CN114887992A

CN114887992A - Full-automatic hydrocarbon ultrasonic cleaning equipment

Info

Publication number: CN114887992A
Application number: CN202210613847.1A
Authority: CN
Inventors: 曾献金
Original assignee: Hengchaoyuan Washing Technology Shenzhen Co ltd
Current assignee: Hengchaoyuan Washing Technology Shenzhen Co ltd
Priority date: 2022-05-30
Filing date: 2022-05-30
Publication date: 2022-08-12

Abstract

The invention discloses full-automatic hydrocarbon ultrasonic cleaning equipment, and particularly relates to the field of ultrasonic cleaning, which comprises a cleaning table, wherein a cleaning pool is arranged on the cleaning table, a pump box is arranged on one side of the cleaning table, two ends of the pump box are connected with circulating water pipes, a manipulator is arranged on one side of the cleaning table, a drying chamber is arranged on one side of the manipulator, a collecting table is arranged at the bottom end inside the drying chamber, a conveying belt is arranged at the top end of the collecting table, a spin-drying mechanism is arranged on one side of the top end of the conveying belt, a blocking mechanism is arranged on one side of the spin-drying mechanism, a discharge hole is formed in the outer plate of the drying chamber on one side of the blocking mechanism, and a dryer is arranged at the top end of the discharge hole. The invention has the advantages of being capable of filtering and recycling the used hydrocarbon solvent, reducing the use cost of the hydrocarbon solvent, improving the drying efficiency of the cleaned parts, automatically outputting the parts, avoiding the traditional manual taking, being convenient to use and having strong automation.

Description

Full-automatic hydrocarbon ultrasonic cleaning equipment

Technical Field

The invention relates to the technical field of ultrasonic cleaning, in particular to full-automatic hydrocarbon ultrasonic cleaning equipment.

Background

The principle of the ultrasonic cleaning machine is that sound energy of a power ultrasonic frequency source is converted into mechanical vibration through an energy converter, and ultrasonic waves are radiated to cleaning liquid in a groove through a cleaning groove wall. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of the dirt and the surface of the cleaning piece is damaged, the dirt layer is damaged by fatigue and is separated, and the vibration of the gas bubbles cleans the solid surface.

At present, the hydrocarbon solvent is purely composed of carbon and hydrogen, and the production of the hydrocarbon solvent is a product obtained by chemical synthesis or advanced refining treatment, and is not a product refined by simple distillation of crude oil.

However, the existing hydrocarbon cleaning equipment cannot dry the surface of a part after cleaning the part with a hydrocarbon solution, if the part is directly dried in the air, the surface of the part may rust, and the cleaned hydrocarbon solution needs to be recycled, and after the part is cleaned, scraps flushed from the surface of the part can rub in a pipeline to damage the pipeline.

Disclosure of Invention

In order to overcome the above defects in the prior art, embodiments of the present invention provide a full-automatic hydrocarbon ultrasonic cleaning apparatus, where a manipulator is disposed at a cleaning end, so as to automatically clamp a cleaned part, transfer the cleaned part to a drying process for drying, and a drying mechanism is disposed in the drying process, so as to accelerate the drying efficiency of the part, collect a dried hydrocarbon solvent, automatically convey the dried hydrocarbon solvent out of the apparatus after drying, and dispose a filtering mechanism at a bottom end of the cleaned solvent, so that not only can the fragments be filtered, but also the cleaned fragments can be centrally treated, and the filtered solvent can be recycled, thereby solving the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic hydrocarbon ultrasonic cleaning equipment, includes the clean bench, be provided with the washing pond on the clean bench, the pump case is installed to clean bench one side, pump case both ends are connected with circulating pipe, the manipulator is installed to clean bench one side, manipulator one side is provided with the drying chamber, the inside bottom of drying chamber is provided with collects the platform, collect the bench top and install the conveyer belt, conveyer belt top one side is provided with the mechanism that spin-dries, it is provided with blocking mechanism to spin-dry mechanism one side, the discharge gate has been seted up on the drying chamber planking of blocking mechanism one side, the drying-machine is installed on the discharge gate top, discharge gate one side is connected with places the platform.

In a preferred embodiment, an inclined plate is clamped and installed inside the collecting table, the bottom end of the inclined plate is connected with one side of the cleaning table, and a liquid inlet is formed in the connection position.

In a preferred embodiment, a filter plate is installed at the bottom end inside the cleaning platform, and a clean liquid tank is arranged on one side of the filter plate, and a mixing tank is arranged on the other side of the filter plate.

In a preferred embodiment, a plug is installed at the bottom end of the cleaning tank, the bottom end of the plug is connected to the top end of the mixing tank, a filter plate on one side of the mixing tank is placed in an inclined manner, and filter holes are uniformly formed in the filter plate.

In a preferred embodiment, a circulating water pump is installed in the pump box, two ends of the circulating water pump are connected with a circulating water pipe, the other end of the circulating water pipe at one end is connected in the cleaning pool, and the circulating water pipe at the other end is connected in the liquid purifying pool.

In a preferred embodiment, the inclined plate is arranged at the bottom end of the drying chamber and is used for receiving the hydrocarbon solvent thrown off from the cleaned parts, and the liquid inlet at the bottom end is connected with the mixing tank.

In a preferred embodiment, the spin-drying mechanism comprises an air cylinder mounted on one side of the collection table;

the guide rod is connected with the air cylinder;

the rotary table is arranged at the top end of the guide rod;

the first clamping plate is arranged on the other side of the turntable and can freely rotate along with the turntable;

the first motor is arranged on the other side of the collecting table;

the first rotating rod is connected with a first motor;

and the second clamping plate is arranged at the top end of the first rotating rod and is on the same horizontal line with the center of the first clamping plate.

In a preferred embodiment, the blocking mechanism comprises a bracket mounted on one side of the collection table;

the second motor is arranged on the bracket;

the second rotating rod is connected with the second motor and is limited in position by the bracket;

one end of the stop lever is arranged on the second rotating rod;

the clamping frame is arranged on the other side of the collecting table;

the clamping groove is formed in the clamping frame, and the other end of the stop lever is inserted into the clamping groove.

The invention has the technical effects and advantages that:

1. through the matching arrangement of the mechanical arm, the conveying belt, the spin-drying mechanism and the blocking mechanism, compared with the prior art, the mechanical arm is used for placing the cleaned parts on the conveying belt, the blocking mechanism blocks the parts on the conveying belt under the condition that the conveying belt conveys the parts, and then the spin-drying mechanism is used for clamping and spin-drying the parts, so that the transfer efficiency of the parts is improved, manual operation is avoided, and the automation is improved;

2. through the matching arrangement of the spin-drying mechanism and the dryer, compared with the prior art, the spin-drying mechanism can clamp the cleaned parts and rotate the parts, so that the solvent on the parts is thrown out, and meanwhile, under the action of drying the surfaces of the parts by the dryer, the drying efficiency of the parts is improved;

3. through the arrangement of the conveying belt, the blocking mechanism, the discharging port and the placing table, compared with the prior art, the blocking mechanism can block the dried parts, the parts are dried and conveyed through the conveying belt, the blocking mechanism is opened, so that the parts are conveyed from the conveying belt to the discharging port and are moved onto the placing table from the discharging port, and the cleaned and dried parts can be collected in a centralized manner;

4. through the arrangement that the collecting table, the inclined plate and the liquid inlet are connected with the mixing tank, compared with the prior art, in the processes of drying and spin-drying parts, the thrown-out solvent can automatically slide down from the inclined plate into the mixing tank for collection, so that the waste of the solvent is prevented, and the use cost of the solvent is reduced;

5. through the arrangement of the cleaning pool, the mixing pool, the filter plate and the liquid purification pool, compared with the prior art, the used solvent can be intensively placed in the mixing pool and filtered by the filter plate, so that the clean solvent enters the liquid purification pool, the pollution of scraps to the solvent is prevented, and the solvent can be recycled;

6. through circulating water pump and circulating pipe connection's setting, compare with prior art, circulating water pump can carry the cleaning pool once more from circulating pipe to the solvent extraction after the filtration for solvent circulation uses, simultaneously, has improved transport efficiency, avoids traditional artifical the adding of needs, causes the solvent extravagant, and extravagant artificial time.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic rear perspective view of the present invention.

FIG. 3 is a schematic side-view perspective structure of the present invention.

Fig. 4 is a schematic view of an internal structure of a drying chamber according to the present invention.

FIG. 5 is a schematic view of a cross-sectional structure of the bottom end of the interior of the drying chamber according to the present invention.

FIG. 6 is a schematic view of a bottom cross-section of the cleaning platform of the present invention.

Fig. 7 is a schematic structural view of the spin-drying mechanism of the present invention.

Fig. 8 is a schematic structural diagram of the blocking mechanism of the present invention.

The reference signs are: 1. a cleaning table; 2. a cleaning tank; 3. a pump box; 4. a circulating water pipe; 5. a manipulator; 6. a drying chamber; 7. a conveyor belt; 8. a spin-drying mechanism; 801. a cylinder; 802. a guide bar; 803. a turntable; 804. a first splint; 805. a first motor; 806. a first rotating lever; 807. a second splint; 9. a blocking mechanism; 901. a support; 902. a second motor; 903. a second rotating lever; 904. a stop lever; 905. a clamping frame; 906. a card slot; 10. a placing table; 11. a discharge port; 12. a collection station; 13. a dryer; 14. a sloping plate; 15. a liquid inlet; 16. a plug head; 17. filtering the plate; 18. a liquid purification tank; 19. and (4) a mixing pool.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The full-automatic hydrocarbon ultrasonic cleaning equipment shown in the accompanying drawings 1-8 comprises a cleaning table 1, wherein a cleaning pool 2 is arranged on the cleaning table 1, a pump box 3 is installed on one side of the cleaning table 1, two ends of the pump box 3 are connected with circulating water pipes 4, a manipulator 5 is installed on one side of the cleaning table 1, a drying chamber 6 is arranged on one side of the manipulator 5, a collecting table 12 is arranged at the bottom end inside the drying chamber 6, a conveying belt 7 is installed on the top end of the collecting table 12, a spin-drying mechanism 8 is arranged on one side of the top end of the conveying belt 7, a blocking mechanism 9 is arranged on one side of the spin-drying mechanism 8, a discharge port 11 is formed in the outer plate of the drying chamber 6 on one side of the blocking mechanism 9, a drying machine 13 is installed on the top end of the discharge port 11, and a placing table 10 is connected to one side of the discharge port 11.

As shown in the attached figure 5, an inclined plate 14 is clamped and installed inside the collecting table 12, the bottom end of the inclined plate 14 is connected with one side of the cleaning table 1, and a liquid inlet 15 is formed in the connecting position.

As shown in fig. 6, a filter plate 17 is installed at the bottom end inside the cleaning platform 1, a liquid purification tank 18 is opened on one side of the filter plate 17, and a mixing tank 19 is opened on the other side.

As shown in fig. 6, a plug 16 is installed at the bottom end of the cleaning tank 2, the bottom end of the plug 16 is connected to the top end of the mixing tank 19, a filter plate 17 on one side of the mixing tank 19 is obliquely placed, and filter holes are uniformly formed in the filter plate 17.

As shown in fig. 6, a circulating water pump is installed in the pump box 3, two ends of the circulating water pump are connected with the circulating water pipe 4, the other end of the circulating water pipe 4 at one end is connected in the cleaning pool 2, and the circulating water pipe 4 at the other end is connected in the liquid purification pool 18.

As shown in fig. 5 and fig. 6, the inclined plate 14 is located at the bottom end of the drying chamber 6 and is used for receiving the hydrocarbon solvent thrown off from the cleaned parts, and the liquid inlet 15 at the bottom end is connected with the mixing tank 19.

As shown in fig. 4 and 7, the spin-drying mechanism 8 includes a cylinder 801, and the cylinder 801 is installed at one side of the collecting table 12;

a guide rod 802, wherein the guide rod 802 is connected with the air cylinder 801;

the rotary table 803 is arranged at the top end of the guide rod 802;

a first clamping plate 804, wherein the first clamping plate 804 is installed at the other side of the turntable 803 and can freely rotate along with the turntable 803;

a first motor 805, wherein the first motor 805 is arranged at the other side of the collection table 12;

a first rotating rod 806, wherein the first rotating rod 806 is connected with the first motor 805;

and a second clamping plate 807, wherein the second clamping plate 807 is arranged at the top end of the first rotating rod 806 and is on the same horizontal line with the center of the first clamping plate 804.

As shown in fig. 4 and 8, the blocking mechanism 9 includes a support 901, and the support 901 is installed on one side of the collecting table 12;

a second motor 902, wherein the second motor 902 is mounted on the bracket 901;

a second rotating rod 903, wherein the second rotating rod 903 is connected with a second motor 902 and is limited in position by a bracket 901;

a stop lever 904, one end of the stop lever 904 being mounted on the second rotating lever 903;

the clamping frame 905, the clamping frame 905 is installed on the other side of the collecting table 12;

and the clamping groove 906 is formed in the clamping frame 905, and the other end of the blocking rod 904 is inserted into the clamping groove 906.

The working principle of the invention is as follows: when the ultrasonic cleaning machine works, a manipulator 5 clamps and places parts to be cleaned in a cleaning pool 2 for ultrasonic cleaning, after cleaning is finished, the manipulator 5 clamps and places the parts in the cleaning pool 2 on a conveyor belt 7, the parts are moved to one side of a blocking mechanism 9 along with the conveying of the conveyor belt 7 and are blocked by the blocking mechanism 9, then a drying mechanism 8 clamps and dries the parts, meanwhile, a dryer 13 arranged at one side of a drying chamber 6 dries the parts, after drying is finished, the drying mechanism 8 loosens the parts, the blocking mechanism 9 is opened, and the parts are moved to a placing table 10 from a discharge port 11 for placing under the conveying of the conveyor belt 7;

in the process of drying the cleaned parts, the hydrocarbon solvent adhered to the parts is thrown by the spin-drying mechanism 8, so that the hydrocarbon solvent is thrown and falls on the top end of the collecting table 12, then flows to the liquid inlet 15 along the inclined plate 14, enters the mixing tank 19 from the liquid inlet 15, is filtered by the filter plate 17 arranged on one side of the mixing tank 19, and then is temporarily stored in the liquid purifying tank 18;

after the required parts are cleaned, the plug 16 plugged into the bottom end of the cleaning pool 2 is taken out, so that the used hydrocarbon solvent flows into the mixing pool 19, and is filtered by the filter plate 17, so that the clean hydrocarbon solvent is all in the liquid purification pool 18;

when the equipment is reused, the circulating water pump in the pump box 3 at one side extracts the hydrocarbon solvent in the liquid purifying tank 18 from the circulating water pipe 4 at the bottom end, and enters the cleaning tank 2 from the circulating water pipe 4 at the top end for recycling;

specifically, when the spin-drying mechanism 8 spin-dries the cleaned part, the air cylinder 801 operates to extend the guide rod 802, the first clamping plate 804 mounted on one side of the rotary table 803 pushes the part, so that the part is pushed onto the second clamping plate 807 on the other side, so that the part is clamped by the first clamping plate 804 and the second clamping plate 807, after the clamping is completed, the operation of the air cylinder 801 stops, the first motor 805 operates to rotate the first rotary rod 806, the second clamping plate 807 mounted at the top end of the first rotary rod 806 rotates along with the first clamping plate 804, so that the rotary table 803 on the other end rotates along with the first clamping plate 804, the part rotates, the hydrocarbon solvent on the surface of the part flies out from the surface of the part under the action of centrifugal force, and meanwhile, impurities attached to the surface of the part also fall off along with the rotation;

after the part is dried, when the blocking mechanism 9 is opened to convey the part away by the conveyor belt 7, the second motor 902 mounted on the support 901 operates to rotate the second rotating rod 903, so that the stop lever 904 mounted on the second rotating rod 903 swings upwards, the blocking force of the part disappears, the part moves along with the conveyor belt 7, the part moves out of the discharge port 11 on one side, and the part moves to the placing table 10 to be temporarily stored.

The invention has the advantages of being capable of filtering and recycling the used hydrocarbon solvent, reducing the use cost of the hydrocarbon solvent, improving the drying efficiency of the cleaned parts, automatically outputting the parts, avoiding the traditional manual taking, being convenient to use and having strong automation.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;

and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims

1. The utility model provides a full-automatic hydrocarbon ultrasonic cleaning equipment, includes clean bench (1), its characterized in that: a cleaning pool (2) is arranged on the cleaning platform (1), a pump box (3) is arranged on one side of the cleaning platform (1), two ends of the pump box (3) are connected with circulating water pipes (4), one side of the cleaning platform (1) is provided with a manipulator (5), a drying chamber (6) is arranged on one side of the manipulator (5), a collecting platform (12) is arranged at the bottom end in the drying chamber (6), a conveyor belt (7) is arranged at the top end of the collecting table (12), a spin-drying mechanism (8) is arranged at one side of the top end of the conveyor belt (7), a blocking mechanism (9) is arranged at one side of the spin-drying mechanism (8), a discharge hole (11) is arranged on the outer plate of the drying chamber (6) at one side of the blocking mechanism (9), drying-machine (13) are installed on discharge gate (11) top, discharge gate (11) one side is connected with places platform (10).

2. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: collect the inside centre gripping of platform (12) and install swash plate (14), swash plate (14) bottom meets with clean bench (1) one side, and meets and locates to offer inlet (15).

3. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: the cleaning table is characterized in that a filter plate (17) is installed at the bottom end inside the cleaning table (1), a liquid purifying tank (18) is arranged on one side of the filter plate (17), and a mixing tank (19) is arranged on the other side of the filter plate.

4. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: wash pond (2) bottom and install chock plug (16), chock plug (16) bottom meets in the top of mixing tank (19), and filters plate (17) slope of mixing tank (19) one side and places, and has evenly seted up the filtration pore on filter plate (17).

5. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: install circulating water pump in pump case (3), the circulating water pump both ends are connected with circulating pipe (4), and the circulating pipe (4) other end of one end is connected in wasing pond (2), and circulating pipe (4) of the other end are connected in clean liquid pond (18).

6. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 2, characterized in that: the inclined plate (14) is positioned at the bottom end of the drying chamber (6) and used for receiving the hydrocarbon solvent thrown out from the cleaned parts, and the liquid inlet (15) at the bottom end is connected with the mixing tank (19).

7. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: the drying mechanism (8) comprises an air cylinder (801), and the air cylinder (801) is installed on one side of the collecting table (12);

the guide rod (802), the guide rod (802) is connected with the air cylinder (801);

the rotary table (803), the said rotary table (803) is mounted on top of the guide arm (802);

a first clamping plate (804), wherein the first clamping plate (804) is arranged at the other side of the turntable (803) and can freely rotate along with the turntable (803);

a first motor (805), wherein the first motor (805) is arranged at the other side of the collection table (12);

a first rotating rod (806), the first rotating rod (806) is connected with a first motor (805);

a second clamping plate (807), wherein the second clamping plate (807) is arranged at the top end of the first rotating rod (806) and is on the same horizontal line with the center of the first clamping plate (804).

8. The full-automatic hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: the blocking mechanism (9) comprises a bracket (901), and the bracket (901) is installed on one side of the collecting platform (12);

a second motor (902), the second motor (902) being mounted on a support (901);

a second rotating rod (903), wherein the second rotating rod (903) is connected with a second motor (902) and is limited in position by a bracket (901);

a stop lever (904), one end of the stop lever (904) being mounted on the second rotating lever (903);

the clamping frame (905), the clamping frame (905) is arranged on the other side of the collecting table (12);

the clamping groove (906) is formed in the clamping frame (905), and the other end of the stop lever (904) is inserted into the clamping groove (906).