CN114932987A - Automatic nesting realization method for ship body plate of SPD system and automatic nesting platform - Google Patents

Automatic nesting realization method for ship body plate of SPD system and automatic nesting platform Download PDF

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CN114932987A
CN114932987A CN202210072671.3A CN202210072671A CN114932987A CN 114932987 A CN114932987 A CN 114932987A CN 202210072671 A CN202210072671 A CN 202210072671A CN 114932987 A CN114932987 A CN 114932987A
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nesting
automatic
model
plate
data
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CN114932987B (en
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王素清
沈伟
马彦军
宋建伟
许蓉
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Shanghai Dongxin Software Engineering Co Ltd
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Shanghai Dongxin Software Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00Designing vessels; Predicting their performance
    • B63B71/10Designing vessels; Predicting their performance using computer simulation, e.g. finite element method [FEM] or computational fluid dynamics [CFD]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a method for realizing automatic nesting service of ship plates for an SPD system, which comprises the following steps: automatic nesting model construction, automatic nesting interactive graph construction, automatic nesting configuration information construction, automatic nesting service construction and automatic nesting information extraction process; the related automatic nesting interaction platform frame comprises a data layer, an interface layer, a middle layer and an application layer, and further comprises nesting plate information and part information on a nesting plate, wherein the nesting plate comprises a ship plate part pre-nesting model and a ship plate part real-nesting model. The automatic nesting realization method and the platform provide an interactive visual platform for automatic nesting in the nesting stage of SPD ship body plate parts, effectively display nesting results of nesting plates and nesting parts of automatic nesting, realize multi-plate interactive nesting, finally extract a special nesting data file for SPD, and provide an initial nesting data file for subsequent SPD interactive nesting, generation of cutting plate diagrams and generation of cutting instructions.

Description

Automatic nesting realization method for ship body plate of SPD system and automatic nesting platform
Technical Field
The invention relates to a ship building digitization technology, in particular to a ship body plate automatic nesting realization method for an SPD system and a ship body plate automatic nesting platform.
Background
In the field of ship body construction, ship body nesting software is developed at a high speed in recent years, automatic nesting software and interactive nesting software are used by many manufacturers at home and abroad to realize nesting and cutting instruction generation of ship body plate parts, and the ship body construction datamation process is accelerated.
At present, widely applied nesting software in the market comprises CadWin, SigmaNest, alma, AVEVA, SPD and the like. The CadWin, SigamaNest and alma software realize the mode of combining the automatic nesting service and the manual interaction nesting service, and the AVEVA and SPD software adopt the mode of interaction nesting. Except that SPD is a domestic software with proprietary intellectual property rights, the rest of SPD belongs to foreign software. With the vigorous popularization and application of SPD software in domestic shipyards, shipyards applying SPDs basically introduce foreign automatic nesting software to make up for the business deficiency. However, due to the adoption of different systems, data conversion and data maintenance are required, and the problems of loss of part data and error and leakage of part groove information often occur. In addition, repeated conversion of nesting data is caused by part design change (material, shape, lane and the like), and comparison information cannot be effectively provided and automatically updated, so that the workload of workers is increased. In addition, as the whole material and the excess material library are designed and need to be updated and managed continuously, the phenomenon that the nesting plate cannot be found after the nesting instruction is issued due to information lag is caused.
The SPD is domestic industrial software for designing and building the ship body, wherein an interactive nesting module of the SPD is widely applied to a plurality of shipyards, and mainly realizes the functions of generating structural parts of the ship body, interactively nesting, generating a nesting plate diagram, generating a nesting plate cutting instruction and the like. With the development of IT technology, the development of Internet of things technology and the development of intelligent cutting equipment, the SDP realizes that automatic jacking becomes a business function module which is urgently needed by ship body construction design, so that the accuracy of data is improved, the information loss in the data conversion process is reduced, and the working efficiency is improved.
Disclosure of Invention
The invention aims to solve the defects that automatic jacking cannot be realized by the conventional SPD software and good compatibility cannot be realized by the conventional automatic jacking software, and provides a ship plate automatic jacking realization method and a ship plate automatic jacking platform for an SPD system. The automatic nesting realization method and the automatic nesting platform for the ship body plates can realize the automatic nesting module service of the SPD system, provide a solution for the automatic nesting service for the construction design of the ship body of a shipyard, and improve the integrity of the nesting service module of the SPD system. Based on this, the technical problems to be solved by the present invention mainly include the following points: 1) constructing an automatic nesting model of hull parts; 2) constructing an automatic nesting model of the hull plate; 3) and constructing a ship hull display interactive platform.
In order to achieve the purpose of the invention, the technical scheme provided by the invention patent is as follows:
a ship body panel automatic nesting service realization method for SPD system, wherein the SPD system is provided with an interactive nesting service module, the method is used for establishing an automatic nesting service module in the SPD system, realizing the conversion construction from SPD ship body structure part library to an automatic nesting part model, realizing the conversion construction from SPD material arrangement and residual materials to an automatic nesting plate model, realizing the construction of an automatic nesting layout model, realizing the interactive setting of automatic nesting algorithm configuration information, realizing the construction of an automatic nesting interaction platform and realizing the extraction service of ship body panel automatic nesting information, the automatic nesting service module is in butt joint with the nesting service module to interactively extract a nesting plate data file, the method comprises the following realization steps:
the method comprises the steps that firstly, an SPD automatic nesting part model is constructed and is divided into three parts, namely attribute information, geometric information and automatic nesting model link information;
secondly, constructing an SPD automatic nesting plate model which is divided into three parts of attribute information, geometric information and automatic nesting model link information;
thirdly, constructing an SPD automatic nesting layout model which comprises the following steps: attribute information, geometric information and automatic nesting model link information;
fourthly, constructing an automatic nesting service, and designing SPD automatic nesting interaction configuration parameters, wherein the automatic nesting service comprises an automatic nesting pre-nesting service and an automatic nesting real-nesting service;
fifthly, constructing an SPD automatic nesting interaction platform;
and sixthly, realizing an SPD automatic nesting service function, extracting automatic nesting information, wherein the automatic nesting information comprises nesting plate information and part information on a nesting plate, naming the number of the nesting plate, screening nesting plate data, and exporting a nesting plate data file, and the nesting plate data file is interacted with an interactive nesting service module in the SPD system.
In the first step, the attribute information of the SPD automatic nesting part model comprises a part ID number, a ship number, a section number, a part internal code, a material, a thickness, a quantity, a port and starboard mark, a lane, a processing code and a flow direction code; the geometric information of the SPD automatic nesting part model comprises a part original frame surface profile, a part profile range, a geometric profile of a part after the part is shifted to a first quadrant of a coordinate system, a shift two-dimensional vector, a geometric profile of a fourth quadrant after turning over, a part groove profile and a part positioning base point; when the part is positioned on the graphic platform, a specific part graphic on the graphic platform is created according to a positioning base point, whether the part is turned over, a rotating angle, a geometric outline spline of the part in a first quadrant and a geometric outline spline of the part in a fourth quadrant; the SPD automatic nesting part model link information comprises a positioning starting point on the nesting plate, whether the nesting plate turns over, a rotation angle, a nesting plate ID number and a nesting layout ID number.
In the second step, the SPD automatic nesting plate model is divided into three parts, namely attribute information, geometric information and automatic nesting model link information; the attribute information of the SPD automatic nesting plate model comprises the following steps: sleeving plates ID, sleeving plate numbers, excess material codes, materials, plate thicknesses, sizes, reference names, numbers, lanes, mirror images and material codes; the geometric information of the SPD automatic nesting plate model comprises a positioning base point on the graphic platform, an original contour of the nesting plate, a first quadrant contour of the nesting plate and a deviation two-dimensional vector of the nesting plate; when the nesting plate is positioned on the graphic platform, a specific nesting graphic on the graphic platform is created by a spline of the first quadrant profile of the nesting plate according to a positioning base point; the SPD automatic nesting plate model link information comprises a nesting layout ID number and part information on the nesting plate, wherein the part information comprises the part ID number, whether the part is turned over, a rotation angle and a positioning starting point coordinate of the part on the nesting plate.
In the third step, the SPD automatic nesting layout model comprises the following steps: the automatic nesting layout model comprises three parts, namely attribute information, geometric information and automatic nesting model link information, wherein the SPD automatic nesting layout model attribute information comprises material, plate thickness and lane division; the geometric information of the SPD automatic nesting layout model comprises a positioning base point, a layout contour spline and layout identification information on the graphic platform; the SPD automatic nesting layout model link information comprises a nesting plate positioning initial position, a nesting plate layout height, a part positioning initial position, a part layout height, a part ID number list and a nesting plate ID number list.
In the fourth step, the automatic nesting and pre-nesting business refers to an automatic nesting and layout algorithm according to the part model and the layout model and the given nesting configuration information, derives an automatic nesting estimation nesting plate, and realizes the display and interaction of the estimation nesting plate; the extraction of the trepanning information service comprises the following steps: the method comprises the following steps of naming a nesting plate number, screening nesting plate data, exporting nesting plate data files, wherein the exported nesting plate comprises a material sorting plate and a residual material plate, the nesting plate data files are directly delivered to an SPD interactive nesting system for application, and preliminary nesting results are extracted for nesting diagram generation and nesting plate cutting instruction generation.
In the fifth step, the framework structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer,
the data layer comprises input data, interactive data and output data, and the interface layer is provided with a reading interface for structure data, a reading and writing interface for nesting model data, a reference interface for an automatic nesting algorithm, a setting interface for uniform graphic data of a nesting graphic and a nesting model, and a leading-out interface for a nesting plate;
the intermediate layer realizes the conversion management of a data layer of the SPD building system and a data layer of SPD automatic nesting; realizing the management of the link relation between the jacking models; conversion management between the nesting model data and the graphic data is realized;
the application layer realizes the service interaction function of the user, and the interaction function comprises the following steps: model management, part preparation, whole plate preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
In the sixth step, the process of extracting the automatic nesting information comprises the following steps:
801. initializing an automatic nesting environment of a ship plate, and carrying out consistency processing on graphic data in a nesting graphic platform and nesting model data to realize the construction of a visual management platform of an exchange object;
802. modeling a nesting object, wherein the nesting object comprises a part object, a whole plate object and a residual material object, and performing nesting part modeling, nesting whole plate modeling and nesting residual material modeling respectively;
803. displaying layout modeling, managing a nesting model display position of a graphic platform, distributing and placing parts in a part area corresponding to a layout model, placing a material arranging body and residual materials in a nesting plate area corresponding to the layout model, refreshing the part model and the nesting plate model, drawing updated graphic information, and adjusting and matching a link relation between corresponding models;
804. automatic nesting configuration, namely configuring layout algorithm conditions aiming at an automatic nesting algorithm, wherein the automatic nesting configuration is divided into basic configuration and plate configuration, the basic configuration is used for controlling the placement mode of parts during the configuration of the automatic nesting algorithm, the plate configuration is used for configuring the utilization mode of a nesting plate, pre-nesting is carried out according to a standard plate gauge and a step length, and real nesting is carried out according to an actual plate gauge, and the actual plate gauge comprises a whole plate and excess materials; the pre-set configuration information is used for pre-estimating the steel plates before ordering, and the actual set configuration information is used for automatic set material after ordering the steel plates;
805. automatic nesting, wherein the automatic nesting realizes classification services of automatic nesting services, the classification services comprise pre-nesting services, real-nesting services, local expansion services, local compression services, local pre-nesting services and local real-nesting services, nesting configuration information is selected according to different automatic nesting services, model data are classified according to different services, and automatic layout data objects are formed; selecting an automatic layout algorithm according to different services, calling a corresponding automatic layout algorithm by a nesting layout algorithm interface according to a provided layout data object and nesting configuration conditions, performing automatic layout calculation, and generating automatic layout result data; updating an automatic nesting model according to an automatic layout result, realizing the generation of a pre-nesting plate, the creation of a link relation among the nesting plate, a part and a layout model, the updating of graphic positioning data of the nesting plate model and graphic positioning and rotation state data of the part model, realizing the creation and updating of graphic platform interactive data and displaying nesting result graphic data;
806. extracting SPD automatic jacking information, realizing seamless transmission of data between an SPD automatic jacking module and an SPD interactive jacking module, providing an initialized jacking data file for SPD interactive jacking, acquiring a jacking plate model list of jacketing by reading an automatic jacking model library, extracting jacking plate model data and part model data on a jacking plate after a user selects a jacking plate model to be extracted, converting the obtained jacking plate model data and the part model data on the jacking plate into pattern positioning data and rotation angle data to generate an interactive jacking data file, and performing interactive jacking, leading wire adding, cutting instruction generating and jacking image generating business work by the SPD interactive jacking module according to the interactive jacking data file.
An automatic nesting platform for hull plates of an SPD system, wherein a frame structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer,
the data layer comprises input data, interactive data and output data,
the interface layer comprises a reading interface for structure data, a reading and writing interface for nesting model data, a reference interface for an automatic nesting algorithm, a graphic data setting interface for nesting graphics and nesting models and a lead-out interface for a nesting plate;
the intermediate layer realizes the conversion management of a data layer of the SPD building system and a data layer of SPD automatic nesting, realizes the management of the link relation between nesting models and realizes the conversion management between nesting model data and graphic data;
the application layer realizes the service interaction function of a user, and the interaction function comprises model management, part preparation, whole plate preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
In the automatic nesting platform for the ship body plates of the SPD system, input data in a data layer comprises an outsourced part library, a surplus material library and a material arranging library, wherein the part library is a ship body building part library in the SPD system, the surplus material library is an SPD plate surplus material defining library, the material arranging library is an SPD unit material estimation sheet, interactive data comprises configuration information data, a nesting model library and a graph database, the configuration information data is precondition condition information required to be defined during automatic nesting of the ship body plates, a nesting part model, a nesting plate model and a nesting layout model are stored in the nesting model library, structural information data of nesting are stored, the nesting part model, the nesting plate model and the nesting model are object models of nesting, and the graph database corresponds to the nesting model library and comprises a nesting part graph, a nesting plate graph and a nesting layout graph, the nesting part graph, the nesting plate graph and the nesting layout graph are interactive objects of nesting.
In the automatic nesting platform for the ship body plates of the SPD system, in the interface layer, the reading interface of the structural data respectively reads parts, excess materials and material arrangement in a part library, an excess material library and a material arrangement library in the data layer, so that the automatic nesting platform adopts a data source unified with the SPD system, and is convenient for interface transplantation and a data increasing conversion mode;
the reading and writing interface of the nesting model data is used for reading and writing the configuration information data and reading and writing the nesting model, so that the storage and modification of a part model, a surplus material model, a material arranging model and a layout model in a nesting model library in a data layer are realized, and the setting, the storage and the modification of the automatic nesting configuration information data are realized;
the quoting interface of the automatic nesting algorithm quotes the automatic layout algorithm, different nesting algorithms are accessed to meet different nesting requirements, and various automatic layout algorithms based on different nesting algorithms exist, belong to the prior art, such as the automatic layout algorithm of southern China university, and can be called when in use;
the setting interface of the graphic data with the uniform nesting graphic and nesting model realizes the creation, deletion and modification of the nesting graphic data, and meets the graphic data requirement of an interactive platform;
the data format required by the current jacking plate data export generation of the jacking plate data is realized for the export interface of the jacking plate, and is used for generating a subsequent jacking cutting instruction and a jacking layout
In the automatic nesting platform for the ship body plates of the SPD system, in the interlayer, the conversion management of the data layer of the SPD system and the data layer of the SPD automatic nesting comprises the data conversion from a ship body building part library of the ship body building system to an automatic nesting part model, the data conversion from a residual material library of the ship body building system to an automatic nesting residual material model, and the data conversion of a unit material pre-estimation single-direction automatic nesting whole material model of the ship body building system;
the management of the link relation between the nesting models mainly comprises the link relation between nesting plates and nesting parts, the link relation between nesting plates and nesting layouts, the link relation between parts and nesting layouts, and the data conversion and the addition, deletion and modification of the link relation among the link relations;
the conversion management between the nesting model data and the graphic data comprises conversion management between a part model and a part graphic, conversion management between a nesting plate model and a nesting graphic and conversion management between a layout model and a layout graphic, so that the interactive corresponding relation between the model and the graphic is realized, the graphic data is created according to the model data, and the model data is changed according to the graphic data.
In the automatic nesting platform for the ship body plates of the SPD system, in the application layer, the model management is used for checking the consistency of model data and graphic platform data, realizing the validity updating of interactive data, realizing the cleaning of model files and realizing the positioning and storing functions of the model in a graphic visual area;
the part is prepared to realize the reading of parts in a ship building part library of the SPD system and the conversion of an automatic nesting part model, the graph creation of the automatic nesting part model is carried out, the deletion, the updating and the modification of the part model and the part graph are carried out, and the interaction function including the movement of the part graph is realized.
The whole plate is prepared to realize the acquisition of a material estimation list and the conversion of a whole plate model in the SPD building system, realize the graph creation of the whole plate model and realize the deletion, updating and modification of the whole plate model and the whole plate graph; realizing interactive functions including the movement of the whole board graph;
the excess material preparation realizes the reading of the material excess material in the SPD building system and the conversion of an excess material model, realizes the graph creation of the excess material model, realizes the deletion, updating and modification of the excess material model and the excess material graph, and realizes the interaction function including the movement of the excess material graph;
the configuration information realizes the setting and management of the precondition of the layout algorithm during automatic nesting, forms a general setting standard for the selection and the calling of the automatic nesting, and the configuration information is stored in a configuration information file as configuration information data, and comprises an automatic nesting configuration code ID, configuration description, an automatic layout mode, whether a mirror image is available or not, a part gap, a gap between a part and a plate, whether the part is turned over or not, whether the small part is allowed to be nested or not, the maximum part number on the part plate, point coordinate precision control, angle coordinate precision control, a mother plate acquisition mode, a transverse step length, a longitudinal step length, a standard plate gauge, a minimum plate gauge and a maximum plate gauge, whether the outline is automatically reduced according to the nesting plate or not;
the display layout realizes automatic grouping of the part models, the whole plate models and the excess material models, the part models, the whole plate models and the excess material models are grouped according to materials, plate thicknesses and lane information, the grouped part models, the whole plate models and the excess material models are regenerated according to the grouping, the grouped visual graphs are generated by the display layout models, and the layout models in the nesting model library are source data of the grouped visual graphs.
Based on the technical scheme, the automatic nesting realization method for the ship body plates and the automatic nesting platform for the ship body plates, disclosed by the invention, have the following technical advantages through practical application:
1. the automatic nesting realization method for the ship body plates and the automatic nesting platform for the ship body plates can realize the conversion construction from an SPD ship body structure part library to an automatic nesting part model, can realize the conversion construction from SPD material arrangement and excess materials to an automatic nesting plate model, can realize the construction of an automatic nesting layout model, can realize the interactive setting of automatic nesting algorithm configuration information, can realize the construction of an automatic nesting interaction platform, and can realize the services of extraction of nesting information and the like.
2. The automatic nesting realization method for the ship body plates and the automatic nesting platform for the ship body plates provide an interactive visual platform for the automatic nesting of the ship body plate parts in the nesting stage of the SPD ship body plate parts, effectively display nesting plates (material arrangement and excess material) of the automatic nesting and nesting results of nesting parts, realize services such as multi-plate interactive nesting and the like on the basis, finally extract a nesting data file special for the SPD, and provide an initial nesting data file for the generation of subsequent SPD interactive nesting, cutting plate drawings and cutting instructions.
Drawings
Fig. 1 is a schematic diagram of an implementation flow of an automatic nesting implementation method for a ship hull plate of an SPD system.
Fig. 2 is a schematic diagram of a frame of a hull plate automatic jacking platform for an SPD system.
Detailed Description
The following will explain in detail an automatic nesting method for ship hull plates of an SPD system and an automatic nesting platform for ship hull plates of the present invention in conjunction with the accompanying drawings and specific embodiments, so as to clearly understand the structural composition and implementation manner thereof, but not to limit the scope of the patent of the present invention.
A method for realizing automatic nesting service of ship plates for an SPD system, wherein the SPD system is provided with an interactive nesting service module, the method is used for establishing the automatic nesting service module in the SPD system, realizing the conversion construction from an SPD ship structure part library to an automatic nesting part model, realizing the conversion construction from SPD material arrangement and residual materials to an automatic nesting plate model, realizing the construction of an automatic nesting layout model, realizing the interactive setting of automatic nesting algorithm configuration information, realizing the construction of an automatic nesting interaction platform and realizing the extraction service of automatic nesting information of the ship plates, and the automatic nesting service module is in butt joint with the interactive nesting service module to interactively extract a nesting plate data file, the method comprises the following realization steps:
the method comprises the steps of firstly, constructing an SPD automatic nesting part model which is divided into three parts of attribute information, geometric information and automatic nesting model link information;
secondly, constructing an SPD automatic nesting plate model which is divided into three parts of attribute information, geometric information and automatic nesting model link information;
thirdly, constructing an SPD automatic nesting layout model which comprises the following steps: attribute information, geometric information and automatic nesting model link information;
fourthly, constructing an automatic nesting service, and designing SPD automatic nesting interaction configuration parameters, wherein the automatic nesting service comprises an automatic nesting pre-nesting service and an automatic nesting real-nesting service;
fifthly, constructing an SPD automatic nesting interaction platform;
and sixthly, realizing the automatic nesting service function of the SPD, extracting automatic nesting information, wherein the automatic nesting information comprises nesting plate information and part information on a nesting plate, naming the number of the nesting plate, screening the data of the nesting plate, and exporting a data file of the nesting plate, and the data file of the nesting plate is interacted with an interactive nesting service module in the SPD system.
In the first step, the attribute information of the SPD automatic nesting part model comprises a part ID number, a ship number, a section number, a part internal code, a material, a thickness, a quantity, a port and starboard mark, a lane, a processing code and a flow direction code; the geometric information of the SPD automatic nesting part model comprises an original frame surface profile of the part, a part profile range, a geometric profile of the part after the part is deviated to a first quadrant of a coordinate system, a deviation two-dimensional vector, a geometric profile of a fourth quadrant after turning over, a part groove profile and a part positioning base point; when the part is positioned on the graphic platform, a specific part graphic on the graphic platform is created according to a positioning base point, whether the part is turned over, a rotating angle, a geometric outline spline of the part in a first quadrant and a geometric outline spline of the part in a fourth quadrant; the SPD automatic nesting part model link information comprises a positioning starting point on the nesting plate, whether the nesting plate turns over, a rotation angle, a nesting plate ID number and a nesting layout ID number.
In the second step, the SPD automatic nesting plate model is divided into three parts, namely attribute information, geometric information and automatic nesting model link information; the attribute information of the SPD automatic nesting plate model comprises the following steps: the method comprises the following steps of (1) sleeving plates ID, sleeving plate number, excess material code, material, plate thickness, size, reference name, number, lane, mirror image and material code; the geometric information of the SPD automatic nesting plate model comprises a positioning base point on the graphic platform, an original contour of the nesting plate, a first quadrant contour of the nesting plate and a deviation two-dimensional vector of the nesting plate; when the nesting plate is positioned on the graphic platform, a specific nesting graphic on the graphic platform is created by a first quadrant contour spline of the nesting plate according to a positioning base point; the SPD automatic nesting plate model link information comprises a nesting layout ID number and part information on the nesting plate, wherein the part information comprises the part ID number, whether the part is turned over, a rotation angle and a positioning starting point coordinate of the part on the nesting plate.
In the third step, the SPD automatic nesting layout model comprises the following steps: the method comprises three parts of attribute information, geometric information and automatic nesting model link information, wherein the SPD automatic nesting layout model attribute information comprises material quality, plate thickness and lane division; the geometric information of the SPD automatic nesting layout model comprises a positioning base point, a layout contour spline and layout identification information on the graphic platform; the SPD automatic nesting layout model link information comprises a nesting plate positioning initial position, a nesting plate layout height, a part positioning initial position, a part layout height, a part ID number list and a nesting plate ID number list.
In the fourth step, the automatic nesting and pre-nesting business refers to an automatic nesting and layout algorithm according to the part model and the layout model and the given nesting configuration information, derives an automatic nesting estimation nesting plate, and realizes the display and interaction of the estimation nesting plate; the trepanning information service extraction comprises: the method comprises the following steps of naming a nesting plate number, screening nesting plate data, exporting nesting plate data files, wherein the exported nesting plate comprises a material sorting plate and a residual material plate, the nesting plate data files are directly delivered to an SPD interactive nesting system for application, and preliminary nesting results are extracted for nesting diagram generation and nesting plate cutting instruction generation.
In the fifth step, the framework structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer, wherein the data layer comprises input data, interactive data and output data, and the interface layer is provided with a reading interface for structure data, a reading and writing interface for nesting model data, a reference interface for an automatic nesting algorithm, a setting interface for uniform graphic data of a nesting graphic and a nesting model, and a derivation interface for a nesting plate; the intermediate layer realizes the conversion management of a data layer of the SPD building system and a data layer of SPD automatic nesting; realizing the management of the link relation between the jacking models; conversion management between the nesting model data and the graphic data is realized; the application layer realizes the service interaction function of the user, and the interaction function comprises the following steps: model management, part preparation, whole plate preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
In the sixth step, the process of extracting the automatic nesting information comprises the following steps:
801. initializing an automatic nesting environment of a ship plate, and carrying out consistency processing on graphic data in a nesting graphic platform and nesting model data to realize the construction of a visual management platform of an exchange object;
802. modeling a nesting object, wherein the nesting object comprises a part object, a whole plate object and a residual material object, and performing nesting part modeling, nesting whole plate modeling and nesting residual material modeling respectively;
803. displaying layout modeling, managing a nesting model display position of a graphic platform, distributing and placing parts in a part area corresponding to a layout model, placing a material arranging body and residual materials in a nesting plate area corresponding to the layout model, refreshing the part model and the nesting plate model, drawing updated graphic information, and adjusting and matching a link relation between corresponding models;
804. automatic nesting configuration, namely configuring layout algorithm conditions aiming at an automatic nesting algorithm, wherein the automatic nesting configuration is divided into basic configuration and plate configuration, the basic configuration is used for controlling the placement mode of parts during the configuration of the automatic nesting algorithm, the plate configuration is used for configuring the utilization mode of a nesting plate, pre-nesting is carried out according to a standard plate gauge and a step length, and real nesting is carried out according to an actual plate gauge, and the actual plate gauge comprises a whole plate and excess materials; the pre-set configuration information is used for pre-estimating the steel plates before ordering, and the real-set configuration information is used for automatic set material after ordering the steel plates;
805. automatic nesting, wherein the automatic nesting realizes classification services of automatic nesting services, the classification services comprise pre-nesting services, real-nesting services, local expansion services, local compression services, local pre-nesting services and local real-nesting services, nesting configuration information is selected according to different automatic nesting services, model data are classified according to different services, and automatic layout data objects are formed; selecting an automatic layout algorithm according to different services, calling a corresponding automatic layout algorithm by a nesting layout algorithm interface according to a provided layout data object and nesting configuration conditions, performing automatic layout calculation, and generating automatic layout result data; updating an automatic nesting model according to an automatic layout result, realizing the generation of a pre-nesting plate, the creation of a link relation among the nesting plate, a part and a layout model, the updating of graphic positioning data of the nesting plate model and graphic positioning and rotation state data of the part model, realizing the creation and updating of graphic platform interactive data and displaying nesting result graphic data;
806. the method comprises the steps of extracting SPD automatic jacking information, realizing seamless transmission of data between an SPD automatic jacking module and an SPD interactive jacking module, providing an initialized jacking data file for SPD interactive jacking, obtaining a jacking plate model list of jacked materials by reading an automatic jacking model library, extracting jacking plate model data and part model data on a jacking plate after a user selects a jacking plate model to be extracted, converting the jacking plate model data and the part model data on the jacking plate into pattern positioning data and rotation angle data to generate an interactive jacking data file, and carrying out interactive jacking, lead wire adding, cutting instruction generating and jacking image generating business work by the SPD interactive jacking module according to the interactive jacking data file.
An automatic nesting platform for ship plates of an SPD system, wherein a frame structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer,
the data layer comprises input data, interactive data and output data,
the interface layer comprises a reading interface for structure data, a reading and writing interface for nesting model data, a reference interface for an automatic nesting algorithm, a uniform graphic data setting interface for a nesting graphic and a nesting model and a exporting interface for a nesting plate;
the intermediate layer realizes the conversion management of a data layer of the SPD building system and a data layer of SPD automatic nesting, realizes the management of the link relation between nesting models, and realizes the conversion management between nesting model data and graphic data;
the application layer realizes the service interaction function of the user, and the interaction function comprises model management, part preparation, whole board preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
In the automatic nesting platform for the ship body plates of the SPD system, input data in a data layer comprises an externally obtained part library, a residual material library and a material arranging library, wherein the part library is a ship body building part library in the SPD system, the residual material library is an SPD plate residual material defining library, the material arranging library is an SPD unit material estimation sheet, interactive data comprises configuration information data, a nesting model library and a graph database, the configuration information data is precondition information required to be defined when the ship body plates are automatically nested, a nesting part model, a nesting plate model and a nesting layout model are stored in the nesting model library, structural information data of nesting is stored, the nesting part model, the nesting plate model and the nesting plate model are object models of nesting, and the graph database corresponds to the nesting model library and comprises nesting part graphs, nesting plate graphs and nesting layout graphs, the nesting part graph, the nesting plate graph and the nesting layout graph are interactive objects of nesting.
In the automatic nesting platform for the ship body plates of the SPD system, in the interface layer, the reading interface of the structural data respectively reads parts, excess materials and material arrangement in a part library, an excess material library and a material arrangement library in the data layer, so that the automatic nesting platform adopts a data source unified with the SPD system, and is convenient for interface transplantation and a data increasing conversion mode;
the reading and writing interface of the nesting model data is used for reading and writing the configuration information data and reading and writing the nesting model, so that the storage and modification of a part model, a surplus material model, a material arranging model and a layout model in a nesting model library in a data layer are realized, and the setting, the storage and the modification of the automatic nesting configuration information data are realized;
a quoting interface of the automatic nesting algorithm quotes an automatic layout algorithm, and different nesting algorithms are accessed to meet different nesting requirements;
the setting interface of the graphic data with the uniform nesting graphics and nesting models realizes the creation, deletion and modification of nesting graphic data, and meets the graphic data requirements of an interactive platform;
the data export of the current nesting plate data is realized for the export interface of the nesting plate to generate a data format required by the interactive nesting of the SPD ship body building system, and the data format is used for generating a subsequent nesting cutting instruction and a nesting layout
In the automatic nesting platform for the hull plates of the SPD system, in the interlayer, the conversion management of the data layer of the SPD system and the data layer of the automatic nesting of the SPD comprises the data conversion from a hull building part library of the hull building system to an automatic nesting part model, the data conversion from a residual material library of the hull building system to an automatic nesting residual material model, and the data conversion of a single-direction automatic nesting material finishing model estimated by unit materials of the hull building system;
the management of the link relation between the nesting models mainly comprises the link relation between nesting plates and nesting parts, the link relation between nesting plates and nesting layouts, the link relation between parts and nesting layouts, and the data conversion and the addition, deletion and modification of the link relation among the link relations;
the conversion management between the nesting model data and the graphic data comprises conversion management between a part model and a part graphic, conversion management between a nesting plate model and a nesting graphic and conversion management between a layout model and a layout graphic, so that the interactive corresponding relation between the model and the graphic is realized, the graphic data is created according to the model data, and the model data is changed according to the graphic data.
In the automatic nesting platform for the ship body plates of the SPD system, in the application layer, the model management is used for checking the consistency of model data and graphic platform data, realizing the validity updating of interactive data, realizing the cleaning of model files and realizing the positioning and storing functions of the model in a graphic visual area;
the part is prepared to realize the reading of parts in a ship body building part library of the SPD system and the conversion of an automatic nesting part model, the graph creation of the automatic nesting part model is carried out, the deletion, the updating and the modification of the part model and the part graph are carried out, and the interaction function including the movement of the part graph is realized.
The whole plate is prepared to realize the acquisition of a material estimation list and the conversion of a whole plate model in the SPD building system, realize the graph creation of the whole plate model and realize the deletion, updating and modification of the whole plate model and the whole plate graph; realizing interactive functions including the movement of the whole board graph;
the excess material preparation realizes reading of material excess materials in the SPD building system and conversion of an excess material model, realizes graph creation of the excess material model, realizes deletion, updating and modification of the excess material model and the excess material graph, and realizes an interaction function including movement of the excess material graph;
the configuration information realizes the setting and management of the precondition of the layout algorithm during automatic nesting, forms a general setting standard for the selection and the calling of the automatic nesting, and the configuration information is stored in a configuration information file as configuration information data, and comprises an automatic nesting configuration code ID, configuration description, an automatic layout mode, whether a mirror image is available or not, a part gap, a gap between a part and a plate, whether the part is turned over or not, whether the small part is allowed to be nested or not, the maximum part number on the part plate, point coordinate precision control, angle coordinate precision control, a mother plate acquisition mode, a transverse step length, a longitudinal step length, a standard plate gauge, a minimum plate gauge and a maximum plate gauge, whether the outline is automatically reduced according to the nesting plate or not;
the display layout realizes automatic grouping of the part models, the whole plate models and the excess material models, the part models, the whole plate models and the excess material models are grouped according to materials, plate thicknesses and lane information, the grouped part models, the whole plate models and the excess material models are regenerated according to the grouping, the grouped visual graphs are generated by the display layout models, and the layout models in the nesting model library are source data of the grouped visual graphs.
The automatic nesting service of the automatic nesting system for ship plates as SPD of the invention mainly comprises 6 service function modules: initialization of a nesting environment, modeling of a nesting object, modeling of a display layout, automatic nesting configuration, automatic nesting and extraction of nesting information.
1) And initializing a nesting environment, wherein the nesting environment is initialized to mainly realize the consistency processing of graphic data and nesting model data in a nesting graphic platform and realize the construction of a visual management platform of an interactive object.
Firstly, an initialized graphic platform is created, an automatic nesting temporary atlas is created, automatic nesting graphic information is stored, and graphic data related to the graphic platform, including graphic block data, graphic data and the like, are removed. And initializing the graphics platform management class objects, including a visual area object and a viewport object, to initialize the visual area and the viewport. And setting an engineering management object to realize the creation of a unified management object of data such as current jacking model data, configuration information data, ship construction engineering data and the like.
The nesting model is then read, and graphical data is created and stored in a temporary atlas repository. Reading the part model, then drawing a part pattern block and a part graph, and keeping the ID of the part model and the ID of the part pattern block and the part graph consistent for processing; reading a mother board (whole board and excess material) model, drawing a mother board (whole board and excess material) graph, and keeping the consistency processing of the mother board model ID and the mother board graph ID; and drawing a layout graph after reading the layout model, and keeping the consistency processing of the layout ID and the layout graph ID.
And finally, performing initial positioning on the graphics platform according to the last saved visual area position, and performing preset visual area positioning operation if no visual area data is positioned so as to ensure that the user interactive object is at a proper position.
2) And modeling a jacking object, wherein the jacking object comprises a part object, a whole plate object and a residual material object, the parts are created according to a certain conversion rule after being acquired from a database of the SPD hull building system, if the structural model of the SPD hull is changed, the model change of the part can be realized through a refreshing function, and meanwhile, the graphic position and the rotation posture of the part model are kept unchanged.
And modeling a nesting part, wherein the nesting part model is a model object used in an automatic nesting model file. According to the part information of the structure library, generating attribute data and geometric data of the nesting model through conversion; further establishing part image block data and part graphic data on a graphic platform; finally, functions of adding, deleting, changing and the like of the part model are realized; the interactive positioning viewing and moving of the part model are realized, the part can be moved to the nesting plate, the part can also be moved to the layout, and the establishment and disconnection of the link relation among the part model, the nesting plate model and the layout model are realized.
And (3) modeling the whole plate, wherein the whole plate model is a model object used in an automatic nesting model file, is a pre-nested result object and is a steel pre-estimated object in real nesting. After acquiring the information of the whole steel plate as required according to the unit steel estimation sheet, establishing an automatic nesting whole plate model according to the material quality, the plate thickness, the specification, the number and the like of the steel plate, and generating corresponding attribute data and geometric data; further creating whole board graphic data on a graphic platform; finally, functions of adding, deleting, modifying and the like of the whole board model are realized; the interactive positioning viewing and moving of the whole board model are realized, the whole board can be moved to the layout, the whole board can be moved out of the layout, and the link relation between the whole board and the layout is established and released; and when the whole plate is moved, simultaneously moving the part graph on the whole plate, and refreshing the part model and the part graph data.
And (3) excess material modeling, wherein an excess material model is a model object used in an automatic nesting model file and is an excess material object in real nesting. Building an excess material part library according to a ship body, after obtaining required excess material information utilized by a current unit, creating an automatic nesting excess material model according to the material, plate thickness, geometric data and the like of excess materials, and generating corresponding attribute data and geometric data; further creating excess material graph data on a graph platform; finally, the functions of adding, deleting and changing the excess material model are realized; interactive positioning, checking and moving of the excess material model are realized, excess materials can be moved to the layout and can also be moved out of the layout, and the link relation between the excess materials and the layout is established and released; and when the excess material is moved, simultaneously moving the part graph on the excess material, and refreshing the part model and the part graph data on the excess material.
3) And (3) modeling display layout, wherein the display layout model is used for managing the display position of the nesting model of the graphic platform, classifying the nesting plate model and the part model according to a certain rule and displaying the classification on the corresponding layout for distinguishing the positions of the similar nesting plates and parts.
Layout classification attributes: one nesting file only has one layout classification attribute, and after the layout classification attribute is set, the following parts, monoliths and excess materials are distributed and linked to the corresponding layout model according to the layout classification.
Layout modeling rules: the layout cannot be overlapped, the reference coordinates of the part model and the nesting plate model belonging to the layout are within the layout range, and if the reference coordinates are outside the layout range, the part model and the nesting plate model do not belong to the layout. The related classification attributes of the nesting plate models in the layout must be consistent so as to realize the updating of the classification attributes of the nesting plates according to the classification attributes of the layout; and the classification attributes of the part models may be inconsistent to achieve blending.
Build rules for nesting boards within the layout: the nesting plates in the layout are required to be in the nesting plate area of the layout, and the nesting plates in the layout cannot be overlapped so as to clearly present the visual link information of the nesting plates; parts on the nesting plates in the layout can be overlapped to meet the requirement of interactive nesting after multiple plates are nested in a mixed mode. And if the nesting plate is not in the layout, moving to the second quadrant of the global coordinate system.
Part creation rules within the layout that are not on the flitch: these parts require layout part areas that are placed on the non-nesting board and, if not within the layout, move to the second quadrant of the global coordinate system.
Layout modeling process: according to the layout classification attributes, the layout model can be initialized according to the part model, and simultaneously, the layout graphic data is initially created. The nesting plate model can be assigned to a corresponding layout classification attribute; only the existing parts are sleeved according to the nesting, and if the nesting plates are not distributed correspondingly, classification is not performed. After the layout model is created, the parts are distributed and placed in the part areas corresponding to the layout model, and the material arranging pieces and the residual materials are placed in the material sleeving plate areas corresponding to the layout model; and refreshing the part model and the nesting plate model at the same time, and drawing and updating the graphic information. And deleting and positioning and viewing can be performed aiming at the existing layout model. And when layout management is carried out, adjusting and matching the link relation between the corresponding models.
4) And automatic nesting configuration, wherein the automatic nesting configuration is used for configuring algorithm preconditions aiming at an automatic nesting algorithm. The automatic nesting configuration is divided into two categories: a base configuration and a sheet configuration. The basic configuration is mainly used for controlling the part placing mode during the configuration of the automatic nesting algorithm so as to achieve the part placing result with high utilization rate and practical cutting process; the plate configuration is mainly used for configuring the utilization mode of the sheathing plate, and can be pre-sheathed according to a standard plate gauge, step length and the like; the actual sheathing can be carried out according to the actual plate gauge (whole plate and excess material). Aiming at SPD automatic nesting service, there are two services, namely pre-nesting service and real-nesting service. According to different automatic nesting services, different configuration attribute data exist.
And pre-set configuration information is used for pre-estimating the steel plates before ordering. When automatic jacking stock layout, the plate gauge size is about conventional plate size as far as possible, can be greater than conventional board, also can be less than conventional board, but can not be greater than the biggest board, can not be less than the platelet, and horizontal step length and vertical step length are given to the marching value to make things convenient for the order steel sheet. The following relevant configurations can be specified when nesting: whether the contour is automatically zoomed or not, whether the mirror image can be performed or not, a part nesting gap, a part-plate gap, a part turning-over, a small part sleeved in a hole and the maximum number of parts in a material sleeving plate.
And the actual set of configuration information is used for automatic set of materials after ordering the steel plates. The automatic sample-discharging device is provided with a fixed plate gauge, and a residual material plate is arranged after multiple times of nesting cutting, so that automatic sample-discharging nesting rate is improved for fully utilizing materials, and automatic sample discharging is required according to the given plate gauge and the residual material. The parts are automatically nested into a given master plate, and if the master plate is used up, the nesting is terminated. The following relevant configurations can be specified when nesting: whether the outline is automatically reduced, whether mirror image can be carried out, a part nesting gap, a part-plate gap, a part turn-over, small parts nested in holes and the maximum number of parts in a nesting plate. When the outline is reduced, the clearance between the part and the plate is taken as the standard, so that new excess materials are generated conveniently.
5) The automatic nesting mainly realizes classification services of automatic nesting services, and the services mainly comprise pre-nesting services, real nesting services, local expansion services, local compression services, local pre-nesting services, local real nesting services and the like. Selecting nesting configuration information according to different automatic nesting services; classifying the model data according to different services to form an automatic layout data object; selecting an automatic layout algorithm according to different services, calling a corresponding automatic layout algorithm by a nesting layout algorithm interface according to a provided layout data object and nesting configuration conditions, performing automatic layout calculation, and generating automatic layout result data, wherein different nesting algorithms are algorithms for realizing different nesting principles, meet different nesting requirements, and belong to the selection and application of the prior art; and updating the automatic nesting model according to the automatic layout result, realizing the generation of a pre-nesting plate, the creation of a link relation among the nesting plate, the part and the layout model, the updating of graphic positioning data of the nesting plate model and graphic positioning and rotation state data of the part model, realizing the creation and updating of graphic platform interaction data and displaying nesting result graphic data.
6) The SPD automatic nesting information is extracted, the SPD automatic nesting information service is extracted, the seamless transmission of data between an SPD automatic nesting module and an SPD interactive nesting module is mainly realized, and an initialized nesting data file is provided for SPD interactive nesting. Reading an automatic nesting model library, obtaining a nesting plate model list of nesting, after a user selects a nesting plate model to be extracted, extracting nesting plate model data and part model data on a nesting plate, converting corresponding graphic positioning data and rotation angle data according to the obtained data to generate an interactive nesting data file, and performing interactive nesting, leading and cutting line adding, cutting instruction generating and nesting diagram generating business work by an SPD interactive nesting module according to the interactive nesting data file.
Examples
By using the method for realizing the automatic nesting service of the ship body plate for the SPD system, after the SPD system is researched and developed, a SPD automatic nesting module service platform can be preliminarily realized, and a related embodiment is realized.
The first step is as follows: entering an SPD automatic nesting service platform. The development of an SPD automatic nesting service platform is realized by utilizing the SPD automatic nesting service framework mechanism result, and an SPD automatic nesting model, an SPD automatic nesting figure and an SPD automatic nesting view are realized on an SPD automatic nesting service interaction platform.
The second step is that: and importing SPD part data to generate an automatic nesting part model. The invention is characterized in that SPD part data parameters and interfaces are researched by using the invention result of the SPD automatic nesting part model, and the creation of the SPD automatic nesting part model and the interactive graphic display on a graphic display platform are realized.
The third step: and importing SPD whole plate data to generate an automatic nesting whole plate model. The data parameters of the SPD whole plate material are researched by using the result of the SPD automatic nesting whole plate model, and the creation of the SPD automatic nesting whole plate model and the interactive graphic display on a graphic display platform are realized.
The fourth step: and importing SPD excess material data to generate an automatic nesting excess material model. The invention utilizes the invention achievement of the SPD automatic nesting excess material model to research the data parameters of the SPD excess material, and realizes the creation of the SPD automatic nesting excess material model and the interactive graphic display on the graphic display platform.
The fifth step: automatic jacking classification layout model. The invention achieves the classification layout modeling aiming at the existing part model by utilizing the SPD automatic nesting layout model, and realizes the creation of the SPD automatic nesting layout model and the interactive display on a graphic display platform.
And a sixth step: and configuring information. The invention realizes the functions of increasing, deleting, modifying and the like of diversified configuration of configuration information by using the basic configuration of SPD automatic nesting, nesting and layout algorithm conditions and the plate configuration achievement.
The seventh step: automatic nesting (pre-estimated plate). The invention utilizes the SPD automatic nesting service framework to call the related automatic nesting and layout algorithm, and realizes the one-key generation of the automatic nesting (pre-estimation plate). The invention is an achievement by applying the link relation among the SPD automatic nesting layout model, the part model and the nesting plate model, realizes the creation, modification, deletion and the like of the link relation among the SPD automatic nesting layout model, the part model and the nesting plate model, and realizes the organic association of information such as nesting plate and part positioning.
Eighth step: and extracting nesting information. The invention utilizes the SPD automatic nesting information extraction method to effectively initialize the plate number of the nesting plate and effectively extract the related information of the nesting plate and the nesting part, thereby realizing the conversion and extraction of the nesting part aiming at the positioning information of the nesting plate and the generation of the SPD automatic nesting information extraction result (namely SPD interactive nesting file).
The ninth step: and entering an SPD interactive nesting module to check the automatic nesting result. And opening a related interaction nesting function interface of the SPD interaction nesting module, directly calling an SPD automatic nesting information extraction result file, and finally realizing seamless connection of the service functions of the SPD automatic nesting module and the SPD interaction nesting module.

Claims (13)

1. A ship body panel automatic nesting service realization method for SPD system, the SPD system is provided with an interactive nesting service module, the method is characterized in that the method is used for establishing an automatic nesting service module in the SPD system, realizing the conversion construction of SPD ship body structure part library to an automatic nesting part model, realizing the conversion construction of SPD material arrangement and residual materials to an automatic nesting plate model, realizing the construction of an automatic nesting layout model, realizing the interactive setting of automatic nesting algorithm configuration information, realizing the construction of an automatic nesting interaction platform and realizing the extraction service of ship body panel automatic nesting information, the automatic nesting service module is in butt joint with a nesting plate data file interactively extracted by the interactive nesting service module, the method comprises the following realization steps:
the method comprises the steps of firstly, constructing an SPD automatic nesting part model which is divided into three parts of attribute information, geometric information and automatic nesting model link information;
secondly, constructing an SPD automatic nesting plate model which is divided into three parts of attribute information, geometric information and automatic nesting model link information;
thirdly, constructing an SPD automatic nesting layout model which comprises the following steps: attribute information, geometric information and automatic nesting model link information;
fourthly, constructing an automatic nesting service, and designing SPD automatic nesting interaction configuration parameters, wherein the automatic nesting service comprises an automatic nesting pre-nesting service and an automatic nesting real-nesting service;
fifthly, constructing an SPD automatic nesting interaction platform;
and sixthly, realizing the automatic nesting service function of the SPD, extracting automatic nesting information, wherein the automatic nesting information comprises nesting plate information and part information on a nesting plate, naming the number of the nesting plate, screening the data of the nesting plate, and exporting a data file of the nesting plate, and the data file of the nesting plate is interacted with an interactive nesting service module in the SPD system.
2. The method for realizing the automatic nesting service of the ship body plates of the SPD system according to claim 1, wherein in the first step, the attribute information of the SPD automatic nesting part model comprises a part ID number, a ship number, a section number, a part inner code, a material, a thickness, a quantity, a port and starboard sign, a lane, a processing code and a flow direction code; the geometric information of the SPD automatic nesting part model comprises an original frame surface profile of the part, a part profile range, a geometric profile of the part after the part is deviated to a first quadrant of a coordinate system, a deviation two-dimensional vector, a geometric profile of a fourth quadrant after turning over, a part groove profile and a part positioning base point; when the part is positioned on the graphic platform, a specific part graphic on the graphic platform is created according to a positioning base point, whether the part is turned over, a rotating angle, a geometric outline spline of the part in a first quadrant and a geometric outline spline of the part in a fourth quadrant; the SPD automatic nesting part model link information comprises a positioning starting point on the nesting plate, whether the automatic nesting part model is turned over, a rotation angle, a nesting plate ID number and a nesting layout ID number.
3. The method for realizing the automatic nesting service of the ship body plates of the SPD system according to claim 1, wherein in the second step, the SPD automatic nesting plate model is divided into three parts, namely attribute information, geometric information and automatic nesting model link information; the attribute information of the SPD automatic nesting plate model comprises the following steps: the method comprises the following steps of (1) sleeving plates ID, sleeving plate number, excess material code, material, plate thickness, size, reference name, number, lane, mirror image and material code; the geometric information of the SPD automatic nesting plate model comprises a positioning base point on the graphic platform, an original contour of the nesting plate, a first quadrant contour of the nesting plate and a deviation two-dimensional vector of the nesting plate; when the nesting plate is positioned on the graphic platform, a specific nesting graphic on the graphic platform is created by a first quadrant contour spline of the nesting plate according to a positioning base point; the SPD automatic nesting plate model link information comprises a nesting layout ID number and part information on the nesting plate, wherein the part information comprises the part ID number, whether the part is turned over, a rotation angle and a positioning starting point coordinate of the part on the nesting plate.
4. The method for realizing the automatic nesting service of the ship hull plates of the SPD system according to claim 1, wherein in the third step, the automatic nesting layout model of the SPD is divided into: the automatic nesting layout model comprises three parts, namely attribute information, geometric information and automatic nesting model link information, wherein the SPD automatic nesting layout model attribute information comprises material, plate thickness and lane division; the geometric information of the SPD automatic nesting layout model comprises a positioning base point, a layout contour spline and layout identification information on a graphic platform; the SPD automatic nesting layout model link information comprises a nesting plate positioning initial position, a nesting plate layout height, a part positioning initial position, a part layout height, a part ID number list and a nesting plate ID number list.
5. The method for realizing the automatic nesting service of the ship body plates for the SPD system according to claim 1, wherein in the fourth step, the automatic nesting service refers to an automatic nesting stock layout algorithm according to a part model and a layout model and according to given nesting configuration information, derives an automatic nesting stock estimation nesting plate, and realizes the display and interaction of estimated nesting stock layout plates; the trepanning information service extraction comprises: the method comprises the following steps of naming a nesting plate number, screening nesting plate data, exporting nesting plate data files, wherein the exported nesting plate comprises a material arranging plate and a residual material plate, the nesting plate data files are directly delivered to an SPD interactive nesting system to be applied, and preliminary nesting results are extracted for nesting diagram generation and nesting plate cutting instruction generation.
6. The method for realizing automatic nesting service of ship hull plates for an SPD system according to claim 1, wherein in the fourth step, the automatic nesting service mainly comprises 6 service function modules: initialization of a nesting environment, modeling of a nesting object, modeling of a display layout, automatic nesting configuration, automatic nesting and extraction of nesting information.
7. The method for realizing the automatic nesting service of the ship hull plates for the SPD system according to claim 1, wherein in the fifth step, the frame structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer,
the data layer comprises input data, interactive data and output data, and the interface layer is provided with a reading interface for structure data, a reading and writing interface for jacking model data, a reference interface for an automatic jacking algorithm, a setting interface for uniform graphic data of a jacking graph and a jacking model, and a leading-out interface for a jacking plate;
the intermediate layer realizes the conversion management of the data layer of the SPD building system and the data layer of the SPD automatic jacking; realizing the management of the link relation between the jacking models; conversion management between the nesting model data and the graphic data is realized;
the application layer realizes the service interaction function of the user, and the interaction function comprises the following steps: model management, part preparation, whole plate preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
8. The method for realizing the automatic nesting service of the ship body plates of the SPD system according to claim 1, wherein in the sixth step, the process of extracting the automatic nesting information comprises the following steps:
801. initializing an automatic nesting environment of the ship body plate, and carrying out consistency processing on graphic data in a nesting graphic platform and nesting model data to realize the construction of a visual management platform of an exchange object;
802. modeling a nesting object, wherein the nesting object comprises a part object, a whole plate object and a residual material object, and performing nesting part modeling, nesting whole plate modeling and nesting residual material modeling respectively;
803. displaying layout modeling, managing a nesting model display position of a graphic platform, distributing and placing parts in a part area corresponding to a layout model, placing a material arranging body and residual materials in a nesting plate area corresponding to the layout model, refreshing the part model and the nesting plate model, drawing updated graphic information, and adjusting and matching a link relation between corresponding models;
804. automatic nesting configuration, namely configuring layout algorithm conditions aiming at an automatic nesting algorithm, wherein the automatic nesting configuration is divided into basic configuration and plate configuration, the basic configuration is used for controlling the placement mode of parts during the configuration of the automatic nesting algorithm, the plate configuration is used for configuring the utilization mode of a nesting plate, pre-nesting is carried out according to a standard plate gauge and a step length, and real nesting is carried out according to an actual plate gauge, and the actual plate gauge comprises a whole plate and excess materials; the pre-set configuration information is used for pre-estimating the steel plates before ordering, and the actual set configuration information is used for automatic set material after ordering the steel plates;
805. automatic nesting, wherein the automatic nesting realizes classification services of automatic nesting services, the classification services comprise pre-nesting services, real-nesting services, local expansion services, local compression services, local pre-nesting services and local real-nesting services, nesting configuration information is selected according to different automatic nesting services, model data are classified according to different services, and automatic layout data objects are formed; selecting an automatic layout algorithm according to different services, calling a corresponding automatic layout algorithm by a nesting layout algorithm interface according to a provided layout data object and nesting configuration conditions, performing automatic layout calculation, and generating automatic layout result data; updating the automatic nesting model according to the automatic layout result, realizing the generation of a pre-nesting plate, the creation of a link relation among the nesting plate, a part and a layout model, the updating of graphic positioning data of the nesting plate model and graphic positioning and rotation state data of the part model, realizing the creation and updating of graphic platform interactive data and displaying nesting result graphic data;
806. the method comprises the steps of extracting SPD automatic jacking information, realizing seamless transmission of data between an SPD automatic jacking module and an SPD interactive jacking module, providing an initialized jacking data file for SPD interactive jacking, obtaining a jacking plate model list of jacked materials by reading an automatic jacking model library, extracting jacking plate model data and part model data on a jacking plate after a user selects a jacking plate model to be extracted, converting the jacking plate model data and the part model data on the jacking plate into pattern positioning data and rotation angle data to generate an interactive jacking data file, and carrying out interactive jacking, lead wire adding, cutting instruction generating and jacking image generating business work by the SPD interactive jacking module according to the interactive jacking data file.
9. An automatic nesting platform for ship plates of an SPD system is characterized in that a frame structure of the automatic nesting interaction platform comprises a data layer, an interface layer, an intermediate layer and an application layer,
the data layer comprises input data, interactive data and output data,
the interface layer comprises a reading interface for structure data, a reading and writing interface for nesting model data, a reference interface for an automatic nesting algorithm, a uniform graphic data setting interface for a nesting graphic and a nesting model and a exporting interface for a nesting plate;
the intermediate layer realizes the conversion management of a data layer of the SPD building system and a data layer of SPD automatic nesting, realizes the management of the link relation between nesting models and realizes the conversion management between nesting model data and graphic data;
the application layer realizes the service interaction function of a user, and the interaction function comprises model management, part preparation, whole plate preparation, excess material preparation, configuration information, display layout, automatic nesting and nesting information extraction.
10. The automatic nesting platform for ship body plates of the SPD system according to claim 9, wherein the input data in the data layer comprises an externally obtained part library, a residual material library and a material arrangement library, the part library is a ship body building part library in the SPD system, the residual material library is an SPD plate residual material definition library, the material arrangement library is an SPD unit material estimation list, the interactive data comprises configuration information data, a nesting model library and a graphic database, the configuration information data is precondition information required to be defined when ship body plates are automatically nested, a nesting part model, a nesting plate model and a nesting layout model are stored in the nesting model library, the structural information data of nesting is stored, the nesting part model, the nesting plate model and the nesting layout model are object models of nesting, and the graphic database corresponds to the nesting model library, the nesting device comprises a nesting part graph, a nesting plate graph and a nesting layout graph, wherein the nesting part graph, the nesting plate graph and the nesting layout graph are interactive objects of nesting.
11. The automatic nesting platform for ship body plates of the SPD system according to claim 9, wherein in the interface layer, the reading interface of the structural data respectively reads parts, remainders and materials in a parts library, a remainders library and a materials arranging library in the data layer, so that the automatic nesting platform adopts a data source unified with the SPD system, and simultaneously, the transplantation of the interface and the conversion mode of increasing data are facilitated;
the reading and writing interface of the nesting model data is used for reading and writing the configuration information data and reading and writing the nesting model, so that the storage and modification of a part model, a surplus material model, a material arranging model and a layout model in a nesting model library in a data layer are realized, and the setting, storage and modification of the automatic nesting configuration information data are realized;
a reference interface of the automatic nesting algorithm refers to an automatic layout algorithm, and different nesting algorithms are accessed to meet different nesting requirements;
the setting interface of the graphic data with the uniform nesting graphic and nesting model realizes the creation, deletion and modification of the nesting graphic data, and meets the graphic data requirement of an interactive platform;
and the export interface of the nesting plate realizes the export of the current nesting plate data to generate a data format required by the interactive nesting of the SPD ship building system, and the data format is used for generating a subsequent nesting cutting instruction and a nesting layout.
12. The automatic nesting platform for ship body plates of an SPD system according to claim 9, wherein in the interlayer, the conversion management of the data layer of the SPD system and the data layer of the SPD automatic nesting comprises the data conversion from a ship body building part library of the ship body building system to an automatic nesting part model, the data conversion from a residual material library of the ship body building system to an automatic nesting residual material model, and the data conversion from a unit material estimation single-direction automatic nesting whole body model of the ship body building system;
the management of the link relation between the nesting models mainly comprises the link relation between nesting plates and nesting parts, the link relation between nesting plates and nesting layouts, the link relation between parts and nesting layouts, and the data conversion and the addition, deletion and modification of the link relation among the link relations;
the conversion management between the nesting model data and the graphic data comprises conversion management between a part model and a part graphic, conversion management between a nesting plate model and a nesting graphic and conversion management between a layout model and a layout graphic, so that the interactive corresponding relation between the model and the graphic is realized, the graphic data is created according to the model data, and the model data is changed according to the graphic data.
13. The automatic nesting platform for ship body plates of the SPD system according to claim 9, wherein in the application layer, the model management is used for consistency check of model data and graphic platform data, realizing validity update of interactive data, realizing cleaning of model files and realizing positioning and saving functions of models in a graphic view area;
the part is prepared to realize the reading of parts in a ship building part library of the SPD system and the conversion of an automatic nesting part model, the graph creation of the automatic nesting part model is carried out, the deletion, the updating and the modification of the part model and the part graph are carried out, and the interaction function including the movement of the part graph is realized.
The whole plate is prepared to realize the acquisition of a material estimation list and the conversion of a whole plate model in the SPD building system, realize the graph creation of the whole plate model and realize the deletion, updating and modification of the whole plate model and the whole plate graph; realizing the interactive function including the movement of the whole board graph;
the excess material preparation realizes the reading of the material excess material in the SPD building system and the conversion of an excess material model, realizes the graph creation of the excess material model, realizes the deletion, updating and modification of the excess material model and the excess material graph, and realizes the interaction function including the movement of the excess material graph;
the configuration information realizes the setting and management of the precondition of the layout algorithm during automatic nesting, forms a general setting standard for the selection and the calling of the automatic nesting, and the configuration information is stored in a configuration information file as configuration information data, and comprises an automatic nesting configuration code ID, configuration description, an automatic layout mode, whether a mirror image is available or not, a part gap, a gap between a part and a plate, whether the part is turned over or not, whether the small part is allowed to be nested or not, the maximum part number on the part plate, point coordinate precision control, angle coordinate precision control, a mother plate acquisition mode, a transverse step length, a longitudinal step length, a standard plate gauge, a minimum plate gauge and a maximum plate gauge, whether the outline is automatically reduced according to the nesting plate or not;
the display layout realizes automatic grouping of the part models, the whole plate models and the excess material models, the part models, the whole plate models and the excess material models are grouped according to materials, plate thicknesses and lane information, the grouped part models, the whole plate models and the excess material models are regenerated according to the grouping, the grouped visual graphs are generated by the display layout models, and the layout models in the nesting model library are source data of the grouped visual graphs.
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