automatic oil injection device for the vortex separator is characterized by comprising an oil pipe injection head, a high-pressure hose, a feeding barrel and hydraulic pumps, wherein the bottom of the feeding barrel is connected with the oil pipe injection head through the high-pressure hose, the hydraulic pumps are connected with the feeding barrel, the automatic oil injection device is fixed on the vortex separator through a support, the number of the automatic oil injection devices is at least four, oil is injected into magnetic roller bearings and driving roller bearings of the vortex separator respectively, the magnetic roller bearings and the driving roller bearings are respectively provided with oil injection ports, and the oil pipe injection head is connected with the oil injection ports; and pressing the oil in the feeding cylinder into a bearing of the vortex separator through a high-pressure hose by a hydraulic pump.
2. The automatic oiling device for the eddy current separator according to claim 1, wherein a driving micro motor, a high-energy battery and a control system are integrated in the hydraulic pump, the control system is provided with a microcomputer control board for setting an operation instruction of the driving micro motor, a dial switch is arranged on the microcomputer control board, the high-energy battery supplies power to the driving micro motor, the control system controls the driving micro motor to operate, and the driving micro motor supplies power to the hydraulic pump.
3. The automatic oiling device for a vortex separator according to claim 1 or 2, wherein a shield is provided outside the hydraulic pump.
4. The automatic oil injection device for the vortex separator according to claim 1, wherein the feeding cylinder is of an integral transparent visual structure, and scales are arranged outside the feeding cylinder and used for observing the oil amount in the feeding cylinder.
5. The automatic oiling device for the vortex separator according to claim 1 or 2, wherein the magnetic roller bearing and the driving roller bearing are further provided with oil shortage indicator lamps.
6. The automatic oiling device for the vortex separator according to claim 1, wherein the hydraulic pump is provided with an internal thread, the feeding cylinder is provided with an external thread matching with the internal thread of the hydraulic pump, and the internal thread of the hydraulic pump is connected with the external thread of the feeding cylinder and sealed by an "O" ring.
7. The automatic oiling device for vortex separators of claim 1 wherein the magnetic roller bearings of the vortex separator are equipped with magnetic roller bearing high speed bearing oiling port and magnetic roller bearing low speed bearing oiling port, the drive roller bearings are equipped with drive roller bearing low speed bearing oiling port, the speed of the high speed bearing oiling port is 3000r/min, and the speed of the low speed bearing oiling port is 118 r/min.
8. The automatic oiling device for a vortex separator according to claim 1, wherein the oil is grease.
9. The automatic oiling device for vortex separators of claim 1 wherein the high pressure hose is further equipped with a pressure relief valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021070392.6U CN212691455U (en) | 2020-06-11 | 2020-06-11 | Automatic oiling device for vortex separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021070392.6U CN212691455U (en) | 2020-06-11 | 2020-06-11 | Automatic oiling device for vortex separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212691455U true CN212691455U (en) | 2021-03-12 |
Family
ID=74890603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021070392.6U Active CN212691455U (en) | 2020-06-11 | 2020-06-11 | Automatic oiling device for vortex separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212691455U (en) |
-
2020
- 2020-06-11 CN CN202021070392.6U patent/CN212691455U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212691455U (en) | Automatic oiling device for vortex separator | |
| CN208169964U (en) | A kind of crusher automatic oiling lubrication device | |
| CN112682501A (en) | Be used for inside regular lubrication fluid transportation pipeline device of gear box | |
| CN111609300A (en) | Automatic oiling device for vortex separator | |
| CN213361037U (en) | Oil-dripping lubricating low-speed reducer | |
| CN117536655A (en) | Hydraulic supply equipment for underground hydraulic support | |
| CN202910653U (en) | Automatic lubrication system for machine tool | |
| CN210624125U (en) | High-speed motor oil mist lubricating device | |
| CN106931040A (en) | One kind has automatic oiling function bearing block | |
| CN201370997Y (en) | Closed drum filter | |
| CN203374412U (en) | Fuel return system of high pressure common rail pump | |
| CN102706052B (en) | Full-automatic four-port recycling machine and using method thereof | |
| CN204746393U (en) | Novel automatic oiling of jaw breaker and lubricating oil reutilization device | |
| CN214743247U (en) | Lubricating system for pump | |
| CN104500621A (en) | Pneumatic brake fluid filling device | |
| CN202746897U (en) | Centralized grease injection device of pumping unit | |
| CN214535614U (en) | Automatic centralized oil injection system for vortex separator | |
| CN206280709U (en) | A kind of flotation group of planes oil site centralized lubricating system | |
| CN111927520A (en) | Low-power-consumption ventilation system for coal mine ventilation and use method thereof | |
| CN211288676U (en) | Magnet separator gear protection casing with lubricating function | |
| CN201588776U (en) | Hydraulic bore double-screw rod pump | |
| CN211472663U (en) | Connecting structure of excavator bucket rod | |
| CN203533144U (en) | Automatic lubricating device of ore-dressing grader | |
| CN219867359U (en) | Oil changing device for turntable bearing of peripheral transmission thickener | |
| CN205295581U (en) | Automatic backpressure, wounded oil strain in visual maze, then electric programme -controlled wireless spindle wash tanker aircraft |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |