CN114910205A - Equipment for automatically detecting press-in state of bearing - Google Patents

Equipment for automatically detecting press-in state of bearing Download PDF

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Publication number
CN114910205A
CN114910205A CN202210516441.1A CN202210516441A CN114910205A CN 114910205 A CN114910205 A CN 114910205A CN 202210516441 A CN202210516441 A CN 202210516441A CN 114910205 A CN114910205 A CN 114910205A
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Prior art keywords
bearing
torque
computer
base
electric cylinder
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CN202210516441.1A
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Chinese (zh)
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金愚政
裴亚论
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Qingdao Chengxin Mada Co ltd
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Qingdao Chengxin Mada Co ltd
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Priority to CN202210516441.1A priority Critical patent/CN114910205A/en
Publication of CN114910205A publication Critical patent/CN114910205A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0009Force sensors associated with a bearing

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Control Of Presses (AREA)

Abstract

The invention belongs to the technical field of detection equipment, and discloses equipment for automatically detecting a press-in state of a bearing, which comprises a connecting device and a control part, wherein the connecting device comprises a base, a V-shaped support, a sliding block and a control button, the base is an important connecting part, the V-shaped support, the sliding block and the control button are all arranged above the base, the sliding block is arranged on two sides of the V-shaped support, and an electric cylinder is arranged on the outer side of the sliding block. The control system comprises an electric cylinder and a computer, wherein the electric cylinder is installed on two sides of the base and reciprocates through a telescopic rod, the electric cylinder controls the telescopic rod to reciprocate through a servo motor to push a sliding block to be pressed into a bearing, a moment sensor is pressed into the joint of the telescopic rod, real-time moment is transmitted into the computer through the moment sensor to be detected in real time, and the computer is installed above the base. The bearing pressure bearing real-time torque detection device is simple in structure, can effectively detect real-time torque when the bearing is pressed, can display and alarm defective products in time, effectively improves production efficiency, and improves production quality.

Description

一种自动检测轴承压入状态的设备A device for automatically detecting the pressed state of bearings

技术领域technical field

本发明属于检测设备技术领域,特别是涉及一种自动检测轴承压入状态的设备。The invention belongs to the technical field of detection equipment, and in particular relates to a device for automatically detecting the pressed state of a bearing.

背景技术Background technique

现在的轴承压入是通过机器设定压入力矩后,完成轴承压入工序,压入过程中没有能够对实际压入状态进行有效的检测,电机转子轴压入轴承的过程中,由于不能够有效的观察实际的压入力矩会出现轴承压入不到位或压入不牢固现象,出现不良的产生,迫切需要一种自动检测轴承压入状态的设备,对轴承压入力矩能够有效的进行检测。The current bearing press-in is to complete the bearing press-in process after the press-in torque is set by the machine. During the press-in process, the actual press-in state cannot be effectively detected. In the process of pressing the motor rotor shaft into the bearing, because it cannot be Effective observation of the actual press-in torque will lead to the phenomenon that the bearing is not pressed in place or is not firmly pressed, resulting in defects. There is an urgent need for a device that automatically detects the press-in state of the bearing, which can effectively detect the bearing press-in torque. .

发明内容SUMMARY OF THE INVENTION

为了解决现有技术中所存在的技术问题,本发明提供了一种主动检测轴承压入状态的设备,包括连接装置和控制部分,连接装置包括底座、V型支架、滑块、控制按钮,底座是重要连接部位,V型支架、滑块、控制按钮均安装在底座上方,V型支架两侧安装有滑块,滑块外侧安装有电缸。In order to solve the technical problems existing in the prior art, the present invention provides a device for actively detecting the pressed state of the bearing, including a connecting device and a control part. The connecting device includes a base, a V-shaped bracket, a slider, a control button, and a base. It is an important connection part. The V-shaped bracket, the slider and the control button are all installed above the base. The slider is installed on both sides of the V-shaped bracket, and the electric cylinder is installed on the outside of the slider.

控制系统包括电缸、计算机,电缸安装在底座两侧通过伸缩杆进行往复运行,电缸通过伺服电机控制伸缩杆进行往复运动推动滑块压入轴承,伸缩杆连接处有压入力矩传感器,通过力矩传感器将实时力矩传送到计算机内,进行力矩实时检测;计算机安装在底座上方,通过程序对力矩规格上下限进行设置,轴承压入时能够对实际力矩进行检测,并形成曲线,当出现力矩低于或高于设置力矩时,计算机报警会提醒操作员工,该部品出现力矩不良及时取出。The control system includes an electric cylinder and a computer. The electric cylinder is installed on both sides of the base to reciprocate through the telescopic rod. The electric cylinder controls the telescopic rod to reciprocate through the servo motor to push the slider into the bearing. There is a press-in torque sensor at the connection of the telescopic rod. The real-time torque is transmitted to the computer through the torque sensor for real-time torque detection; the computer is installed above the base, and the upper and lower limits of the torque specification are set by the program. When the bearing is pressed in, the actual torque can be detected, and a curve can be formed. When the torque appears When the torque is lower than or higher than the set torque, the computer alarm will remind the operator to take out the part in time if the torque is not good.

工作流程为:工人将部品放入定位治具内,按下启动按钮,完成轴承压入,通过电缸伸缩上的力矩传感器来完成力矩的检测并及时显示在计算机,形成实时曲线,计算机内程序设定完成后,超过或未达到实际力矩时进行报警。The working process is as follows: the worker puts the parts into the positioning fixture, presses the start button to complete the bearing press, and completes the torque detection through the torque sensor on the electric cylinder telescopic and displays it on the computer in time to form a real-time curve, and the program in the computer After the setting is completed, an alarm will be issued when the actual torque is exceeded or not reached.

有益效果:Beneficial effects:

本发明结构简单,能够有效检测轴承压入时的实时力矩,且能够显示并及时对不良品进行报警,有效提高了生产效率,提高了生产品质。The invention has a simple structure, can effectively detect the real-time torque when the bearing is pressed in, and can display and timely alarm the defective products, thereby effectively improving the production efficiency and the production quality.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

如图所示:计算机1、控制按钮2、电缸3、底座4、伸缩杆5、力矩传感器6、滑块7、V型支架8。As shown in the figure: computer 1, control button 2, electric cylinder 3, base 4, telescopic rod 5, torque sensor 6, slider 7, V-shaped bracket 8.

具体实施方式Detailed ways

为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

一种主动检测轴承压入状态的设备,包括连接装置和控制部分,连接装置包括底座4、V型支架8、滑块7、控制按钮2,底座4是重要连接部位,V型支架8、滑块7、控制按钮2均安装在底座4上方,V型支架8两侧安装有滑块7,滑块7外侧安装有电缸3。A device for actively detecting the pressed state of the bearing, including a connecting device and a control part. The connecting device includes a base 4, a V-shaped bracket 8, a slider 7, and a control button 2. The base 4 is an important connection part, and the V-shaped bracket 8, the sliding The block 7 and the control button 2 are installed above the base 4 , the slide block 7 is installed on both sides of the V-shaped bracket 8 , and the electric cylinder 3 is installed on the outer side of the slide block 7 .

控制系统包括电缸3、计算机1,电缸3安装在底座4两侧通过伸缩杆5进行往复运行,电缸3通过伺服电机控制伸缩杆5进行往复运动推动滑块7压入轴承,伸缩杆5连接处有压入力矩传感器6,通过力矩传感器6将实时力矩传送到计算机1内,进行力矩实时检测;计算机1安装在底座4上方,通过程序对力矩规格上下限进行设置,轴承压入时能够对实际力矩进行检测,并形成曲线,当出现力矩低于或高于设置力矩时,计算机1报警会提醒操作员工,该部品出现力矩不良及时取出。The control system includes an electric cylinder 3 and a computer 1. The electric cylinder 3 is installed on both sides of the base 4 and reciprocates through the telescopic rod 5. The electric cylinder 3 controls the telescopic rod 5 to reciprocate through the servo motor, and pushes the slider 7 into the bearing. 5 There is a press-in torque sensor 6 at the connection, and the real-time torque is transmitted to the computer 1 through the torque sensor 6 for real-time torque detection; the computer 1 is installed above the base 4, and the upper and lower limits of the torque specification are set through the program. It can detect the actual torque and form a curve. When the torque is lower than or higher than the set torque, the computer 1 alarm will remind the operator that the part has bad torque and take it out in time.

工作流程为:工人将部品放入定位治具内,按下启动按钮,完成轴承压入,通过电缸3伸缩上的力矩传感器6来完成力矩的检测并及时显示在计算机1,形成实时曲线,计算机1内程序设定完成后,超过或未达到实际力矩时进行报警。The work flow is as follows: the worker puts the parts into the positioning fixture, presses the start button to complete the bearing press, and completes the torque detection through the torque sensor 6 on the telescopic electric cylinder 3 and displays it on the computer 1 in time to form a real-time curve, After the program setting in the computer 1 is completed, an alarm will be issued when the actual torque is exceeded or not reached.

本实施例中的左右上下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。In this embodiment, the azimuth terms such as left, right, up, down, etc., are only relative concepts to each other or refer to the normal use state of the product, and should not be regarded as limiting.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (3)

1.一种主动检测轴承压入状态的设备,其特征在于:包括连接装置和控制部分,所述连接装置包括底座、V型支架、滑块、控制按钮,所述V型支架、滑块、控制按钮均安装在底座上方,所述V型支架两侧安装有滑块,所述滑块外侧安装有电缸;1. A device for actively detecting the pressed-in state of a bearing, characterized in that it comprises a connecting device and a control part, and the connecting device includes a base, a V-shaped bracket, a slider, and a control button, and the V-shaped bracket, the slider, Control buttons are installed above the base, sliders are installed on both sides of the V-shaped bracket, and electric cylinders are installed on the outside of the sliders; 所述控制系统包括电缸、计算机,所述电缸安装在底座两侧通过伸缩杆进行往复运行,所述电缸通过伺服电机控制伸缩杆进行往复运动推动滑块压入轴承,所述伸缩杆连接处有压入力矩传感器,通过力矩传感器将实时力矩传送到计算机内,进行力矩实时检测。The control system includes an electric cylinder and a computer. The electric cylinder is installed on both sides of the base to reciprocate through a telescopic rod. The electric cylinder controls the telescopic rod to reciprocate through a servo motor to push the slider into the bearing. There is a press-in torque sensor at the connection, and the real-time torque is transmitted to the computer through the torque sensor for real-time torque detection. 2.根据权利要求1所述的一种主动检测轴承压入状态的设备,其特征在于:主动检测轴承压入状态的设备工作流程为:工人将部品放入定位治具内,按下启动按钮,完成轴承压入,通过电缸伸缩上的力矩传感器来完成力矩的检测并及时显示在计算机,形成实时曲线,计算机内程序设定完成后,超过或未达到实际力矩时进行报警。2. The device for actively detecting the pressed-in state of the bearing according to claim 1, wherein the working process of the device for actively detecting the pressed-in state of the bearing is as follows: the worker puts the parts into the positioning fixture, and presses the start button. , Complete the bearing press-in, complete the torque detection through the torque sensor on the electric cylinder telescopic and display it on the computer in time to form a real-time curve. After the program setting in the computer is completed, an alarm will be issued when the actual torque is exceeded or not reached. 3.根据权利要求1所述的一种主动检测轴承压入状态的设备,其特征在于:所述计算机安装在底座上方,通过程序对力矩规格上下限进行设置,轴承压入时对实际力矩进行检测,并形成曲线,当出现力矩低于或高于设置力矩时,所述计算机报警会提醒操作员工,该部品出现力矩不良及时取出。3. A device for actively detecting the pressed state of a bearing according to claim 1, wherein the computer is installed above the base, and the upper and lower limits of the torque specification are set through a program, and the actual torque is carried out when the bearing is pressed in. When the torque is lower or higher than the set torque, the computer alarm will remind the operator to take out the part in time if the torque is bad.
CN202210516441.1A 2022-05-12 2022-05-12 Equipment for automatically detecting press-in state of bearing Pending CN114910205A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120721269A (en) * 2025-08-20 2025-09-30 辽宁启明汽车电器有限公司 A force monitoring method and system based on the press-fitting process of generator rotor bearings

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2185432Y (en) * 1994-02-02 1994-12-14 铁道部西安车辆工厂 Measuring recorder for pressure-fixing machine
CN204075641U (en) * 2014-07-01 2015-01-07 嘉善博盛滑动轴承有限公司 A kind of bearing press-in device
CN204673247U (en) * 2015-05-14 2015-09-30 南京赛博宁减振器制造有限公司 A kind of compound vibration-damper composite bearing press-loading apparatus
CN206627240U (en) * 2017-04-12 2017-11-10 人本集团有限公司 A kind of bearing staring torque measurement apparatus
CN112372579A (en) * 2020-11-29 2021-02-19 湖北梨威机械设备有限公司 Horizontal type pressure bearing system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2185432Y (en) * 1994-02-02 1994-12-14 铁道部西安车辆工厂 Measuring recorder for pressure-fixing machine
CN204075641U (en) * 2014-07-01 2015-01-07 嘉善博盛滑动轴承有限公司 A kind of bearing press-in device
CN204673247U (en) * 2015-05-14 2015-09-30 南京赛博宁减振器制造有限公司 A kind of compound vibration-damper composite bearing press-loading apparatus
CN206627240U (en) * 2017-04-12 2017-11-10 人本集团有限公司 A kind of bearing staring torque measurement apparatus
CN112372579A (en) * 2020-11-29 2021-02-19 湖北梨威机械设备有限公司 Horizontal type pressure bearing system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120721269A (en) * 2025-08-20 2025-09-30 辽宁启明汽车电器有限公司 A force monitoring method and system based on the press-fitting process of generator rotor bearings

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Application publication date: 20220816