CN114892230A - Plastic surface electroplating process - Google Patents

Plastic surface electroplating process Download PDF

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CN114892230A
CN114892230A CN202210576507.6A CN202210576507A CN114892230A CN 114892230 A CN114892230 A CN 114892230A CN 202210576507 A CN202210576507 A CN 202210576507A CN 114892230 A CN114892230 A CN 114892230A
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plastic
electroplating process
plated part
time
drying
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孙玲
李健军
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Shanghai Real Industrial Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54Electroplating of non-metallic surfaces
    • C25D5/56Electroplating of non-metallic surfaces of plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/2006Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30
    • C23C18/2046Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30 by chemical pretreatment
    • C23C18/2073Multistep pretreatment
    • C23C18/2086Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces

Abstract

The application relates to the technical field of plastic electroplating, in particular to a plastic surface electroplating process. A plastic surface electroplating process comprises the following steps: s1: stirring and mixing graphene, silica sol, epoxy resin, a curing agent and water, and adjusting the pH value to 5-6 to obtain mixed slurry; s2: and (3) deoiling the plated part, washing for the first time, after drying for the first time, spraying the mixed slurry on the surface of the plated part dried for the first time, after drying for the second time, carrying out chemical plating and electroplating, washing for the second time, and drying to obtain the electroplated plastic. According to the plastic surface electroplating process, the mixed slurry is sprayed on the surface of the plated part, and then the plated part is subjected to electroplating treatment, so that the plastic surface electroplating process has the characteristics of improving the adhesive force of a plating layer and the plated part, simplifying the electroplating process of the plated part and improving the environmental protection performance of a nickel plating process.

Description

Plastic surface electroplating process
Technical Field
The application relates to the technical field of plastic electroplating, in particular to a plastic surface electroplating process.
Background
With the continuous development of modern science and technology and industrial production, plastics are widely applied in more and more fields. The plastic can make the parts with complex shapes formed in one step, and has the advantages of light weight, high strength and the like, so that the products processed by the plastic can save a large amount of metal materials, reduce machining procedures or lighten the weight of the products, reduce the production cost, improve the production efficiency and the like. In the automotive industry in particular, plastics are used for the production of door trims for automobiles.
The plastic car door guard plate has the defects of being not wear-resistant, non-conductive, not suitable for welding, easy to deform and the like, so that the special requirements of certain products cannot be met. It is therefore often subjected to a surface treatment to give it specific physical-chemical properties. At present, the surface of a car door guard plate made of plastic materials is electroplated, and a layer of metal coating is covered on the surface of the car door guard plate, which is the most common surface processing method.
However, the plastic door trim is a non-metal material, and the plastic door trim and the metal plating layer are mechanically bonded, so that the expansion coefficients of the two are greatly different when heated. Therefore, the binding force of the non-metal plating is poorer than that of the metal plating, and the conditions that the metal plating layer is easy to peel off and the service life of the car door guard plate is reduced exist.
Disclosure of Invention
In order to improve the bonding strength of metal coating and the door backplate of plastics material, prolong the life of door backplate, this application provides a plastics surface electroplating process.
In a first aspect, the present application provides a plastic surface electroplating process, which adopts the following technical scheme:
a plastic electroplating surface process comprises the following steps:
s1: stirring and mixing graphene, silica sol, epoxy resin, a curing agent and water, and adjusting the pH value to 5-6 to obtain mixed slurry;
s2: and (3) deoiling the plated part, washing for the first time, drying for the first time, spraying the mixed slurry on the surface of the plated part dried for the first time, drying for the second time, then carrying out chemical plating, washing for the second time, drying and electroplating to obtain an electroplated plastic finished product.
By adopting the technical scheme, on one hand, the silicon dioxide sol is hydrolyzed under the weak acidic condition, so that the hydroxyl content is improved; on the other hand, after the epoxy resin is adopted to adsorb graphene, the graphene can be combined with the hydrolyzed silicon dioxide sol through chemical bonds and hydrogen bonds. Therefore, the obtained mixed slurry has good conductivity and adhesion. The obtained mixed slurry is sprayed on the surface of a plated part, and a large number of hydroxyl groups in the mixed slurry are in chemical bond connection with the hydroxyl groups on the surface of the plated part, so that the bonding strength of the mixed slurry and the plated part is improved. Meanwhile, the strong conductivity of the plated part is beneficial to the subsequent chemical pre-plating and nickel electroplating, so that metal ions in the plating solution are reduced on the surface of the plated part to form a gold layer plating layer. Therefore, the mixed slurry is sprayed on the surface of the plated part, and then the plated part is subjected to electroplating treatment, so that the bonding strength of the plating layer and the plated part is improved, the plating layer is not easy to generate the conditions of bubbling, peeling and the like, the nickel plating process of the plated part is simplified, and the environmental protection performance of the nickel plating process is improved.
Preferably, the mixed slurry is prepared by mixing graphene, silica sol, epoxy resin, a curing agent and water according to the weight ratio of 1 (1.2-1.6) to (0.8-1.2) to (0.2-0.3) to (3-5).
By adopting the technical scheme, the mixed slurry is compounded by the raw materials in the proportion, the adhesion force of the obtained plastic finished product is 0 grade, the impact strength is as high as 600J/M, and after a 600h salt spray test, the surface of the plastic finished product has no obvious corrosion phenomenon.
Preferably, the graphene is further subjected to modification treatment, and the specific modification steps are as follows: and (3) carrying out oxidation treatment on the graphene, soaking the graphene in a metal salt solution, filtering and drying to obtain the modified graphene.
By adopting the technical scheme, the oxidized graphene can be polymerized with metal ions in a metal salt solution. Therefore, the surface of the obtained modified graphene has metal particles, so that the conductivity of the graphene can be further improved, the resistance of the surface of a plated part is lower, and the subsequent operations of chemical plating and electroplating on the plated part are facilitated.
Preferably, the spraying pressure of the mixed slurry is 0.15-0.3 MPa.
By adopting the technical scheme, the spraying pressure is favorable for uniformly attaching the mixed slurry to the surface of the plated part, the coating uniformity of the mixed slurry is improved, the bonding capacity of the mixed slurry and the hydroxyl on the surface of the plated part is improved, and the bonding strength of a final plating layer and the plated part is improved.
Preferably, after the first drying, the thickness of the mixed slurry on the surface of the plated part is 10-20 μm.
By adopting the technical scheme, the mixed slurry with the thickness has strong bonding capacity with the plated part, has obvious promotion effect on the subsequent chemical plating and electroplating operation of the plated part, and is favorable for improving the bonding strength of the final plating layer and the plated part.
Preferably, the temperature for the first drying is 90-110 ℃, and the time is 10-15 min.
Preferably, the temperature of the first drying is 100-110 ℃, and the time is 12-15 min.
By adopting the technical scheme, the surface of the plated part is kept with heat after the plated part is dried for the first time under the conditions, so that the mixed slurry is favorably and uniformly sprayed on the surface of the plated part, and the bonding strength of the plating layer and the plated part is improved.
Preferably, the second drying temperature is 150-200 ℃ and the time is 30-40 min.
By adopting the technical scheme, under the above conditions, the mixed slurry is promoted to be solidified and formed into a film on the surface of the plated part, and the improvement of the bonding strength of the mixed slurry and the plated part is facilitated.
In summary, the present application has the following beneficial effects:
1. since the mixed slurry is sprayed on the surface of the plated part, the mixed slurry is prepared from the graphene, the silica sol and the epoxy resin, and the graphene, the silica sol and the epoxy resin are mutually cooperated and bonded, the bonding strength of the mixed slurry and the plated part is improved, the bonding strength of a plating layer and the plated part in an electroplating step is facilitated, the bubbling and peeling of the plating layer are reduced, and the service life of the obtained plastic finished product is prolonged;
2. the method simplifies the nickel plating process of the plated part, reduces the usage amount of chemical reagents and improves the environmental protection performance of the electroplating process.
Detailed Description
The present application will be described in further detail with reference to examples.
The starting materials used in the examples and comparative examples of this application are commercially available except as specifically described below.
Graphene, model FQ-1430, purchased from Shanghai Rich bed industry and trade Co., Ltd;
silica sol, model number HN-S01Z, purchased from Hengge nanotechnology, Inc., Hangzhou;
epoxy resin, having a designation CY-HR5, purchased from Shandong Changyao New materials Co., Ltd;
curing agent, model dn5444, purchased from Shandong Deno New Material science and technology Co., Ltd;
carbon black, type N330, available from Linyixin Enai pigments, Inc.;
titanium dioxide sol, model TiRs, purchased from bovas nanotechnology (ningbo) limited;
the waterborne polyurethane resin, the model number of which is 01-58, is purchased from Wenzhou national Shibang polymer materials Co.
The plastic finished products obtained in the examples and the comparative examples are tested by adhesion, impact strength and salt spray tests, and the testing method comprises the following steps:
and (4) detecting the adhesive force, referring to GB9286-88, and recording the binding force level of the surface coating and the plated part of each plastic finished product. Grades 0-3, where grade 0 is best for binding, and generally above grade 2, binding is considered unsatisfactory. Specifically, level 0 indicates that the cut edge is completely smooth, with no one lattice falling off; level 1 indicates that there was some separation of the coating at the cut intersections, but the cross-cut areas were significantly affected by no more than 5%; grade 2 indicates that the coating at the edge or intersection of the cut is significantly greater than 5% removed, but is affected by no more than 15%; grade 3 indicates that some or all of the large fragments at the edges of the coating fall off, between 15% and 35%.
And (3) detecting the impact strength: the finished plastic was subjected to Izod notched impact strength test with reference to ASTM-D256.
And (4) detecting a salt spray test, and performing a copper accelerated acetate spray test according to GB/T10125.
Examples
Example 1
A plastic surface electroplating process comprises the following preparation steps:
s1 slurry mix: mixing 3.23kg of graphene, 1.94kg of epoxy resin and 9.68kg of water, stirring and mixing at 800r/min for 20min, adding 3.23kg of silica sol to obtain a mixed solution, adjusting the pH of the mixed solution to 5-6, stirring and mixing at 600r/min for 10min, adding 0.65kg of curing agent, and stirring and mixing for 3min to obtain the mixed slurry.
The mixed slurry is prepared by mixing graphene, silica sol, epoxy resin, a curing agent and water according to the weight ratio of 1:1:0.6:0.2: 3.
In the embodiments of the present application, the pH of the mixed solution is 5-6, and the influence on the properties of the final plastic product is the same.
S2:
S21 deoiling of plated parts: adding the plated piece into a deoiling agent at 80 ℃, deoiling for 15min to obtain the deoiled plated piece, wherein the deoiling agent is composed of 70g/L NaOH and 30g/L Na 2 CO 3 ,80g/L Na 2 SiO 3 ,35g/L Na 3 PO 4 And (4) mixing.
S22, washing for the first time, washing the deoiled plated part with water to obtain the plated part after the first washing.
S23 baking for the first time: and drying the plated part subjected to the first washing for 8min at the temperature of 90 ℃ to obtain the plated part subjected to the first drying.
S24 spraying: and spraying the mixed slurry on the surface of the plated part which is dried for the first time to obtain the plated part sprayed with the mixed slurry, wherein the spraying pressure of the mixed slurry is 0.4MPa, and the spraying thickness of the mixed slurry is 22-25 mu m.
S25, drying for the second time, and drying the plated part sprayed with the mixed slurry for 40min at 140 ℃ to obtain the plated part dried for the second time.
S26 chemical nickel plating: and carrying out chemical nickel plating on the plated part dried for the second time in a chemical nickel plating solution to obtain a pre-plated nickel plated part, wherein the chemical nickel plating solution comprises: 50g/L NiSO 4 ·6H 2 O,25g/L NaH 2 PO 2 ·H 2 O,13g/L CH 3 COONa,10g/L NH 4 Cl, pH 5, time 5 min.
S27 second water washing: and (3) washing the nickel preplated plating piece with water, and then drying for 50min at 120 ℃ to obtain the plating piece after the second washing.
S26 electroplating with nickel: naturally cooling the plated part after the second washing to 25 ℃, putting the plated part after the second washing into electroplating solution, electroplating by taking nickel as an anode and the plated part after the second washing as a cathode, and plating a nickel layer on the surface of the plated part after the second washing to obtain the electroplated plastic finished product.
Wherein the electroplating solution is composed of 10g/L NiCl 2 ·6H 2 O、30g/L NH 4 Cl and 300g/L Ni (NH) 2 SO 3 ) 2 ·4H 2 And O is mixed.
The pH value of the electroplating solution is 3.8, the electroplating current is 3.5A, and the electroplating time is 30 min.
The plated part is made of a plastic door trim made of a mixture of polycarbonate and acrylonitrile-butadiene-styrene copolymer.
Examples 2 to 5
A plastic surface electroplating process, which is different from that of embodiment 1 in that the weights of graphene, silica sol, epoxy resin, a curing agent and water in the mixed slurry are different.
The weights of graphene, silica sol, epoxy resin, curing agent and water are shown in the table below.
Figure BDA0003662383660000041
Figure BDA0003662383660000051
The adhesion, impact strength and salt spray tests were conducted on the finished plastics obtained in examples 1 to 5, and the results are shown in the following table.
Figure BDA0003662383660000052
The data analysis on the above table shows that the adhesion force of the plastic product obtained by the plastic surface electroplating process in examples 1-5 is up to 0 grade, the impact strength is up to 590-600J/M, and no obvious corrosion phenomenon appears on the outer surface after the salt spray test for 600 hours. Therefore, the plastic finished product obtained by the electroplating process has high adhesive force of the plating layer and the plated part, and the plating layer is not easy to generate bubbling and stripping, so that the service life of the plastic finished product is prolonged.
The impact strength of the plastic products obtained by the plastic surface electroplating process of the examples 2 to 4 is as high as 600J/M, which is obviously higher than that of the plastic products obtained by the plastic surface electroplating process of the examples 1 and 5. Therefore, the impact strength of the finally obtained plastic finished product can be improved by mixing the graphene, the silicon dioxide sol, the epoxy resin, the curing agent and the water according to the weight ratio of 1 (1.2-1.6) to 0.8-1.2 to 0.2 to 0.3 to 3-5.
Example 7
A plastic surface electroplating process is different from the process of the embodiment 2 in that the spraying pressure of the mixed slurry in the S24 spraying process is 0.15 MPa.
Example 8
A plastic surface electroplating process is different from the process of the embodiment 2 in that the pressure of mixed slurry spraying is 0.22MPa in S24 spraying.
Example 9
A plastic surface electroplating process is different from the process of the embodiment 2 in that the spraying pressure of the mixed slurry in the S24 spraying process is 0.3 MPa.
The adhesion, impact strength and salt spray tests were carried out on the finished plastics obtained in examples 7 to 9, and the results are shown in the following table.
Figure BDA0003662383660000061
As can be seen from the data analysis of the above table, the adhesion force of the plastic products obtained by the electroplating process on the plastic surfaces of examples 7-9 is up to 0 grade, the impact strength is up to 620-625J/M, and no obvious corrosion phenomenon appears on the outer surfaces after 650 hours of salt spray testing.
The plastic products obtained by the plastic surface plating processes according to examples 7-9 have significantly improved impact strength and salt spray resistance as compared to the plastic products obtained by the plastic surface plating process of example 2. Therefore, the reason why the spraying pressure of the mixed slurry is controlled to be 0.15-0.3MPa in the plastic surface electroplating process can improve the impact strength and the salt spray resistance of a plastic finished product is analyzed probably because the mixed slurry has stronger binding capacity with a plated piece and can be uniformly attached to the surface of the plated piece under the spraying pressure, so that the plated piece can be well protected, and the force required for damaging a plating layer and the plated piece is improved. Thus improving the impact strength and salt spray resistance of the finished plastic product.
Example 10
A plastic surface electroplating process is different from the embodiment 8 in that the thickness of mixed slurry spraying is 10-20 μm.
The adhesion, impact strength and salt spray tests were conducted on the plastic product obtained in example 10, and the test results are shown in the following table.
Figure BDA0003662383660000062
Examples 11 to 14
A plastic surface electroplating process is different from the plastic surface electroplating process in embodiment 10 in that the temperature and time for primary drying are different.
The temperature of the first drying is shown in the following table.
Figure BDA0003662383660000071
The adhesion, impact strength and salt spray tests were carried out on the finished plastics obtained in examples 11 to 14, and the results are shown in the following table.
Figure BDA0003662383660000072
The data analysis on the above table shows that the adhesion force of the plastic products obtained by the electroplating process on the plastic surfaces of examples 11-14 is up to 0 grade, the impact strength is up to 630-635J/M, and after the 680-hour test in the salt spray test, no obvious corrosion phenomenon appears on the outer surfaces.
The plastic products obtained by the plastic surface plating processes of examples 11 to 14 have significantly improved impact strength and salt spray resistance as compared with those of the plastic products obtained by the plastic surface plating process of example 10. Therefore, in the plastic surface electroplating process, the temperature for primary drying is controlled to be 90-110 ℃ and the time is controlled to be 10-15min, so that the impact strength and the salt spray resistance of a plastic finished product are improved.
The plastic products obtained by the plastic surface electroplating processes according to examples 12 to 14 have higher impact strength than the plastic products obtained by the plastic surface electroplating process according to example 11.
Examples 15 to 18
A plastic surface plating process, which is different from that of example 13 in the temperature and time of the second drying.
The temperature and time of the second drying are shown in the following table.
Figure BDA0003662383660000073
Figure BDA0003662383660000081
The adhesion, impact strength and salt spray tests were carried out on the finished plastics obtained in examples 15 to 18, and the results are shown in the following table.
Figure BDA0003662383660000082
The data analysis on the above table shows that the adhesion force of the plastic products obtained by the electroplating process on the plastic surfaces of examples 15-17 is up to 0 grade, the impact strength is up to 640-644J/M, and no obvious corrosion phenomenon appears on the outer surfaces after the test of 700 hours in the salt spray test.
The plastic products obtained by the plastic surface plating processes of examples 15 to 17 have significantly improved impact strength and salt spray resistance as compared with the plastic products obtained by the plastic surface plating processes of examples 13 and 18. Therefore, in the plastic surface electroplating process, the secondary drying temperature is controlled to be 150-200 ℃ and the time is controlled to be 30-40min, which is beneficial to improving the impact strength and the salt spray resistance of the plastic finished product. The reason for analyzing the temperature is probably that the temperature has better curing film-forming effect on the mixed slurry, so that the mixed slurry is uniformly cured on the surface of a plated part, and the force required for damaging a plating layer and the plated part is improved. Therefore, the plastic finished product with high adhesion of the plating layer and the plated part, high impact strength and long salt spray resistance time can be obtained.
Example 19
A plastic surface electroplating process, which is different from the process in example 16 in that graphene is further modified in the S1 mixed slurry.
The specific modification steps are as follows: and (2) oxidizing the graphene by adopting a gas phase method, soaking the graphene in a metal salt solution, filtering, collecting filter residues, and drying the filter residues for 10min at 120 ℃ to obtain the modified graphene.
In the embodiment of the application, only the metal salt is cobalt chloride, the metal salt solution is a metal salt aqueous solution, the mass percentage concentration of the metal salt in the metal salt aqueous solution is 35%, and the volume ratio of the oxidized graphene to the metal salt aqueous solution is 1: 10.
The adhesion, impact strength and salt spray tests were conducted on the finished plastic product obtained in example 19, and the results are shown in the following table.
Figure BDA0003662383660000091
Comparative example
Comparative example 1
A plastic surface electroplating process, which is different from that in example 19 in that the same amount of carbon black is used instead of graphene.
Comparative example 2
A plastic surface plating process which differs from example 19 in that an equal amount of titania sol is used instead of silica sol.
Comparative example 3
A plastic surface electroplating process, which is different from the process in example 19 in that the same amount of aqueous polyurethane resin is used instead of epoxy resin.
Comparative example 4
A plastic surface electroplating process comprises the following specific preparation processes:
s1 destressing: the sample is placed at 80 ℃ and is subjected to heat preservation treatment for 8 hours.
S2 chemical degreasing: adding the plated piece into a deoiling agent at 80 ℃, deoiling for 15min to obtain the deoiled plated piece, wherein the deoiling agent is composed of 70g/L NaOH and 30g/L Na 2 CO 3 ,80g/L Na 2 SiO 3 ,35g/L Na 3 PO 4 And (4) mixing.
S3 coarsening, namely coarsening the deoiled plated piece for 25min in coarsening liquid at 75 ℃ to obtain a coarsened plated piece; wherein, the coarsening liquid is formed by mixing 400g/L chromic anhydride and 400g/L concentrated sulfuric acid.
S4 first reduction: and reducing the coarsened plated piece in 50/L sodium hydroxide solution at 25 ℃ for 5min to obtain a first reduced plated piece.
S5 sensitization: sensitizing the reduced plated part in a sensitizing solution at 25 ℃ for 3min to obtain the sensitized plated part, wherein the sensitizing solution is formed by mixing 10g/L stannous chloride and 70mL/L concentrated hydrochloric acid.
S6 activation: and activating the sensitized plated piece in an activation solution at 25 ℃ for 5min to obtain the activated plated piece, wherein the activation solution consists of 2/L silver nitrate and 150mL/L ammonia water.
S7 second reduction: and reducing the activated plated part in a mixed solution of 1g/L sodium hydroxide and 1g/L potassium borohydride at 25 ℃ for 2min to obtain a second reduced plated part.
S8 chemical nickel plating: and carrying out chemical nickel plating on the second reduced plated part in a chemical nickel plating solution to obtain a chemically nickel-plated part, wherein the chemical nickel plating solution comprises: 50g/L NiSO 4 ·6H 2 O,25g/L NaH 2 PO 2 ·H 2 O,13g/L CH 3 COONa,10g/L NH 4 Cl, pH 5, time 5 min.
S9 electroplating nickel: and (3) putting the chemical nickel-plated piece into electroplating solution, electroplating by taking nickel as an anode and the piece after the second washing as a cathode, and plating a nickel layer on the surface of the piece after the second washing to obtain the electroplated plastic.
Wherein the electroplating solution is composed of 10g/L NiCl 2 ·6H 2 O、30g/L NH 4 Cl and 300g/L Ni (NH) 2 SO 3 ) 2 ·4H 2 And O is mixed.
The pH value of the electroplating solution is 3.8, the electroplating current is 3.5A, and the electroplating time is 30 min.
The plastic products obtained in comparative examples 1-7 were tested by adhesion, impact strength and salt spray tests, and the test results are shown in the following table.
Figure BDA0003662383660000101
The data analysis on the above table shows that the plastic products obtained by the electroplating process on the plastic surfaces of the comparative examples 1-3 have the adhesion of grade 3 and the impact strength of 470-475J/M, and the outer surface of the plastic products has obvious corrosion after 600 hours of salt spray test.
Compared with the plastic finished products obtained by the plastic surface electroplating process of comparative examples 1-3, the plastic finished product obtained by the plastic surface electroplating process of example 1 has obviously improved adhesive force, impact strength and salt spray resistance time. Therefore, in the plastic surface electroplating process, the graphene, the silicon dioxide sol and the epoxy resin in the mixed slurry have a synergistic effect, so that the adhesive force, the impact strength and the salt spray resistance time of a plastic finished product are improved, and the service life of the plastic finished product is prolonged.
Comparative example 4 the plastic product obtained by the plastic surface electroplating process has an adhesion of grade 2 and an impact strength of 530J/M, and the outer surface of the plastic product has obvious corrosion after 600 hours of salt spray test. Therefore, the plastic surface electroplating process disclosed by the application adopts the self-made mixed slurry to be sprayed on the surface of the plated part, and then the plated part is subjected to electroplating treatment, so that the bonding strength of the plating layer and the plated part is improved, the plating layer is not easy to generate the conditions of bubbling, peeling and the like, the nickel plating process of the plated part is simplified, and the environmental protection performance of the nickel plating process is improved.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (8)

1. A plastic surface electroplating process is characterized by comprising the following steps:
s1: stirring and mixing graphene, silica sol, epoxy resin, a curing agent and water, and then adjusting the pH value to 5-6 to obtain mixed slurry;
s2: and (3) deoiling the plated part, washing for the first time, after drying for the first time, spraying the mixed slurry on the surface of the plated part dried for the first time, after drying for the second time, carrying out chemical plating and electroplating, washing for the second time, and drying to obtain the electroplated plastic.
2. The plastic surface electroplating process according to claim 1, wherein the mixed slurry is prepared by mixing graphene, silica sol, epoxy resin, curing agent and water in a weight ratio of 1 (1.2-1.6) (0.8-1.2) (0.2-0.3) (3-5).
3. The plastic surface electroplating process according to claim 1, wherein the graphene is further subjected to modification treatment, and the specific modification step is as follows: and (3) carrying out oxidation treatment on the graphene, soaking the graphene in a metal salt solution, filtering and drying to obtain the modified graphene.
4. The plastic surface electroplating process according to claim 1, wherein the pressure of the mixed slurry spraying is 0.15-0.3 MPa.
5. The plastic surface electroplating process according to claim 1, wherein after the first drying, the thickness of the mixed slurry on the surface of the plated part is 10-20 μm.
6. The plastic surface electroplating process according to claim 1, wherein the temperature of the first drying is 90-110 ℃ and the time is 10-15 min.
7. The plastic surface electroplating process as claimed in claim 6, wherein the temperature of the first drying is 100-110 ℃ and the time is 12-15 min.
8. The plastic surface electroplating process according to claim 1, wherein the second drying temperature is 150-200 ℃ and the time is 30-40 min.
CN202210576507.6A 2022-05-25 2022-05-25 Plastic surface electroplating process Pending CN114892230A (en)

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