CN114887541B - Production equipment and production method of real stone paint - Google Patents
Production equipment and production method of real stone paint Download PDFInfo
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- CN114887541B CN114887541B CN202210491144.6A CN202210491144A CN114887541B CN 114887541 B CN114887541 B CN 114887541B CN 202210491144 A CN202210491144 A CN 202210491144A CN 114887541 B CN114887541 B CN 114887541B
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Abstract
The application discloses production facility and production method of real mineral varnish, including a jar body, jar body top is provided with driving motor, and the driving motor output is connected with the drive shaft, and the drive shaft lower extreme runs through to jar internal top and is connected with the rotor plate, and the rotor plate lower surface is provided with the high-speed stirring subassembly, and the rotor plate lower surface still is equipped with the low-speed dispersion subassembly with high-speed stirring subassembly matched with. It is rotatory through driving motor drive shaft, thereby it rotates to drive the rotor plate at the internal top of jar, when making the inside raw and other materials of high-speed stirring subassembly agitator tank, low-speed dispersion subassembly disperses raw and other materials, stirring dispersion mixing efficiency promotes by a wide margin, when the two rotation, the rotation of rotor plate makes low-speed dispersion vortex and high-speed stirring vortex interact, promote the blending of raw and other materials, and at the intersection dispersion, the crushing of raw and other materials is mixed with higher speed, thereby improve the production efficiency and the mixed production quality of real mineral varnish.
Description
Technical Field
The invention relates to the technical field of real stone paint production, in particular to production equipment and a production method of real stone paint.
Background
With the development of science and technology and social economy, the development of the architectural coating industry is also changing day by day. The real stone paint is a building with decorative effect exactly like marble and granite, and has natural and real color, which gives people elegant, harmonious and solemn aesthetic feeling, and is suitable for indoor and outdoor decoration of various buildings, and can receive the effects of liveliness, vividness and returning to nature.
Disclosure of Invention
The present invention is directed to solving one of the technical problems of the prior art.
The application provides a production facility of real mineral varnish, including a jar body, its characterized in that, jar body top is provided with driving motor, the drive shaft is connected to the driving motor output, the drive shaft lower extreme runs through to jar internal top and is connected with the rotor plate, the rotor plate lower surface is provided with the high-speed stirring subassembly, the rotor plate lower surface still be equipped with high-speed stirring subassembly matched with low-speed dispersion subassembly.
Adopt foretell production facility of real mineral varnish, at the in-process of actual production real mineral varnish, it is rotatory through driving motor drive shaft, thereby it rotates to drive the rotor plate at the internal top of jar, lower surface at the rotor plate is provided with high-speed stirring subassembly and low-speed dispersion subassembly, when making the internal raw and other materials of high-speed stirring subassembly agitator tank, low-speed dispersion subassembly disperses raw and other materials, stirring dispersion mixing efficiency promotes by a wide margin, in the two rotation, the rotation of rotor plate makes low-speed dispersion vortex interact with high-speed stirring vortex, promote the blending of raw and other materials, and disperse in the junction, the crushing mixture of raw and other materials accelerates, thereby improve the production efficiency and the mixed production quality of real mineral varnish.
Preferably: the high-speed stirring assembly is coaxially arranged with the driving shaft.
Preferably: the high-speed stirring subassembly includes high-speed motor and connects the high-speed axle at the high-speed motor output, it has a plurality of high-speed stirring leaves to distribute along the direction of height on the high-speed axle, the low-speed subassembly that disperses includes low-speed motor and connects the low-speed axle at the low-speed motor output, it has a plurality of low-speed dispersion dishes to distribute along the direction of height on the low-speed axle.
Preferably, the following components are used: the internal portion of jar is provided with the open filter screen in top, the filter screen bottom is rotated through the connecting pipe and is set up in the internal portion of jar, the connecting pipe lower extreme is rotated and is run through out jar body bottom, jar external bottom is provided with and is used for driving the connecting pipe and rotates and drive the filter screen and form the drive control subassembly of different rates of rotation with high-speed stirring subassembly and low-speed dispersion subassembly, the connecting pipe is provided with the solenoid valve with the filter screen junction.
Preferably: the drive control assembly comprises a control plate below the tank body, a driven fluted disc arranged on the lower portion of the connecting pipe, a control main shaft rotationally arranged on the control plate, a control fluted disc which is in transmission with the driven fluted disc and arranged on the control main shaft, and a driving motor for driving the control main shaft to rotate.
Preferably, the following components are used: the lower end of the connecting pipe is connected with a crushing box through a rotary joint and a lower pipe, the bottom of the crushing box is connected with a first pipe, the first pipe is connected with a three-in one-out reversing valve, an inlet A1 of the three-in one-out reversing valve is connected with a first pipe, an inlet A2 of the three-in one-out reversing valve is connected with the bottom of the tank body through a second pipe, a blanking electromagnetic valve is arranged at the joint of the second pipe and the bottom of the tank body, an inlet A3 of the three-in one-out reversing valve is connected with a water tank through a third pipe, an outlet A4 of the three-in one-out reversing valve is connected with a three-position four-way valve through a fourth pipe, a first pump is arranged on the fourth pipe, the three-position four-way valve is provided with a left electromagnetic coil and a right electromagnetic coil, a valve core is positioned at the middle position by a left spring and a right spring in a normal state, and deflects to the first position or the second position under the driving of the left electromagnetic coil or the right electromagnetic coil; the normal state is a middle position, the ports B1 and B3 are communicated, and the port B2 and the port B4 are cut off; in the first position, ports B3 and B4 are blocked, and ports B1 and B2 are connected; in the second position, ports B2 and B3 are blocked and ports B1 and B4 are connected; port B1 and fourth union coupling, port B2 has the transfer case through the fifth union coupling, port B3 is connected with the sixth pipe, port B4 is connected with the contact tube, the transfer case top is provided with the second pump, the second pump input end is connected with the transfer incasement bottom, the output of second pump passes through the seventh pipe and is connected with jar body top.
Preferably: the automatic rotating spray nozzle is characterized in that a switching driving assembly used for switching the driving to automatically rotate the filter screen is arranged on the control panel, and a spray nozzle assembly used for spraying and washing the filter screen and driving the filter screen to rotate in a power mode when the filter screen is switched to automatically rotate by the switching driving assembly is connected to the sixth pipe.
Preferably, the following components are used: the switching driving assembly comprises a control sleeve arranged on the control plate, at least two bearings arranged inside the control sleeve at intervals, an inner hexagonal groove arranged at the lower end of the control main shaft, a guide groove arranged at the bottom in the inner hexagonal groove, a bearing seat arranged at the lower part of the control plate, a rotating shaft which is rotatably inserted on the bearing seat and is coaxial with the control main shaft, an outer hexagonal convex shaft arranged at the end part of the rotating shaft, a guide block arranged at the end part of the outer hexagonal convex shaft, a control bearing arranged on the rotating shaft, a bearing connecting rod connected to the outer wall of the control bearing, a linear motor arranged on the control plate, a motor shaft connected to the output end of the driving motor, a first conical fluted disc connected to the motor shaft and a second conical fluted disc arranged on the rotating shaft and matched with the first conical fluted disc, wherein the output shaft of the linear motor is connected with the bearing connecting rod, and the control main shaft is rotatably inserted in the at least two bearings; the shower nozzle subassembly includes along jar at least a set of shower nozzle group of body circumference setting on jar side wall, the end of intaking of every group shower nozzle group all with sixth union coupling, the injection placement of every group shower nozzle group is on the same different positions that rotates the circumference of filter screen, sprays to act on through every group shower nozzle group and drive the filter screen rotation and wash on the filter screen surface, every group shower nozzle group includes two shower nozzles, these two shower nozzles spray the direction and become the contained angle with filter screen circumference tangent line, this contained angle degree sets up at five to fifteen degrees, be provided with four vertical power plates at least along circumference on the filter screen outer wall, every shower nozzle all is provided with the check valve with the junction of the jar body.
Preferably, the following components are used: the utility model discloses a filter screen, including jar body bottom and lateral wall, be connected with the auxiliary assembly who is used for promoting the stirring and supplementary rotation and clearance on jar body bottom and the lateral wall respectively, the auxiliary assembly includes the air pump, connects the first trachea of air pump output, connect the diverter valve that has two exports on first trachea, respectively with two exit linkage's of diverter valve second trachea and third trachea, the second trachea is connected with two gas shower nozzles through two second bronchus respectively, these two gas shower nozzles along jar body circumference setting on jar body lateral wall and jet the dropping point on the same different positions of rotating the circumference of filter screen, these two gas shower nozzles jet direction and filter screen circumference tangent line become the contained angle, this contained angle number of degrees sets up at five to fifteen degrees, the third trachea is connected with jar body bottom, third trachea and jar body bottom junction and every gas shower nozzle and jar body lateral wall junction all are provided with the check valve.
The invention also discloses a production method of the production equipment suitable for the real stone paint, which is characterized by comprising the following steps:
s1, primary mixing: putting 900 parts of water, 20 parts of ethylene glycol, 1000 parts of pure acrylic emulsion, 10 parts of bamboo fiber and 1.5 parts of wollastonite into a filter screen, driving a driving shaft to rotate by a driving motor, driving a rotating plate to rotate, driving a high-speed shaft to rotate by a high-speed motor, driving a low-speed shaft to rotate at a speed lower than that of the high-speed shaft by a low-speed motor, and revolving along with the rotation of the rotating plate while a plurality of low-speed dispersion discs rotate around a plurality of high-speed stirring blades to form a high-speed rotating vortex at the center of a tank body, continuously colliding the high-speed rotating vortex with the low-speed rotating vortex, controlling the rotation of a main shaft under the driving of the driving motor, driving a driven fluted disc to rotate by a control fluted disc, driving a connecting pipe and the filter screen to rotate, directly discharging materials according with the granularity from meshes of the filter screen, controlling the stirring time to be 15-20 minutes, adding 2 parts of polydimethylsiloxane, 2.1 part of sodium acetate, 40 parts of a Tex film-forming agent, 2 parts of PT86 mildew preventive, 10 parts of toughening agent, controlling the stirring time to be 15-20 minutes, adding of sand material and controlling the stirring time to be 7500-20 minutes;
s2, discharging and temporarily storing: after stirring and mixing are completed, the driving motor, the high-speed motor and the low-speed motor stop running, the first pump runs, the three-in one-out reversing valve is in a state that an inlet A2 is communicated with an outlet A4, namely, the second pipe is communicated with the fourth pipe, the blanking electromagnetic valve is opened, the three-position four-way valve is in the first position at the moment, a port B3 is closed off from the port B4, a port B1 is communicated with the port B2, and materials obtained by sieving by the filter screen, preliminary mixing and stirring in the tank body are pumped into a transfer box for temporary storage through the second pipe, the fourth pipe and the fifth pipe;
s3, cleaning, discharging and crushing: after all the materials are pumped into the transfer box, the blanking electromagnetic valve is closed, the electromagnetic valve is opened, at the moment, the three-in one-out reversing valve is switched to be in a state of communicating an inlet A3 with an outlet A4, namely, the third pipe is communicated with the fourth pipe, the first pump continues to run, the three-position four-way valve is switched to a normal position which is a middle position in normal state, the ports B1 and B3 are communicated, the port B2 and the port B4 are cut off, the total amount of water in the water tank is set to be 200 parts, the water is sent into the spray head group through the third pipe, the fourth pipe and the sixth pipe, at the moment, the driving motor stops running, the output shaft is driven to move by the linear motor arranged on the control board, the rotating shaft is driven to move through the bearing connecting rod, the rotating shaft moves downwards and pulls the outer hexagonal convex shaft and the guide block out of the guide groove and the inner hexagonal groove, the second conical fluted disc on the rotating shaft stops being meshed with the first conical fluted disc, the state is switched into a self-rotating state of the connecting pipe and the filter screen, the driving motor stops running, the water in the water tank is sprayed out through the nozzle groups, the spray falling points of each group of nozzle groups are on different positions of the same rotating circumference of the filter screen, the filter screen is driven to rotate and wash by the spraying action of each group of spray head groups on the surface of the filter screen, when one spray head washes the power plate, the other spray head is arranged between the two power plates, the filter screen rotates under the power of water spray, after rotating a certain angle, when the nozzle which originally scours the power plates scours between the two power plates, the rotating force generated by the impact on the filter screen is smaller, the other spray nozzle is just flushed to the power plate to generate larger rotating force, thereby ensuring that the filter screen rotates evenly and smoothly, the washed sand blocks and materials are discharged through the connecting pipe, the materials and water which are fully crushed enter a crushing box through a rotary joint and a lower pipe, and are accumulated at the bottom of the crushing box;
s4, reflux switching: after the water spraying cleaning is finished, the electromagnetic valve is closed, at the moment, the three-inlet one-outlet reversing valve is switched to be an inlet A1 and an outlet A4 which are communicated, the three-position four-way valve is switched to a first position, the port B3 and the port B4 are cut off, the port B1 and the port B2 are communicated, the crushed materials and water are pumped into the transfer box through a fifth pipe, the first pump stops running and the second pump runs after being pumped, all the materials which are completely proportioned by the transfer box in parts by mass are sent back into the tank body through a seventh pipe, the second pump is closed, at the moment, the linear motor drives the output shaft to move, the rotating shaft is driven to move through the bearing connecting rod, the rotating shaft moves upwards, the outer hexagonal convex shaft and the guide block are inserted into the guide groove and the inner hexagonal groove, the second conical fluted disc on the rotating shaft is meshed with the first conical fluted disc, and the state is switched to a driving rotation mode;
s5, mixed discharging: the driving motor drives the driving shaft to rotate, the rotating plate is driven to rotate, the high-speed motor drives the high-speed shaft to rotate, the low-speed motor drives the low-speed shaft to rotate at a rotating speed lower than that of the high-speed shaft, the low-speed dispersion discs revolve while rotating around the high-speed stirring blades along with the rotation of the rotating plate, the main shaft is controlled to rotate under the driving of the driving motor, the driven fluted disc is driven to rotate through the control fluted disc, the transmission connecting pipe and the filter screen rotate, after ten minutes of stirring, the obtained real stone paint can be switched to be in a state that the inlet A2 is communicated with the outlet A4 by opening the blanking electromagnetic valve, the three-inlet reversing valve is switched to be in a second position, the port B2 is cut off from the port B3, the port B1 is communicated with the port B4, and the real stone paint is led out through the second pipe, the fourth pipe and the leading-out pipe under the operation of the first pump.
The advantageous effects of the present invention will be explained in detail in the embodiments, thereby making the advantageous effects more apparent.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a showerhead assembly according to an embodiment of the present application.
Fig. 3 is a partially enlarged schematic structural view of a portion a in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.
The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application are capable of operation in sequences other than those illustrated or described herein, and that the terms "first," "second," etc. are generally used in a generic sense and do not limit the number of terms, e.g., a first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.
The embodiments of the present application are described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios thereof.
Example 1:
as shown in fig. 1, the production equipment of the real stone paint comprises a tank body 1, in the embodiment of the invention, a driving motor 2 is arranged at the top of the tank body 1, the output end of the driving motor 2 is connected with a driving shaft 3, the lower end of the driving shaft 3 penetrates through the tank body 1 and is connected with a rotating plate 4, a high-speed stirring assembly is arranged on the lower surface of the rotating plate 4, and a low-speed dispersing assembly matched with the high-speed stirring assembly is further arranged on the lower surface of the rotating plate 4.
Adopt foretell production facility of real mineral varnish, in-process at actual production real mineral varnish, it is rotatory through driving motor 2 drive shaft 3, thereby it rotates to drive rotor plate 4 at jar internal 1 top, lower surface at rotor plate 4 is provided with high-speed stirring subassembly and low-speed dispersion subassembly, when making the 1 inside raw and other materials of high-speed stirring subassembly agitator tank, low-speed dispersion subassembly disperses raw and other materials, stirring dispersion mixing efficiency promotes by a wide margin, in the two rotation, the rotation of rotor plate 4 makes low-speed dispersion vortex and high-speed stirring vortex interact, promote the intersection of raw and other materials, and disperse in the junction, the crushing mixture of raw and other materials with higher speed, thereby improve the production efficiency and the mixed production quality of real mineral varnish.
In the present embodiment, the high speed stirring assembly is disposed coaxially with the drive shaft 3.
The high-speed stirring subassembly is coaxial with drive shaft 3 to when in actual use, utilize the high-speed stirring subassembly to carry out the high-speed mixing stirring in the centre, and low-speed dispersion subassembly is then relative high-speed stirring subassembly rotational speed low, carries out the low-speed dispersion of smashing of circumference around the high-speed mixing stirring in the centre, further encourages low-speed dispersion vortex and high-speed stirring vortex interact, promotes the blending of raw and other materials, and at the intersection dispersion, the crushing of raw and other materials is mixed with higher speed.
In the specific embodiment of the present invention, the high-speed stirring assembly includes a high-speed motor 5 and a high-speed shaft 6 connected to an output end of the high-speed motor 5, a plurality of high-speed stirring blades 7 are distributed on the high-speed shaft 6 along a height direction, the low-speed dispersion assembly includes a low-speed motor 8 and a low-speed shaft 9 connected to an output end of the low-speed motor 8, and a plurality of low-speed dispersion discs 10 are distributed on the low-speed shaft 9 along the height direction.
After raw materials are added into the tank body 1, the driving shaft 3 is driven to rotate by the driving motor 2, the rotating plate 4 is driven to rotate, the high-speed shaft 6 is driven to rotate by the high-speed motor 5, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed shaft 9 is driven to rotate at a rotating speed lower than that of the high-speed shaft 6 by the low-speed motor 8, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotating vortex in the center of the tank body 1, the high-speed rotating vortex and the low-speed rotating vortex collide continuously, the raw materials are stirred uniformly in an accelerating mode, the plurality of low-speed dispersion discs 10 form a crushing stirring vortex at the intersection of the high-speed dispersion discs and the low-speed stirring vortex, the materials are crushed, and the mixing and blending of the vortices are accelerated, and the mixing production efficiency and the mixing production quality of the real stone paint are improved.
Example 2:
as shown in fig. 1 to 3, in addition to the structural features of the foregoing embodiments, in a specific embodiment of the present invention, a filter screen 11 with an open top is disposed inside the tank body 1, the bottom of the filter screen 11 is rotatably disposed inside the tank body 1 through a connecting pipe 12, the lower end of the connecting pipe 12 rotatably penetrates through the bottom of the tank body 1, a driving control assembly for driving the connecting pipe 12 to rotate and driving the filter screen 11 to form different rotation rates with the high-speed stirring assembly and the low-speed dispersing assembly is disposed at the bottom outside the tank body 1, and an electromagnetic valve 13 is disposed at a connection position of the connecting pipe 12 and the filter screen 11.
In order to stir the materials after stirring and mixing and filter the real stone paint meeting the production standard, a filter screen 11 with an open top is arranged inside a tank body 1, when raw materials are put into the filter screen 11, a driving motor 2 drives a driving shaft 3 to rotate to drive a rotating plate 4 to rotate, a high-speed motor 5 drives a high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, a low-speed motor 8 drives a low-speed shaft 9 to rotate at a lower speed than the high-speed shaft 6, and along with the rotation of the rotating plate 4, a plurality of low-speed dispersion discs 10 revolve around a plurality of high-speed stirring blades 7 while rotating, so that the raw materials form a high-speed rotating vortex in the center of the tank body 1, the high-speed rotating vortex and the low-speed rotating vortex collide constantly, and in the stirring and cutting processes, the raw materials meeting the granularity can be directly discharged from meshes of the filter screen 11, and along with the rotation of drive control subassembly simultaneous control filter screen 11, filter screen 11 forms different slew rate with high-speed stirring subassembly and low-speed dispersion subassembly, if filter screen 11 rotates with high-speed stirring subassembly and low-speed dispersion subassembly are synchronous, filter screen 11 is easy to be out of shape and is obstructed, and the different slew rate of filter screen 11, cooperation high-speed stirring subassembly and low-speed dispersion subassembly, holistic production efficiency has further been accelerated, and to the mixed filter effect of raw materials, accomplish after stirring mixes, the material is derived, and the sand cake and the filtration result of the caking of being sieved in filter screen 11, then open through solenoid valve 13, and discharge through connecting pipe 12, then after the sand cake and the filtration result of caking are broken, add again jar body 1 inside and the stirring of filterable material result and mix, can obtain real stone paint.
In the embodiment of the present invention, the driving control assembly includes a control plate 14 below the tank 1, a driven fluted disc 15 disposed at a lower portion of the connecting pipe 12, a control spindle 16 rotatably disposed on the control plate 14, a control fluted disc 18 driven by the driven fluted disc 15 and disposed on the control spindle 16, and a driving motor 17 for driving the control spindle 16 to rotate.
When raw materials are put into the filter screen 11, the driving motor 2 drives the driving shaft 3 to rotate, the rotating plate 4 is driven to rotate, the high-speed motor 5 drives the high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed motor 8 drives the low-speed shaft 9 to rotate at a speed lower than that of the high-speed shaft 6, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotation vortex at the center of the tank body 1, the high-speed rotation vortex and the low-speed rotation vortex collide with each other continuously, in the stirring and cutting processes, the raw materials according with the granularity can be directly discharged from meshes of the filter screen 11, the main shaft 16 is controlled to rotate under the driving of the driving motor 17, the driven fluted disc 15 is driven to rotate by the control fluted disc 18, the transmission connecting pipe 12 and the filter screen 11 rotate, the filter screen 11, the high-speed stirring assembly and the low-speed dispersion assembly form different rotation rates, the overall production efficiency is further accelerated, and the mixed filtering effect on the raw materials is achieved.
In the specific embodiment of the present invention, the lower end of the connecting pipe 12 is connected to a pulverizing box 20 through a rotary joint 19 and a lower pipe, the bottom of the pulverizing box 20 is connected to a first pipe, the first pipe is connected to a three-in one-out reversing valve 22, an inlet A1 of the three-in one-out reversing valve 22 is connected to the first pipe, an inlet A2 of the three-in one-out reversing valve 22 is connected to the bottom of the tank body 1 through a second pipe, a blanking electromagnetic valve is arranged at the connection position of the second pipe and the bottom of the tank body (1), an inlet A3 of the three-in one-out reversing valve 22 is connected to a water tank 23 through a third pipe, an outlet A4 of the three-in one-out reversing valve 22 is connected to a three-position four-way valve 24 through a fourth pipe, a first pump 21 is arranged on the fourth pipe, the three-position four-way valve 24 has a left electromagnetic coil and a right electromagnetic coil, a valve core is positioned at a middle position by a left spring and a right spring in a normal state, and is biased to a first position or a second position under the driving of the left and right electromagnetic coils; the normal state is a middle position, the ports B1 and B3 are communicated, and the port B2 and the port B4 are cut off; in the first position, ports B3 and B4 are blocked, and ports B1 and B2 are connected; in the second position, ports B2 and B3 are blocked and ports B1 and B4 are connected; port B1 and fourth union coupling, port B2 has transfer case 25 through the fifth union coupling, port B3 is connected with the sixth pipe, port B4 is connected with delivery tube 27, transfer case 25 top is provided with second pump 28, the bottom is connected in second pump 28 input and the transfer case 25, the output of second pump 28 passes through the seventh pipe and is connected with jar body 1 top.
When raw materials are put into the filter screen 11, the driving motor 2 drives the driving shaft 3 to rotate to drive the rotating plate 4 to rotate, the high-speed motor 5 drives the high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed motor 8 drives the low-speed shaft 9 to rotate at a speed lower than that of the high-speed shaft 6, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotating vortex at the center of the tank body 1, the high-speed rotating vortex and the low-speed rotating vortex continuously collide with each other, under the driving of the driving motor 17, the main shaft 16 is controlled to rotate, the driven fluted disc 15 is driven to rotate by the control fluted disc 18, the transmission connecting pipe 12 and the filter screen 11 rotate, the raw materials according with the particle size can be directly discharged from meshes of the filter screen 11, after stirring and mixing, the first pump 21 operates, at this time, the three-in one-out reversing valve 22 is in a state that the inlet A2 is communicated with the outlet A4, namely, the second pipe is communicated with the fourth pipe, the blanking electromagnetic valve is opened, the three-position four-way valve 24 is at the first position at this time, the port B3 is cut off from the port B4, the port B1 is communicated with the port B2, the materials which are sieved by the filter screen 11 and are primarily mixed and stirred in the tank body 1 are pumped into the transfer box 25 for temporary storage through the second pipe, the fourth pipe and the fifth pipe, after all the materials are pumped into the transfer box 25, agglomerated sand blocks and filtered products which are sieved in the filter screen 11 are discharged through the connecting pipe 12 by opening the electromagnetic valve 13 and enter the crushing box 20 through the rotary joint 19 and the lower pipe, the crushing box 20 is provided with crushing rollers which relatively rotate and crush the filtered products, and the fully crushed materials and water are accumulated at the bottom of the crushing box 20, at this time, the three-in one-out reversing valve 22 is switched to be communicated with the inlet A1 and the outlet A4, the crushed materials and water are pumped into the transit box 25 through the fifth pipe, the second pump 28 operates, all the materials which are completely matched according to the mass part ratio in the transit box 25 are sent back into the tank body 1 again through the seventh pipe, after the materials are stirred and mixed again, the obtained real stone paint has no large particles screened in the filter screen 11, the matching precision of the real stone paint is improved, after the mixing is completed, the blanking electromagnetic valve is opened, the three-in one-out reversing valve 22 is switched to be communicated with the inlet A2 and the outlet A4, namely the second pipe is communicated with the fourth pipe, the three-position four-way valve 24 is switched to be in the second position, the port B2 and the port B3 are closed, the port B1 and the port B4 are communicated, and the real stone paint is guided out through the second pipe, the fourth pipe and the guide pipe and the filter screen 11 keeps rotating in the guide-out process, so that the number of the real stone paint is guided out.
Example 3:
as shown in fig. 1 to 3, in addition to the structural features of the foregoing embodiments, in a specific embodiment of the present invention, a switching driving assembly for switching and driving the filter screen 11 to automatically rotate is disposed on the control board 14, and a nozzle assembly for spraying and flushing the filter screen 11 and dynamically driving the filter screen 11 to rotate when the switching driving assembly switches the filter screen 11 to automatically rotate is connected to the sixth pipe. The switching drive assembly comprises a control sleeve 31 arranged on the control plate 14, at least two bearings 32 arranged inside the control sleeve 31 at intervals, an inner hexagonal groove 33 arranged at the lower end of the control main shaft 16, a guide groove 34 arranged at the inner bottom of the inner hexagonal groove 33, a bearing seat 35 arranged at the lower part of the control plate 14, a rotating shaft 36 rotatably inserted on the bearing seat 35 and coaxial with the control main shaft 16, an outer hexagonal protruding shaft 37 arranged at the end part of the rotating shaft 36, a guide block 38 arranged at the end part of the outer hexagonal protruding shaft 37, a control bearing 39 arranged on the rotating shaft 36, a bearing connecting rod 40 connected on the outer wall of the control bearing 39, a linear motor 41 arranged on the control plate 14, a motor shaft 42 connected at the output end of the driving motor 17, a first conical toothed disk 43 connected on the motor shaft 42, and a second conical toothed disk 44 arranged on the rotating shaft 36 and matched with the first conical toothed disk 43, wherein the output shaft of the linear motor 41 is connected with the bearing connecting rod 40, and the control main shaft 16 is rotatably inserted in the at least two bearings 32; the shower nozzle subassembly includes and sets up at least a set of shower nozzle group on the 1 lateral wall of the jar body along jar 1 circumference, the end of intaking of every group shower nozzle group all with the sixth union coupling, the injection placement of every group shower nozzle group is on the same different positions that rotate the circumference of filter screen 11, spray through every group shower nozzle group and act on 11 surfaces of filter screen 11 rotation and wash, every group shower nozzle group includes two shower nozzles 51, these two shower nozzles 51 injection direction become the contained angle with 11 circumference tangents of filter screen, this contained angle number of degrees sets up at five to fifteen degrees, be provided with four at least vertical power plates 52 along circumference on the 11 outer walls of filter screen, every shower nozzle 51 all is provided with the check valve with jar junction of body 1.
When raw materials are put into the filter screen 11, the driving motor 2 drives the driving shaft 3 to rotate to drive the rotating plate 4 to rotate, the high-speed motor 5 drives the high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed motor 8 drives the low-speed shaft 9 to rotate at a speed lower than that of the high-speed shaft 6, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotating vortex at the center of the tank body 1, the high-speed rotating vortex and the low-speed rotating vortex continuously collide with each other, the main shaft 16 is controlled to rotate under the driving of the driving motor 17, the driven fluted disc 15 is driven to rotate by the control fluted disc 18, the transmission connecting pipe 12 and the filter screen 11 rotate, and the raw materials according with the particle size can be directly discharged from meshes of the filter screen 11;
after stirring and mixing are completed, the driving motor 2, the high-speed motor 5 and the low-speed motor 8 stop running, the first pump 21 runs, the three-in one-out reversing valve 22 is in a state that the inlet A2 is communicated with the outlet A4, namely the second pipe is communicated with the fourth pipe, the blanking electromagnetic valve is opened, the three-position four-way valve 24 is in a first position, the port B3 is closed to the port B4, the port B1 is communicated with the port B2, and materials obtained by sieving by the filter screen 11, primarily mixing and stirring in the tank body 1 are pumped to the transfer box 25 for temporary storage through the second pipe, the fourth pipe and the fifth pipe;
after all the materials are pumped into the transfer box 25, the blanking solenoid valve is closed, the solenoid valve 13 is opened, at this time, the three-in one-out reversing valve 22 is in a state that the inlet A3 is communicated with the outlet A4, that is, the third pipe is communicated with the fourth pipe, the first pump 21 continues to operate, the three-position four-way valve 24 is switched to a normal position, that is, a middle position, the ports B1 and B3 are communicated, the port B2 and the port B4 are cut off, the water in the water tank 23 is fed into the nozzle group through the third pipe, the fourth pipe and the sixth pipe, at this time, the driving motor 17 stops operating, the output shaft is driven to move by the linear motor 41 arranged on the control board 14, the rotating shaft 36 is driven to move by the bearing connecting rod 40, the rotating shaft 36 moves downwards and pulls the outer hexagonal protruding shaft 37 and the guide block 38 out of the guide groove 34 and the inner hexagonal groove 33, the second conical fluted disc 44 on the rotating shaft 36 stops meshing with the first conical disc 43, and the self-rotation state of the connecting pipe 12 and the filter screen 11 is switched to this state, the driving motor 17 stops running, the motor drive is switched into a self-rotating mode, the energy consumption is reduced, the service life of the driving motor 17 is greatly prolonged, water in the water tank is sprayed out through the nozzle groups, the spraying falling point of each nozzle group is at different positions of the same rotating circumference of the filter screen 11, the filter screen 11 is driven to rotate and wash through the spraying action of each nozzle group on the surface of the filter screen 11, each nozzle group comprises two nozzles 51, the spraying directions of the two nozzles 51 form included angles with the circumferential tangent of the filter screen 11, the included angle degree is set to be five to fifteen degrees, at least four vertical power plates 52 are arranged on the outer wall of the filter screen 11 along the circumferential direction, a one-way valve is arranged at the joint of each nozzle 51 and the tank body 1, when one nozzle 51 washes the power plate 52, the other nozzle 52 washes between the two power plates 52, the filter screen 11 rotates under the power of water spraying, after rotating a certain angle, when the nozzle 51 originally washing the power plate 52 washes between the two power plates 52, the rotating force generated by the impact on the filter screen 11 is smaller, the other nozzle 51 just washes the power plate 52 to generate larger rotating force, thereby ensuring the uniform and smooth rotation of the filter screen 11, washing the filter screen 11 by flushing water at the same time, so that the filter material or sand block filtered in the filter screen 11 is fully washed down, on the other hand, the non-motor driving is realized by switching the filter screen 11 to self-rotation and utilizing the flushing force, reducing the energy consumption and improving the cleaning efficiency in the filter screen 11, and the sprayed water can also be a part of water reserved in the original proportion of the real stone paint, and the part of water is sprayed during cleaning, so as to achieve the accurate control of the proportion of the real stone paint, the rotary washing machine can also realize the functions of reducing energy consumption and prolonging the service life of a motor, has reasonable whole design and accords with the national concept of energy conservation and environmental protection, in order to further improve the rotary control of the filter screen 11, a group of spray head groups can be arranged, the water spraying directions of the two groups of spray heads are opposite to the rotating direction of the filter screen 11 at the position corresponding to the same rotating circumference of the filter screen 11 so as to drive the filter screen to reversely rotate in the forward direction and the reverse direction, the water inlet ends of the two groups of spray head groups realize the switching control of water flow by a one-in-two-out switching valve, the inlet of the switching valve is connected with a sixth pipe, the outlet of the switching valve is respectively connected with the two groups of spray head groups, the forward and reverse rotation of the filter screen 11 is controlled by the switching control of the switching valve to the water flow, the rotary switching further improves the spray washing effect of the filter screen 11, further enables the filtered sand blocks and materials to be washed down, and the washed sand blocks and materials are discharged through a connecting pipe 12, the materials and water which are fully crushed enter the crushing box 20 through the rotary joint 19 and the lower pipe, and are accumulated at the bottom of the crushing box 20;
after the water spraying cleaning is completed, the electromagnetic valve 13 is closed, at this time, the three-in one-out reversing valve 22 is switched to be communicated with the inlet A1 and the outlet A4, the three-position four-way valve 24 is switched to be at the first position, the port B3 and the port B4 are cut off, the port B1 is communicated with the port B2, the crushed materials and water are pumped into the transfer box 25 through the fifth pipe, the first pump 21 stops running after being pumped, the second pump 28 runs, all the materials completely proportioned by the mass part of the transfer box 25 are re-sent back into the tank body 1 through the seventh pipe, the second pump 28 is closed, at this time, the linear motor 41 drives the output shaft to move, the rotating shaft 36 is driven to move through the bearing connecting rod 40, the rotating shaft 36 moves upwards, the outer hexagonal convex shaft 37 and the guide block 38 are inserted into the guide groove 34 and the inner hexagonal groove 33, the guide block 38 and the guide groove 34 play a role of guiding, the fluted disc 44 on the rotating shaft 36 is meshed with the first conical fluted disc 43, in this state, the mode is switched to the driving rotation mode, the driving motor 2 drives the driving shaft 3 to rotate, the rotating plate 4 is driven to rotate, the high-speed motor 5 drives the high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed motor 8 drives the low-speed shaft 9 to rotate at a speed lower than that of the high-speed shaft 6, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotation vortex in the center of the tank body 1, the high-speed rotation vortex and the low-speed rotation vortex collide constantly, the main shaft 16 is controlled to rotate under the driving of the driving motor 17, the driven fluted disc 15 is driven to rotate by the control fluted disc 18, the connecting pipe 12 and the filtering net 11 are driven to rotate, and after stirring for ten minutes, the obtained real stone paint can be discharged by opening the discharging electromagnetic valve, the three-inlet one-outlet reversing valve 22 is switched to be in a state that an inlet A2 is communicated with an outlet A4, namely, a second pipe is communicated with a fourth pipe, the three-position four-way valve 24 is switched to be in a second position, a port B2 and a port B3 are cut off, a port B1 is communicated with the port B4, at the moment, the real stone paint is guided out through the second pipe, the fourth pipe and a guide-out pipe under the operation of the first pump 21, and in the guide-out process, the filter screen 11 keeps rotating, so that the real stone paint is guided out completely.
Example 4:
as shown in fig. 1 to 3, in addition to the structural features of the previous embodiments, in the specific embodiment of the present invention, the bottom and the side wall of the tank 1 are respectively connected with an auxiliary assembly for promoting stirring and assisting rotation and cleaning, the auxiliary assembly includes an air pump 61, a first air pipe 62 connected to an output end of the air pump 61, a switching valve 63 connected to the first air pipe 62 and having two outlets, a second air pipe 64 and a third air pipe 65 respectively connected to the two outlets of the switching valve 63, the second air pipe 64 is respectively connected to two air nozzles 642 through two second branch air pipes, the two air nozzles 642 are arranged on the side wall of the tank 1 along the circumferential direction of the tank 1 and have injection falling points at different positions on the same rotation circumference of the filter screen 11, the injection directions of the two air nozzles 642 form an included angle 641 degrees to five to fifteen degrees, the third air pipe 65 is connected to the bottom of the tank 1, and a one-way valve is arranged at a connection position where each air nozzle 642 is connected to the side wall of the tank 1.
Firstly, when raw materials are put into the filter screen 11, the driving motor 2 drives the driving shaft 3 to rotate, the rotating plate 4 is driven to rotate, the high-speed motor 5 drives the high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, the low-speed motor 8 drives the low-speed shaft 9 to rotate at a lower speed than the high-speed shaft 6, and along with the rotation of the rotating plate 4, the plurality of low-speed dispersion discs 10 revolve while rotating around the plurality of high-speed stirring blades 7, so that the raw materials form a high-speed rotation vortex in the center of the tank body 1, the high-speed rotation vortex and the low-speed rotation vortex collide with each other continuously, the main shaft 16 is controlled to rotate by the driving motor 17, the driven fluted disc 15 is driven to rotate by the controlled fluted disc 18, the transmission connecting pipe 12 and the filter screen 11 rotate, the raw materials with the granularity can be directly discharged from meshes of the filter screen 11, and in the stirring and mixing process, the switching valve 63 is in a state that the first air pipe 62 and the third air pipe 65 are conducted, so that the gas generated by the air pump 61 is conveyed into the tank body 1, a large amount of bubbles are continuously generated in the material and the material flows sufficiently, and the mixing structure is matched to further improve the mixing efficiency;
on the other hand, after all the materials are pumped into the transfer box 25, the blanking electromagnetic valve is closed, the electromagnetic valve 13 is opened, at this time, the three-in one-out reversing valve 22 is in a state that the inlet A3 is communicated with the outlet A4, that is, the third pipe is communicated with the fourth pipe, the first pump 21 continues to operate, the three-position four-way valve 24 is switched to a normal position, which is a middle position, the ports B1 and B3 are communicated, the port B2 and the port B4 are cut off, the water in the water tank 23 is fed into the nozzle group through the third pipe, the fourth pipe and the sixth pipe, at this time, the driving motor 17 stops operating, the output shaft is driven to move through the linear motor 41 arranged on the control board 14, the rotating shaft 36 is driven to move through the bearing connecting rod 40, the rotating shaft 36 moves downwards and pulls the outer convex shaft 37 and the guide block 38 out of the guide groove 34 and the inner hexagonal groove 33, the second conical fluted disc 44 on the rotating shaft 36 stops meshing with the first conical fluted disc 43, the state is switched into a self-rotating state of the connecting pipe 12 and the filter screen 11, the stop operation of the driving motor 17 is given, the energy consumption is reduced, the service life is prolonged, the water in the water tank is sprayed out through the nozzle groups, the spray falling point of each nozzle group is at different positions of the same rotating circumference of the filter screen 11, the filter screen 11 is driven to rotate and wash through the spraying action of each nozzle group on the surface of the filter screen 11, when one nozzle 51 washes the power plate 52, the other nozzle 52 washes the position between the two power plates 52, the filter screen 11 rotates under the power of water spraying, after rotating for a certain angle, when the nozzle 51 originally washing the power plate 52 washes the position between the two power plates 52, the rotating force generated by the impact on the filter screen 11 is small, the other nozzle 51 just washes the power plate 52 to generate a large rotating force, thereby ensuring the uniform and smooth rotation of the filter screen 11, and in the process of flushing, the switching valve 63 is switched to connect the first air pipe 62 and the second air pipe 64, the second air pipe 64 is connected with two air nozzles 642 through two second air pipes 641, the two air nozzles 642 are arranged on the side wall of the tank body 1 along the circumferential direction of the tank body 1, the injection falling points are arranged at different positions of the same rotation circumference of the filter screen 11, the injection directions of the two air nozzles 642 and the circumferential tangent of the filter screen 11 form an included angle, the included angle is arranged between five degrees and fifteen degrees, the filter screen 11 is flushed by flushing water at the same time, so that the filtered materials or sand blocks in the filter screen 11 are fully flushed down, in the process of flushing, the air pump 61 is used for supplying air to the two air nozzles 642, the two air nozzles 642 are matched with the two water-spraying-powered nozzles 51 to drive the filter screen 11 to rotate, and the jetted air flow further promotes the sand blocks or filtered materials attached to the filter screen 11 to be cleaned down, the cleaning effect of the materials left on the filter screen 11 is improved, and the switching of the switching valve 63 is utilized, so that the gas can also pass through the first gas pipe 62 and the third gas pipe 65, the generated gas is conveyed to the bottom of the tank body 1, bubbles are generated in the water at the bottom in the tank body 1, the partial filter substances adhered to the bottom in the filter screen 11 are helped to be separated, the cleaning effect of the filter screen 11 is enhanced, the cleaning efficiency in the filter screen 11 is improved, in order to further improve the rotation control of the filter screen 11, two gas nozzles can be additionally arranged, the gas injection directions of the two groups of gas nozzles are opposite to the rotation direction of the filter screen 11 at the position corresponding to the same rotation circumference of the filter screen 11, the forward and reverse rotation of the filter screen 11 is driven by matching with water injection, the switching valve of the gas flow is realized by one gas flow which enters from one gas flow and two gas flows out from the gas inlets of the other two gas nozzles, the inlet of the air flow switching valve is connected with the second air pipe 64, the two outlets of the air flow switching valve are respectively connected with the two second branch air pipes 641, the forward and reverse rotation of the filter screen 11 is controlled by matching with the spray washing of water flow through the air flow switching valve, the rotary switching further improves the air injection spray washing effect of the filter screen 11, the filtered sand blocks and the filtered materials are further washed down, the washed sand blocks and the washed materials are discharged through the connecting pipe 12 and enter the crushing box 20 through the rotary joint 19 and the lower pipe, and the fully crushed materials and water are accumulated at the bottom of the crushing box 20.
Example 5:
as shown in fig. 1-3, the present invention also discloses a production method of the production equipment for the above-mentioned real stone paint, and in the specific embodiment of the present invention, the method comprises the following steps:
s1, primary mixing: 900 parts of water, 20 parts of ethylene glycol, 1000 parts of pure acrylic emulsion, 10 parts of bamboo fiber and 1.5 parts of wollastonite are put into a filter screen 11, a driving motor 2 drives a driving shaft 3 to rotate to drive a rotating plate 4 to rotate, a high-speed motor 5 drives a high-speed shaft 6 to rotate, the high-speed shaft 6 and the driving shaft 3 rotate coaxially, a low-speed motor 8 drives a low-speed shaft 9 to rotate at a speed lower than that of the high-speed shaft 6, and a plurality of low-speed dispersion discs 10 revolve around a plurality of high-speed stirring blades 7 along with the rotation of the rotating plate 4, so that raw materials form a high-speed rotating vortex in the center of a tank body 1, the high-speed rotating vortex and the low-speed rotating vortex collide continuously, a main shaft 16 is controlled to rotate under the driving of a driving motor 17, a driven fluted disc 15 is driven by a control fluted disc 18 to rotate, a transmission connecting pipe 12 and the filter screen 11 rotate, the materials with the granularity can be directly discharged from meshes of the filter screen 11, the stirring time is controlled to be 15-20 minutes, 2 parts of polydimethylsiloxane, 2 parts of sodium acetate, 40 parts of Tex, 2 parts of PT86 parts of a film forming agent, 2 parts of a toughening agent is added, the stirring time is controlled to be added within 7515 minutes, and the stirring time is controlled within 20 minutes;
s2, discharging and temporarily storing: after stirring and mixing are completed, the driving motor 2, the high-speed motor 5 and the low-speed motor 8 stop running, the first pump 21 runs, the three-in one-out reversing valve 22 is in a state that the inlet A2 is communicated with the outlet A4, namely the second pipe is communicated with the fourth pipe, the blanking electromagnetic valve is opened, the three-position four-way valve 24 is in the first position, the port B3 and the port B4 are closed, the port B1 is communicated with the port B2, and materials obtained by sieving by the filter screen 11, preliminary mixing and stirring in the tank body 1 are pumped into the transfer box 25 for temporary storage through the second pipe, the fourth pipe and the fifth pipe;
s3, cleaning, discharging and crushing: after all the materials are pumped into the transfer box 25, the blanking electromagnetic valve is closed, the electromagnetic valve 13 is opened, at this time, the three-in one-out reversing valve 22 is switched to be in a state that the inlet A3 is communicated with the outlet A4, namely the third pipe is communicated with the fourth pipe, the first pump 21 continues to operate, the three-position four-way valve 24 is switched to be in a normal position which is in a middle position, the ports B1 and B3 are communicated, the port B2 and the port B4 are cut off, the total amount of water in the water tank 23 is 200 parts, the water is sent into the nozzle group through the third pipe, the fourth pipe and the sixth pipe, at this time, the driving motor 17 stops operating, the output shaft is driven to move through the linear motor 41 arranged on the control panel 14, the rotating shaft 36 is driven to move through the bearing connecting rod 40, the rotating shaft 36 moves downwards and pulls the outer hexagonal convex shaft 37 and the guide block 38 out of the guide groove 34 and the inner hexagonal groove 33, the second conical fluted disc 44 on the rotating shaft 36 stops meshing with the first conical fluted disc 43, in this state, the state is switched to a self-rotation state of the connecting pipe 12 and the filter screen 11, the driving motor 17 stops running, the water in the water tank 23 is completely sprayed out through the nozzle groups, the spray falling point of each nozzle group is at different positions of the same rotation circumference of the filter screen 11, the filter screen 11 is driven to rotate and wash through the spray action of each nozzle group on the surface of the filter screen 11, when one nozzle 51 flushes the power plate 52, the other nozzle 52 flushes between the two power plates 52, the filter screen 11 rotates under the power of water spraying, and after rotating for a certain angle, when the nozzle 51 which originally flushes the power plate 52 flushes between the two power plates 52, the rotating force generated by the impact on the filter screen 11 is small, the other nozzle 51 flushes the power plate 52 to generate a large rotating force, so as to ensure that the filter screen 11 rotates uniformly and smoothly, and sand blocks and materials which are flushed down are discharged through the connecting pipe 12, the materials and water which are fully crushed enter the crushing box 20 through the rotary joint 19 and the lower pipe, and are accumulated at the bottom of the crushing box 20;
s4, reflux switching: after the water spraying cleaning is finished, the electromagnetic valve 13 is closed, at this time, the three-in one-out reversing valve 22 is switched to be the inlet A1 and the outlet A4 to be communicated, the three-position four-way valve 24 is switched to the first position, the port B3 and the port B4 are cut off, the port B1 and the port B2 are communicated, the crushed materials and water are pumped into the transit box 25 through the fifth pipe, the first pump 21 stops running after being pumped, the second pump 28 runs, all the materials in the transit box 25 according to the mass fraction ratio are sent back to the tank body 1 again through the seventh pipe, the second pump 28 is closed, at this time, the linear motor 41 drives the output shaft to move, the bearing connecting rod 40 drives the rotating shaft 36 to move, the rotating shaft 36 moves upwards, the outer hexagonal convex shaft 37 and the guide block 38 are inserted into the guide groove 34 and the inner hexagonal groove 33, the second cone gear disc 44 on the rotating shaft 36 is meshed with the first cone gear disc 43, and the state is switched to the driving rotation mode;
s5, mixed discharging: the driving motor 2 drives the driving shaft 3 to rotate, the rotating plate 4 is driven to rotate, the high-speed shaft 6 is driven to rotate by the high-speed motor 5, the low-speed shaft 9 is driven by the low-speed motor 8 to rotate at a rotating speed lower than that of the high-speed shaft 6, and along with the rotation of the rotating plate 4, the low-speed dispersion discs 10 rotate around the high-speed stirring blades 7 and revolve, the main shaft 16 is controlled to rotate under the driving of the driving motor 17, the driven fluted disc 15 is driven to rotate through the control fluted disc 18, the transmission connecting pipe 12 and the filter screen 11 rotate, after stirring for ten minutes, the obtained real stone paint can be switched to a state that the inlet A2 is communicated with the outlet A4 by opening the blanking electromagnetic valve, the three-inlet reversing valve 22 is switched to a state that the inlet A2 is communicated with the fourth pipe, the three-position four-way valve 24 is switched to a second position, the port B2 is closed to the port B3, the port B1 is communicated with the port B4, and the real stone paint is led out through the second pipe when the first pump 21 runs.
By the production method, 1100 parts of water, 20 parts of ethylene glycol, 1000 parts of pure acrylic emulsion, 10 parts of bamboo fiber, 1.5 parts of wollastonite, 2 parts of polydimethylsiloxane, 2.1 parts of sodium acetate, 40 parts of Tex film-forming agent, 2 parts of PT86 mildew preventive, 10 parts of toughening agent and 7500 parts of sand are proportioned, and the ethylene glycol in the real stone paint is a good dispersing agent and diluting agent, so that the raw materials of the components are fully mixed and combined together. The sodium acetate can adjust the pH value of the real stone paint, so that the storage period of the temperature-resistant real stone paint is favorably prolonged, the combination of the raw materials is kept to be optimal, the Tex film-forming agent is favorable for enabling the real stone paint to form a stable film structure after being used, the PT86 mildew preventive can prolong the effective duration of the real stone paint after being stored and used, and the toughening agent can improve the integral tensile strength of the real stone paint coating, so that the real stone paint is not easy to crack after being used; in S1, 600 parts of water is added into the tank body 1 for preliminary mixing and pulping with 20 parts of ethylene glycol, 1000 parts of pure acrylic emulsion, 10 parts of bamboo fiber and 1.5 parts of wollastonite, and along with the rotation of the rotating plate 4, the low-speed dispersion discs 10 revolve around the high-speed stirring blades 7 while rotating, so that the raw material forms a high-speed rotating vortex in the center of the tank body 1, the high-speed rotating vortex and the low-speed rotating vortex continuously collide with each other, the filter screen 11 rotates, and the material according with the granularity can be directly discharged from the meshes of the filter screen 11, so that the production efficiency is greatly improved, and the time required by stirring is greatly shortened; after stirring and mixing are completed, the guiding and temporary storage of the filtered materials can be completed only by one first pump 21, the spray washing of the residual water is switched, the spray washing of the filter screen 11 is switched into a self-rotating mode, the service life of the driving motor 17 is prolonged, the energy consumption is reduced, and the production cost is greatly reduced by switching the three-in one-out reversing valve 22 and the three-position four-way valve 24; when the filter screen 11 is cleaned by water spraying rotation, the air pump 61 can be used for supplying air to the two air nozzles 642, the two air nozzles 642 are matched with the two nozzles 51 with water spraying power to drive the filter screen 11 to rotate, the ejected air flow further promotes the sand blocks attached to the filter screen 11 or large-particle filtered materials to be cleaned down, the cleaning effect of the materials left on the filter screen 11 by filtration is improved, the switching of the switching valve 63 is utilized, the air can also pass through the first air pipe 62 and the third air pipe 65, the generated air is conveyed to the bottom of the tank body 1, bubbles are generated in the water at the bottom in the tank body 1, partial filtered materials adhered to the bottom in the filter screen 11 are separated, the cleaning effect of the filter screen 11 is enhanced, the cleaning efficiency in the filter screen 11 is improved, the automation degree of the whole set of flow is high, the filtering discharge without multiple manual work and low working efficiency is not needed, the mode of cleaning the filter screen in the tank body 1 is adopted, the cleaning efficiency of the filter screen is high, the cleaning effect of the filter screen is good, the whole set of the sand which can be fully crushed and then returned to be mixed, the stone paint is high in mixing precision, and the error is high.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of another like element in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The utility model provides a production facility of real mineral varnish, includes a jar body (1), its characterized in that, jar body (1) top is provided with driving motor (2), driving motor (2) output connection drive shaft (3), drive shaft (3) lower extreme runs through to jar body (1) interior top and is connected with rotor plate (4), rotor plate (4) lower surface is provided with the high-speed stirring subassembly, rotor plate (4) lower surface still is equipped with the low-speed subassembly that disperses with high-speed stirring subassembly matched with, jar body (1) inside is provided with open-topped filter screen (11) in top, filter screen (11) bottom is rotated through connecting pipe (12) and is set up inside jar body (1), connecting pipe (12) lower extreme rotates and runs through jar body (1) bottom, jar body (1) outsole portion is provided with and is used for driving connecting pipe (12) to rotate and drives filter screen (11) and forms the drive control subassembly that different rotation rate with high-speed stirring subassembly and low-speed dispersion subassembly, connecting pipe (12) are provided with solenoid valve (13) with filter screen (11) junction, drive control panel (12) and drive control panel (16) and driven control panel (16) that set up on jar body (1) lower part, drive control panel (12) and driven fluted disc (15) and driven spindle (15) set up on driven spindle (16) The lower end of the connecting pipe (12) is connected with a crushing box (20) through a rotary joint (19) and a lower pipe, the bottom of the crushing box (20) is connected with a first pipe, a three-in one-out reversing valve (22) is connected onto the first pipe, an inlet A1 of the three-in one-out reversing valve (22) is connected with the first pipe, an inlet A2 of the three-in one-out reversing valve (22) is connected with the bottom of the tank body (1) through a second pipe, a blanking electromagnetic valve is arranged at the connection position of the second pipe and the bottom of the tank body (1), an inlet A3 of the three-in one-out reversing valve (22) is connected with a water tank (23) through a third pipe, an outlet A4 of the three-in one-out reversing valve (22) is connected with a three-position four-position valve (24) through a fourth pipe, a first pump (21) is arranged on the fourth pipe, the three-position four-way valve (24) is provided with a left electromagnetic coil and a right electromagnetic coil, a valve core is positioned at a middle position by a left spring and a right spring, and is driven by the left electromagnetic coil or right four-position to deflect to a first position or a second electromagnetic coil; the normal state is a middle position, the ports B1 and B3 are communicated, and the port B2 and the port B4 are cut off; in the first position, the ports B3 and B4 are blocked, and the ports B1 and B2 are communicated; in the second position, ports B2 and B3 are blocked and ports B1 and B4 are connected; port B1 and fourth union coupling, port B2 has transfer case (25) through the fifth union coupling, port B3 is connected with the sixth pipe, port B4 is connected with eduction tube (27), transfer case (25) top is provided with second pump (28), bottom connection in second pump (28) input and transfer case (25), the output of second pump (28) is connected with jar body (1) top through the seventh pipe, be provided with on control panel (14) and be used for switching over the switching drive subassembly of drive for automatic rotation filter screen (11), be connected with on the sixth pipe and be used for spraying when switching over filter screen (11) to automatic rotation and wash filter screen (11) and power drive filter screen (11) rotatory shower nozzle subassembly, switching drive subassembly sets up at least two bearings (32) of control sleeve (14) inside, set up in control main shaft (16) lower extreme inner hexagonal groove (33), set up in hexagonal groove (34), set up in outer control shaft (34) of hexagonal groove (34), set up in outer control shaft (16) and pivot control shaft (16) tip (36) that the coaxial protruding block (36), pivot (36) and pivot (16) that set up in outer tip (16) lower part (16) are used for switching over drive subassembly and switching over drive subassembly and switching over filter screen (11) when switching over automatic rotation drive subassembly (11) to automatic rotation, switching over drive subassembly, set up outer end portion, the control device comprises a control bearing (39) arranged on a rotating shaft (36), a bearing connecting rod (40) connected to the outer wall of the control bearing (39), a linear motor (41) arranged on a control plate (14), a motor shaft (42) connected to the output end of an active motor (17), a first conical fluted disc (43) connected to the motor shaft (42) and a second conical fluted disc (44) arranged on the rotating shaft (36) and matched with the first conical fluted disc (43), wherein the output shaft of the linear motor (41) is connected with the bearing connecting rod (40), and a control main shaft (16) is rotatably inserted into at least two bearings (32); the shower nozzle subassembly includes along jar at least a set of shower nozzle group of body (1) circumference setting on jar body (1) lateral wall, the end of intaking of every group shower nozzle group all with sixth union coupling, the injection placement of every group shower nozzle group is on the same different positions that rotates the circumference of filter screen (11), it drives filter screen (11) rotation and wash to organize the injection effect at filter screen (11) surface through every group shower nozzle, every group shower nozzle group includes two shower nozzles (51), these two shower nozzles (51) spray direction and filter screen (11) circumference tangent line become the contained angle, this contained angle degree sets up at five to fifteen degrees, be provided with four vertical power plate (52) at least along circumference on filter screen (11) outer wall, every shower nozzle (51) all is provided with the check valve with the junction of jar body (1).
2. A production facility of real stone paint as claimed in claim 1, characterized in that the high speed stirring assembly is arranged coaxially with the drive shaft (3).
3. The production equipment of real stone paint as claimed in claim 1 or 2, wherein the high speed stirring assembly comprises a high speed motor (5) and a high speed shaft (6) connected to the output end of the high speed motor (5), a plurality of high speed stirring blades (7) are distributed on the high speed shaft (6) along the height direction, the low speed dispersion assembly comprises a low speed motor (8) and a low speed shaft (9) connected to the output end of the low speed motor (8), and a plurality of low speed dispersion discs (10) are distributed on the low speed shaft (9) along the height direction.
4. The production equipment of real stone paint as claimed in claim 3, wherein the bottom and the side wall of the tank body (1) are respectively connected with an auxiliary component for promoting stirring and assisting rotation and cleaning, the auxiliary component comprises an air pump (61), a first air pipe (62) connected with the output end of the air pump (61), a switching valve (63) connected to the first air pipe (62) and having two outlets, and a second air pipe (64) and a third air pipe (65) respectively connected with the two outlets of the switching valve (63), the second air pipe (64) is respectively connected with two air nozzles (642) through two second branch air pipes (641), the two air nozzles (642) are arranged on the side wall of the tank body (1) along the circumferential direction of the tank body (1) and have injection falling points at different positions of the same rotation circumference of the filter screen (11), the injection directions of the two air nozzles (642) form an included angle with the circumferential tangent of the filter screen (11), the included angles of the two air nozzles are set at five to fifteen degrees, the third air pipe (65) is connected with the bottom of the tank body (1), and the included angle of each air nozzle (642) is set at the connection position of the side wall of the tank body (1) and each air pipe (65).
5. A production method of a production facility for a real stone paint as claimed in claim 3, characterized by comprising the steps of:
s1, primary mixing: 900 parts of water, 20 parts of ethylene glycol, 1000 parts of pure acrylic emulsion, 10 parts of bamboo fiber and 1.5 parts of wollastonite are put into a filter screen (11), a driving motor (2) drives a driving shaft (3) to rotate to drive a rotating plate (4) to rotate, a high-speed motor (5) drives a high-speed shaft (6) to rotate, the high-speed shaft (6) and the driving shaft (3) rotate coaxially, a low-speed motor (8) drives a low-speed shaft (9) to rotate at a lower speed than the high-speed shaft (6), and a plurality of low-speed dispersion discs (10) revolve around a plurality of high-speed stirring blades (7) while rotating automatically along with the rotation of the rotating plate (4), so that the raw material forms a high-speed rotating vortex in the center of a tank body (1), the high-speed rotating vortex and the low-speed rotating vortex continuously collide with each other, a main shaft (16) is controlled to rotate under the driving of a driving motor (17), a driven fluted disc (15) is driven to rotate by a control fluted disc (18), a transmission connecting pipe (12) and a filter screen (11) and a material with granularity PT (11), 20-10 min of a toughening agent is controlled to 20-10 min after the stirring time of stirring, 20-10 min, the stirring agent is added, and the film forming agent is added into the filter screen, sodium acetate is controlled to be stirred for 20-10 min;
s2, discharging and temporarily storing: after stirring and mixing are completed, the driving motor (2), the high-speed motor (5) and the low-speed motor (8) stop running, the first pump (21) runs, the three-in one-out reversing valve (22) is in a state that the inlet A2 is communicated with the outlet A4, namely the second pipe is communicated with the fourth pipe, the blanking electromagnetic valve is opened, the three-position four-way valve (24) is in the first position, the port B3 is closed to the port B4, the port B1 is communicated with the port B2, the inside of the tank body (1) is sieved by the filter screen (11), and materials obtained by primary mixing and stirring are pumped into the transfer box (25) through the second pipe, the fourth pipe and the fifth pipe to be stored temporarily;
s3, cleaning, discharging and crushing: after all materials are pumped into the transfer box (25), the blanking electromagnetic valve is closed, the electromagnetic valve (13) is opened, at the moment, the three-in one-out reversing valve (22) is switched to be in a state that the inlet A3 is communicated with the outlet A4, namely, the third pipe is communicated with the fourth pipe, the first pump (21) continues to operate, the three-position four-way valve (24) is switched to be in a normal state that the inlet A3 is communicated with the outlet A4, the ports B1 and B3 are communicated, the port B2 and the port B4 are cut off, the total amount of water in the water tank (23) is set to be 200 parts, the water is sent into the spray head group through the third pipe, the fourth pipe and the sixth pipe, at the moment, the driving motor (17) stops operating, the output shaft is driven to move through a linear motor (41) arranged on the control board (14), the rotating shaft (36) is driven to move through a bearing connecting rod (40), the rotating shaft (36) moves downwards, the outer hexagonal convex shaft (37) and the guide block (38) moves downwards from the guide groove (34) and the inner rotary groove (33) and the inner fluted disc (44) to be meshed with the second conical disc (43) of the rotating cone group, the water spraying head group is driven to be in a state through the rotating position of the same rotary cone group, the rotating motor (11), the rotating water spraying head group, the rotating nozzle (11), the rotating motor (11) and the rotating nozzle group is switched to be in the same group, the same rotating position of the same group, the rotating cone group, the rotating nozzle (11), the rotating position of the rotating nozzle (11), the rotating cone group (11) and the rotating nozzle (11) is switched to be in the same rotating position of the same group, the rotating nozzle (11), when one spray head (51) flushes the power plate (52), the other spray head (51) flushes between the two power plates (52), the filter screen (11) rotates under the power of water spray, after the spray head (51) originally flushes the power plate (52) flushes between the two power plates (52) after rotating for a certain angle, the rotating force generated by impacting the filter screen (11) is small, the other spray head (51) just flushes the power plate (52) to generate large rotating force, so that the filter screen (11) can be ensured to uniformly and smoothly rotate, sand blocks and materials which are flushed down are discharged through the connecting pipe (12), enter the crushing box (20) through the rotary joint (19) and the lower pipe, and the fully crushed materials and water are accumulated at the bottom of the crushing box (20);
s4, reflux switching: after the water spraying cleaning is finished, the electromagnetic valve (13) is closed, at the moment, the three-in one-out reversing valve (22) is switched to be communicated with the inlet A1 and the outlet A4, the three-position four-way valve (24) is switched to the first position, the port B3 is cut off from the port B4, the port B1 is communicated with the port B2, the crushed materials and water are pumped into the transfer box (25) through a fifth pipe, the first pump (21) stops running after being pumped, the second pump (28) runs, all the materials which are completely matched according to the mass fraction in the transfer box (25) are re-sent back into the tank body (1) through a seventh pipe, the second pump (28) is closed, at the moment, the linear motor (41) drives the output shaft to move, the rotating shaft (36) is driven to move through the bearing connecting rod (40), the rotating shaft (36) moves upwards, the rotating shaft (36) inserts the outer hexagonal convex shaft (37) and the guide block (38) into the guide groove (34) and the inner hexagonal groove (33), the fluted disc (44) on the rotating shaft (36) is meshed with the first fluted disc (43), and the rotating cone is switched to be in a rotating state;
s5, mixed discharging: the driving motor (2) drives the driving shaft (3) to rotate to drive the rotating plate (4) to rotate, the high-speed motor (5) drives the high-speed shaft (6) to rotate, the low-speed motor (8) drives the low-speed shaft (9) to rotate at a rotating speed lower than that of the high-speed shaft (6), and along with the rotation of the rotating plate (4), the plurality of low-speed dispersion discs (10) revolve around the plurality of high-speed stirring blades (7) while rotating, under the driving of the driving motor (17), the main shaft (16) is controlled to rotate, the driven fluted disc (15) is driven to rotate through the control fluted disc (18), the transmission connecting pipe (12) and the filter screen (11) rotate, after ten minutes of stirring, the obtained real stone paint can be switched to a second position by opening the blanking electromagnetic valve, the three-in and three-out reversing valve (22) is switched to a state that the inlet A2 is communicated with the outlet A4, namely the second pipe is communicated with the fourth pipe, the three-position four-position valve (24) is switched to a second position, the port B2 and the port B3 are cut off, the B1 is communicated with the fourth pipe, at the first real stone paint is operated, and the real stone paint is led out through the fourth pipe (21).
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CN202210491144.6A CN114887541B (en) | 2022-05-07 | 2022-05-07 | Production equipment and production method of real stone paint |
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CN202210491144.6A CN114887541B (en) | 2022-05-07 | 2022-05-07 | Production equipment and production method of real stone paint |
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CN114887541B true CN114887541B (en) | 2022-12-02 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2013059722A (en) * | 2011-09-13 | 2013-04-04 | Fuji Xerox Co Ltd | Medium stirring type dispersing machine and method for washing medium stirring type dispersing machine |
CN105056799B (en) * | 2015-07-28 | 2017-09-01 | 浙江三普节能建筑涂料有限公司 | True mineral varnish mixing plant and the true mineral varnish of marbling produced with the equipment |
CN108211875A (en) * | 2016-12-21 | 2018-06-29 | 余姚市滨腾电器厂 | High low speed emulsification pretreatment agitating device |
CN110327818A (en) * | 2019-07-12 | 2019-10-15 | 保定赛德丽自动化环保设备有限公司 | A kind of planetary high speed disperser |
CN215782914U (en) * | 2021-09-03 | 2022-02-11 | 广东厦鼎新材料科技有限公司 | High-efficient mixing arrangement that ceramic tile gum preparation was used |
CN215430530U (en) * | 2021-09-03 | 2022-01-07 | 中国海洋石油集团有限公司 | Self-rotating type cleaning device for crude oil filter screen |
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