CN114933057A - Automatic packing system and method for expanded tobacco carton - Google Patents
Automatic packing system and method for expanded tobacco carton Download PDFInfo
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- CN114933057A CN114933057A CN202210314394.2A CN202210314394A CN114933057A CN 114933057 A CN114933057 A CN 114933057A CN 202210314394 A CN202210314394 A CN 202210314394A CN 114933057 A CN114933057 A CN 114933057A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 71
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 71
- 238000012856 packing Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000007789 sealing Methods 0.000 claims description 24
- 238000007670 refining Methods 0.000 claims description 22
- 238000002372 labelling Methods 0.000 claims description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 17
- 235000019504 cigarettes Nutrition 0.000 claims description 14
- 238000007639 printing Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005303 weighing Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000428 dust Substances 0.000 abstract description 2
- 230000036541 health Effects 0.000 abstract description 2
- 230000001788 irregular Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/08—Forming three-dimensional containers from sheet material
- B65B43/10—Forming three-dimensional containers from sheet material by folding the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Manufacture Of Tobacco Products (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to an automatic packing system and method for expanded tobacco cartons. The technical scheme effectively realizes the automatic operation of equipment, improves the boxing efficiency of the expanded cut tobacco, reduces the labor intensity of workers, reduces the waste of human resources, realizes full-automatic production except for the fact that the most front end paper box folding sleeve bag needs to be manual due to the fact that irregular old paper boxes need to be utilized, solves the problem that the dust environment of an old production line is not beneficial to human health, realizes accurate weighing, and improves the operation environment.
Description
Technical Field
The invention belongs to the technical field of automatic tobacco boxing logistics equipment machinery, and particularly relates to an automatic boxing system and method for expanded tobacco cartons.
Background
The expanded cut tobacco has the characteristics of high filling rate, high expansion rate, low tar content and the like, is an important component of cut tobacco blending, and along with the continuous increase of requirements of tobacco industry enterprises on the expanded cut tobacco, part of cigarette factories capable of producing the expanded cut tobacco need to produce and provide the expanded cut tobacco to other cigarette factories without an expanded cut tobacco production line on the premise of meeting self-demand, so that the task of packing and transporting the expanded cut tobacco is continuously increased.
At present, semi-automatic manual packing is mostly adopted for packing expanded cut tobaccos in the industry, and the semi-automatic manual packing is mainly used for conveying the expanded cut tobaccos stored in a cut tobacco cabinet out of the cabinet to a paper box under a blanking device through conveying equipment, manually judging the material packing weight, then suspending the conveying equipment, weighing through a scale, and manually intervening to remove less supplement and more supplement. The boxing method has the advantages of more staff, higher labor intensity and lower boxing efficiency, and cannot well adapt to the industry development trend.
The intelligent level of tobacco industry promotes by a wide margin, and the external transportation of present system silk workshop inflation pipe tobacco vanning still has the short slab, in order to realize the comprehensive automation of production line, and the technology such as the automatic quantitative vanning of pipe tobacco has been proposed to the prior art, like applying "a refining roller conveyor for inflation pipe tobacco case" that proposes at this moment, patent number: ZL201811051861.7 method for automatically and quantitatively packing tobacco shreds and production line used in the method, patent number: ZL201821785877.6 vibration packing platform for expanded cut tobacco, and the like, but the technologies only describe a certain quantitative method for packing or information related to the packing platform for the expanded cut tobacco and the like.
Disclosure of Invention
The invention aims to provide an automatic packing system and method for expanded tobacco cartons, which aim to solve the problems that the existing expanded tobacco packing technology is high in labor intensity, low in packing efficiency and incapable of well adapting to industry development.
In order to realize the purpose, the invention is realized by the following technical scheme:
an automatic packing system for expanded tobacco cartons comprises a tobacco box conveying system, a material conveying system, an electronic belt scale system with a C-shaped metering pipe, a packing station, a box sealing machine, an automatic bar code printing and labeling machine, a strapping machine, a clamping and holding stacker system, a tray unstacker system and an AGV trolley conveying system;
one end of the cigarette box conveying system is connected with the carton inlet, and the other end of the cigarette box conveying system is connected with a boxing station;
one end of the material conveying system is connected with the expanded cut tobacco storage cabinet, the other end of the material conveying system is connected with the electronic belt scale system with the C-shaped metering pipe, and the electronic belt scale system with the C-shaped metering pipe is connected with the boxing station;
the boxing station is connected with the box sealing machine through a material evening roller way conveying system;
the box sealing machine, the automatic bar code printing and labeling machine, the strapping machine and the clamping and stacking machine are sequentially connected;
the tray unstacker system is connected with the clamping and holding stacker system, and the AGV trolley conveying system is respectively connected with the tray unstacker system and the clamping and holding stacker system.
Further, the smoke box conveying system comprises a first roller conveyor, a second roller conveyor, a third roller conveyor, a fourth roller conveyor, a first pneumatic box pushing mechanism and a second pneumatic box pushing mechanism;
the boxing station comprises a first boxing station and a second boxing station;
one end of the first roller conveyor is connected with the carton inlet, the other end of the first roller conveyor is connected with the first pneumatic carton pushing mechanism, and the second roller conveyor is respectively connected with the first pneumatic carton pushing mechanism and the second pneumatic carton pushing mechanism;
the third roller conveyor is respectively connected with the first pneumatic box pushing mechanism and the first boxing station, and the fourth roller conveyor is respectively connected with the second pneumatic box pushing mechanism and the second boxing station.
Furthermore, the first boxing station is a first vibrating roller conveyor, and the second boxing station is a second vibrating roller conveyor.
Further, the material conveying system further comprises a second material conveying belt and a bidirectional material conveying belt, the second material conveying belt is respectively connected with the electronic belt scale system with the C-shaped metering pipe and the bidirectional material conveying belt, and the bidirectional material conveying belt is respectively connected with the first boxing station and the second boxing station.
Further, the refining roller way conveying system comprises a first refining roller way conveyor, a second refining roller way conveyor, a third pneumatic box pushing mechanism, a fourth pneumatic box pushing mechanism, a fifth roller way conveyor, a sixth roller way conveyor and a third vibrating roller way conveyor;
the first material refining roller conveyor is respectively connected with a first boxing station and a third pneumatic box pushing mechanism, the second material refining roller conveyor is respectively connected with a second boxing station and a fourth pneumatic box pushing mechanism, the fifth roller conveyor is respectively connected with a third pneumatic box pushing mechanism and a third vibrating roller conveyor, the sixth roller conveyor is respectively connected with a fourth pneumatic box pushing mechanism and a third vibrating roller conveyor, and the third vibrating roller conveyor is connected with a box sealing machine.
Furthermore, a rotary roller way conveyor is arranged between the binding machine and the clamping and holding stacker system.
Furthermore, the clamping and holding stacker crane system comprises a clamping and holding stacker crane and a first lifting chain crane matched with the clamping and holding stacker crane.
Furthermore, the tray unstacker system comprises a first chain conveyor, a tray unstacker, a second lifting chain conveyor and a second chain conveyor, wherein the tray unstacker is respectively connected with the first chain conveyor and the second lifting chain conveyor, and the second chain conveyor is respectively connected with the second lifting chain conveyor and the empty tray station.
The automatic packing method of any expanded tobacco carton comprises the following steps:
s1, in the area of folding and bagging the cartons, operators fold and bag the cartons, and sequentially place the bagged cartons on a cigarette carton conveying system;
s2, conveying the cartons to a boxing station by a carton conveying system to wait for boxing;
s3, conveying the expanded cut tobacco from the expanded cut tobacco storage cabinet to an electronic belt scale system of the C-shaped metering pipe through the material conveying system, and then conveying the expanded cut tobacco into a second material conveying belt to the bidirectional material conveying belt;
s4, feeding the expanded cut tobacco on the bidirectional material conveying belt into a carton of a boxing station;
s5, feeding the carton filled with the expanded cut tobacco into a carton sealing machine through a refining roller way conveying system for sealing;
s6, enabling the carton after box sealing to enter an automatic bar code printing and labeling machine for labeling, and enabling the carton after bundling to enter a rotary roller way conveyor;
s7, conveying the empty tray stack to an interface conveyor by an AGV trolley, splitting the empty trays one by one through a tray unstacker system, and conveying the empty trays to an empty tray station;
s8, conveying the bundled cartons to empty trays of empty tray stations through a clamping and holding stacker crane system;
and S9, conveying the tray filled with the cartons to an AGV trolley box taking opening through a chain conveyor, and conveying the tray to a storage area by the AGV trolley.
Compared with the prior art, the beneficial effects of this application are:
1. through this technical scheme, can realize the automatic vanning ability of whole piece vanning line.
2. The technical scheme effectively realizes automatic operation of equipment, improves the boxing efficiency of the expanded cut tobacco, reduces the labor intensity of workers, reduces the waste of human resources, and realizes full-automatic production of the rest of the folded bagging of the paper box at the forefront end because the irregular old paper box needs manpower for utilization.
3. The technical scheme solves the problem that the manual weighing of the old production line is disadvantageous to human health due to the dust environment, realizes accurate weighing, and improves the operation environment.
Drawings
FIGS. 1A and 1B are schematic views of the layout of an automatic packing system for expanded tobacco cartons according to the present invention;
FIG. 2 is a process flow diagram of the present invention;
FIG. 3 is a schematic perspective view of the material handling system of the present invention;
FIG. 4 is a schematic perspective layout view of a smoke box conveying system, a boxing station and a refining roller way conveying system;
FIG. 5 is a schematic diagram of a dual loading station configuration of the present invention;
FIG. 6 is a schematic view of the three-dimensional layout of the system of the case sealer, the automatic bar code printing and labeling machine, the strapping machine and the clamping and stacking machine.
Description of the reference numerals
1-a first material conveyer belt, 2-a carton, 3-a first roller conveyor, 4-a first pneumatic box pushing mechanism, 5-a second roller conveyor, 6-a second pneumatic box pushing mechanism, 7-1, 8-1, 9-1-a third roller conveyor, 7-2, 8-2, 9-2-a fourth roller conveyor, 10-1-a first vibrating roller conveyor, 10-2-a second vibrating roller conveyor, 11-1-a first boxing station, 11-2-a second boxing station, 12-1-a first refining roller conveyor, 12-2-a second refining roller conveyor, 13-1-a third pneumatic box pushing mechanism, 13-2-a fourth pneumatic box pushing mechanism, 14-1-a fifth roller conveyor, 14-2-a sixth roller conveyor, 15-C type metering tube, 16-electronic belt scale, 17-second material conveyer belt, 18-bidirectional material conveyer belt, 19-third vibrating roller conveyor, 20-box sealing machine, 21-automatic bar code printing and labeling machine, 22-seventh roller conveyor, 23-bundling machine, 24-eighth roller conveyor, 25-clamping stacking machine, 26-rotating roller conveyor, 27-third chain conveyor, 28-empty tray station, 29-first lifting chain machine, 30, 31-fourth chain conveyor, 32, 33-first chain conveyor, 34-tray unstacking machine, 35-second lifting chain machine and 36-second chain conveyor.
Detailed Description
The following embodiments are merely exemplary, and are not to be construed as limiting the technical aspects of the present invention.
As shown in fig. 1A to 6, and fig. 1A and 1B together form an automatic packing system for expanded cut tobacco cartons, which includes a tobacco box conveying system, a material conveying system, an electronic belt scale system with a C-shaped metering tube, a packing station, a box sealing machine 20, an automatic barcode printing and labeling machine 21, a strapping machine 23, a clamping and stacking machine system, a tray unstacker system and an AGV cart conveying system.
As shown in fig. 1A and 1B, the smoke box conveying system includes a first roller conveyor 3, a second roller conveyor 5, a third roller conveyor (7-1, 8-1, 9-1), a fourth roller conveyor (7-2, 8-2, 9-2), a first pneumatic box pushing mechanism 4, and a second pneumatic box pushing mechanism 6. When the first pneumatic box pushing mechanism and the second pneumatic box pushing mechanism are used for conveying the cartons in the 90-degree direction, the conveying direction of the cartons 2 is changed.
The first roller conveyor consists of two roller conveyors connected in series, the third roller conveyor consists of three roller conveyors connected in series, and the fourth roller conveyor consists of three roller conveyors connected in series.
One end of a cigarette box conveying system is connected with a carton inlet, the other end of the cigarette box conveying system is connected with a boxing station, the boxing station comprises a first boxing station 11-1 and a second boxing station 11-2, the first boxing station 11-1 is a first vibrating roller conveyor 10-1, the second boxing station 11-2 is a second vibrating roller conveyor 10-2, two vibrating roller conveyors and a third vibrating roller conveyor 19 behind the first vibrating roller conveyor are respectively provided with a vibrating motor, and tobacco shreds in the carton are settled through vibration.
One end of the material conveying system is connected with the expanded cut tobacco storage cabinet, the other end of the material conveying system is connected with the electronic belt scale system with the C-shaped metering pipe, and the electronic belt scale system with the C-shaped metering pipe is connected with the boxing station.
The material conveying system comprises a first material conveying belt 1, a second material conveying belt 17 and a bidirectional material conveying belt 18, one end of the first material conveying belt is connected with the expanded tobacco shred storage cabinet, the other end of the first material conveying belt is connected with an electronic belt scale system with a C-shaped metering pipe, the second material conveying belt 17 is respectively connected with the electronic belt scale system with the C-shaped metering pipe and the bidirectional material conveying belt 18, and the bidirectional material conveying belt 18 is respectively connected with a first boxing station 11-1 and a second boxing station 11-2. The electronic belt scale system with the C-shaped metering pipe accurately meters the conveyed expanded cut tobacco and then sends the metered expanded cut tobacco to the two-way conveying belt through the second material conveying belt, and the metered expanded cut tobacco is respectively sent to the first boxing station or the second boxing station to be orderly boxed.
The refining roller way conveying system comprises a first refining roller way conveyor 12-1, a second refining roller way conveyor 12-2, a third pneumatic box pushing mechanism 13-1, a fourth pneumatic box pushing mechanism 13-2, a fifth roller way conveyor 14-1, a sixth roller way conveyor 14-2 and a third vibrating roller way conveyor 19. The utility model provides a refining roller conveyor is provided with a plurality of polygon rollers, makes the carton produce the shake of jolting in transportation process, makes the function that the pipe tobacco subsides in the carton.
The first material refining roller conveyor 12-1 is respectively connected with a first boxing station 11-1 and a third pneumatic box pushing mechanism 13-1, the second material refining roller conveyor 12-1 is respectively connected with a second boxing station 11-2 and a fourth pneumatic box pushing mechanism 13-2, the fifth roller conveyor 14-1 is respectively connected with a third pneumatic box pushing mechanism 13-1 and a third vibrating roller conveyor 19, the sixth roller conveyor 14-2 is respectively connected with a fourth pneumatic box pushing mechanism and a third vibrating roller conveyor, and the third vibrating roller conveyor is connected with a box sealing machine. And after the tobacco shreds in the carton are settled, gathering and conveying the tobacco shreds to a carton sealing machine to seal the front and bottom surfaces of the carton by automatic adhesive tape pasting.
The box sealing machine 20, the automatic bar code printing and labeling machine 21, the strapping machine 23 and the clamping and holding stacker system are sequentially connected, and after box sealing is carried out, the automatic bar code printing and labeling machine is used for labeling two sides of a carton. The carton is then strapped twice by a strapping machine. The carton sealing machine is mainly used for automatically pasting the adhesive tapes on the top surface and the bottom surface of the carton, and the lengths of the single-side folded edges of the adhesive tapes are both 100 mm; the length of the single-side folded edge of the bottom surface sealing adhesive strip is 100 mm. The automatic bar code printing and labeling machine is provided with two sets of labeling mechanisms for simultaneously labeling two sides of a cigarette box, the labeling height is adjustable up and down and left and right, and the labeling is firm.
The tray unstacker system is connected with the clamping and holding stacker system, and the AGV trolley conveying system is respectively connected with the tray unstacker system and the clamping and holding stacker system. The tray unstacker system comprises a first chain conveyor 33, a tray unstacker 34, a second lifting chain conveyor 35 and a second chain conveyor 36, the tray unstacker is connected with the first chain conveyor 33 and the second lifting chain conveyor 35 respectively, and the second chain conveyor 36 is connected with the second lifting chain conveyor 35 and the empty tray station 28 respectively.
The clamping and holding stacker system comprises a clamping and holding stacker 25 and a first lifting chain machine 29 matched with the clamping and holding stacker 25, a rotary roller conveyor 26 is arranged between the binding machine and the clamping and holding stacker system, the bound cartons enter the rotary roller conveyor, then the clamping and holding stacker clamps the cartons, and the cartons are conveyed to an empty tray by the first lifting chain machine 29. The utility model provides a rotation type roller conveyor adopts pneumatic drive rotatory, mainly presss from both sides at the carton and embraces the front realization smoke box and turns to, and the stacker presss from both sides case and stack are embraced to the convenient clamp, and wherein steady, reliable when guaranteeing to carry the carton, the position accuracy adopts diffuse reflection type photoelectric tube to carry out the detection that targets in place when stopping, installs in the equipment side, and the position is adjustable about.
As shown in FIG. 3, the C-type measuring tube is provided with three pairs of transmission-type photoelectric tubes, and the materials are high-light-transmission polycarbonate plates which are easy to observe. The electronic belt conveyor scale mainly controls the packing weight of each carton accurately, the control precision is less than or equal to 0.5 percent, a CK6E series (control type) is adopted, and the rated flow is as follows: 2000kg/h, and is provided with an automatic belt deviation rectifying system and an automatic belt tensioning mechanism.
As shown in fig. 5, the deviation detecting function of the bidirectional material conveying belt 18 adopts 1 pair of diffuse reflection photoelectric tubes for detection, the first boxing station and the second boxing station of the present application are respectively provided with a material guide plate, and the material guide plates continuously swing in the boxing process to disperse materials.
The application also comprises a method for automatically boxing the expanded tobacco carton, which comprises the following steps:
s1, folding and bagging 2 workers in the carton folding and bagging area, sequentially placing the bagged cartons on two first roller conveyors connected in series at carton inlets, and timely replacing the bagged cartons in case of shortage.
S2, the carton is divided into two paths to be respectively conveyed after passing through the two first roller conveyors, wherein one path is conveyed to a first boxing station through the three third roller conveyors connected in series to wait for boxing.
And the other path of the paper box is pushed into a second roller conveyor which runs perpendicular to the first roller conveyor by 90 degrees through a first pneumatic box pushing mechanism, and then is pushed into a fourth roller conveyor which runs perpendicular to the second roller conveyor by 90 degrees through a second pneumatic box pushing mechanism and is connected with three rollers in series, and the fourth roller conveyor is conveyed to a second boxing station to wait for boxing.
And S3, conveying the expanded cut tobacco from the expanded cut tobacco storage cabinet to the C-shaped metering pipe and the electronic belt scale through the first material conveying belt, accurately metering the expanded cut tobacco, and conveying the expanded cut tobacco to the bidirectional material conveying belt through the second material conveying belt.
S4, conveying the expanded cut tobacco on the bidirectional material conveying belt to a first boxing station for boxing, switching the direction of the bidirectional material conveying belt to a second boxing station for boxing after the carton of the first boxing station is filled, and alternately switching the two boxing stations after the carton is filled.
And S5, collecting the two paper boxes filled with the expanded cut tobacco to a third vibrating roller conveyor, and sealing the paper boxes in a box sealing machine.
S6, the carton after box sealing enters an automatic bar code printing and labeling machine for labeling, and then enters a bundling machine, and the bundled carton waits for entering a rotary roller conveyor of a downstream process.
S7, conveying the empty tray stack to the interface conveyor by the AGV, conveying the empty tray stack to the tray unstacker by the two first chain conveyors, separating the empty tray stack one by the second lifting chain conveyors, and conveying the empty tray stack to the downstream empty tray position by the two second chain conveyors.
S8, the bundled cigarette boxes enter a rotary roller conveyor, a clamping and holding stacker clamps the cigarette boxes and the cigarette boxes are conveyed to empty tray positions at the clamping and holding stacker by a first lifting chain conveyor, and each empty tray stacks two full cartons.
And S9, conveying the tray filled with the cartons to an AGV trolley box taking opening through a third chain conveyor, and conveying the tray to a storage area by the AGV trolley.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (9)
1. An automatic packing system for expanded tobacco cartons is characterized by comprising a tobacco box conveying system, a material conveying system, an electronic belt scale system with a C-shaped metering pipe, a packing station, a box sealing machine, an automatic bar code printing and labeling machine, a binding machine, a clamping and holding type stacking machine system, a tray unstacker system and an AGV trolley conveying system;
one end of the cigarette box conveying system is connected with the carton inlet, and the other end of the cigarette box conveying system is connected with a boxing station;
one end of the material conveying system is connected with the expanded cut tobacco storage cabinet, the other end of the material conveying system is connected with the electronic belt scale system with the C-shaped metering pipe, and the electronic belt scale system with the C-shaped metering pipe is connected with the boxing station;
the boxing station is connected with the box sealing machine through a material evening roller way conveying system;
the box sealing machine, the automatic bar code printing and labeling machine, the strapping machine and the clamping and stacking machine are sequentially connected;
the tray unstacker system is connected with the clamping and holding stacker system, and the AGV trolley conveying system is respectively connected with the tray unstacker system and the clamping and holding stacker system.
2. The automatic carton filling system for expanded tobacco cartons according to claim 1, wherein the tobacco carton conveying system comprises a first roller conveyor, a second roller conveyor, a third roller conveyor, a fourth roller conveyor, a first pneumatic carton pushing mechanism and a second pneumatic carton pushing mechanism;
the boxing station comprises a first boxing station and a second boxing station;
one end of the first roller conveyor is connected with the carton inlet, the other end of the first roller conveyor is connected with the first pneumatic carton pushing mechanism, and the second roller conveyor is respectively connected with the first pneumatic carton pushing mechanism and the second pneumatic carton pushing mechanism;
the third roller conveyor is respectively connected with the first pneumatic box pushing mechanism and the first boxing station, and the fourth roller conveyor is respectively connected with the second pneumatic box pushing mechanism and the second boxing station.
3. The automated carton filling system according to claim 2, wherein the first filling station is a first vibrating roller conveyor and the second filling station is a second vibrating roller conveyor.
4. The automatic carton packing system for expanded tobacco cartons according to claim 2, wherein the material conveying system further comprises a second material conveying belt and a bidirectional material conveying belt, the second material conveying belt is respectively connected with the electronic belt scale system with the C-shaped metering pipe and the bidirectional material conveying belt, and the bidirectional material conveying belt is respectively connected with the first carton packing station and the second carton packing station.
5. The automatic carton filling system for expanded tobacco cartons according to claim 2, wherein the refining roller conveyor system comprises a first refining roller conveyor, a second refining roller conveyor, a third pneumatic box pushing mechanism, a fourth pneumatic box pushing mechanism, a fifth roller conveyor, a sixth roller conveyor and a third vibrating roller conveyor;
the first material refining roller conveyor is respectively connected with a first boxing station and a third pneumatic box pushing mechanism, the second material refining roller conveyor is respectively connected with a second boxing station and a fourth pneumatic box pushing mechanism, the fifth roller conveyor is respectively connected with a third pneumatic box pushing mechanism and a third vibrating roller conveyor, the sixth roller conveyor is respectively connected with a fourth pneumatic box pushing mechanism and a third vibrating roller conveyor, and the third vibrating roller conveyor is connected with a box sealing machine.
6. The automated expanded tobacco carton boxing system according to claim 1, wherein a rotary roller conveyor is arranged between the strapping machine and the clamping and stacking machine system.
7. The automated expanded tobacco carton boxing system according to claim 1, wherein the clamp-and-hold stacker system comprises a clamp-and-hold stacker and a first lifting chain machine in cooperation.
8. The automated expanded tobacco carton boxing system according to claim 1, wherein the tray unstacker system comprises a first chain conveyor, a tray unstacker, a second lifting chain conveyor and a second chain conveyor, the tray unstacker is respectively connected with the first chain conveyor and the second lifting chain conveyor, and the second chain conveyor is respectively connected with the second lifting chain conveyor and an empty tray station.
9. A method of automatically packing expanded tobacco cartons, using the system of any one of claims 1 to 8, characterized by comprising the steps of:
s1, in the folding and bagging area of the cartons, operators fold and bag the cartons with bags, and sequentially place the cartons with bags on a cigarette box conveying system;
s2, conveying the cartons to a boxing station by a carton conveying system to wait for boxing;
s3, conveying the expanded cut tobacco from the expanded cut tobacco storage cabinet to an electronic belt scale system of the C-shaped metering pipe through the material conveying system, and then conveying the expanded cut tobacco to a second material conveying belt to be conveyed to the bidirectional material conveying belt;
s4, feeding the expanded cut tobacco on the bidirectional material conveying belt into a carton of a boxing station;
s5, feeding the carton filled with the expanded cut tobacco into a carton sealing machine through a refining roller way conveying system for sealing;
s6, feeding the carton subjected to carton sealing into an automatic bar code printing and labeling machine for labeling, feeding the carton subjected to bundling into a bundling machine, and feeding the carton subjected to bundling into a rotary roller way conveyor;
s7, conveying the empty tray stack to an interface conveyor by an AGV trolley, splitting the empty trays one by one through a tray unstacker system, and conveying the empty tray stack to an empty tray station;
s8, conveying the bundled cartons to empty trays of empty tray stations through a clamping and holding stacker crane system;
s9, conveying the tray filled with the cartons to an AGV trolley box taking opening through a chain conveyor, and conveying the tray to a storage area by the AGV trolley.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210314394.2A CN114933057B (en) | 2022-03-28 | 2022-03-28 | Automatic boxing system and method for expanded tobacco cartons |
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| CN202210314394.2A CN114933057B (en) | 2022-03-28 | 2022-03-28 | Automatic boxing system and method for expanded tobacco cartons |
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| CN114933057B CN114933057B (en) | 2024-03-08 |
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| CN101158597A (en) * | 2007-07-24 | 2008-04-09 | 罗放明 | Tobacco shred, tablet cigarette non- inertia on-line real time tare removing quantificationally packing system |
| CN105366106A (en) * | 2015-06-04 | 2016-03-02 | 尹柏林 | Automatic packaging line for carbon fiber yarns |
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| CN208692296U (en) * | 2018-05-23 | 2019-04-05 | 厦门烟草工业有限责任公司 | The clusters aeration apparatus of CO_2 expanded cut tobacco |
| CN212710280U (en) * | 2020-07-29 | 2021-03-16 | 无锡正大物流系统工程有限公司 | Automatic joint sealing packing conveyor of line doubling that rolls off paint of aluminum hull motor |
| CN112849512A (en) * | 2020-12-31 | 2021-05-28 | 青岛日清食品机械有限公司 | Full-automatic chain bag sealing, boxing and boxing packaging production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101158597A (en) * | 2007-07-24 | 2008-04-09 | 罗放明 | Tobacco shred, tablet cigarette non- inertia on-line real time tare removing quantificationally packing system |
| CN105366106A (en) * | 2015-06-04 | 2016-03-02 | 尹柏林 | Automatic packaging line for carbon fiber yarns |
| CN207389764U (en) * | 2017-10-17 | 2018-05-22 | 广东利迅达机器人系统股份有限公司 | A kind of brake block boxing system |
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| CN112849512A (en) * | 2020-12-31 | 2021-05-28 | 青岛日清食品机械有限公司 | Full-automatic chain bag sealing, boxing and boxing packaging production line |
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| CN114933057B (en) | 2024-03-08 |
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