CN114898947B - Spring type jumper wire machining equipment and machining method - Google Patents
Spring type jumper wire machining equipment and machining method Download PDFInfo
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- CN114898947B CN114898947B CN202210501221.1A CN202210501221A CN114898947B CN 114898947 B CN114898947 B CN 114898947B CN 202210501221 A CN202210501221 A CN 202210501221A CN 114898947 B CN114898947 B CN 114898947B
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- jumper
- winding rod
- wire
- jumper wire
- spring
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- 238000003754 machining Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 title description 4
- 238000004804 winding Methods 0.000 claims abstract description 128
- 238000003672 processing method Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 66
- 238000001816 cooling Methods 0.000 claims description 42
- 238000013459 approach Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 229920001169 thermoplastic Polymers 0.000 description 5
- 239000004416 thermosoftening plastic Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 235000008694 Humulus lupulus Nutrition 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/008—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing extensible conductors or cables
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
- F25D17/08—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation using ducts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/04—Charging, supporting, and discharging the articles to be cooled by conveyors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
Abstract
The utility model relates to a signal connection line processing field, especially relate to a spring jumper wire processing equipment and processing method, wherein equipment includes the conveyer belt, one side of conveyer belt is equipped with the mount pad, be equipped with vertical grabbing component on the mount pad, be equipped with the winding pole of arranging in vertical grabbing component one side on the mount pad, rotate on the winding pole and be connected with the rolling disc, be equipped with sharp module on the rolling disc, be equipped with on the sharp module with the horizontal grabbing piece of winding pole coaxial; the mounting seat is provided with a first power supply assembly electrically connected with the winding rod. This application has the effect of being convenient for promote production spring wire jumper efficiency.
Description
Technical Field
The application relates to the field of signal connecting wire processing, in particular to spring type jumper wire processing equipment and a processing method.
Background
At present, in order to save the space occupied by the jumper wire when in use and facilitate the storage of the jumper wire, the long strip-type jumper wire is often further processed into a spring-type jumper wire in production and living.
In production, the material of the outer sheath of the jumper wire often uses thermoplastic polyurethane elastomer rubber with better thermoplasticity.
When the spring type jumper is processed, the strip type jumper is wound on the heating roller by manpower, so that the strip type jumper is wound into the spring type jumper, then the wound jumper is heated by the heating roller, so that the jumper is subjected to thermoplastic deformation, then the heating roller is stopped, and then the jumper subjected to thermoplastic deformation is cooled to the normal temperature in an air mode, and then the spring type jumper subjected to thermoplastic and air cooling molding is taken down by manpower.
In carrying out the present application, the inventors have found that the above-described technique has at least the following problems: in mass production spring jumper production process, twine the jumper wire and take off the jumper wire through artificial mode, efficiency is slower, and makes spring jumper wire cooling fashioned efficiency also slower through the mode of air cooling, it can be seen that the efficiency of producing spring jumper wire through prior art is lower.
Disclosure of Invention
In order to facilitate improving the efficiency of producing the spring jumper wire, the application provides spring jumper wire processing equipment and a processing method.
The application provides a spring jumper wire processing equipment adopts following technical scheme:
the spring type jumper processing equipment comprises a conveyor belt, wherein an installation seat is arranged on one side of the conveyor belt, a vertical grabbing component is arranged on the installation seat, a winding rod arranged on one side of the vertical grabbing component is arranged on the installation seat, a rotating disc is rotationally connected onto the winding rod, a linear module is arranged on the rotating disc, and a horizontal grabbing piece coaxial with the winding rod is arranged on the linear module; the mounting seat is provided with a first power supply assembly electrically connected with the winding rod.
Through adopting the technical scheme, the strip jumper is conveyed to the lower part of the vertical grabbing component through the conveyor belt, then the strip jumper is grabbed through the vertical grabbing component, the strip jumper is propped against the winding rod, and then one end of the strip jumper is controlled through the vertical grabbing component, so that the other end of the strip jumper is controlled by the horizontal grabbing component; then the jumper wire is driven to do spiral motion through the rotating disc and the linear module arranged on the rotating disc, so that the strip jumper wire is wound on the winding rod, and a spring-shaped jumper wire is formed; and then the winding rod is heated through the first power supply assembly so that the jumper wire wound on the winding rod is heated to form the spring jumper wire, and therefore the efficiency of producing the spring jumper wire is improved.
In a specific implementation manner, the vertical grabbing component comprises a plurality of first telescopic parts connected to the mounting base, wherein first manipulators are connected to the telescopic parts and used for grabbing jumpers pre-placed on the conveyor belt, and the first manipulators can move to positions on two axial sides of the winding shaft.
Through adopting above-mentioned technical scheme, can be convenient for snatch the wire jumper through first manipulator, can be convenient for make the wire jumper that snatchs transport winding pole department through first extensible member to promote the automation level of getting the line.
In a specific embodiment, a bearing is connected to the winding rod, the rotating disc is connected to the bearing, and a toothed ring is arranged on the rotating disc; the mounting seat is provided with a first motor, and a driving gear meshed with the toothed ring is connected to a rotating shaft of the first motor.
Through adopting above-mentioned technical scheme, be convenient for drive rolling disc motion through first motor to be convenient for make the wire jumper twine on the winding pole.
In a specific embodiment, the mounting seat is provided with a second telescopic member facing the winding rod, and the second telescopic member is provided with a heating plate and a second power supply assembly electrically connected with the heating plate.
Through adopting above-mentioned technical scheme, be convenient for make the hot plate be close to production through the second extensible member to be convenient for cooperate the winding pole to further heat the wire jumper that twines.
In a specific embodiment, the winding rod is rotatably connected to the mounting base, and a second motor connected to the winding rod is provided on the mounting base.
Through adopting above-mentioned technical scheme, be convenient for drive winding pole motion through the second motor to each position of the jump line lateral wall that is convenient for twine is all close to the hot plate, and then is convenient for promote the homogeneity and the efficiency of jumper wire heating.
In a specific implementation manner, the mounting seat is provided with a third telescopic part, and the third telescopic part is connected with an abutting ring sleeved on the winding rod, and the abutting ring can be abutted with the jumper wire.
Through adopting above-mentioned technical scheme, accomplish the heating back of wire jumper, accessible third extensible member promotes the butt ring to push away the wire jumper that heats the winding pole.
In a specific embodiment, the winding rod is provided with a ring groove, and a ball is arranged in the ring groove and is electrically connected with the first power supply component.
Through adopting above-mentioned technical scheme, through with first power supply module with place the ball in the annular and link to each other, be convenient for prevent winding pole at pivoted in-process, the connecting wire winding between first power supply module electricity connection and the winding pole is on the winding pole.
In a specific implementation manner, the jumper is a spring jumper, a soft cushion is arranged on the conveyor belt, and a supporting seat capable of being abutted with the end head of the jumper is arranged on the soft cushion.
Through adopting above-mentioned technical scheme, be convenient for carry out spacingly to the wire jumper through the butt seat to the vertical subassembly of snatching of being convenient for snatchs corresponding wire jumper.
In a specific implementation mode, a cooling bin is arranged above the conveyor belt, an air cooler air pump and an air pump connected with the air cooler are arranged on the cooling bin, an air outlet pipe extending to the winding rod is connected to the air pump, and an air outlet branch pipe extending into the cooling bin is connected to the air outlet pipe.
By adopting the technical scheme, the air pump is used for cooling the cold air pump to the winding rod and the cooling bin, so that the jumper wire after thermoplastic is cooled and molded as soon as possible.
The spring jumper processing method provided by the application adopts the following technical scheme:
a spring jumper processing method comprises the following steps:
s100, placing the jumper on the conveyor belt, and enabling the end head of the jumper to be abutted against the corresponding abutting seat;
s200, grabbing the jumper wire through a vertical grabbing component, and then moving towards the winding rod until the jumper wire is abutted with the winding rod;
s300, grabbing the end of the jumper through a horizontal grabbing piece, and controlling the horizontal grabbing piece to do spiral motion through a rotating disc and the straight line until the jumper is completely wound on a winding rod;
s400, heating the winding rod through the first power supply assembly to heat the jumper wire, approaching the jumper wire through the second telescopic piece heating plate, heating the heating plate through the second power supply assembly, driving the winding rod to rotate through the second motor, and stopping heating the winding rod and the heating plate after a preset heating time threshold is reached;
s500, pumping an air pump for refrigerating an air refrigerator to a winding rod through an air pump until a preset refrigerating time threshold is reached;
s500, pushing the abutting ring through the third telescopic piece until the jumper wire is separated from the winding rod and falls onto the conveyor belt;
and S600, transmitting the jumper wire to the lower part of the cooling bin through a conveyor belt, and pumping the cold air pumped by the air pump into the cooling bin through the air outlet branch pipe at the same time, so that the jumper wire is further cooled and formed into the spring type jumper wire.
Through adopting the technical scheme, the strip jumper is conveyed to the lower part of the vertical grabbing component through the conveyor belt, then the strip jumper is grabbed through the vertical grabbing component, the strip jumper is propped against the winding rod, and then one end of the strip jumper is controlled through the vertical grabbing component, so that the other end of the strip jumper is controlled by the horizontal grabbing component; then the jumper wire is driven to do spiral motion through the rotating disc and the linear module arranged on the rotating disc, so that the strip jumper wire is wound on the winding rod, and the spring-shaped jumper wire is formed; and then the winding rod is heated through the first power supply assembly so that the jumper wire wound on the winding rod is heated to form the spring jumper wire, and therefore the efficiency of producing the spring jumper wire is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. conveying the strip-type jumper to the lower part of the vertical grabbing component through the conveying belt, grabbing the strip-type jumper through the vertical grabbing component, enabling the strip-type jumper to prop against the winding rod, controlling one end of the strip-type jumper through the vertical grabbing component, and enabling the horizontal grabbing piece to control the other end of the strip-type jumper; then the jumper wire is driven to do spiral motion through the rotating disc and the linear module arranged on the rotating disc, so that the strip jumper wire is wound on the winding rod, and the spring-shaped jumper wire is formed; then, the winding rod is heated through the first power supply assembly so that the jumper wire wound on the winding rod is heated to form the spring jumper wire, and therefore the efficiency of producing the spring jumper wire is improved conveniently;
2. the second telescopic piece is convenient for enabling the heating plate to be close to production, so that the wound jumper wire can be further heated by being matched with the winding rod;
3. after heating of the jumper wire is completed, the third telescopic piece can push the abutting ring, so that the heated jumper wire is pushed away from the winding rod.
Drawings
Fig. 1 is a schematic overall structure of a spring jumper processing apparatus according to an embodiment of the present application.
Fig. 2 is a schematic structural view for representing the positional relationship between the conveyor belt and the cushion in the embodiment of the present application.
Fig. 3 is a schematic structural diagram for embodying a connection relationship between a mounting base and a vertical grabbing component in an embodiment of the present application.
Fig. 4 is a cross-sectional view illustrating a connection relationship between a mounting base and a rotary heating structure in an embodiment of the present application.
Fig. 5 is a schematic structural diagram for embodying a positional relationship between a mounting base and a first power supply assembly in an embodiment of the present application.
Fig. 6 is an enlarged view of a portion a in fig. 5.
Fig. 7 is a schematic structural diagram for showing a connection relationship between the mounting base and the auxiliary heating structure in the embodiment of the present application.
Fig. 8 is a schematic structural diagram for embodying a connection relationship between a mounting base and a jumper push-away structure in an embodiment of the present application.
Fig. 9 is a schematic diagram of a structure for embodying the positional relationship among the conveyor belt, the mount, and the jumper cooling structure in the embodiment of the present application.
Fig. 10 is a cross-sectional view for embodying the positional relationship between the gas distribution pipe and the cooling cartridge in the embodiment of the present application.
Reference numerals illustrate: 1. a conveyor belt; 2. a mounting base; 21. a base; 22. a base; 23. a vertical mounting plate; 24. a horizontal mounting plate; 3. a vertical grabbing component; 31. a first telescopic member; 32. a first manipulator; 4. rotating the heating structure; 41. a ring seat; 42. an inner bearing; 43. winding a rod; 431. a ring groove; 44. a rotating lever; 45. a first bevel gear; 46. a second motor; 47. a second bevel gear; 48. a first power supply assembly; 481. a first storage battery; 482. a first power output controller; 49. a ball; 5. a screw drive structure; 51. an outer bearing; 52. a rotating disc; 53. a linear module; 54. a horizontal grasping member; 541. a second cylinder; 542. a second manipulator; 55. a toothed ring; 56. a first motor; 57. a drive gear; 6. a jumper pushing structure; 61. a third telescopic member; 62. an abutment ring; 7. an auxiliary heating structure; 71. a second telescopic member; 72. placing a plate; 73. a second power supply assembly; 731. a second storage battery; 732. a second power output controller; 74. a heating plate; 8. a jumper wire cooling structure; 81. a cooling bin; 82. an air cooler; 83. an air pump; 84. an air outlet pipe; 85. an air nozzle; 86. an outlet branch pipe; 87. a gas distribution pipe; 871. an air outlet hole; 88. an electromagnetic valve; 89. a PLC; 9. a soft cushion; 10. a butt joint seat; 11. a barrier strip; 12. a jumper wire; 121. fixing the end head; 122. a wire body; 123. the end is rotated.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-10.
The embodiment of the application discloses spring jumper wire processing equipment. Referring to fig. 1, the spring type jumper processing apparatus includes a conveyor belt 1 for conveying jumpers 12, a mounting seat 2 is provided on one side of the conveyor belt 1, a vertical grabbing component 3 is provided on the top of the mounting seat 2, and the vertical grabbing component 3 is used for grabbing hops on the conveyor belt and moving in a vertical direction; the installation seat 2 is provided with a rotary heating structure 4, and the rotary heating structure 4 is used for winding the jumper wire 12 and heating the jumper wire 12; the mounting seat 2 is also provided with a spiral driving structure 5 which is used for winding the jumper wire 12 grabbed by the vertical grabbing component 3 on the rotary heating structure 4; the rotary heating structure 4 is provided with a jumper pushing structure 6 for pushing the heated jumper 12 onto the conveyor belt 1; an auxiliary heating structure 7 is further arranged on the mounting seat 2 and above the rotary heating structure 4, and the auxiliary heating structure 7 is used for carrying out auxiliary heating on the jumper wire 12 in a winding and rotating state; and a jumper cooling structure 8 is arranged at a position which is positioned on one side of the mounting seat 2 along the conveying direction of the conveying belt 1, and the jumper cooling structure 8 is used for cooling and forming the heated jumper 12.
Referring to fig. 2, a cushion 9 for carrying a jumper 12 is arranged on the conveyor belt 1, a supporting seat 10 capable of being abutted with two ends of the jumper 12 to enable the jumper 12 to be in a tense state is arranged on the cushion 9, and each end corresponds to one supporting seat 10; the two sides of the cushion 9 are provided with baffle strips 11, and the baffle strips 11 protrude from the surface of the cushion 9.
Referring to fig. 1, the mounting base 2 includes a base 21 disposed below the conveyor belt, a base 22 located at one side of the conveyor belt 1 is fixed to a top wall of the base 21, a vertical mounting plate 23 is fixed to a top wall of the base 22, a horizontal mounting plate 24 is fixed to a top wall of the vertical mounting plate 23, and the horizontal mounting plate 24 is located above the conveyor belt 1.
Referring to fig. 3, the rotary heating structure 4 includes a ring seat 41 fixed on a sidewall of the vertical mounting plate 23 near the conveyor belt 1, and an axial direction of the ring seat 41 is set along a horizontal direction, an inner bearing 42 is fixed on an inner sidewall of the ring seat 41, and a winding rod 43 disposed above the conveyor belt 1 is coaxially connected to an inner ring of the inner bearing 42, and the winding rod 43 has a function of supplying power and heating.
The vertical grabbing component 3 is installed on the bottom wall of the horizontal installation plate 24, the vertical grabbing component 3 comprises 2 groups, the 2 groups of vertical grabbing components 3 are respectively located on two sides of the winding rod 43, taking one group as an example, the vertical grabbing component 3 comprises a first telescopic piece 31 installed on the bottom wall of the horizontal installation plate 24 along the vertical direction, specifically, the first telescopic piece 31 can be a first air cylinder, an electric cylinder, an oil cylinder and the like, in the embodiment, the first telescopic piece 31 is preferably a first air cylinder, the top end of the first air cylinder body is fixed on the top wall of the horizontal installation plate 24, the bottom end of the first air cylinder telescopic rod is connected with a first manipulator 32 for grabbing the end head of the jumper wire 12, the first manipulator 32 can correspond to the butt seat 10 on the cushion 9, and the first manipulator 32 can be located right above the corresponding butt seat 10.
In practice, the jumper wire 12 is placed on the conveyor belt 1, and the end of the jumper wire 12 is abutted on the corresponding abutment seat 10, so that the jumper wire 12 is in a straight line tightening state; further extending the telescopic rod downwards through the first air cylinder until the first mechanical arm 32 approaches the corresponding abutting seat 10, and then grabbing the end heads of the jumper wires 12 on the abutting seat 10 through the two first mechanical arms 32; further, the two first cylinders retract the telescopic rods thereof synchronously, so that the two first manipulators 32 grasp the jumper wire 12 in a horizontal straight line state and ascend until the wire body of the jumper wire 12 at the two end portions up to now abuts against the side wall of the winding rod 43, and it is noted that the abutting position of the wire body 122 and the winding rod 43 approaches one of the end portions of the jumper wire 12, and for convenience of description later, this end portion is referred to as a fixed end portion 121, and the other end portion of the jumper wire 12 is referred to as a rotating end portion 123.
Referring to fig. 4, the screw driving structure 5 is mounted on the ring seat 41, and the screw driving structure 5 includes an outer bearing 51 connected to an outer sidewall of the ring seat 41, the outer bearing 51 is coaxially disposed with the ring seat 41, an inner ring of the outer bearing 51 is fixedly connected to the ring seat 41, and a rotating disc 52 coaxially disposed with the outer bearing 51 is fixedly connected to an outer sidewall of the outer bearing 51; referring to fig. 1, a linear module 53 is fixed on a sidewall of the conveyor belt 1 where the rotating disc 52 approaches, and a moving direction of a slider of the linear module 53 is set along a radial direction of the rotating disc 52; the slide block is fixed with the horizontal grabbing piece 54 on being close to the lateral wall of the conveyer belt 1, the horizontal grabbing piece 54 includes the second cylinder 541 that the tip of cylinder body is fixed on the slide block, and second cylinder 541 and winding rod 43 coaxial setting, and the telescopic link of second cylinder 541 can be towards the rotation end 123 extension of wire jumper 12 when the wire body 122 and winding rod 43 lateral wall butt, is fixed with the second manipulator 542 that is used for snatching rotation end 123 on the telescopic link tip of second cylinder 541.
A toothed ring 55 is arranged on the side wall of the rotating disc 52, a first motor 56 is fixed in the base 22 and positioned below the rotating disc 52, and a driving gear 57 meshed with the toothed ring 55 is coaxially connected to the rotating shaft of the first motor 56.
In practice, during the movement of the jumper 12 in the horizontal straight line state towards the winding rod 43, the first motor 56 drives the rotating disc 52 to rotate to drive the straight line module 53 to move, and at the same time, the straight line module 53 moves the second cylinder 541 through the sliding block thereof until the second cylinder 541 faces the rotating end 123 of the jumper 12 when the wire body 122 abuts against the side wall of the winding rod 43, and at this time, the first motor 56 also pauses the rotation of the driving disc; when the jumper 12 in the horizontal straight line state abuts against the side wall of the winding rod 43, the jumper 12 does not move upward any more, and at the same time, the second cylinder 541 stretches and stretches its telescopic rod until the second manipulator 542 grabs the rotating end 123 of the jumper 12, at this time, the first manipulator 32 that also grabs the rotating end 123 loosens the rotating end 123, and the first cylinder corresponding to the rotating end 123 controls the upward movement with the first manipulator 32.
Further, the first motor 56 continues to drive the rotating disc 52 to move, and at the same time, the second cylinder 541 slowly contracts the telescopic rod thereof to enable the second manipulator 542 to move towards the slider of the linear module 53, and at this time, the linear module 53 also drives the second telescopic rod to move towards the winding rod 43, so that the second manipulator 542 is facilitated to drive the rotating end 123 of the jumper 12 to perform a spiral movement until the wire body 122 of the jumper 12 is completely wound on the winding rod 43.
Referring to fig. 5, the end of the winding rod 43 remote from the conveyor belt 1 passes through the vertical mounting plate 23 and is disposed above the top wall of the base 22, and the rotary heating structure 4 further includes a rotating rod 44 coaxially connected to the winding rod 43, and a first bevel gear 45 is coaxially connected to the end of the rotating rod 44 remote from the winding rod 43; a second motor 46 is fixed on the top wall of the base 22, the rotating shaft of the second motor 46 is vertically upwards arranged, and a second bevel gear 47 meshed with the first bevel gear 45 is coaxially connected on the rotating shaft of the second motor 46. The base 22 is further provided with a first power supply assembly 48, specifically, the first power supply assembly 48 includes a first battery 481 fixed on a top wall of the base 22 and located at one side of the second motor 46, a first power output controller 482 is fixed on the top wall of the first battery 481, and the first power output controller 482 is electrically connected with the first battery 481.
Referring to fig. 6, a ring groove 431 is formed around one end side wall of the winding rod 43 adjacent to the first power output controller 482, a ball 49 is provided in the ring groove 431 to be slidable in the ring groove 431, and the first power output controller 482 is electrically connected to the ball 49.
In practice, when the wire body 122 of the jumper 12 is completely wound around the winding rod 43, the first power output controller 482 controls the first storage battery 481 to supply power to the winding rod 43 and controls the thermal power of the winding rod 43 so that the heating temperature of the winding rod 43 reaches the preset thermoplastic temperature threshold, thereby facilitating the thermal molding of the wire body 122 of the jumper 12 into a spring shape.
Referring to fig. 7, the auxiliary heating structure 7 includes a second telescopic member 71 fixed on the bottom wall of the horizontal mounting plate 24, specifically, the second telescopic member 71 may be a cylinder, an oil cylinder, an electric cylinder, or the like, in this embodiment, the second telescopic member 71 is preferably a third cylinder disposed in the vertical direction, and the third cylinder is located directly above the winding rod 43, the top end of the third cylinder is fixed on the bottom wall of the horizontal mounting plate 24, and the telescopic rod of the third cylinder may be extended toward the winding rod 43; a placing plate 72 arranged along the horizontal direction is fixed on the bottom end of the telescopic rod of the third air cylinder, a second power supply assembly 73 is arranged on the placing plate 72, and the second power supply assembly 73 comprises a second storage battery 731 fixed on the top wall of the placing plate 72 and a second power output controller 732 electrically connected with the second storage battery 731; the bottom wall of the placement plate 72 is fixed with a heating plate 74, the bottom wall of the heating plate 74 is a concave curved surface corresponding to the side wall of the winding rod 43, and the heating plate 74 has the function of supplying power and heating.
In practice, after the wire body 122 of the jumper wire 12 is heated by heating the winding rod 43, the telescopic rod is extended downwards by the third air cylinder, so that the bottom wall of the heating plate 74 is close to the jumper wire 12 wound on the winding rod 43, and the second storage battery 731 is controlled to supply power to the heating plate 74 by the second power output controller 732; simultaneously, the first manipulator 32 which clamps the fixed end 121 is controlled to loosen the corresponding end on the jumper wire 12; then, the winding rod 43 is driven by the second motor 46 to rotate one turn at a preset linear speed and then to rotate one turn again, so that the winding rod 12 is positively and negatively rotated several times, thereby facilitating the auxiliary heating of the winding rod 12 from the outer side of the winding rod 12 wound in a spring shape.
Referring to fig. 8, the jumper push-off structure 6 includes a plurality of third telescopic members 61 attached to the side wall of the ring seat 41 remote from the vertical mounting plate 23; specifically, the third telescopic member 61 is an electric telescopic rod coaxial with the winding rod 43, and the electric telescopic rods are uniformly arranged along the circumferential direction of the ring seat 41, one end of each electric telescopic rod is connected with the side wall of the ring seat 41, one ends of the electric telescopic rods, which are far away from the ring seat 41, are commonly connected with an abutting ring 62 sleeved on the winding rod 43, and the abutting ring 62 is in sliding connection with the winding rod 43.
Referring to fig. 9 and 10, the jumper cooling structure 8 includes a cooling bin 81 disposed at one side of the mounting base 2 and straddling over the driving belt, an air cooler 82 is fixed on a top wall of the cooling bin 81, and an air pump 83 connected with the air cooler 82, an air outlet pipe 84 is connected to an air outlet of the air pump 83, an air nozzle 85 close to the winding rod 43 is connected to one end of the air outlet pipe 84 away from the air pump 83, and the air nozzle 85 is disposed toward the winding rod 43. The air outlet pipe 84 is also connected with an air outlet branch pipe 86 extending into the cooling bin 81, one end of the air outlet branch pipe 86 extending into the cooling zone bin is connected with an air distribution pipe 87 arranged along the conveying direction of the conveying belt 1, and the side wall of the air distribution pipe 87 is provided with a row of air outlet holes 871 facing the conveying belt 1. An electromagnetic valve 88 for controlling the air outlet pipe 84 to be opened and closed is arranged on the air outlet pipe 84 and positioned between the air nozzle 85 and the air outlet branch pipe 86, and a PLC89 for controlling the electromagnetic valve 88 is also arranged on the top wall of the cooling bin 81.
In practice, after the thermal molding of the jumper wire 12 wound on the winding rod 43 is completed by the winding rod 43 and the heating plate 74, the heat generation temperature of the winding rod 43 and the heating plate 74 is gradually lowered, and finally the heating of the winding rod 43 and the heating plate 74 is stopped; then the PLC89 controls the electric measuring valve to make the air outlet pipe 84 in a conducting state, and then the air pump 83 for refrigerating the air refrigerator 82 is used for feeding the air pump 83 into the air outlet pipe 84, so that the cold air is conveniently sprayed to the winding rod 43 through the air nozzle 85, is conveniently fed into the air distribution pipe 87 through the air outlet branch pipe 86, and is further conveniently sprayed into the cooling bin 81 through each air outlet hole 871.
The cold air is sprayed to the vicinity of the winding rod 43 and dispersed in the vicinity of the winding rod 43, so that primary cooling is conveniently carried out on the thermally molded jumper wire 12, the position of the air outlet pipe 84 close to the air nozzle 85 is controlled to be closed by the electrical measuring valve through the PLC89 at preset time intervals, and at the moment, the refrigerated control is pumped into the cooling bin 81, so that the cooling bin 81 is kept in a low-temperature state continuously; meanwhile, the abutting ring 62 is pushed to move towards a position far away from the rotating disc 52 by electric telescopic pushing until the jumper wire 12 which is formed by thermal molding into a spring shape falls onto the soft pad 9 on the conveyor belt 1, the stop bars 11 on the side edge of the soft pad 9 are convenient for preventing the jumper wire 12 from sliding off the side edge of the soft pad 9 after falling onto the soft pad 9, and the soft pad 9 can be convenient for reducing adverse effects on the jumper wire 12 caused by the reverse impact force of the conveyor belt 1 on the jumper wire 12.
In order to further reduce the adverse effect of the reverse impact force of the conveyor belt 1 on the jumper 12, a sliding slot member for sliding the jumper 12 may be further provided between the winding rod 43 and the conveyor belt 1.
After the jumper wire 12 subjected to primary cooling falls onto the conveyor belt 1, the jumper wire 12 is further conveyed to the lower part of the cooling bin 81 through the conveyor belt 1, so that the jumper wire 12 with residual temperature is subjected to secondary cooling through the air cooled in the cooling bin 81, and finally the jumper wire 12 which is subjected to secondary cooling and is in a spring shape is collected and processed.
The embodiment of the application also discloses a processing method of the spring jumper 12, based on the above-mentioned processing equipment of the spring jumper, the processing method of the spring jumper 12 comprises the following steps:
s100, placing the jumper wire 12 on the conveyor belt 1, and enabling the end heads (the fixed end head 121 and the rotating end head 123) of the jumper wire 12 to be propped against the corresponding propping seat 10;
s200, grabbing the jumper wire 12 through the vertical grabbing component 3, and then moving towards the winding rod 43 until the jumper wire 12 is abutted against the winding rod 43;
s300, grabbing the end of the jumper wire 12 through a horizontal grabbing piece 54, and then controlling the horizontal grabbing piece 54 to do spiral motion through a rotating disc 52 and a straight line until the jumper wire 12 is completely wound on a winding rod 43;
s400, heating the winding rod 43 through the first power supply assembly 48 to heat the jumper 12, enabling the heating plate 74 to be close to the jumper 12 through the second telescopic piece 71, heating the heating plate 74 through the second power supply assembly 73, driving the winding rod 43 to rotate through the second motor 46, and stopping heating the winding rod 43 and the heating plate 74 after a preset heating time threshold is reached;
s500, injecting air pump for refrigerating by the air refrigerator 82 to the winding rod 43 through the air pump 83 until reaching a preset refrigerating time threshold;
s600, pushing the abutting ring 62 through the third telescopic piece 61 until the jumper 12 is separated from the winding rod 43 and falls onto the conveyor belt 1;
and S700, conveying the jumper wire 12 to the lower part of the cooling bin 81 through the conveyor belt 1, and simultaneously pumping the cold air pump 83 pumped by the air pump 83 into the cooling bin 81 through the air outlet branch pipe 86, so that the jumper wire 12 is further cooled and formed into a spring type jumper wire.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. A spring jumper wire processing equipment which characterized in that: the automatic wire jumper conveyer comprises a conveyer belt (1) for conveying wire jumpers (12), wherein one side of the conveyer belt (1) is provided with a mounting seat (2);
the automatic wire jumper device is characterized in that a vertical grabbing component (3), a winding rod (43) capable of heating and a first power supply component (48) electrically connected with the winding rod (43) are arranged on the mounting seat (2), the winding rod (43) is arranged on one side of the vertical grabbing component (3) and is located above the conveyor belt (1), the vertical grabbing component (3) is used for grabbing a wire jumper (12) on the conveyor belt (1) and driving the wire jumper (12) to approach the winding rod (43) along the vertical direction, and the winding rod (43) is used for supplying the wire jumper (12) to wind and heat the wire jumper (12);
the winding rod (43) is rotationally connected with a rotating disc (52), the rotating disc (52) is provided with a linear module (53), the moving direction of a sliding block on the linear module (53) is along the radial direction of the rotating disc (52), the sliding block is provided with a horizontal grabbing piece (54) coaxial with the winding rod (43), and the horizontal grabbing piece (54) comprises a second manipulator (542) for grabbing one end part of the jumper wire (12) and driving the jumper wire (12) to move along the axial direction of the horizontal grabbing piece (54);
the rotating disc (52) rotates, the second manipulator (542) drives one end of the jumper wire (12) to move towards the direction of the linear module (53), and the linear module (53) drives the second manipulator (542) to move towards the winding rod (43).
2. The spring jumper machining apparatus of claim 1, wherein: the vertical grabbing component (3) comprises a plurality of first telescopic parts (31) connected to the mounting base (2), first manipulators (32) are connected to the first telescopic parts (31), the first manipulators (32) are used for grabbing jumpers (12) pre-placed on the conveyor belt (1), and the first manipulators (32) can move to positions on two sides of the axial direction of the winding rod (43).
3. The spring jumper machining apparatus of claim 1, wherein: an outer bearing (51) is connected to the winding rod (43), the rotating disc (52) is connected to the outer bearing (51), and a toothed ring (55) is arranged on the rotating disc (52); the mounting seat (2) is provided with a first motor (56), and a driving gear (57) meshed with the toothed ring (55) is connected to a rotating shaft of the first motor (56).
4. The spring jumper machining apparatus of claim 1, wherein: the mounting seat (2) is provided with a second telescopic piece (71) facing the winding rod (43), and the second telescopic piece (71) is provided with a heating plate (74) and a second power supply assembly (73) electrically connected with the heating plate (74).
5. The spring jumper machining apparatus of claim 1, wherein: the winding rod (43) is rotatably connected to the mounting seat (2), and a second motor (46) connected with the winding rod (43) is arranged on the mounting seat (2).
6. The spring jumper machining apparatus of claim 5, wherein: the mounting seat (2) is provided with a third telescopic piece (61), the third telescopic piece (61) is connected with an abutting ring (62) sleeved on the winding rod (43), and the abutting ring (62) can be abutted with the jumper wire (12).
7. The spring jumper machining apparatus of claim 1, wherein: the winding rod (43) is provided with a ring groove (431), a ball (49) is arranged in the ring groove (431), and the ball (49) is electrically connected with the first power supply assembly (48).
8. The spring jumper machining apparatus of claim 1, wherein: the conveying belt (1) is provided with a soft cushion (9), and the soft cushion (9) is provided with a butt seat (10) which can be butt-jointed with the end of the jumper wire (12).
9. The spring jumper machining apparatus of claim 1, wherein: the cooling bin (81) is arranged above the conveyor belt (1), the cooling bin (81) is provided with an air cooler (82) and an air pump (83) connected with the air cooler (82), the air pump (83) is connected with an air outlet pipe (84) extending to the winding rod (43), and the air outlet pipe (84) is connected with an air outlet branch pipe (86) extending into the cooling bin (81).
10. A spring jumper processing method, based on the spring jumper processing equipment of claim 1, characterized in that:
the jumper wire machining equipment further comprises a second telescopic piece (71), a second motor (46) and a third telescopic piece (61) which are arranged on the mounting seat (2), a heating plate (74) and a second power supply assembly (73) which is electrically connected with the heating plate (74) are arranged on the second telescopic piece (71), an abutting ring (62) sleeved on the winding rod (43) is connected to the third telescopic piece (61), and the abutting ring (62) can be abutted with the jumper wire (12);
the conveyer belt (1) is provided with a butt seat (10) which can be in butt joint with the end of the jumper wire (12), a cooling bin (81) is arranged above the conveyer belt (1), an air cooler (82) and an air pump (83) connected with the air cooler (82) are arranged on the cooling bin (81), an air outlet pipe (84) extending to the winding rod (43) is connected to the air pump (83), and an air outlet branch pipe (86) extending into the cooling bin (81) is connected to the air outlet pipe (84);
the jumper processing method comprises the following steps:
s100, placing the jumper wire (12) on the conveyor belt (1) and enabling the end head of the jumper wire (12) to be abutted against the corresponding abutting seat (10);
s200, grabbing the jumper wire (12) through the vertical grabbing component (3), and then moving towards the winding rod (43) until the jumper wire (12) is abutted with the winding rod (43);
s300, grabbing the end of the jumper wire (12) through a horizontal grabbing piece (54), and then controlling the horizontal grabbing piece (54) to do spiral movement through a rotating disc (52) and a linear module (53) until the jumper wire (12) is completely wound on a winding rod (43);
s400, heating the winding rod (43) through the first power supply assembly (48) to heat the jumper wire (12), enabling the heating plate (74) to be close to the jumper wire (12) through the second telescopic piece (71), heating the heating plate (74) through the second power supply assembly (73), simultaneously driving the winding rod (43) to rotate through the second motor (46), and stopping heating the winding rod (43) and the heating plate (74) after a preset heating time threshold is reached;
s500, injecting an air pump for refrigerating an air refrigerator (82) to a winding rod (43) through an air pump (83) until a preset refrigerating time threshold is reached;
s600, pushing the abutting ring (62) through the third telescopic piece (61) until the jumper (12) is separated from the winding rod (43) and falls onto the conveyor belt (1);
s700, transferring the jumper wire (12) to the lower part of the cooling bin (81) through the conveyor belt (1), and pumping the cold air pumped by the air pump (83) into the cooling bin (81) through the air outlet branch pipe (86), so that the jumper wire (12) is further cooled and formed into a spring type jumper wire.
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| CN202210501221.1A CN114898947B (en) | 2022-05-10 | 2022-05-10 | Spring type jumper wire machining equipment and machining method |
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| CN202210501221.1A CN114898947B (en) | 2022-05-10 | 2022-05-10 | Spring type jumper wire machining equipment and machining method |
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| CN114898947A (en) | 2022-08-12 |
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