CN114918613A - Complete set of digital flat iron processing production line and production method - Google Patents
Complete set of digital flat iron processing production line and production method Download PDFInfo
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- CN114918613A CN114918613A CN202210427959.8A CN202210427959A CN114918613A CN 114918613 A CN114918613 A CN 114918613A CN 202210427959 A CN202210427959 A CN 202210427959A CN 114918613 A CN114918613 A CN 114918613A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 188
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 77
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 192
- 239000010959 steel Substances 0.000 claims abstract description 192
- 238000005452 bending Methods 0.000 claims abstract description 119
- 238000001035 drying Methods 0.000 claims abstract description 65
- 238000004080 punching Methods 0.000 claims abstract description 46
- 238000010008 shearing Methods 0.000 claims abstract description 22
- 238000004040 coloring Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 28
- 230000006835 compression Effects 0.000 claims description 27
- 238000007906 compression Methods 0.000 claims description 27
- 239000000975 dye Substances 0.000 claims description 16
- 235000000396 iron Nutrition 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 238000010422 painting Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000009500 colour coating Methods 0.000 claims description 9
- 230000005674 electromagnetic induction Effects 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 9
- 239000003086 colorant Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 230000006870 function Effects 0.000 description 9
- 238000010276 construction Methods 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005562 fading Methods 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- -1 galvanized flat iron Chemical compound 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/027—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a complete digital flat iron processing production line and a production method, which comprises a steel strip frame, a leveling station, a punching station, a coloring station, a drying station, a vertical bending station and a horizontal bending station which are sequentially arranged, and shearing stations which are arranged between the drying station and the vertical bending station, between the vertical bending station and the horizontal bending station and behind the horizontal bending station; this band iron processing lines can be with the whole book through these stations that set gradually the steel band lasts incessant processing for the ground connection band iron that accords with service conditions, and this production line can let the prefabricated processing of band iron system, contains that the automation of ground connection system punches a hole, spraying typewriter ribbon, automatic stoving, digital level or vertical bending and tailor function etc. and the station is arranged rationally compactly, and production efficiency is high, and the product percent of pass is high.
Description
Technical Field
The invention relates to the technical field of production and processing of grounding flat irons, in particular to a complete set of digital flat iron processing production line and a production method.
Background
The grounding flat iron, such as galvanized flat iron, is a steel material used for lightning protection grounding, has good corrosion prevention and rust prevention functions, is commonly used for a lightning protection grounding conductor, and is often used in building circuit construction. The both ends of band iron need punch and bend the processing often when using, and prior art adopts manual control puncher or bender semi-automatic processing mode more, carries out corresponding processing to the band iron, and the efficiency and the accuracy of handling are all not high, occupy the space of job site moreover, the extension time limit for a project.
The Chinese invention patent application (publication number: CN108551071A) discloses automatic production equipment for grounding flat irons and a manufacturing method thereof in 2018, wherein the equipment comprises a punching workbench, a conveyor line support, a bending structure, a shearing structure and a control system for linkage, and although the equipment can automatically process the flat irons, the types of the processed flat irons are limited, the equipment cannot simultaneously produce flat irons with various types and sizes, and the equipment also has limitation on arranging a production line.
Disclosure of Invention
The invention aims to provide a complete set of digital flat iron processing production line and a production method aiming at the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
a complete set of digital flat iron processing production line comprises a steel belt frame, a leveling station, a punching station, a coloring station, a drying station, a vertical bending station and a horizontal bending station which are sequentially arranged, and shearing stations which are arranged between the drying station and the vertical bending station, between the vertical bending station and the horizontal bending station and behind the horizontal bending station;
a steel belt is wound on the steel belt frame and is led into the leveling station; the leveling station is provided with a leveling component for leveling the steel strip and a power component for dragging and conveying the steel strip, and the leveled steel strip is conveyed to the punching station; a continuous punching assembly is arranged on the punching station and conveys the steel strip to the painting station after punching;
the steel strip is provided with a steel strip surface, the steel strip surface is coated with a plurality of colors, the steel strip surface is provided with a rotatable color wheel assembly, the periphery of the color wheel assembly is abutted against the surface of the steel strip and is subjected to multi-color coating, the coated steel strip enters the drying station, and an electromagnetic induction heating assembly and a hot air circulation assembly which are arranged in the drying station are used for heating and drying the coated steel strip;
the vertical bending station bends the dried steel strip in the thickness direction, the horizontal bending station bends the steel strip in the width direction, and the shearing station shears the steel strip into flat irons with various sizes.
This band iron processing lines can be with the whole book through these stations that set gradually the steel band lasts incessant processing for the ground connection band iron that accords with service conditions, and this production line can let the prefabricated processing of band iron system, contains that the ground connection system is automatic to punch a hole, spraying typewriter ribbon, automatic stoving, digital level or vertical bend and tailor function etc. and the station is arranged rationally compactly, and production efficiency is high, and the product percent of pass is high.
The steel belt frame is arranged to support the coiled steel belt conveniently and release the steel belt under the action of external power to perform subsequent processing operation; the flattening station is arranged to utilize the flattening component to flatten the steel strip on one hand, and utilize the power component to continuously convey the steel strip on the other hand, and the flattening component also plays a role in auxiliary conveying during flattening.
The punching station continuously punches the flat iron by using the punching assembly without influencing the continuous conveying of the steel strip; the color coating station alternately coats two coatings with different colors on the upper surface of the steel belt by utilizing the color wheel assembly in a rotating mode, so that the subsequently produced flat iron has the characteristic of a two-color belt, is beneficial to use and installation of the flat iron and has the functions of identification and warning; the steel strip coated with the color is heated and dried through the electromagnetic induction heating assembly and the hot air circulation assembly in the drying station, the color is coated on the steel strip, the steel strip is not prone to being separated from and fading, the drying is also carried out on a production line, and the heating and hot air circulation double functions are achieved, so that the drying efficiency is high, and the steel strip is not required to be stopped for waiting.
The vertical bending station, the horizontal bending station and the plurality of shearing stations are arranged, so that at least three types of flat irons can be produced on the same production line, other conversion devices are not required, the production lines are not required to be arranged separately, and the production efficiency of the multi-type multi-size flat iron is high; for example, the dried steel belt can be cut off according to a preset length, then the steel belt can move to a strip-shaped flat iron, if the steel belt is not cut off, the steel belt is continuously conveyed to the vertical bending station, the steel belt is vertically bent to obtain a bent flat iron in the thickness direction, and the steel belt is cut off according to the preset length; and if horizontal bending is required, horizontally conveying the steel belt (without vertical bending operation) to a horizontal bending station on the vertical bending station, horizontally bending to obtain a flat iron bent in the width direction, and finally shearing.
The whole production line is arranged, the steel belt horizontal conveying is used as a basic point, a series of operations are carried out on the same horizontal line, the levelness of the flat iron can be kept, the steel belt conveying is conveniently carried out by optimal power, various types and sizes of flat irons can be output in different links of the production line, and the production diversity and the flexibility are good.
Further, the steel band frame includes the base, and sets up a pair of triangular supports on the base, the triangular supports top is equipped with the roller slot respectively, and is a pair of be equipped with the steel band roller on the roller slot, around being equipped with on the steel band roller the steel band. The arrangement facilitates replacement of the whole steel belt, installation and leading-out of the steel belt, and the triangular support frame is simple in structure, good in stability and easy to manufacture.
Further, the leveling station comprises a leveling worktable, and the leveling assembly and the power assembly are mounted on the leveling worktable; the leveling assembly comprises a row of first compression rollers arranged on the leveling workbench and a row of second compression rollers positioned above the row of first compression rollers, the row of second compression rollers are arranged above the leveling workbench through a pressing plate assembly, and a space for the steel belt to horizontally pass through is arranged between the row of first compression rollers and the row of second compression rollers; one row the same one side roller of first compression roller passes through the hold-in range and connects, is located the tip first compression roller is connected power component.
The leveling assembly can effectively and continuously flatten the flat iron, and can provide power for the conveying of the steel strip under the action of the power assembly so as to ensure the continuous output of the steel strip; one row the relative setting of first compression roller and one row of second compression roller can effectual centre gripping and concora crush the steel band, the steel band with the bending forms straight structure through the mode flattening of colding pressing, and the setting of one row of compression roller can increase the compression area and flatten the time, and the flattening effect is better.
Furthermore, the power assembly comprises a driving motor arranged below the leveling workbench, the output end of the driving motor is connected with a driving belt, and the driving belt penetrates through the leveling workbench to be connected with at least one roller shaft of the first pressing roller.
One of the first press rollers is connected with the driving motor, other first press rollers roll in a driven mode under the synchronous action of the synchronous belt, and the second press roller above the first press roller rolls in a driven mode in the moving process of the steel strip, so that the effect of up-down rolling is achieved.
The clamp plate subassembly include with flattening workstation parallel arrangement's clamp plate, the below of clamp plate is through the support mounting the second compression roller, the both sides of clamp plate are equipped with a plurality of double-screw bolts respectively, the one end of double-screw bolt is passed the flattening workstation is connected with the nut, the other end of double-screw bolt is passed the clamp plate is connected with the regulating wheel, the double-screw bolt is located the flattening workstation with part cover between the clamp plate is equipped with the spring. And adjusting the distance between the pressing plate and the leveling workbench by using the stud and the spring, namely the distance between the second pressing roller and the first pressing roller, so as to conveniently roll the steel strip horizontally.
Furthermore, the color wheel assembly package is arranged on a color wheel support on a color wheel workbench, a color wheel rotating shaft is rotatably mounted on the color wheel support, a hollow color wheel disc is sleeved on the color wheel rotating shaft and consists of a plurality of fan-shaped hollow ink boxes, dyes with different colors are arranged in the adjacent hollow ink boxes, and the steel belt penetrates through the space between the lower part of the periphery of the hollow color wheel disc and the color wheel workbench and is painted; one end of the color wheel rotating shaft is further connected with a color wheel motor, and the color wheel motor is installed on the color wheel support.
The color wheel motor drives the color wheel rotating shaft to rotate so as to drive the hollow color wheel disc to rotate, and the hollow color wheel disc can abut against the upper surface of the steel strip in the rotating process so as to coat the dye in the hollow color wheel disc on the steel strip.
Dye is stored in the hollow ink box, and two sides of the hollow ink box are provided with feed ports; the circumference tip of hollow ink horn is provided with porous and have elastic material's coating piece, for example the cavernosum, can be with adsorbed dyestuff coating on the steel band when hollow color wheel dish rotates to the below pressurized, under the non-pressurized state, the dyestuff also can not flow out easily. The painting process can be continuously carried out without stopping the steel belt for painting, and the painting can be finished by the steel belt which is always horizontally conveyed.
Further, the drying station comprises a drying cavity arranged on a drying support, and the steel belt enters from one end of the drying cavity and penetrates out from the other end of the drying cavity; the electromagnetic induction heating assembly comprises a spiral induction heating pipe arranged in the drying cavity, and the steel belt horizontally penetrates through the spiral induction heating pipe; the hot air circulation assembly comprises a circulation pipeline arranged on the drying cavity, and a heat exchange fan is arranged in the circulation pipeline.
The spiral induction heating pipe can directly heat the steel belt, the heating temperature is not too high, the heating temperature is within the dye drying temperature range, the dye on the steel belt can be dried due to the fact that the steel belt is heated, the high temperature generated in the whole cavity can be further dried by hot air under the action of the circulating pipeline and the heat exchange fan, the heat circulation is promoted, the preheating is also utilized, the energy saving is facilitated, and the drying efficiency is improved; meanwhile, the process can be continuously carried out without stopping the steel belt for waiting for drying.
Furthermore, the horizontal bending station comprises a horizontal large disc and a small disc, the horizontal large disc is arranged on a horizontal bending workbench, the small disc surrounds the horizontal large disc, the steel belt passes through the space between the horizontal large disc and the small disc and is bent under the rotating effect of the small disc, two sides of the steel belt in the width direction are respectively abutted to the outer peripheral surfaces of the horizontal large disc and the small disc, and the small disc is connected with a first bending motor arranged on the horizontal bending workbench through a first connecting rod.
Furthermore, the vertical bending station comprises a large vertical disc arranged on a vertical bending workbench and a small round roller surrounding the large vertical disc, the steel belt passes through the large vertical disc and the small round roller and is bent under the rotation effect of the small round roller, two sides of the steel belt in the thickness direction are respectively abutted to the outer peripheral surfaces of the large vertical disc and the small round roller, and the small round roller is connected with a second bending motor arranged on the vertical bending workbench through a second connecting rod.
Further, the flat iron comprises strip-shaped flat iron with the length of 600-3000 mm, horizontal bending flat iron with the length of 600-3000 mm in the long side, the length of 300mm in the end part and the bending radius of 150mm, and vertical bending flat iron with the length of 600-3000 mm in the long side, the length of 300mm in the end part and the bending radius of 50 mm.
Further, a production method for processing a complete set of digital flat iron comprises the following steps:
(1) establishing a three-dimensional BIM (building information modeling) model according to a plane CAD drawing, and deriving processing model data from the three-dimensional BIM model;
(2) flattening the bent steel strip through the flattening station and providing conveying power;
(3) continuously punching holes on the leveled steel strip through the punching station;
(4) the punched steel belt is subjected to double-color coating through the coating station;
(5) drying the double-color coated steel strip through the drying station;
(6) judging whether the dried steel strip needs to be bent or not, if not, determining the cutting length according to the model data in the step (1), and directly utilizing the cutting station to perform cutting operation to obtain strip-shaped flat iron; and if the bending is needed, determining the bending length according to the model data in the step (1), then confirming that horizontal bending or vertical bending is selected, driving the shearing length after bending according to the model data in the step (1) again after bending, and utilizing the shearing station to perform shearing operation to obtain the bent flat iron.
The production method is based on the fact that an equipotential connection arrangement structure diagram in a transformer substation room is actually started, the size and the bending type of the needed grounding flat iron are obtained at the beginning of design, the grounding flat iron is converted into data to be stored in a server or a controller, the data are called to produce in the production process, the production can be prefabricated, flat iron processing is not needed to be carried out on a construction site, and the prefabricated flat iron is transported to the construction site to be used; the production method has the advantages of good production efficiency and accuracy, strong pertinence and pertinence, less waste products, raw material saving and cost saving.
Compared with the prior art, the invention has the beneficial effects that: 1. the flat iron processing production line can continuously process the whole roll of steel strip into the grounding flat iron meeting the use condition through the stations which are sequentially arranged, can prefabricate and process a flat iron system, and comprises the functions of automatic punching, color tape spraying, automatic drying, digital horizontal or vertical bending and cutting of the grounding system and the like, and has reasonable and compact station arrangement, high production efficiency and high product percent of pass; 2. the punching station continuously punches the flat iron by using the punching assembly without influencing continuous conveying of the steel strip; the painting station alternately coats two paints with different colors on the upper surface of the steel belt in a rotating mode by utilizing the color wheel assembly; the steel strip coated with the color is heated and dried through the electromagnetic induction heating assembly and the hot air circulation assembly in the drying station, the color is coated on the steel strip, the steel strip is not easy to separate and fade, the drying is also performed on a production line, and the dual functions of heating and hot air circulation are realized, so that the drying efficiency is higher, and the steel strip is not required to be stopped for waiting; 3. the vertical bending station, the horizontal bending station and the plurality of shearing stations are arranged, so that at least three types of flat irons can be produced on the same production line, other conversion devices are not required to be arranged, the production lines are not required to be arranged separately, and the production efficiency of the multi-type and multi-size flat irons is high; 4. the arrangement of the whole production line enables the conveying and processing of the steel belt to be basically carried out on the same horizontal line, the levelness of the flat iron can be kept, the steel belt conveying is conveniently carried out with optimal power, the flat irons of various types and sizes can be output in different links of the production line, and the production diversity and the flexibility are good.
Drawings
FIG. 1 is a schematic view of the overall layout of a complete digital flat iron processing line according to the present invention;
FIG. 2 is a schematic structural diagram of a steel strip frame of a complete digital flat iron processing production line according to the present invention;
FIG. 3 is a schematic three-dimensional structure diagram of a leveling station of the complete digital flat iron processing production line;
FIG. 4 is a schematic side view of a leveling station of a digital flat iron set processing line according to the present invention;
FIG. 5 is a schematic perspective view of a punching station of a digital flat iron set processing production line according to the present invention;
FIG. 6 is a schematic side view of a punching station of a digital flat iron set processing production line according to the present invention;
FIG. 7 is a schematic perspective view of a painting station of a digital flat iron set processing line according to the present invention;
FIG. 8 is a schematic side view of a color station of a complete digital flat iron processing line according to the present invention;
FIG. 9 is a schematic view of the construction of the hollow cartridge of the present invention;
FIG. 10 is a schematic perspective view of a drying station of a digital flat iron processing line set according to the present invention;
FIG. 11 is a schematic perspective structural view of a drying station of a complete set of digital flat iron processing production line according to the present invention;
FIG. 12 is a schematic perspective view of a vertical bending station of a digital flat iron set processing line according to the present invention;
FIG. 13 is a schematic perspective view of a horizontal bending station of a digital flat iron set processing line according to the present invention;
FIG. 14 is a schematic flow chart of a complete digital flat iron processing and production method according to the invention;
in the figure: 1. a steel belt; 2. a steel band frame; 201. a base; 202. a triangular support frame; 203. a roller groove; 204. a steel strip roll; 3. leveling the station; 301. leveling the workbench; 302. a first press roll; 303. a second press roll; 304. a synchronous belt; 305. a transmission belt; 306. a drive motor; 307. pressing a plate; 308. a stud; 309. a spring; 310. an adjustment wheel; 4. punching a station; 401. a punching workbench; 402. a strip-shaped groove; 403. a slide plate; 404. a slider; 405. a slide rail; 406. a punching machine; 407. a sliding sleeve; 408. a screw rod; 409. a screw motor; 5. a painting station; 501. a color wheel table; 502. a color wheel bracket; 503. a color wheel shaft; 504. a hollow ink cartridge; 5041. a main ink cartridge; 5042. a sub ink cartridge; 5043. a feed inlet; 5044. a plug; 505. a color wheel motor; 506. mounting a disc; 507. coating the piece; 6. a drying station; 601. drying the bracket; 602. a drying cavity; 603. a spiral induction heating pipe; 604. a circulation pipe; 605. a heat exchange fan; 7. a vertical bending station; 701. vertically bending the workbench; 702. bending the bracket; 703. a vertical large disc; 704. a second bending motor; 705. a second link; 706. a small round roller; 8. a horizontal bending station; 801. horizontally bending the workbench; 802. a large horizontal disc; 803. a small disc; 804. a first bending motor; 805. a first link; 9. and (5) cutting the workpiece.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inner", "outer", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The first embodiment is as follows:
as shown in fig. 1, a complete set of digital flat iron processing production line comprises a steel strip frame 2, a leveling station 3, a punching station 4, a coloring station 5, a drying station 6, a vertical bending station 7, a horizontal bending station 8, and a shearing station 9 arranged between the drying station 6 and the vertical bending station 7, between the vertical bending station 7 and the horizontal bending station 8, and behind the horizontal bending station 8, which are sequentially arranged;
a steel belt 1 is wound on the steel belt frame 2, and the steel belt 1 is led into the leveling station 3; a leveling component for leveling the steel strip 1 and a power component for dragging and conveying the steel strip 1 are arranged on the leveling station 3, and the leveled steel strip 1 is conveyed to the punching station 4; a continuous punching assembly is arranged on the punching station 4, and the continuous punching assembly punches the steel strip 1 and then sends the steel strip to the painting station 5;
the color coating station 5 is provided with a rotatable color wheel assembly, the periphery of the color wheel assembly abuts against the surface of the steel strip 1 and performs multicolor coating, the colored steel strip 1 enters the drying station 6, and an electromagnetic induction heating assembly and a hot air circulation assembly arranged in the drying station 6 perform heating drying on the colored steel strip 1;
the vertical bending station 7 bends the dried steel strip 1 in the thickness direction, the horizontal bending station 8 bends the steel strip 1 in the width direction, and the shearing station 9 shears the steel strip 1 into flat irons with various sizes.
This band iron processing lines can be with the whole book through these stations that set gradually the processing that steel band 1 lasts incessant for the ground connection band iron that accords with service conditions, this production line can let the prefabricated processing of band iron system, contains that the automation of ground connection system punches a hole, spraying typewriter ribbon, automatic stoving, digital level or vertical bending and tailor function etc. and the station is arranged rationally compactly, and production efficiency is high, and the product percent of pass is high.
The steel belt frame 2 is arranged to support the coiled steel belt 1 conveniently, and releases the steel belt 1 under the action of external power to perform subsequent processing operation; the leveling station 3 is arranged to level the steel strip 1 by using the leveling component on one hand, and to continuously convey the steel strip 1 by using the power component on the other hand, and the leveling component also plays a role in auxiliary conveying during leveling.
The punching station 4 continuously punches the steel strip 1 by using the punching assembly without influencing the continuous conveying of the steel strip 1; the color coating station alternately coats two coatings with different colors on the upper surface of the steel strip 1 in a rotating mode by utilizing the color wheel assembly, so that the subsequently produced flat iron has the characteristic of a two-color band, is beneficial to use and installation of the flat iron, and has the functions of identification and warning; the steel strip 1 coated with the color is heated and dried through the electromagnetic induction heating assembly and the hot air circulation assembly in the drying station 6, the color is coated on the steel strip, the steel strip is not prone to being separated from and fading, the drying is also carried out on a production line, and the heating and hot air circulation double functions are achieved, so that the drying efficiency is high, and the steel strip is not required to be stopped for waiting.
The vertical bending station 7, the horizontal bending station 8 and the plurality of shearing stations 9 are arranged, so that at least three types of flat irons can be produced on the same production line, other conversion devices are not required, the production lines are not required to be arranged separately, and the production efficiency of the multi-type and multi-size flat irons is high; for example, the dried steel strip 1 is cut according to a preset length, and then the strip-shaped flat iron can be moved, if not cut, the strip-shaped flat iron is continuously conveyed to the vertical bending station 7, and then the strip-shaped flat iron is vertically bent to obtain a bent flat iron in the thickness direction, and then the strip-shaped flat iron is cut according to the preset length; and if horizontal bending is required, horizontally conveying the steel strip 1 (without vertical bending operation) to a horizontal bending station 8 on the vertical bending station 7, horizontally bending to obtain a flat iron bent in the width direction, and finally shearing.
The whole production line is arranged, the horizontal conveying of the steel belt 1 is taken as a basic point, a series of operations are carried out on the same horizontal line, the levelness of the flat iron can be kept, the steel belt conveying is conveniently carried out by optimal power, the flat irons of various types and sizes can be output in different links of the production line, and the production diversity and the flexibility are good.
Further, as shown in fig. 2, the steel strip frame 2 includes a base 201 and a pair of triangular supports 202 disposed on the base 201, roller grooves 203 are respectively disposed above the triangular supports 202, a pair of steel strip rollers 204 are disposed on the roller grooves 203, and the steel strip 1 is wound on the steel strip rollers 204. The triangular support frame is convenient to replace a whole roll of steel belt, convenient to install and lead out of the steel belt, simple in structure, good in stability and easy to manufacture.
Further, as shown in fig. 3 and 4, the flattening station 3 comprises a flattening table 301, and the flattening assembly and the power assembly are mounted on the flattening table 301; the leveling assembly comprises a row of first pressing rollers 302 arranged on the leveling workbench 301 and a row of second pressing rollers 303 positioned above the row of first pressing rollers 302, the row of second pressing rollers 303 is arranged above the leveling workbench 301 through a pressing plate assembly, and a space for the steel strip 1 to horizontally pass through is arranged between the row of first pressing rollers 302 and the row of second pressing rollers 303; the same side roller shafts of the first compression roller 302 in one row are connected through a synchronous belt 304, and the first compression roller 302 at the end part at the rear part is connected with the power assembly.
The leveling assembly can effectively and continuously flatten the steel strip, and can provide power for conveying the steel strip under the action of the power assembly, so that the steel strip is ensured to be continuously output; one row the relative setting of first compression roller 302 and one row of second compression roller 303 can effectual centre gripping and flattening steel band 1, the steel band 1 that will bend forms straight structure through the mode flattening of colding pressing, and the setting up of one row of compression roller can increase the compression area and flatten the time, and the flattening effect is better.
Further, the power assembly comprises a driving motor 306 arranged below the leveling platform 301, an output end of the driving motor 306 is connected with a transmission belt 305, and the transmission belt 305 penetrates through the leveling platform 301 to be connected with a roller shaft of the first pressing roller 302.
One of the first press rollers 302 is connected with the driving motor 306, the other first press rollers roll under the synchronous action of the synchronous belt 304, and the second press roller 303 above rolls under the driven action in the moving process of the steel strip, so that the effect of up-and-down rolling is achieved.
The pressing plate assembly comprises a pressing plate 307 which is arranged in parallel with the leveling workbench 301, the second pressing roller 303 is installed below the pressing plate 307 through a support, a plurality of studs 308 are respectively arranged on two sides of the pressing plate 307, one ends of the studs 308 penetrate through the leveling workbench 301 and are connected with nuts, the other ends of the studs 308 penetrate through the pressing plate 307 and are connected with adjusting wheels 310, and springs 309 are sleeved on the portions, located between the leveling workbench 301 and the pressing plate 307, of the studs 308. The stud 308, the spring 309 and the adjusting wheel 310 are used for adjusting the distance between the pressing plate 307 and the leveling table 301, namely the distance between the second pressing roller 303 and the first pressing roller 302, so that the steel strip 1 is conveniently and horizontally rolled.
Further, as shown in fig. 5 and 6, the punching station 4 includes a punching workbench 401, a strip-shaped groove 402 for conveying and moving the steel strip 1 is provided in the middle of the punching workbench 401, slide rails 405 are respectively provided on the punching workbench 401 at two sides of the strip-shaped groove 402, the slide rails 405 are connected to sliding plates 403 through slide blocks 404, a punching machine 406 is installed above the sliding plates 403, and a punch of the punching machine 406 is located below the sliding plates 403 and is arranged perpendicular to the steel strip; slide 403's below still is equipped with sliding sleeve 407, sliding sleeve 407 with set up lead screw 408 on the workstation 401 of punching a hole is connected, the one end of lead screw 408 is connected with lead screw motor 409, lead screw motor 409 is installed punch a hole on the workstation 401.
The slide rail 405 is arranged to play a supporting role and also play a guiding role, so that the slide plate 403 can linearly reciprocate on the punching workbench; the screw 408 and the sliding sleeve 407 are matched, so that when the screw motor 409 runs, the screw 408 can drive the sliding sleeve 407, namely the sliding plate 403 to move, and the movement precision is high, so that holes can be accurately formed. The punch 406 is a hydraulic punch.
The arrangement structure of the cutting station 9 is basically similar to that of the punching station, and the difference is that the punching machine mounted on the sliding plate is replaced by the cutting machine (or the punch is replaced by the cutting tool bit), and the lower steel belt is cut off in a punching cutting mode.
Further, as shown in fig. 7 to 9, the color wheel assembly includes a color wheel bracket 502 disposed on the color wheel workbench 501, a color wheel rotating shaft 503 is rotatably mounted on the color wheel bracket 502, a hollow color wheel disc is sleeved on the color wheel rotating shaft 503, the hollow color wheel disc is composed of a plurality of fan-shaped hollow ink cartridges 504, dyes of different colors are disposed in adjacent hollow ink cartridges 504, and the steel strip 1 passes through between the lower part of the outer periphery of the hollow color wheel disc and the color wheel workbench 501 and is colored; one end of the color wheel rotating shaft 503 is further connected with a color wheel motor 505, and the color wheel motor 505 is mounted on the color wheel bracket 502.
The color wheel motor 505 drives the color wheel rotating shaft 503 to rotate, so as to drive the hollow color wheel disc to rotate, the hollow color wheel disc can abut against the upper surface of the steel strip 1 in the rotating process, and therefore the dye in the hollow color wheel disc is coated on the steel strip 1.
Dye is stored in the hollow ink box 504, and two sides of the hollow ink box are provided with feed ports; the circumferential end of the hollow ink cartridge 504 is provided with a porous and elastic coating member 507, such as a sponge, which can coat the adsorbed dye on the steel strip 1 when the hollow color wheel rotates to the lower side and is pressed, and the dye cannot easily flow out even in a non-pressed state. The painting process can be continuously carried out without stopping the steel belt for painting, and the painting can be finished by the steel belt which is always horizontally conveyed.
The hollow ink box 504 comprises a main ink box 5041 and an auxiliary ink box 5042 which are communicated with each other, the auxiliary ink boxes 5042 are a pair and are respectively arranged at two sides of the main ink box 5041, the main ink box 5041 and the auxiliary ink box 5042 are both fan-shaped, the coating piece 507 is arranged at the outer end part of the main ink box 5041, at least one auxiliary ink box 5042 is provided with a feed port 5043, and a plug 5044 is arranged on the feed port 5043; the width dimension of main ink horn 5041 is similar to the width dimension of steel band, about 5cm, add the memory space that vice ink horn 5042 can promote the dyestuff, convenient reinforced and installation moreover.
The color wheel rotating shaft 503 is provided with a pair of mounting discs 506, the color wheel assembly is mounted between the pair of mounting discs 506, and the mounting discs 506 are connected with the auxiliary ink box 5042 through bolts.
Further, as shown in fig. 10 and 11, the drying station 6 includes a drying chamber 602 disposed on a drying support 601, and the steel strip 1 enters from one end of the drying chamber 602 and exits from the other end; the electromagnetic induction heating assembly comprises a spiral induction heating pipe 603 installed in the drying chamber 602, and the steel strip 1 horizontally penetrates through the spiral induction heating pipe 603; the hot air circulation assembly comprises a circulation pipeline 604 arranged on the drying cavity 602, and a heat exchange fan 605 is arranged in the circulation pipeline 604.
The spiral induction heating pipe 603 can directly heat the steel strip 1, the heating temperature is not too high, and the heating temperature can be within the temperature range for drying the dye, because the steel strip 1 is heated, the dye on the steel strip 1 can be dried, the high temperature generated in the whole cavity can be further dried by hot air through the action of the circulating pipeline 604 and the heat exchange fan 605, so that the heat circulation is promoted, the preheating is utilized, the energy conservation is facilitated, and the drying efficiency is also improved; meanwhile, the process can be continuously carried out without stopping the steel belt for waiting for drying.
Further, as shown in fig. 12, the vertical bending station 7 includes a large vertical circular disk 703 disposed on the vertical bending worktable 701, and a small circular roller 706 rotating around the large vertical circular disk 703, the steel strip 1 enters from above the large vertical circular disk 703, and is vertically bent by the small circular roller 706 along a quarter of the circumference of the large vertical circular disk 703 in the process of rotating and extruding the small circular roller 706, two sides of the steel strip 1 in the thickness direction are respectively abutted to the outer circumferential surfaces of the large vertical circular disk 703 and the small circular roller 706, and the small circular roller 706 is connected to a second bending motor 704 disposed on the vertical bending worktable 701 through a second connecting rod 705. The large vertical disc 703 is supported by a bending bracket 702, and the second bending motor 704 drives the second connecting rod to rotate within 90 degrees, so as to drive the small circular roller 706 to rotate along the periphery of the large vertical disc.
Further, as shown in fig. 13, the horizontal bending station 8 includes a large horizontal disc 802 disposed on the horizontal bending table 801 and a small disc 803 rotating around the large horizontal disc 802, the steel strip 1 passes through between the large horizontal disc 802 and the small disc 803 and is bent under the rotation of the small disc 803, both sides of the steel strip 1 in the width direction are respectively abutted to the outer peripheral groove surfaces of the large horizontal disc 802 and the small disc 803, and the small disc 803 is connected to a first bending motor 804 disposed on the horizontal bending table 801 through a first connecting rod 805. The steel belt 1 is bent in the same rotating bending mode, and the steel belt 1 can be conveyed horizontally all the time on the whole production line.
Further, the flat iron comprises strip-shaped flat iron with the length of 600-3000 mm, horizontal bending flat iron with the length of 600-3000 mm in the long edge, the length of 300mm in the end part and the bending radius of 150mm, and vertical bending flat iron with the length of 600-3000 mm in the long edge, the length of 300mm in the end part and the bending radius of 50 mm.
Example two:
a production method for processing a set of digital flat iron, which is shown in fig. 14, and comprises the following steps:
(1) establishing a three-dimensional BIM (building information modeling) model according to a plane CAD drawing, and exporting machining model data from the three-dimensional BIM model;
(2) flattening the bent steel strip through the flattening station and providing conveying power;
(3) continuously punching holes on the leveled steel strip through the punching station;
(4) the punched steel belt is subjected to double-color coating through the coating station;
(5) drying the double-color coated steel strip through the drying station;
(6) judging whether the dried steel strip needs to be bent or not, if not, determining the cutting length according to the model data in the step (1), and directly utilizing the cutting station to perform cutting operation to obtain strip-shaped flat iron; and (3) if the bending is required, determining the bending length according to the model data in the step (1), then determining that horizontal bending or vertical bending is selected, driving the shearing length after bending according to the model data in the step (1) again after bending, and performing shearing operation by using the shearing station to obtain the bent flat iron.
The production method is based on the fact that an equipotential connection arrangement structure diagram in a variable distribution room is actually started, the size and the bending type of the needed grounding flat iron are obtained at the beginning of design, the grounding flat iron is converted into data to be stored in a server or a controller, the data are called to carry out production in the production process, the production can be prefabricated, flat iron processing is not needed to be carried out on a construction site, and the prefabricated flat iron is transported to the construction site to be used; the production method has the advantages of good production efficiency and accuracy, strong pertinence and pertinence, less waste products, raw material saving and cost saving.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A complete set of digital flat iron processing production line is characterized by comprising a steel strip frame, a leveling station, a punching station, a coloring station, a drying station, a vertical bending station and a horizontal bending station which are sequentially arranged, and shearing stations which are arranged between the drying station and the vertical bending station, between the vertical bending station and the horizontal bending station and behind the horizontal bending station;
a steel belt is wound on the steel belt frame and is led into the leveling station; the leveling station is provided with a leveling component for leveling the steel strip and a power component for dragging and conveying the steel strip, and the leveled steel strip is conveyed to the punching station; a continuous punching assembly is arranged on the punching station and conveys the steel strip to the painting station after punching;
the steel strip drying device is characterized in that a rotatable color wheel assembly is arranged on the color coating station, the periphery of the color wheel assembly is abutted against the surface of the steel strip and is subjected to multi-color coating, the colored steel strip enters the drying station, and an electromagnetic induction heating assembly and a hot air circulation assembly arranged in the drying station are used for heating and drying the colored steel strip;
the vertical bending station bends the dried steel strip in the thickness direction, the horizontal bending station bends the steel strip in the width direction, and the shearing station shears the steel strip into flat irons with various sizes.
2. The set of digital flat iron processing production line according to claim 1, wherein the steel strip frame comprises a base and a pair of triangular supports arranged on the base, roller grooves are respectively arranged above the triangular supports, a steel strip roller is arranged on the pair of roller grooves, and the steel strip is wound on the steel strip roller.
3. The set of digital flat iron machining line according to claim 1, characterized in that said flattening station comprises a flattening table on which said flattening assembly and said power assembly are mounted; the leveling assembly comprises a row of first compression rollers arranged on the leveling workbench and a row of second compression rollers positioned above the row of first compression rollers, the row of second compression rollers are arranged above the leveling workbench through a pressing plate assembly, and a space for the steel belt to horizontally pass through is arranged between the row of first compression rollers and the row of second compression rollers; one row the same one side roller of first compression roller passes through the hold-in range and connects, is located the tip first compression roller is connected power component.
4. The set of digital flat iron processing production line according to claim 3, wherein the power assembly comprises a driving motor arranged below the leveling table, the output end of the driving motor is connected with a transmission belt, and the transmission belt passes through the leveling table and is connected with the roller shaft of at least one first pressing roller.
5. The complete set of digital flat iron processing production line according to claim 1, wherein the color wheel assembly is arranged on a color wheel worktable, a color wheel support is rotatably mounted on the color wheel support, a hollow color wheel disc is sleeved on the color wheel rotating shaft and consists of a plurality of fan-shaped hollow ink cartridges, dyes with different colors are arranged in the adjacent hollow ink cartridges, and the steel belt penetrates through the space between the lower part of the periphery of the hollow color wheel disc and the color wheel worktable and is painted; one end of the color wheel rotating shaft is further connected with a color wheel motor, and the color wheel motor is installed on the color wheel support.
6. The set of digital flat iron processing production line according to claim 1, wherein the drying station comprises a drying chamber arranged on a drying bracket, and the steel strip enters from one end of the drying chamber and passes out from the other end of the drying chamber; the electromagnetic induction heating assembly comprises a spiral induction heating pipe arranged in the drying cavity, and the steel belt horizontally penetrates through the spiral induction heating pipe; the hot air circulation assembly comprises a circulation pipeline arranged on the drying cavity, and a heat exchange fan is arranged in the circulation pipeline.
7. The set of digital flat iron processing production line according to claim 1, wherein the horizontal bending station comprises a large horizontal disc and a small horizontal disc, the large horizontal disc is arranged on a horizontal bending workbench, the small horizontal disc rotates around the large horizontal disc, the steel belt penetrates through the space between the large horizontal disc and the small horizontal disc and is bent under the rotation effect of the small horizontal disc, two sides of the steel belt in the width direction are respectively abutted to the outer peripheral surfaces of the large horizontal disc and the small horizontal disc, and the small horizontal disc is connected with a first bending motor arranged on the horizontal bending workbench through a first connecting rod.
8. The complete set of digital band iron processing production line according to claim 1, wherein the vertical bending station comprises a large vertical disc arranged on a vertical bending workbench and a small round roller rotating around the large vertical disc, the steel belt passes through between the large vertical disc and the small round roller and is bent under the action of the rotation of the small round roller, two sides of the steel belt in the thickness direction are respectively abutted to the outer peripheral surfaces of the large vertical disc and the small round roller, and the small round roller is connected with a second bending motor arranged on the vertical bending workbench through a second connecting rod.
9. The set of digital flat iron processing production line according to claim 1, wherein the flat iron comprises strip-shaped flat iron with the length of 600-3000 mm, horizontal bent flat iron with the length of 600-3000 mm for the long side, 300mm for the end part and 150mm for the bending radius, and vertical bent flat iron with the length of 600-3000 mm for the long side, 300mm for the end part and 50mm for the bending radius.
10. The production method of the complete set of digital flat iron processing production line according to any one of claims 1 to 9, characterized by comprising the following steps:
(1) establishing a three-dimensional BIM (building information modeling) model according to a plane CAD drawing, and deriving processing model data from the three-dimensional BIM model;
(2) flattening the bent steel strip through the flattening station and providing conveying power;
(3) continuously punching holes on the leveled steel strip through the punching station;
(4) the punched steel belt is subjected to double-color coating through the coating station;
(5) drying the double-color coated steel strip through the drying station;
(6) judging whether the dried steel strip needs to be bent or not, if not, determining the cutting length according to the model data in the step (1), and directly utilizing the cutting station to perform cutting operation to obtain strip-shaped flat iron; and if the bending is needed, determining the bending length according to the model data in the step (1), then confirming that horizontal bending or vertical bending is selected, driving the shearing length after bending according to the model data in the step (1) again after bending, and utilizing the shearing station to perform shearing operation to obtain the bent flat iron.
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