CN114906524A - Signature transportation device and signature scheduling method - Google Patents
Signature transportation device and signature scheduling method Download PDFInfo
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- CN114906524A CN114906524A CN202210447359.8A CN202210447359A CN114906524A CN 114906524 A CN114906524 A CN 114906524A CN 202210447359 A CN202210447359 A CN 202210447359A CN 114906524 A CN114906524 A CN 114906524A
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- signature
- steering wheel
- motor
- row
- grid
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 41
- 230000004888 barrier function Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 abstract description 16
- 238000009434 installation Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000003672 processing method Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a signature transportation device and a signature scheduling method, and belongs to the technical field of book printing and packaging. The signature conveying device comprises a steering wheel, a supporting plate and an installation plate; wherein, the steering wheel is installed on the mounting panel, and the mounting panel is installed on the layer board. The signature transport device can be effectively used for transport through the driving of the steering wheel, and further the AGV technology can be used for storing and delivering the signatures according to the scheduling steps of the invention; the scheduling method based on the transporter and the post-press processing method can reduce the number of workers between the printing processing procedures and the post-press processing procedures, increase the automation degree between the procedures, improve the utilization rate of space and lay a foundation for the study of signature storage.
Description
Technical Field
The invention relates to a book label conveying device and a book label scheduling method, and belongs to the technical field of book printing and packaging.
Background
The production of the book and the periodical comprises three working procedures: a plate making process before printing; printing and processing; and the post-printing processing procedure. At present, three processes of book and periodical production are still independently produced and are not integrated, a large amount of manual repeated labor still exists in a connection part among all the links, the labor cost is high, and the production quality and efficiency of books and periodicals and the economic benefit of enterprises are seriously influenced.
At present, a printing enterprise never develops and designs products specially aiming at the link of storing after printing the signatures. In the aspect of book and periodical printing process, except for the links of printing, binding and the like, a mechanical mode is adopted, and a mechanical automatic mode is lacked in the aspect of storage after printing.
In order to solve the problem of insufficient storage mechanization after signature printing, a signature conveying device and an adaptive scheduling method are necessary to provide reference and guidance for production practice.
Disclosure of Invention
The invention provides a signature conveying device which is used for conveying printed signatures and further provides a signature scheduling method which is used for achieving the scheduling of the signatures according to the signature conveying device.
The technical scheme of the invention is as follows: a signature transport device comprises a steering wheel 1, a supporting plate 2 and a mounting plate 4; the steering wheel 1 is arranged on an installation plate 4, and the installation plate 4 is arranged on the supporting plate 2;
the steering wheel 1 comprises a driving motor 5, an encoder 6, a steering wheel 7, a support plate 8, a connecting column 9, a large gear 10, a bearing seat I11, a small gear 12, a sensor 13, a steering motor 14, a bearing seat II 15 and wheels 16; wherein, driving motor 5 passes through the bolt and installs 7 one end on the steering wheel, install wheel 16 on driving motor 5's the output shaft, steering motor 14 installs in 8 bottoms in backup pad with encoder 6, pinion 12 is installed respectively to steering motor 14's axle head, pinion 12 meshes with the gear wheel 10 of installing at 8 tops in the backup pad, 7 other ends of steering wheel stretch out from backup pad 8 after fixed with gear wheel 10 in proper order, pass through the bearing cooperation with bearing frame I11, bearing frame I11 is fixed on gear wheel 10, 9 one end welding of spliced pole are at 8 tops in the backup pad, mounting panel 4 is connected to the 9 other ends of spliced pole, connect layer board 2 through mounting panel 4.
The device also comprises a control box 3 and a laser sensor 13; wherein, control box 3 is installed in the below of layer board 2, and laser sensor 13 is installed and is used for keeping away the barrier around backup pad 8.
A method of signature scheduling, comprising:
arranging a plurality of the signature conveying devices, numbering each signature conveying device, wherein the signature conveying devices with different numbers are used for placing the signatures with corresponding page numbers; wherein, the number of the signature transport device and the corresponding page number information are stored in the dispatching center;
the signature conveying device stacks the signatures in a criss-cross and layer-by-layer stacking mode;
a control box 3 in the signature transport device drives an active motor 5 and a steering motor 14 according to the distributed positions of the scheduling center, and wheels 16 are driven by the active motor 5 and the steering motor 14 to move to vacant storage grids on a grid map 18 for signature storage;
according to the input page number needing to be collated, the dispatching center drives the signature conveying device for storing the page number to be collated to move from the grid map 18 to the corresponding station of the signature storage area 17 during collating.
The grid map 18 is a row grid structure or a column grid structure, and the row grid structure comprises row storage grid units and a walking channel; one row storage grid unit represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two row storage grid units are continuously arranged, and a walking channel is arranged between the separated row storage grid units; the column grid structure works the same.
The invention has the beneficial effects that: the signature transport device can be effectively used for transport through the driving of the steering wheel, and further the AGV technology can be used for storing and delivering the signatures according to the scheduling steps of the invention; the scheduling method based on the transportation device and the application can reduce the number of workers between the printing processing procedure and the post-printing processing procedure, increase the automation degree between the procedures, improve the utilization rate of space, and lay a foundation for the study of the signature storage.
Drawings
FIG. 1 is a schematic view of the overall construction of the signature transport device of the present invention;
FIG. 2 is a schematic structural diagram of a steering wheel and a mounting plate according to the present invention;
FIG. 3 is a schematic view showing the structure of a steering wheel according to the present invention;
FIG. 4 is a schematic view of the construction of the steering wheel of the present invention;
FIG. 5 is a schematic diagram of a grid map;
the reference numbers in the figures are: the book page assembling method comprises the following steps of 1-steering wheel, 2-supporting plate, 3-control box, 4-mounting plate, 5-driving motor, 6-encoder, 7-steering wheel, 8-supporting plate, 9-connecting column, 10-large gear, 11-bearing seat, 12-small gear, 13-laser sensor, 14-steering motor, 15-bearing seat, 16-wheel, 17-book storing area during assembling, 18-grid map, 19-folding machine and 20-assembling machine.
Detailed Description
The invention will be further described with reference to the following figures and examples, but the scope of the invention is not limited thereto.
Example 1: as shown in fig. 1-5, a signature transport device comprises a steering wheel 1, a supporting plate 2 and a mounting plate 4; the steering wheel 1 is arranged on an installation plate 4, and the installation plate 4 is arranged on the supporting plate 2 through screws;
the steering wheel 1 comprises a driving motor 5, an encoder 6, a steering wheel 7, a supporting plate 8, a connecting column 9, a large gear 10, a bearing seat I11, a small gear 12, a sensor 13, a steering motor 14, a bearing seat II 15 and wheels 16; wherein, driving motor 5 passes through the bolt and installs 7 one end on the steering wheel, install wheel 16 on driving motor 5's the output shaft, the output shaft is the shaft hole cooperation with the wheel, turn to motor 14 and install in 8 bottoms with the 6 bolt of encoder, encoder 6, pinion 12 is installed respectively to the axle head of turning to motor 14, pinion 12 meshes with the gear wheel 10 of installing at 8 tops of backup pad, 7 other ends of steering wheel stretch out from backup pad 8 after fixed with gear wheel 10 in proper order, pass through the bearing cooperation with bearing frame I11, bearing frame I11 is fixed on gear wheel 10, 9 one end welding of spliced pole is at 8 tops of backup pad, mounting panel 4 is connected to the 9 other ends of spliced pole, connect layer board 2 through mounting panel 4.
Optionally, the system further comprises a control box 3 and a laser sensor 13; wherein, control box 3 passes through the screw installation in the below of layer board 2, and laser sensor 13 is installed and is used for keeping away the barrier around backup pad 8.
A method of signature scheduling, comprising:
arranging a plurality of the signature conveying devices, numbering each signature conveying device, wherein the signature conveying devices with different numbers are used for placing the signatures with corresponding page numbers; wherein, the number of the signature transport device and the corresponding page number information are stored in the dispatching center;
the signature conveying device stacks the signatures in a criss-cross and layer-by-layer stacking mode;
a control box 3 in the signature transport device drives an active motor 5 and a steering motor 14 according to the distributed positions of the scheduling center, and wheels 16 are driven by the active motor 5 and the steering motor 14 to move to vacant storage grids on a grid map 18 for signature storage;
according to the input page number needing to be collated, the dispatching center drives the signature conveying device for storing the page number to be collated to move from the grid map 18 to the corresponding station of the signature storage area 17 during collating.
Optionally, the grid map 18 is a row grid structure or a column grid structure, and the row grid structure includes row memory cell units and walking channels; one row storage grid unit represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two row storage grid units are continuously arranged, and a walking channel is arranged between the separated row storage grid units; the column grid structure works the same. As shown in the figure, the grid map is of a row grid structure, 5 row storage grid units are used for storing the signature transportation device, and each row storage grid unit has 9 continuous storage grids; the 1 st and 2 nd row storage grid units are continuously arranged, the 3 rd and 4 th row storage grid units are continuously arranged, a walking channel exists between the 2 nd row storage grid unit and the 3 rd row storage grid unit, and a walking channel exists between the 4 th row storage grid unit and the 5 th row storage grid unit. Based on this net mode, when improving storage check quantity, can high-efficient solution have been put the removal problem of signature conveyer.
The using process of the invention is as follows:
a grid map 18 is provided as a signature storage area in the open space between the signature post-printing process and the post-printing process. Taking a grid map with a line grid structure as an example, 5 line memory cell units and two walking channels are constructed, and as shown in fig. 5, the position information of each memory cell in the line memory cell units is stored in a scheduling center. According to the scale of a using place, a plurality of signature conveying devices are arranged, each signature conveying device is numbered, the signature conveying devices corresponding to the numbers are used for placing the signatures corresponding to the page numbers, and the signature page number information correspondingly coded and stored by the signature conveying devices is stored in a dispatching center (for example, the signature conveying device of the number 1 is used for setting the signatures with the page numbers of 1-10, the signature conveying device of the number 2 is used for setting the signatures with the page numbers of 11-20, and the rest is done in the same way, and different numbers of signature conveying devices can be configured according to different books and periodicals).
After passing through the folder 19, the signatures are automatically accumulated into a stack of 100 signatures, and then stacked on the pallet 2 of the signature transport device by an operator in a stacked, close-packed manner, layer by layer, in a rectangular parallelepiped. The method comprises the steps that a scheduling center receives a starting command of a signature conveying device, the nearest vacancy of a grid map 18 in a database is distributed to serve as the terminal point of the signature conveying device, the signature conveying device drives a driving motor 5 and a steering motor 14 to move to the terminal point based on the AGV technology, after the terminal point is reached, the reached information is sent to a database used for updating the storage position information of the scheduling center by a scheduling center through a wifi communication module, and meanwhile the number of the signature conveying device and the corresponding page number information are sent to the scheduling center through the wifi communication module to be stored. When the signatures are required to be collated, the pages required to be collated are manually input in the dispatching center, the dispatching center drives the signature conveying device for storing the pages in the grid map 18, the signature conveying device automatically navigates to the position of the corresponding station of the signature storage area 17 in the process of collating in front of the collating machine 20 (the signature storage area 17 arranges the signature conveying devices from left to right according to the page sequence in the process of collating so as to adapt to on-site collating operation), and the workers wait for collating.
While the present invention has been described in detail with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (4)
1. A signature transport device characterized by: comprises a steering wheel (1), a supporting plate (2) and a mounting plate (4); the steering wheel (1) is arranged on the mounting plate (4), and the mounting plate (4) is arranged on the supporting plate (2);
the steering wheel (1) comprises a driving motor (5), an encoder (6), a steering wheel (7), a support plate (8), a connecting column (9), a large gear (10), a bearing seat I (11), a small gear (12), a sensor (13), a steering motor (14), a bearing seat II (15) and wheels (16); wherein, driving motor (5) pass through the bolt and install (7) one end on the steering wheel, install wheel (16) on the output shaft of driving motor (5), install in backup pad (8) bottom steering motor (14) and encoder (6), pinion (12) are installed respectively to the axle head that turns to motor (14), pinion (12) and the gear wheel (10) meshing of installing at backup pad (8) top, steering wheel (7) other end is fixed with gear wheel (10) in proper order after stretching out from backup pad (8), pass through the bearing cooperation with bearing frame I (11), bearing frame I (11) are fixed on gear wheel (10), spliced pole (9) one end welding is at backup pad (8) top, mounting panel (4) are connected to spliced pole (9) other end, connect layer board (2) through mounting panel (4).
2. The signature transport device as recited in claim 1 wherein: the device also comprises a control box (3) and a laser sensor (13); wherein, control box (3) are installed in the below of layer board (2), and laser sensor (13) are installed and are used for keeping away the barrier around backup pad (8).
3. A method for signature scheduling, comprising: the method comprises the following steps:
arranging a plurality of signature transport devices according to claim 2, numbering each signature transport device, the signature transport devices of different numbers being used for placing signatures of corresponding page numbers; wherein, the number of the signature transport device and the corresponding page number information are stored in the dispatching center;
the signature conveying device stacks the signatures in a criss-cross and layer-by-layer stacking mode;
a control box (3) in the signature transport device drives an active motor (5) and a steering motor (14) according to the distributed positions of a scheduling center, and wheels (16) are driven by the active motor (5) and the steering motor (14) to move to vacant storage grids on a grid map (18) for signature storage;
according to the input page number needing to be collated, the dispatching center drives the signature conveying device for storing the page number to be collated to move from the grid map (18) to the corresponding station of the signature storage area (17) during collating.
4. The signature scheduling method of claim 3, wherein: the grid map (18) is of a row grid structure or a column grid structure, and the row grid structure comprises row storage grid units and a walking channel; one row storage grid unit represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two row storage grid units are continuously arranged, and a walking channel is arranged between the separated row storage grid units; the column grid structure works the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447359.8A CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447359.8A CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114906524A true CN114906524A (en) | 2022-08-16 |
| CN114906524B CN114906524B (en) | 2023-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210447359.8A Active CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9511928D0 (en) * | 1995-06-13 | 1995-08-09 | Setmasters Limited | Improvements in or relating to sheet and signature handling apparatus |
| CN2822804Y (en) * | 2005-05-27 | 2006-10-04 | 深圳市科图自动化新技术应用公司 | Intelligent apparatus for arranging shelf, sorting and transporting of documents |
| DE102007035689B3 (en) * | 2007-07-30 | 2008-10-16 | Koenig & Bauer Aktiengesellschaft | Method of arranging printing forms on a forme cylinder of a printing machine |
| CN202575515U (en) * | 2012-04-09 | 2012-12-05 | 马政 | Collating machine |
| CN109016983A (en) * | 2018-08-10 | 2018-12-18 | 惠州欧士捷科技有限公司 | Automatic insert binding device |
| CN209582637U (en) * | 2019-02-27 | 2019-11-05 | 苏州德启智能科技有限公司 | A kind of file intelligent storage AGV transport device |
| CN211642413U (en) * | 2019-12-06 | 2020-10-09 | 湖北威钺智能科技有限公司 | Intelligent AGV (automatic guided vehicle) carrying trolley and steering wheel travelling mechanism thereof |
| CN212197069U (en) * | 2020-05-13 | 2020-12-22 | 齐鲁师范学院 | Management and transportation device for books, data and files |
| US11175664B1 (en) * | 2019-01-15 | 2021-11-16 | Amazon Technologies, Inc. | Navigation directly from perception data without pre-mapping |
-
2022
- 2022-04-26 CN CN202210447359.8A patent/CN114906524B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9511928D0 (en) * | 1995-06-13 | 1995-08-09 | Setmasters Limited | Improvements in or relating to sheet and signature handling apparatus |
| CN2822804Y (en) * | 2005-05-27 | 2006-10-04 | 深圳市科图自动化新技术应用公司 | Intelligent apparatus for arranging shelf, sorting and transporting of documents |
| DE102007035689B3 (en) * | 2007-07-30 | 2008-10-16 | Koenig & Bauer Aktiengesellschaft | Method of arranging printing forms on a forme cylinder of a printing machine |
| CN202575515U (en) * | 2012-04-09 | 2012-12-05 | 马政 | Collating machine |
| CN109016983A (en) * | 2018-08-10 | 2018-12-18 | 惠州欧士捷科技有限公司 | Automatic insert binding device |
| US11175664B1 (en) * | 2019-01-15 | 2021-11-16 | Amazon Technologies, Inc. | Navigation directly from perception data without pre-mapping |
| CN209582637U (en) * | 2019-02-27 | 2019-11-05 | 苏州德启智能科技有限公司 | A kind of file intelligent storage AGV transport device |
| CN211642413U (en) * | 2019-12-06 | 2020-10-09 | 湖北威钺智能科技有限公司 | Intelligent AGV (automatic guided vehicle) carrying trolley and steering wheel travelling mechanism thereof |
| CN212197069U (en) * | 2020-05-13 | 2020-12-22 | 齐鲁师范学院 | Management and transportation device for books, data and files |
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| CN114906524B (en) | 2023-05-30 |
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