CN114905292A - Automatic processing system of flowing water type unmanned template - Google Patents
Automatic processing system of flowing water type unmanned template Download PDFInfo
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- CN114905292A CN114905292A CN202210745754.4A CN202210745754A CN114905292A CN 114905292 A CN114905292 A CN 114905292A CN 202210745754 A CN202210745754 A CN 202210745754A CN 114905292 A CN114905292 A CN 114905292A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 11
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- 230000007306 turnover Effects 0.000 claims description 9
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- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
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- 230000005540 biological transmission Effects 0.000 abstract description 19
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- 238000004519 manufacturing process Methods 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 241000254032 Acrididae Species 0.000 description 2
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- 230000033764 rhythmic process Effects 0.000 description 2
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- 241000282806 Rhinoceros Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 238000009435 building construction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The application relates to an unmanned template automatic processing system of continuous-flow type, it includes: the loading and unloading module is used for respectively carrying out automatic transfer transmission on the templates; the raw material processing module is used for receiving the raw plate of the template transmitted by the feeding and discharging module, automatically processing the raw plate into a semi-finished product, and transmitting the processed raw plate to the finished product assembling module through the feeding and discharging module; the finished product assembling module is used for receiving the original plates processed by the feeding and discharging modules, automatically assembling the original plates to form unit templates, and transferring the unit templates through the feeding and discharging modules after assembling; and the control module is used for respectively controlling the raw material processing module and the assembling module, carrying out corresponding automatic processing and assembling according to the type of the template, and controlling the matching among the feeding and discharging module, the raw material processing module and the assembling module. This application has the unmanned automatic processing of processing stream flow formula that makes the template, increases work efficiency's effect when reducing the consumption of manpower.
Description
Technical Field
The application relates to the field of building templates, in particular to a flowing water type automatic processing system for an unmanned template.
Background
The template is one of three main materials in the building industry and is the main component of construction cost. The digital template construction system is used as a floor application project of digital transformation in the building industry, can improve the labor productivity, improve the performance capability and accelerate the digital transformation of enterprises, however, in the template production process, the steps of template assembly, template transportation and the like are still carried out manually, so that the labor consumption is more in the template production and transportation process.
Disclosure of Invention
In order to reduce the manpower consumption in the template production and transportation process, the application provides a flow-type unmanned template automatic processing system.
The application provides an unmanned template automatic processing system of continuous-flow type adopts following technical scheme:
an unmanned template automatic processing system of continuous-flow type includes:
the loading and unloading module is used for respectively and automatically transferring and transmitting templates, and the templates comprise original plates of raw materials and unit templates of finished products;
the raw material processing module is used for receiving the raw plate of the template transmitted by the feeding and discharging module, automatically processing the raw plate into a semi-finished product, and transmitting the processed raw plate to the finished product assembling module through the feeding and discharging module;
the finished product assembling module is used for receiving the original plates processed by the feeding and discharging module, automatically assembling the original plates to form unit templates, and transferring the unit templates through the feeding and discharging module after assembling;
and the control module is used for respectively controlling the raw material processing module and the assembling module, carrying out corresponding automatic processing and assembling according to the type of the template, and controlling the matching among the feeding and discharging module, the raw material processing module and the assembling module.
Through adopting above-mentioned technical scheme, go up the unloading module and shift the transmission to the template, make the manpower consumption that reduces artifical transmission template, raw materials processing module receives the original plate that comes from unloading module transmission, and carry out automated processing to the original plate and become semi-manufactured goods, make and carry out automatic processing to the original plate that transmits, the module is assembled to the finished product by last unloading module transmission again after processing is accomplished, the module is assembled to the finished product and carries out automatic concatenation to the original plate that processing was accomplished to the finished product, reduce the artifical consumption of concatenation link, control module is to going up the unloading module respectively according to the processing demand of template, raw materials processing module is assembled the module with the finished product and is transmitted and process the template, make the processing of template become the unmanned automatic processing of flowing water formula, increase work efficiency when reducing the consumption of manpower.
Optionally, the feeding and discharging module comprises:
the raw wood board feeding area is used for storing the raw boards and supplying template raw materials for the raw material processing module;
the raw plate waste area is used for storing waste generated in the raw material processing module in the raw plate processing process;
the two-station turntable is used for transferring the original plate between the raw material processing modules and also comprises a transfer area for storing and transferring the original plate and a gluing area for gluing;
and the raw plate finished product area is used for storing the processed raw plate.
By adopting the technical scheme, the original plate in the template can be processed to different stages in the template processing process, and the corresponding products in the template processing process can be effectively stored and transferred by different zone bits in the loading and unloading module.
Optionally, the feeding and discharging module further comprises:
and the feeding unit comprises a feeding robot and is used for transferring the original board stored in the original board feeding area to the raw material processing module and transferring the finished product after the processing of the processing template to the two-station turntable.
Through adopting above-mentioned technical scheme, the former board that the feed robot in the material loading unit deposited in the former plank material loading district is transported to raw materials processing module, and shifts the finished product after finishing processing template processing to two station carousels, makes the transportation of former board more automatic with the transfer in-process.
Optionally, the raw material processing module includes:
the numerical control cutting unit comprises a numerical control machine tool and is used for automatically cutting and perforating the original plate according to the cutting requirement of the control module;
and the gluing and blanking unit comprises a gluing and blanking robot and is used for spraying the side edge water-based edge sealing agent on the template in the gluing area from the two-station turntable and transferring the side edge water-based edge sealing agent to the finished template blanking area.
Through adopting above-mentioned technical scheme, make raw materials processing module can carry out the automatic cutout trompil to former board to carry out the rubber coating automatically to former board.
Optionally, a work fixture storage area is further arranged on one side of the gluing and blanking unit, multiple work fixtures are stored in the work fixture storage area, and the work fixtures are used for clamping the original plate on the gluing and blanking robot.
By adopting the technical scheme, different tool fixtures stored in the tool fixture storage area enable the gluing and blanking robot to select the corresponding tool fixtures according to the corresponding templates so as to clamp different original plates in different modes.
Optionally, the finished product assembly module includes:
a wood board loading area for storing the raw boards processed into semi-finished products;
and the unit template storage area is used for storing the assembled unit templates.
By adopting the technical scheme, the template feeding area stores and processes the raw plates into semi-finished products, and the unit template storage area stores and assembles the completed unit templates, so that the raw plates and the unit templates in the template processing process are respectively stored, and the template feeding and storing are facilitated.
Optionally, the finished product assembling module further includes:
the original plate hoisting and transferring unit comprises a hoisting truss vehicle and is used for hoisting and transferring the original plate to an assembling area, and hoisting and transferring the assembled unit template to the unit template storage area, wherein the assembling area is an area for assembling the original plate;
and the assembling unit comprises an assembling robot and is used for assembling the original plates hoisted by the hoisting transfer unit in the assembling area to form the unit template.
By adopting the technical scheme, the artificial intervention is reduced in the process of assembling the original plates into the unit templates, and the assembling efficiency is increased.
Optionally, the finished product assembling unit further includes:
the turnover material dismantling area is used for dismantling and storing the raw materials of finished products so as to carry out raw material turnover;
and the turnover material dismantling unit is used for dismantling the original plates to be assembled.
Optionally, the control module includes:
the processing control unit is used for setting a processing path and point location data for processing the template and controlling the raw material processing module to process the original plate according to the processing path and the point location data;
and the assembly control unit is used for setting a process of assembling the unit templates and controlling the finished product assembly module to assemble the processed original plates into the corresponding unit templates according to the process.
By adopting the technical scheme, the processing of the original plate can be controlled according to the processing path and the point position data of the template, the splicing of the original plate is controlled according to the splicing procedure, and the splicing process of the original plate is further more streamlined and automated.
In summary, the present application includes at least one of the following beneficial technical effects:
the link consuming time and labor in the operation process is optimized, the consumption of labor in template assembly and transfer in the assembly link is innovatively changed, an unmanned stacking and transferring assembly line is realized to finish accurate placement of templates, square timbers and related ingredients, the assembly time of unit templates is greatly reduced, the utilization efficiency of an assembly table is improved, labor is saved, and the rapid warehouse entry standardized management of finished products is ensured.
Drawings
FIG. 1 is a block diagram of a flow-type unmanned template automatic processing system according to the present application;
fig. 2 is a three-dimensional structure diagram of a flow-type unmanned template automatic processing system according to the present application.
Reference numerals: 1. a feeding and discharging module; 11. a raw wood board feeding area; 12. a raw plate waste area; 13. two station turntables; 14. a raw plate finished product area; 15. a feeding unit; 2. a raw material processing module; 21. a numerical control cutting unit; 22. a gluing and blanking unit; 23. a work fixture storage area; 3. a finished product assembly module; 31. a wood board feeding area; 32. a unit template storage area; 33. an original plate hoisting transfer unit; 34. assembling units; 35. a turnaround material removal zone; 36. a turnaround material removal unit; 4. a control module; 41. a processing control unit; 42. and assembling the control unit.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
The embodiment of the application discloses unmanned template automatic processing system of continuous-flow type.
Referring to fig. 1, includes:
and the control module 4 is used for respectively controlling the raw material processing module 2 and the assembling module, carrying out corresponding automatic processing and assembling according to the type of the template, and controlling the matching among the feeding and discharging module 1, the raw material processing module 2 and the assembling module. In this embodiment, the control module 4 may be an equipment numerical control system, the formwork refers to a whole structural system of a newly cast concrete forming formwork and a supporting formwork, and is divided into a curved formwork and a flat formwork according to the shape, and divided into a load-bearing formwork and a non-load-bearing formwork according to the force-bearing price adjustment, and different formworks need to be processed into corresponding shapes by adopting different processing methods. The communication module establishes a data and instruction transmission mechanism of the mechanical arm and a numerical control system of the cutting equipment, the robot finishes sending a signal to trigger the numerical control equipment to work, the robot finishes sending the signal to trigger the mechanical arm to discharge, and unmanned operation realizes the controllability and adjustability of the overall rhythm.
Therefore, before assembling and processing the templates, different flow processing modes need to be set according to different properties of the templates, so in this embodiment, the control module 4 includes:
and the processing control unit 41 is configured to set a processing path and point location data of the processing template, and control the raw material processing module 2 to process the raw plate according to the processing path and the point location data. In this embodiment, the processing control unit 41 automatically deepens the layout of the boards and outputs the processing path and the dot data by applying rhinoceros + Grasshopper digital programming, that is, performs programming by using Grasshopper in rhinoceros software rhinoceros to perform corresponding control. When the processing path is set, the batch of the original plates needs to be cut into a rectangular long plate shape, and connected parts are cut on the peripheral sides of the original plates, for example, one original plate with the length of 10.00M and the width of 2.00M in the batch is cut into three semi-finished products with the length of 3.00M and the width of 1.60M, when the point location data is set, holes can be formed in the positions corresponding to the original plates of the batch, and the positions, the shapes, the sizes and the depths of the holes can be, for example, right-angled arc-shaped blanks with the diameter of 5.30CM are respectively cut at four corners in the semi-finished products of the original plates after the cutting is finished, or round holes with the diameter of 5.30CM are cut through the positions of 2.00M in the center, so that various types of processing can be carried out on the templates according to the required types of the templates.
And the assembling control unit 42 is used for setting a process of assembling the unit templates and controlling the finished product assembling module 3 to assemble the processed original plates into the corresponding unit templates according to the process. In order to enable the unit templates to be directly spliced in a modularized manner when being transported to a building construction site, rapid deployment is convenient, the processed original plates need to be spliced into corresponding unit templates, the unit templates are not only provided with only one plate with grooves, namely a formwork supporting structure, but also need to be provided with corresponding connecting structures and reinforcing structures according to construction requirements, therefore, each unit needs to be spliced with the connecting structures, the reinforcing structures are spliced with the formwork supporting structures and other structures, and the assembling control unit 42 is used for controlling the finished product assembling module 3 to assemble the corresponding structures into the required unit templates.
Before assembling the original plate, the raw material of the original plate needs to be fed, so that the feeding and discharging module 1 is further arranged in other embodiments of the application. And the feeding and discharging module 1 is used for respectively and automatically transferring and transmitting the templates, and the templates comprise raw plates of raw materials and finished unit templates. In this embodiment, the original plate and the unit template of the template are automatically transferred in the whole process of the feeding and discharging module 1, so that the consumption of manpower is reduced.
Go up unloading module 1 includes:
and the raw wood board feeding area 11 is used for storing raw boards and supplying template raw materials for the raw material processing module 2. The corresponding original plate arranged on the original wood plate feeding area 11 can be a wood plate, a steel plate, an aluminum alloy plate and the like, and the original wood plate feeding area 11 can be named as an original aluminum alloy plate feeding area when the raw material of the original plate is the aluminum alloy plate. Raw materials of the original boards which are put orderly are placed on the original board feeding area 11.
When putting the former board on the former plank material loading district 11 in last unloading module 1, need process the former board, the processing of former board is through raw materials processing module 2, raw materials processing module 2 for receive the former board from the template of unloading module 1 transmission, carry out automated processing to the former board and become semi-manufactured goods, and assemble module 3 to the finished product through the former board transmission that goes up unloading module 1 after will processing.
Go up unloading module 1 still includes:
and the feeding unit 15 comprises a feeding robot and is used for transferring the original plate stored in the original wood plate feeding area 11 to the raw material processing module 2 and transferring the finished product after the processing of the processing template to the two-station turntable 13. The feeding robot can be a mechanical arm in the embodiment, and can also be other different parts in other embodiments, the original plate is grabbed by the feeding robot, the grabbing claw or the grabbing sucker and other grabbing structures which grab different original plate types are arranged on the feeding robot, and the grabbing structure is used for grabbing the original plate at the specified position of the original plate so as to adjust the position of the original plate, so that the position of each original plate during processing is the same position.
When the position of loading robot with former board according to the demand put at workable accurate position, accomplish the material loading completion signal to control module 4 after the material loading of former board when the loading robot, process through raw materials processing module 2, raw materials processing module 2 includes:
the numerical control cutting unit 21 comprises a numerical control machine tool and is used for automatically cutting and perforating the original plate according to the cutting requirement of the control module 4. In this embodiment, the numerical control machine on the numerical control cutting unit 21 is provided with a communication module, the communication mode of the communication module may be local area network communication or public network encrypted communication, a data and instruction transmission mechanism between the robot arm and the numerical control system is established through the communication module, when the robot arm finishes feeding, a feeding completion signal is sent to the control module 4, and the control module 4 controls the numerical control machine in the numerical control cutting unit 21 to machine the original plate into a required structural shape according to the feeding completion signal. The communication module establishes a data and instruction transmission mechanism of the mechanical arm and a numerical control system of the cutting equipment, the robot finishes sending a signal to trigger the numerical control equipment to work, the robot finishes sending the signal to trigger the mechanical arm to discharge, and unmanned operation realizes the controllability and adjustability of the overall rhythm.
And the raw plate waste area 12 is used for storing waste generated in the raw plate processing process of the raw material processing module 2. Wherein, because need process the shape for corresponding according to the function demand of difference with the original plate in the processing of original plate, and because the shape and the size of original plate can not just accord with the template demand when the feeding, need reprocess into required shape and size, the corner part of original plate can produce the waste material with the part of cutting out in the course of working, need preserve through original plate waste material district 12.
When the numerical control cutting unit 21 finishes processing the original plate, a processing completion signal is sent to the control module 4, the control module 4 carries out the next working procedure according to the processing completion signal, the next working procedure is gluing processing operation on the original plate, and the processed original plate is transferred to the two-station rotating disc 13 by controlling the feeding robot so as to carry out corresponding operation on the two-station rotating disc 13.
Two station carousel 13 for transport the former board between raw materials processing module 2, two station carousel 13 still including deposit the rubber coating district of transporting the transfer district of former board and carrying out the rubber coating operation. In this embodiment, two station carousel 13 include the carousel of upper end and the support revolution mechanic of lower extreme, support revolution mechanic to the carousel when carrying out the support drive carousel rotations such as accessible motor, the carousel divide into two parts again, be the plank rubber coating district respectively and place the district, the one end of keeping away from the material loading robot is the plank rubber coating district promptly, along with the rotation of supporting revolution mechanic drive carousel, the plank rubber coating district changes with the position of placing the district in turn.
Place the former board that the processing was accomplished when material loading robot and send to control module 4 when being close to the district of placing of material loading robot one end and place the completion signal, control module 4 control supports rotating-structure drive carousel and rotates, makes the one end of placing the district and rotating to principle material loading robot become the rubber coating district, supports rotating-structure after the rotation is accomplished and sends to control module 4 and rotate the completion signal, makes the rotation transportation step of the good former board of processing reduce artifical expenditure, and is more automatic.
After the two-station rotary table 13 rotates and finishes, the control module 4 sends a rotation completion signal, further operation needs to be carried out on the processed original plate, spraying of the water-based edge sealing agent is carried out in the embodiment, further operation can also be different operations such as further removing dislocation and deburring in other embodiments, gluing of the building template enables multiple original plates to be glued, the number of layers is overlapped, the overall thickness of the template is increased, and therefore the gluing strength and hardness of national standards are achieved.
When the spraying of the aqueous sealer is performed, it passes through the glue-dispensing blanking unit 22. And the gluing and blanking unit 22 comprises a gluing and blanking robot and is used for spraying the side edge water-based edge sealing agent on the template in the gluing area from the two-station turntable 13 and transferring the template to the finished template blanking area. In this embodiment, the coating and blanking robot is used for spraying, the coating and blanking robot can also be a mechanical arm, and the coating and blanking robot selects different coating types according to different glue types, for example, the spraying modes of the glue when the drying speed is high and the glue when the drying speed is low are different.
After the coating is finished, the coating and blanking unit 22 sends a coating completion signal to the control module 4, the control module 4 performs the next step according to the coating completion signal, at the moment, different types of clamping are required to be performed according to different shapes of the original plate after the coating is finished, a tool clamp storage area 23 is further arranged on one side of the coating and blanking unit 22, various tool clamps are stored in the tool clamp storage area 23 and used for clamping the original plate on a coating and blanking robot, the control module 4 controls the coating robot to replace a clamping tool, and the corresponding original plate is clamped to the next area after the replacement is finished, so that the original plate is machined.
The next area may be a raw board finished area 14 for storing finished raw boards. After the transmission of transmission band is accomplished, control module 4 sends the transmission and accomplishes the signal, need to carry out further operation to the former board that processing was accomplished, former board finished product district 14 is the one end of transmission band, the transmission band is power drive, former board finished product district 14 is used for depositing the former board that processing was accomplished, and the position is all the same for placing to the former board in former board finished product district 14, when former board is placed in former board finished product district 14, control module 4 control transmission band transmits former board to plank material loading district 31, reduce manual transmission's manpower consumption and increase transmission efficiency, so that the finished product is assembled module 3 and is carried out assembling of unit template.
And the finished product assembling module 3 is used for receiving the original plate processed by the feeding and discharging module 1, automatically assembling the original plate to form a unit template, and transferring the unit template through the feeding and discharging module 1 after assembling. The finished unit templates can be mutually connected, combined and fixed, and have the function of limiting the concrete in the finished unit templates.
Before the template splicing, the raw plate transmitted by the raw plate finished product area 14 needs to be loaded, so that the finished product splicing module 3 comprises:
a board loading area 31 for storing the raw boards processed into semi-finished products. The board feeding area 31 is located on the other side of the conveyor belt and is close to the area where the templates are assembled, so that feeding operation can be completed conveniently.
When depositing the plank that has the processing to accomplish on plank material loading district 31, carry out the material loading to the plank promptly, module 3 is assembled to the finished product still includes:
referring to the drawings, the original plate hoisting and transferring unit 33 includes a hoisting truss vehicle for hoisting and transferring the original plate to the assembling area, and hoisting and transferring the assembled unit template to the unit template storage area 32, wherein the assembling area is an area for assembling the original plate. In this embodiment, the hoisting truss vehicle is a bridge crane for hoisting an original plate, two ends of the hoisting truss vehicle are located on the metal support, the bridge frame of the hoisting truss vehicle longitudinally runs along the expensive rails laid on two sides, and the bridge frame of the hoisting truss vehicle can linearly move along the rails under the driving of the driving mechanism. When beginning the concatenation, hoist and mount purlin car snatchs the former board in plank material loading district 31, and snatchs and will lift in order to transport the former board to the district of assembling and put down after accomplishing to carry out automatic feeding.
When the automatic feeding of the original plate hoisting and transferring unit 33 is completed, the original plate needs to be assembled, a feeding completion signal is sent to the control module 4, the original plate after being fed needs to be further operated, and the assembling is realized through the assembling unit 34 in the embodiment. The assembling unit 34 comprises an assembling robot and is used for assembling the original plates hoisted by the hoisting transfer unit in the assembling area to form a unit template. The construction unit 34 in this embodiment further comprises a construction table, which is an operation table of the construction unit 34. The assembly robot is provided with an air injection nail gun, an alignment mechanism and a fixed corner brace mechanism. The former board is placed on the assembly bench by the hoist and mount truss car among the former board hoist and mount transfer unit 33, and the assembly robot at first aligns the one end of former board through angle sign indicating number mechanism, aligns the side of former board through alignment mechanism, and after former board was all aligned at assembly bench upper corner, the assembly robot was fixed the other parts that the square timber in the former board was fixed in the former board through air jet nail rifle, formed the unit template. In other embodiments, when the use requirements of the templates are different, the assembling steps are different, and the assembled tools can be automatically replaced correspondingly. Meanwhile, in order to accelerate the assembling speed, a second assembling area can be added so as to accelerate the assembling progress.
When the assembling unit 34 is automatically assembled, an assembling completion signal is sent to the control module 4, and the assembled unit templates need to be stored, so that the unit template storage area 32 is provided in this embodiment. And a unit template storage area 32 for storing the assembled unit templates. After the unit template assembly is completed, in order to make the storage of unit template more neat and complete with putting, conveniently transport to the construction site, the unit template that the district 32 was deposited to the unit template that sets up in this application is deposited the unit template according to the production order of unit template, and makes the unit template of producing earlier use earlier, uses behind the unit template of back production to in time use after making unit template production, the influence of reduction time factor to unit template.
The finished assembled unit 34 further includes:
and the turnover material dismantling area 35 is used for dismantling and storing the finished raw materials so as to complete the raw materials. In this embodiment, the revolving material in the revolving material removing area 35 is a material for revolving, and in this embodiment, the material may be various raw materials used for the splicing unit formwork, such as a material of an original board and a material of an aqueous edge sealing agent. And the corresponding turnover material dismantling area 35 can also be provided with a second hoisting area, and the hoisting truss on the second hoisting area hoists and turns the raw materials.
And the turnover material dismantling unit 36 is used for dismantling the original plates to be assembled. Processing in the recycled material is facilitated by a recycled material removal unit 36.
The implementation principle of the flowing water type automatic template processing system is as follows: the template is transferred and transmitted by the feeding and discharging module 1, so that the labor consumption of manual template transmission is reduced, the raw plate transmitted by the feeding and discharging module 1 is received by the raw material processing module 2, the raw plate is automatically processed into a semi-finished product, the transmitted raw plate is automatically processed, the raw plate is transmitted to the finished product assembling module 3 by the feeding and discharging module 1 after processing, the finished product assembling module 3 automatically splices the processed raw plate, the labor consumption of a splicing link is reduced, the feeding and discharging module 1 is respectively controlled by the control module 4 according to the processing requirements of the template, the raw material processing module 2 and the finished product assembling module 3 transmit and process the template, the template is processed in a production line type unmanned automatic processing mode, and the labor consumption is reduced while the working efficiency is increased.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides an unmanned template automatic processing system of continuous-flow type which characterized in that includes:
the feeding and discharging module (1) is used for respectively and automatically transferring and transmitting templates, and each template comprises an original plate of raw materials and a unit template of a finished product;
the raw material processing module (2) is used for receiving the raw plate of the template transmitted by the feeding and discharging module (1), automatically processing the raw plate into a semi-finished product, and transmitting the processed raw plate to the finished product assembling module (3) through the feeding and discharging module (1);
the finished product assembling module (3) is used for receiving the original plates processed by the feeding and discharging module (1), automatically assembling the original plates to form unit templates, and transferring the unit templates through the feeding and discharging module (1) after assembling;
and the control module (4) is used for respectively controlling the raw material processing module (2) and the assembling module, carrying out corresponding automatic processing and assembling according to the type of the template, and controlling the cooperation between the feeding and discharging module (1), the raw material processing module (2) and the assembling module.
2. A flow-through unmanned template automatic processing system according to claim 1, wherein the loading and unloading module (1) comprises:
the raw wood board feeding area (11) is used for storing the raw boards and supplying template raw materials for the raw material processing module (2);
a raw plate waste area (12) for storing waste generated by the raw material processing module (2) during processing of the raw plate;
the two-station turntable (13) is used for transferring the original plate between the raw material processing modules (2), and the two-station turntable (13) further comprises a transfer area for storing and transferring the original plate and a gluing area for gluing;
and the raw plate finished product area (14) is used for storing the processed raw plate.
3. The flow-type automatic unmanned template processing system according to claim 2, wherein the feeding and discharging module (1) further comprises:
and the feeding unit (15) comprises a feeding robot and is used for storing the original board feeding area (11) and transferring the original board to the raw material processing module (2) and transferring a finished product after the processing of the processing template to the two-station turntable (13).
4. The flow-type unmanned template automatic processing system according to claim 3, wherein the raw material processing module (2) comprises:
the numerical control cutting unit (21) comprises a numerical control machine tool and is used for automatically cutting and perforating the original plate according to the cutting requirement of the control module (4);
and the gluing and blanking unit (22) comprises a gluing and blanking robot and is used for spraying the side edge water-based edge sealing agent on the template in the gluing area from the two-station turntable (13) and transporting the side edge water-based edge sealing agent to the template finished product blanking area.
5. The flow type automatic unmanned template processing system according to claim 4, wherein a fixture storage area (23) is further arranged on one side of the gluing and blanking unit (22), a plurality of fixtures are stored in the fixture storage area (23), and the fixtures are used for clamping the original plate on the gluing and blanking robot.
6. The flow-type unmanned template automatic processing system according to claim 1, wherein the finished product assembling module (3) comprises:
a wood board loading area (31) for storing the raw boards processed into semi-finished products;
and the unit template storage area (32) is used for storing the assembled unit templates.
7. The flow-type unmanned template automatic processing system according to claim 6, wherein the finished product assembling module (3) further comprises:
the original plate hoisting and transferring unit (33) comprises a hoisting truss vehicle and is used for hoisting and transferring the original plate to an assembling area, and hoisting and transferring the assembled unit template to the unit template storage area (32), wherein the assembling area is an area for assembling the original plate;
and the assembling unit (34) comprises an assembling robot and is used for assembling the original plates hoisted by the hoisting transfer unit in the assembling area to form the unit template.
8. The system of claim 6, wherein the assembly unit (34) further comprises:
a turnover material dismantling area (35) for dismantling and storing the raw materials of finished products so as to carry out raw material turnover;
and the turnover material dismantling unit (36) is used for dismantling the original plates to be assembled.
9. The flow-type unmanned template automatic processing system according to claim 1, wherein the control module (4) comprises:
the processing control unit (41) is used for setting a processing path and point location data for processing the template, and controlling the raw material processing module (2) to process the original plate according to the processing path and the point location data;
and the assembling control unit (42) is used for setting a process of assembling the unit templates and controlling the finished product assembling module (3) to assemble the processed original plates into the corresponding unit templates according to the process.
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| CN202210745754.4A CN114905292A (en) | 2022-06-29 | 2022-06-29 | Automatic processing system of flowing water type unmanned template |
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Cited By (1)
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| CN116290760A (en) * | 2023-03-22 | 2023-06-23 | 中国五冶集团有限公司 | Method for quickly assembling and forming wood form template on construction site |
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Application publication date: 20220816 |