CN113230944B - Preparation process of stone paint coating - Google Patents
Preparation process of stone paint coating Download PDFInfo
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- CN113230944B CN113230944B CN202110135103.9A CN202110135103A CN113230944B CN 113230944 B CN113230944 B CN 113230944B CN 202110135103 A CN202110135103 A CN 202110135103A CN 113230944 B CN113230944 B CN 113230944B
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- mixing drum
- real stone
- mixing
- stone paint
- wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Abstract
The invention discloses a preparation process of a real stone paint coating in the technical field of real stone paint coating preparation, which comprises the following specific steps: step one: firstly, preparing various mixed materials, and conveying the mixed materials to a construction site; step two: firstly pouring stones into a stone bucket of the mixing equipment, and connecting all auxiliary mixture into a liquid injection hole of the mixing equipment; step three: starting a motor of the mixing equipment, fully mixing various materials, placing the materials at an output port of the mixing equipment, and transferring the mixed real stone paint materials by a transferring container; the main processing mode of the existing real stone paint is on-site stirring, so that the real stone paint cannot be just used during ending work, and the phenomenon that the real stone paint is wasted is caused; secondly, a few stirring blades and stirring barrels are adopted to stir, so that stirring dead angles appear in the stirring process.
Description
Technical Field
The invention relates to the technical field of preparation of real stone paint, in particular to a preparation process of real stone paint.
Background
The real stone paint is a paint with decorative effect similar to marble and granite. The stone-like material is mainly prepared from natural stone powder with various colors, and is applied to the stone-like effect of building external walls, so that the stone-like material is also called as liquid stone. The building decorated by the real stone paint has natural and true natural color, gives people the aesthetic feeling of elegance, harmony and manor, and is suitable for indoor and outdoor decorations of various buildings. Especially, the decoration on the curved surface building is vivid and lifelike, and has an effect of returning to nature. The stone paint has the advantages of fire resistance, water resistance, acid and alkali resistance and pollution resistance. The stone paint has the characteristics of no toxicity, no smell, strong adhesive force, no fading and the like, can effectively prevent the corrosion of the external severe environment to the building, prolongs the service life of the building, and is suitable for being used in cold areas because of good adhesive force and freeze-thawing resistance.
The main processing mode of the existing real stone paint is on-site stirring, a worker uses an electric drill to drive a stirring roller to stir, and a large amount of real stone paint is stirred at one time, so that the real stone paint cannot be just used when the ending work is finished, and the phenomenon that the real stone paint is wasted is caused; secondly, a few stirring blades and stirring barrel equipment are adopted to stir, so that stirring dead angles appear in the stirring process, the real stone paint is flowable, and when the real stone paint is constructed after stirring, the insufficiently stirred real stone paint mixture can be directly mixed into the stirred real stone paint, so that the quality of a product is unstable, and the service life of the real stone paint is reduced in the later use process.
Based on the above, the invention designs a preparation process of a real stone paint coating to solve the problems.
Disclosure of Invention
The invention aims to provide a preparation process of a real stone paint, which aims to solve the problems that in the prior art, the main processing mode of the existing real stone paint is on-site stirring, a worker uses an electric drill to drive a stirring roller to stir, and a large amount of real stone paint is stirred at one time, so that the real stone paint cannot be just used when ending work, and the phenomenon that the real stone paint is wasted is caused; secondly, a few stirring blades and stirring barrel equipment are adopted to stir, so that stirring dead angles appear in the stirring process, the real stone paint is flowable, and when the real stone paint is constructed after stirring, the insufficiently stirred real stone paint mixture can be directly mixed into the stirred real stone paint, so that the quality of a product is unstable, and the service life of the real stone paint is reduced in the later use process.
In order to achieve the above purpose, the present invention provides the following technical solutions: a preparation process of a real stone paint coating comprises the following specific steps:
step one: firstly, preparing various mixed raw materials, and conveying the raw materials to a construction site;
step two: firstly pouring stones into a stone bucket of the mixing equipment, and connecting all auxiliary mixture into a liquid injection hole of the mixing equipment;
step three: starting a motor of the mixing equipment, fully mixing various raw materials, placing the raw materials at an output port of the mixing equipment, and transferring the mixed real stone paint materials by a transferring container;
the mixing device comprises a motor, a frame and a feeding twisting cage, wherein the motor is fixedly arranged at the lower end of the frame, the twisting cage is fixedly arranged at one end of the frame, a feeding port is fixedly arranged at the upper end of the twisting cage, a spiral blade is connected in the middle of the twisting cage through rotation of a rotating shaft, a belt pulley is coaxially and fixedly arranged at the end, penetrating through the twisting cage, of the rotating shaft, the belt pulley is connected to the outer wall of a power shaft through belt transmission, the output shaft of the motor is meshed with the outer wall of the transmission shaft through a gear, the power shaft is rotationally arranged in the middle of one of the frames, and the mixing device is characterized in that: the device comprises a mixing drum, and is characterized by further comprising a mixing drum, wherein the mixing drum is rotatably arranged among a plurality of frames through a ring frame, one end of the mixing drum, which is close to a twisting cage, is rotatably connected to the end head of the twisting cage, a plurality of rotating plates are fixedly connected to the inner wall of the twisting cage, the front ends of the rotating plates are vertical and horizontal, the rotating plates are fixedly connected end to end, wherein a plurality of equidistant liquid adding pipes are fixedly connected to the side wall positions of the central line of the rotating plates, which are close to one end of the twisting cage, one end of each liquid adding pipe, which is far from the rotating plates, passes through the side wall of the mixing drum and is fixedly connected with the mixing drum, one end of each liquid adding pipe, which passes through the sealing plate and is communicated with the outer side of the sealing plate, the sealing plate is in a sealing manner and is rotatably connected to the inner wall of the reversing pipe, the reversing pipe is fixedly arranged on the inner wall of the frame, a plurality of liquid outlet holes perpendicular to the axis direction of the mixing drum are formed in the part of the side wall of the pipeline, a driving gear is coaxially and fixedly arranged on the outer wall of the mixing drum, non-full-gear teeth are intermittently arranged in a meshing manner, the non-full-pitch swing gear is coaxially meshed on the outer end of the driving gear, one end of the mixing drum is fixedly connected to the outer wall of the mixing drum, a plurality of power connection ports are fixedly connected to the outer wall of the reversing pipe, and one end of the reversing pipe is fixedly connected to the power connection;
when the mixing device is in operation, after equipment is horizontally fixed (as shown in fig. 2), one end of a mixing drum, which is close to a wring cage, is taken as a rear end, and one end, which is far away from the wring cage, of the mixing drum is taken as a front end, liquid to be injected is conveyed to a connecting port by using a pipeline, real stone particles are added into the feeding port, a motor is started, the motor drives a power shaft to rotate, the power shaft drives a belt pulley to rotate through a belt, the belt pulley drives a rotating shaft to rotate clockwise (as seen from the right side of fig. 5), the rotating shaft drives helical blades fixedly connected with the outer wall to rotate clockwise, real stone particles in the feeding port fall into the wring cage, the helical blades in the wring cage transmit the real stone particles into the mixing drum, when the real stone particles meet the two parts of the mixing drum, the front end of the mixing drum is vertically fixed and are separated into a left part and a right part, the real stone particles are continuously moved towards the mixing drum, and simultaneously the power shaft drives a non-full gear to rotate, and a driving gear meshed outside the non-full gear rotates, so that the mixing drum overcomes the tension of a swinging spring to rotate, and the swinging full gear is meshed with the driving gear to rotate, the driving gear rotates in a blank tooth area, the moment, the rotating shaft is meshed with the driving gear, the rotating drum is momentarily, the helical blades in the moment, and the mixing drum rotates along with the rotation of the rotation drum, and the front of the mixing drum, and the real stone particles continuously moves along with the rotation drum when the rotation drum and moves along with the rotation drum, and moves along with the rotation drum; in this process, liquid for mixing is injected into the reversing tube through the connecting port (as shown in fig. 2 and 10), the liquid in the reversing tube enters the mixing barrel through the liquid outlet hole on the liquid adding tube (as shown in fig. 7 and 10, the sealing plate is rotationally connected with the reversing tube, so that the liquid in the reversing tube can be smoothly sent into the liquid adding tube when the liquid adding tube swings along with the mixing barrel, the liquid can enter two sides of the rotating plate along the liquid adding tube and then fully mix with the real stone particles in the mixing barrel), along with the continuous rotation of the motor, the real stone particle mixture is impacted and mixed through the vibration of the first rotating plate and then meets the rotating plate with the front end face of the second rotating plate vertically fixed in the mixing barrel, at the moment, the tail end of the first rotating plate is horizontally fixedly connected with the inner wall of the mixing barrel in a twisting mode, at the moment, the real stone particle mixture at the upper end and the lower end of the first rotating plate is cut and is separated into two parts by the second rotating plate again along with the continuous rotation of the motor, the real stone particle mixture is sequentially cut, mixed and beaten by the plurality of rotating plates, and finally discharged from the front end of the mixing barrel after the stirring is completed.
According to the invention, the mixed solution and the real stone particles are mixed by injecting the mixed solution in sections, so that the mixed solution and the real stone particles are mixed in a mode of a certain proportion, and the problem that the real stone paint is wasted because the real stone paint cannot be used when the final finishing work is finished due to the fact that the real stone paint is produced in one step in site construction is solved; further through fixing the rotor plate at the mixing drum inner wall and mixing drum and rocking in step, avoided using the (mixing) shaft stirring mode for stirring dead angle appears in the stirring in-process, leads to the quality of real mineral varnish unstable, has reduced the problem production of real mineral varnish's life.
As a further scheme of the invention, a plurality of excitation rods are equidistantly arranged in the vertical direction of the normal line of the central line of the side wall surface of all the rotating plates, which is far away from the second rotating plate of the liquid adding pipe, and pass through the side wall of the mixing drum and are radially arranged on the side wall of the mixing drum, one end of each excitation rod passing through the mixing drum is connected with a ring fluctuation plate in a sliding way, and the outer wall of each fluctuation plate is fixedly connected with the inner wall of the rack through a bracket;
in the working process, although the real stone paint mixture is stirred and beaten and mixed in a swinging and impacting mode by the rotating plate and the mixing barrel, the quantity of the rotating plates cannot be piled up wirelessly, when the flow speed of the real stone paint mixture is too high, the real stone paint mixture is possibly mixed into a single rotating plate and is divided into the next rotating plates, so that the stirring effect of the real stone paint mixture is poor, quality problems occur, a set of throttling facilities is hopefully designed, the flow speed of the real stone paint mixture is reduced, in the working process, when the motor drives the mixing barrel to rotate against the tension of the swinging spring, the excitation rod rotates along with the mixing barrel, the excitation rod is arranged at the outer end of the mixing barrel and is arranged at the inner end surface of the fluctuation plate (shown in figure 11), the fluctuation plate is fixedly arranged on the stand in a static state, the excitation rod receives fixed heave plate effect for the mixing drum pivoted that the excitation rod received still receives heave plate difference in height effect and moves to the mixing drum is inside, insert to the rotor plate lateral wall, make the mixed real mineral varnish mixture on the rotor plate lateral wall hit and appear the choking, when the blank region of non-all gear and drive gear meshing, swing spring pulling mixing drum gyration again, the excitation rod receives heave plate effect simultaneously and makes the excitation rod lower extreme shrink again to the mixing drum inner wall (as shown in fig. 11, the velocity of flow of real mineral varnish mixture is blocked to the excitation rod spot check intermittent type, make real mineral varnish mixture flow receive the impact, make the real mineral varnish that is close to the mixing drum inner wall and the real mineral varnish velocity of flow of laminating at the rotor plate lateral wall change, make real mineral varnish's stirring more abundant).
According to the invention, the excitation rod arranged by driving the mixing drum through the rotation of the mixing drum also revolves along with the mixing drum, and the fluctuation plate fixed at the rear end of the excitation rod plays a role in making the excitation rod revolve and simultaneously, the inner and outer flow velocity of the real stone paint is blocked by back and forth pumping and inserting in the mixing drum, so that the inner and outer layers of the real stone paint generate velocity difference, the real stone paint flows along the mixing drum and simultaneously, the real stone paint of the inner and outer layers alternates, the real stone paint is stirred and mixed more fully, and the quality of the real stone paint is improved while the efficiency is improved.
As a further scheme of the invention, the excitation rod is sleeved in a hole formed in the side wall of the mixing drum, a plurality of stirring blades are fixedly arranged on the outer side wall of one end of the excitation rod, which is far away from the side wall of the mixing drum, the length of the excitation rod between the stirring blades and the mixing drum is equal to the fluctuation height of the fluctuation plate, the excitation rod is fixedly connected with one end of the fluctuation plate in a sliding manner, the driving shaft is rotatably connected in a groove formed in the fluctuation plate, racks are meshed with the outer side of one end of the driving shaft, which penetrates through the groove formed in the fluctuation plate, of the fluctuation plate, the racks are fixedly arranged in the groove of the fluctuation plate, and the racks on every two connected fluctuation plates are oppositely arranged;
when the invention works, although the flow rate of the inside and outside of the real stone paint can be limited to fully mix and stir the real stone paint, the flow rate of the real stone paint which is only used for singly blocking the inner layer and the outer layer can cause the real stone paint to be only slightly stopped and not to be stirred in disorder, and a set of disorder stirring equipment is hopefully arranged to ensure that the real stone paint can enter and exit the sufficient disorder stirring, so that the quality of the real stone paint is better; when the mixing drum is in operation, along with the rotation of the motor, the mixing drum drives the excitation rod to rotate, the fluctuation plate at the tail end of the excitation rod enables the excitation rod to perform back-drawing insertion type blocking of the flow velocity of the real stone paint, meanwhile, the outer wall of the driving shaft at the tail end of the excitation rod is meshed with the racks at the edges of the grooves in the middle of the fluctuation plate, so that the excitation rod rotates back and forth, the stirring blades close to the outer wall of the excitation rod in the mixing drum rotate back and forth, the real stone paint in the mixing drum moves along the axis of the mixing drum and is stirred by the back and forth deep rotation of the stirring blades in the radial direction of the mixing drum, and the arrangement directions of two adjacent racks are opposite, so that the rotation directions of the adjacent excitation rods are opposite at the same time, and the real stone paint mixture is mixed more fully.
According to the invention, the racks at the edges of the grooves in the middle of the fluctuation plate drive the excitation rod to revolve and simultaneously rotate back and forth to obtain radial rotation, so that the stirring She Shenjian alternately carries out disordered stirring on the real stone paint in the mixing barrel back and forth, and the stirring speed of the real stone paint is accelerated, and the stirring quality of the real stone paint is improved.
As a further scheme of the invention, a shielding hemisphere is fixedly arranged at the outer edge of a liquid outlet hole formed in the liquid adding pipe, and the opening direction of the shielding hemisphere is the direction away from the stranding cage; so that the real stone paint can not flow into the liquid outlet hole arranged on the liquid adding pipe when flowing, thereby avoiding the Du plug of the liquid adding pipe.
As a further scheme of the invention, the sealing plate is made of antifriction materials, so that friction is reduced, and the service life of equipment is prolonged.
As a further scheme of the invention, the motor adopts a gear motor, so that the equipment obtains larger torque, and the mixing of the real stone paint is more sufficient.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the mixed solution and the real stone particles are mixed by injecting the mixed solution in sections, so that the mixed solution and the real stone particles are mixed in a mode of a certain proportion, and the problem that the real stone paint is wasted because the real stone paint cannot be used when the final finishing work is finished due to the fact that the real stone paint is produced in one step in site construction is solved; further through fixing the rotor plate at the mixing drum inner wall and mixing drum and rocking in step, avoided using the (mixing) shaft stirring mode for stirring dead angle appears in the stirring in-process, leads to the quality of real mineral varnish unstable, has reduced the problem production of real mineral varnish's life.
2. According to the invention, the excitation rod arranged by driving the mixing drum through the rotation of the mixing drum also revolves along with the mixing drum, and the fluctuation plate fixed at the rear end of the excitation rod plays a role in making the excitation rod revolve and simultaneously, the inner and outer flow velocity of the real stone paint is blocked by back and forth pumping and inserting in the mixing drum, so that the inner and outer layers of the real stone paint generate velocity difference, the real stone paint flows along the mixing drum and simultaneously, the real stone paint of the inner and outer layers alternates, the real stone paint is stirred and mixed more fully, and the quality of the real stone paint is improved while the efficiency is improved.
3. According to the invention, the racks at the edges of the grooves in the middle of the fluctuation plate drive the excitation rod to revolve and simultaneously rotate back and forth to obtain radial rotation, so that the stirring She Shenjian alternately carries out disordered stirring on the real stone paint in the mixing barrel back and forth, and the stirring speed of the real stone paint is accelerated, and the stirring quality of the real stone paint is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present invention;
FIG. 4 is a schematic diagram of the overall top view of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4B according to the present invention;
FIG. 6 is a schematic top view of the front end of the present invention; (hidden wringing cage and mixing bucket)
FIG. 7 is an enlarged schematic view of the structure of FIG. 6 according to the present invention;
FIG. 8 is an enlarged schematic view of the structure of FIG. 6D according to the present invention;
FIG. 9 is a schematic view of a partial depression cross-sectional structure of the rear end of the mixing drum of the present invention;
FIG. 10 is an enlarged schematic view of the structure of FIG. 9 at F in accordance with the present invention;
FIG. 11 is an enlarged schematic view of the structure of FIG. 9G according to the present invention;
fig. 12 is a schematic structural diagram of a connection mode of a rotating plate according to the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
the device comprises a motor 11, a frame 12, a twisting cage 13, a feed inlet 14, a helical blade 15, a rotating shaft 16, a belt pulley 17, a power shaft 18, a mixing drum 21, a rotating plate 22, a liquid adding pipe 23, a sealing plate 24, a reversing pipe 25, a liquid outlet 26, a driving gear 27, a non-full gear 28, a swinging spring 29, a connecting port 30, an excitation rod 32, a fluctuation plate 33, a stirring blade 34, a driving shaft 35, a rack 36 and a shielding hemisphere 37.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the present invention provides a technical solution: a preparation process of a real stone paint coating comprises the following specific steps:
step one: firstly, preparing various mixed raw materials, and conveying the raw materials to a construction site;
step two: firstly pouring stones into a stone bucket of the mixing equipment, and connecting all auxiliary mixture into a liquid injection hole of the mixing equipment;
step three: starting a motor of the mixing equipment, fully mixing various raw materials, placing the raw materials at an output port of the mixing equipment, and transferring the mixed real stone paint materials by a transferring container;
the mixing device in the second step and the third step comprises a motor 11, a frame 12 and a feeding winch 13, wherein the motor 11 is fixedly arranged at the lower end of the frame 12, the winch 13 is fixedly arranged at one end of the frame 12, a feed inlet 14 is fixedly arranged at the upper end of the winch 13, a spiral blade 15 is rotatably connected in the middle of the winch 13 through a rotating shaft 16, a belt pulley 17 is coaxially and fixedly arranged at the end of the rotating shaft 16 penetrating through the winch 13, the belt pulley 17 is connected to the outer wall of a power shaft 18 through belt transmission, an output shaft of the motor 11 is meshed with the outer wall of the transmission shaft 18 through a gear, the power shaft 18 is rotatably arranged in the middle of one of the frames 12, and the mixing device comprises: the mixing device comprises a mixing drum (21), wherein the mixing drum (21) is rotatably arranged among a plurality of frames (12) through a ring frame, one end of the mixing drum (21) close to a stranding cage (13) is rotatably connected to the end head of the stranding cage (13), the inner wall of the stranding cage (13) is fixedly connected with a plurality of rotating plates (22), the vertical tail ends of the head ends of the rotating plates (22) are horizontal, the rotating plates (22) are fixedly connected end to end, a plurality of equidistant liquid adding pipes (23) are fixedly connected to the side wall of the rotating plates (22) close to one end of the stranding cage (13), one end of each liquid adding pipe (23) far away from the rotating plate (22) penetrates through the side wall of the mixing drum (21) and is fixedly connected with the mixing drum (21), one end of each liquid adding pipe (23) penetrating through the corresponding sealing plate (24) and communicated with the outer side of the sealing plate (24), the sealing plate (24) is hermetically and rotatably connected to the inner wall of a reversing pipe (25), a plurality of liquid outlet holes (26) perpendicular to the axial direction of the mixing drum (21) are formed in the side wall of a pipeline between the rotating plates (22), a plurality of driving gears (27) are coaxially fixedly arranged on the outer wall of the mixing drum (21), a plurality of driving gears (27) are coaxially arranged on the outer wall of the side wall of the rotating plates (21), one end of each driving gear (27) is meshed with the inner wall of the rotating plate (28) and the inner wall of the mixing drum (21) and are fixedly connected with a plurality of full-toothed wheels (28), and one end of the full-toothed gear (29 is fixedly connected with a full-toothed gear (29) and is fixedly arranged on the outer wall of the same side, which is opposite gear (28;
when the device is in operation, after the device is assembled and horizontally fixed (as shown in fig. 2, one end of the mixing drum 21, which is close to the wring cage 13, is the rear end, and one end, which is far away from the wring cage 13, is the front end), liquid to be injected is conveyed to the connection port 30 by using a pipeline, real stone particles are added into the feed port 14, the motor 11 is started, the motor 11 drives the power shaft 18 to rotate, the power shaft 18 rotates through the belt driving pulley 17, the pulley 17 drives the rotating shaft 16 to rotate clockwise (as seen in the right side of fig. 5), the rotating shaft 16 rotates clockwise when driving the spiral blade 15 fixedly connected with the outer wall, the real stone particles in the feed port 14 fall into the wring cage 13, the spiral blade 15 in the wring cage 13 conveys the real stone particles into the mixing drum 21, when the real stone particles meet the rotary plate 22 vertically and fixedly arranged at the head end in the mixing drum 21 and are divided into a left part and a right part to continuously move into the mixing drum 21, the power shaft 18 simultaneously drives the non-full gear 28 to rotate, the driving gear 27 meshed with the outer side of the non-full gear 28 rotates (as shown in fig. 2, the teeth of the non-full gear 28 are intermittently arranged, the driving gear 27 stops rotating for a while when the non-full gear 28 rotates), the driving gear 27 rotates to drive the mixing drum 21 to overcome the tensile force of the swinging spring 29, when the meshing part of the non-full gear 28 and the driving gear 27 is in a blank tooth area, the swinging spring 28 instantly pulls the mixing drum 21 back to the original position, so that the mixing drum 21 swings, the real stone particles continuously move towards the mixing drum 21 along with the continuous rotation of the motor 11, the real stone particles move to the left and right sides of the rotating plate 22 and move forward while being swayed by the mixing drum 21, so that the real stone particles move forward on the rotating plate 22 and are swayed and hit by the rotating plate 22 and the mixing drum 21; in this process, the liquid for mixing is injected into the reversing tube 25 through the connection port 30 (as shown in fig. 2 and 10), the liquid in the reversing tube 25 enters the mixing drum 21 through the liquid outlet 26 on the liquid adding tube 23 (as shown in fig. 7 and 10, the sealing plate 24 is rotationally connected with the reversing tube 25, so that when the liquid adding tube 23 swings along with the mixing drum 21, the liquid in the reversing tube 25 can be smoothly sent into the liquid adding tube 23, so that the liquid can enter two sides of the rotating plate 22 along the liquid adding tube 23 and then fully mix with the real stone particles in the mixing drum 21), as the motor 11 continues to rotate, the real stone particle mixture encounters the rotating plate 22 with the front end face of the second piece vertically fixed in the mixing drum 21 after being mixed by the vibration beating of the first piece 22, at this time, the tail end of the first piece 22 is fixedly connected to the inner wall of the mixing drum 21 in a way by twisting the horizontal direction, at this time, the real stone particle mixture at the upper end and the lower end of the first piece 22 is divided into two parts again by the second piece 22 along with the continuous rotation of the motor 11, the real stone particle mixture is sequentially mixed by the plurality of rotating plates 22, and finally mixed by the beating and discharged from the beating end of the rotating plate 21 after the beating end is completed.
According to the invention, the mixed solution and the real stone particles are mixed by injecting the mixed solution in sections, so that the mixed solution and the real stone particles are mixed in a mode of a certain proportion, and the problem that the real stone paint is wasted because the real stone paint cannot be used when the final finishing work is finished due to the fact that the real stone paint is produced in one step in site construction is solved; further shake with mixing drum 21 through fixing the rotor plate 22 at mixing drum 21 inner wall in step, avoided using the (mixing) shaft stirring mode for stirring dead angle appears in the stirring in-process, leads to the quality of real mineral varnish unstable, has reduced the problem production of real mineral varnish's life.
As a further scheme of the invention, a plurality of excitation rods 32 are equidistantly arranged in the vertical direction of the normal line of the central line of the side wall surface of all the rotating plates 22, which is far away from the second rotating plate 22 of the liquid adding pipe 23, the excitation rods 32 penetrate through the side wall of the mixing barrel 21 and are radially arranged on the side wall of the mixing barrel 21, one end of the excitation rods 32 penetrating through the mixing barrel 21 is slidably connected with a ring fluctuation plate 33, and the outer wall of the fluctuation plate 33 is fixedly connected with the inner wall of the frame 12 through a bracket;
in operation, although the real stone paint mixture is stirred and beaten and mixed by the way of swinging and striking the rotating plate 22 and the mixing drum 21, the quantity of the rotating plates 22 cannot be piled up wirelessly, when the flow speed of the real stone paint mixture is too high, the real stone paint mixture is possibly mixed into a single rotating plate 22 and required to be mixed, the next rotating plate 22 is divided, so that the stirring effect of the real stone paint mixture is poor, quality problems occur, a set of throttling facilities is hopefully designed, the flow speed of the real stone paint mixture is reduced, in operation, when the motor 11 drives the mixing drum 21 to rotate against the tension of the swinging spring 29, the excitation rod 32 rotates along with the mixing drum 21, and the excitation rod 32 is arranged at the outer end of the mixing drum 21 on the inner end face of the fluctuating plate 33 (shown in figure 11), the fluctuation plate 33 is fixedly arranged on the frame 12 in a static state, the excitation rod 32 is acted by the fixed fluctuation plate 33, so that the mixing drum 21 suffered by the excitation rod 32 rotates and moves towards the inside of the mixing drum 21 under the action of the height difference of the fluctuation plate 33, the mixture of the mixed real stone paint on the side wall of the rotating plate 22 is inserted into the side wall of the rotating plate 22 to generate choking flow, when the blank area of the non-full gear 28 is meshed with the driving gear 27, the swinging spring 29 pulls the mixing drum 21 to rotate again, the excitation rod 32 is acted by the fluctuation plate 33, the lower end of the excitation rod 32 is contracted onto the inner wall of the mixing drum 21 again (as shown in figure 11, the excitation rod 32 checks the flow velocity of the real stone paint mixture intermittently, so that the real stone paint mixture flow is impacted, the real stone paint close to the inner wall of the mixing drum 21 and the real stone paint flow velocity attached to the side wall of the rotating plate 22 are changed, so that the stirring of the stone paint is more sufficient).
According to the invention, the excitation rod 32 arranged by driving the mixing drum 21 through the rotation of the mixing drum 21 also revolves along with the mixing drum 21, and the fluctuation plate 33 fixed at the rear end of the excitation rod 32 plays a role in enabling the excitation rod 32 to revolve and simultaneously, the inner and outer flow rates of the real stone paint are blocked by the back and forth pumping and inserting into the mixing drum 21, so that the inner and outer layers of the real stone paint generate speed difference, the real stone paint flows along the mixing drum 21 and simultaneously, the real stone paint of the inner and outer layers is alternated, so that the stirring and mixing of the real stone paint are more complete, and the quality of the real stone paint is improved while the efficiency is improved.
As a further scheme of the invention, the excitation rod 32 is sleeved in a hole formed in the side wall of the mixing drum 21, a plurality of stirring blades 34 are fixedly arranged on the outer side wall of one end of the excitation rod 32 far away from the side wall of the mixing drum 21, the length of the excitation rod 32 between the stirring blades 34 and the mixing drum 21 is equal to the fluctuation height of the fluctuation plate 33, the excitation rod 32 is fixedly connected with one end of the fluctuation plate 33, a driving shaft 35 is fixedly arranged at one end of the fluctuation plate 33, the driving shaft 35 is rotatably connected in a groove formed in the fluctuation plate 33, racks 36 are meshed with the outer side of one end of the driving shaft 35 penetrating through the groove formed in the fluctuation plate 33, the racks 36 are fixedly arranged in the groove of the fluctuation plate 33, and the racks 36 on every two connected fluctuation plates 33 are oppositely arranged;
when the invention works, although the flow rate of the inside and outside of the real stone paint can be limited to fully mix and stir the real stone paint, the flow rate of the real stone paint which is only used for singly blocking the inner layer and the outer layer can cause the real stone paint to be only slightly stopped and not to be stirred in disorder, and a set of disorder stirring equipment is hopefully arranged to ensure that the real stone paint can enter and exit the sufficient disorder stirring, so that the quality of the real stone paint is better; when the invention works, along with the rotation of the motor 11, the mixing drum 21 drives the excitation rod 32 to rotate, the fluctuation plate 33 at the tail end of the excitation rod 32 enables the excitation rod 32 to perform back-suction type blocking of the flow velocity of the real stone paint, and meanwhile, the outer wall of the driving shaft 35 at the tail end of the excitation rod 32 is meshed by the rack 36 at the edge of the groove in the middle of the fluctuation plate 33, so that the excitation rod 32 rotates back and forth, the stirring blade 34 which is close to the inner part of the mixing drum 21 rotates back and forth, the real stone paint in the mixing drum 21 moves along the axis of the mixing drum 21 and is simultaneously stirred by the back and forth deep rotation of the stirring blade 34 in the radial direction of the mixing drum 21, and the arrangement directions of the two adjacent racks 36 are opposite, so that the rotation directions of the adjacent excitation rods 32 are opposite at the same time, and the real stone paint mixture is more fully mixed.
According to the invention, the racks 36 at the edges of the grooves in the middle of the fluctuation plate 33 drive the excitation rod 32 to revolve and simultaneously to make the excitation rod rotate in the radial direction, so that the stirring blades 34 alternately stir the real stone paint in the mixing barrel 21 in a disordered manner in a deep-back-and-forth manner, the stirring speed of the real stone paint is increased, and the stirring quality of the real stone paint is improved.
As a further scheme of the invention, a shielding hemisphere 37 is fixedly arranged at the outer edge of a liquid outlet hole 26 formed in the liquid adding pipe 23, and the opening direction of the shielding hemisphere 37 is the direction away from the stranding cage 13; so that the real stone paint cannot flow into the liquid outlet hole 26 formed on the liquid adding pipe 23 when flowing, and the Du plug of the liquid adding pipe 23 is avoided.
As a further aspect of the invention, the seal plate 24 is made of antifriction material, which reduces friction and increases the service life of the device.
As a further proposal of the invention, the motor 11 adopts a gear motor, so that the equipment obtains larger torque, and the mixing of the real stone paint is more sufficient.
Working principle: when the device is in operation, after the device is horizontally fixed (as shown in fig. 2, one end of the mixing drum 21, which is close to the wring cage 13, is the rear end, and one end, which is far away from the wring cage 13, is the front end), liquid to be injected is firstly conveyed to the connection port 30 by using a pipeline, real stone particles are added into the feed port 14, the motor 11 is started, the motor 11 drives the power shaft 18 to rotate, the power shaft 18 rotates through the belt driving pulley 17, the pulley 17 drives the rotating shaft 16 to rotate clockwise (as seen in the right side of fig. 5), the rotating shaft 16 rotates clockwise when driving the helical blade 15 fixedly connected with the outer wall, the real stone particles in the feed port 14 fall into the wring cage 13, the helical blade 15 in the wring cage 13 conveys the real stone particles into the mixing drum 21, when the real stone particles meet the rotary plate 22 vertically and fixedly arranged at the head end in the mixing drum 21 and are divided into a left part and a right part to continuously move into the mixing drum 21, the power shaft 18 simultaneously drives the non-full gear 28 to rotate, the driving gear 27 meshed with the outer side of the non-full gear 28 rotates (as shown in fig. 2, the teeth of the non-full gear 28 are intermittently arranged, the driving gear 27 stops rotating for a while when the non-full gear 28 rotates), the driving gear 27 rotates to drive the mixing drum 21 to overcome the tensile force of the swinging spring 29, when the meshing part of the non-full gear 28 and the driving gear 27 is in a blank tooth area, the swinging spring 28 instantly pulls the mixing drum 21 back to the original position, so that the mixing drum 21 swings, the real stone particles continuously move towards the mixing drum 21 along with the continuous rotation of the motor 11, the real stone particles move to the left and right sides of the rotating plate 22 and move forward while being swayed by the mixing drum 21, so that the real stone particles move forward on the rotating plate 22 and are swayed and hit by the rotating plate 22 and the mixing drum 21; in this process, the liquid for mixing is injected into the reversing tube 25 through the connection port 30 (as shown in fig. 2 and 10), the liquid in the reversing tube 25 enters the mixing drum 21 through the liquid outlet 26 on the liquid adding tube 23 (as shown in fig. 7 and 10, the sealing plate 24 is rotationally connected with the reversing tube 25, so that when the liquid adding tube 23 swings along with the mixing drum 21, the liquid in the reversing tube 25 can be smoothly sent into the liquid adding tube 23, so that the liquid can enter two sides of the rotating plate 22 along the liquid adding tube 23 and then fully mix with the real stone particles in the mixing drum 21), as the motor 11 continues to rotate, the real stone particle mixture encounters the rotating plate 22 with the front end face of the second piece vertically fixed in the mixing drum 21 after being mixed by the vibration beating of the first piece 22, at this time, the tail end of the first piece 22 is fixedly connected to the inner wall of the mixing drum 21 in a way by twisting the horizontal direction, at this time, the real stone particle mixture at the upper end and the lower end of the first piece 22 is divided into two parts again by the second piece 22 along with the continuous rotation of the motor 11, the real stone particle mixture is sequentially mixed by the plurality of rotating plates 22, and finally mixed by the beating and discharged from the beating end of the rotating plate 21 after the beating end is completed.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (5)
1. A preparation process of a real stone paint is characterized by comprising the following steps: the specific steps of the process are as follows:
step one: firstly, preparing various mixed raw materials, and conveying the raw materials to a construction site;
step two: firstly pouring stones into a stone bucket of the mixing equipment, and connecting all auxiliary mixture into a liquid injection hole of the mixing equipment;
step three: starting a motor of the mixing equipment, fully mixing various raw materials, placing the raw materials at an output port of the mixing equipment, and transferring the mixed real stone paint materials by a transferring container;
the mixing device comprises a motor (11), a frame (12) and a feeding twisting cage (13), wherein the motor (11) is fixedly arranged at the lower end of the frame (12), the twisting cage (13) is fixedly arranged at one end of the frame (12), a feeding port (14) is fixedly arranged at the upper end of the twisting cage (13), a helical blade (15) is rotatably connected in the middle of the twisting cage (13) through a rotating shaft (16), a belt pulley (17) is coaxially and fixedly arranged at the end head of the rotating shaft (16) penetrating through the twisting cage (13), the belt pulley (17) is connected to the outer wall of a power shaft (18) through belt transmission, an output shaft of the motor (11) is meshed with the outer wall of the transmission shaft (18) through a gear, and the power shaft (18) is rotatably arranged in the middle of one of the frames (12), and the mixing device is characterized in that: still include mixing drum (21), mixing drum (21) rotates through the link and sets up between a plurality of frames (12), the one end that mixing drum (21) is close to hank cage (13) rotates to be connected at hank cage (13) end, hank cage (13) inner wall fixedly connected with a plurality of rotor plates (22), a plurality of rotor plate (22) head end vertical end level, head and tail fixed connection between rotor plate (22), wherein the lateral wall position fixedly connected with a plurality of equidistant filling pipe (23) of rotor plate (22) central line that is close to hank cage (13) one end, the one end that filling pipe (23) kept away from rotor plate (22) passes mixing drum (21) lateral wall, and with mixing drum (21) fixed connection, the one end that filling pipe (23) passed mixing drum (21) is fixed to be provided with closing plate (24), sealing plate (24) are passed closing plate (24) and are connected in the closing plate (24) outside, closing plate (24) sealed rotation is connected at tub (25) inner wall, reversing pipe (25) fixed setting is in frame (12) inner wall, reversing pipe (23) are located the perpendicular direction of mixing drum (21) and mixing drum (21) axis and a plurality of drain hole (26), the novel reversing gear comprises a mixing barrel (21), wherein a driving gear (27) is coaxially and fixedly arranged on the outer wall of the mixing barrel (21), non-full gears (28) with teeth intermittently arranged at equal intervals are meshed at the outer end of the driving gear (27), the non-full gears (28) are coaxially and fixedly connected to the outer wall of a power shaft (18), a plurality of swinging springs (29) are fixedly connected to the outer wall of the mixing barrel (21), one end, far away from the mixing barrel (21), of each swinging spring (29) is fixedly arranged on the inner wall of a frame (12), and a connecting port (30) is fixedly connected to the outer wall of a reversing pipe (25);
the second rotating plate (22) far away from the liquid adding pipe (23) is provided with a plurality of excitation rods (32) at equal distance in the normal vertical direction of the central line of the side wall surface of all the rotating plates (22), the excitation rods (32) penetrate through the side wall of the mixing drum (21) and are radially arranged on the side wall of the mixing drum (21), one end, penetrating through the mixing drum (21), of each excitation rod (32) is slidably connected with an annular fluctuating plate (33), and the outer wall of each fluctuating plate (33) is fixedly connected with the inner wall of the rack (12) through a bracket.
2. The process for preparing the real stone paint according to claim 1, which is characterized in that: the utility model discloses a mixing drum, including mixing drum (21) and drive shaft (35), including stirring vane (34) and mixing drum (21), excitation lever (32) cover is established in the downthehole of seting up of mixing drum (21) lateral wall, excitation lever (32) keep away from the fixed a plurality of stirring vane (34) that are provided with of one end lateral wall of mixing drum (21) lateral wall, excitation lever (32) are located the length between stirring vane (34) and mixing drum (21) and the fluctuation height of fluctuation board (33) equals, excitation lever (32) sliding connection is provided with drive shaft (35) in the fixed one end of fluctuation board (33), drive shaft (35) rotate and connect in the inslot of seting up of fluctuation board (33), drive shaft (35) pass the one end outside meshing of the groove of seting up of fluctuation board (33) and have rack (36), rack (36) fixed the setting in the inslot of fluctuation board (33), rack (36) are relative setting on every two continuous fluctuation boards (33).
3. The process for preparing the real stone paint according to claim 2, which is characterized in that: the outer edge of a liquid outlet hole (26) formed in the liquid adding pipe (23) is fixedly provided with a shielding hemisphere (37), and the opening direction of the shielding hemisphere (37) is a direction away from the stranding cage (13).
4. A process for preparing a stone paint according to claim 3, characterized in that: the sealing plate (24) is made of antifriction materials.
5. The process for preparing the real stone paint according to claim 4, which is characterized in that: the motor (11) adopts a gear motor.
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| CN202110135103.9A CN113230944B (en) | 2021-02-01 | 2021-02-01 | Preparation process of stone paint coating |
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| CN208678885U (en) * | 2018-06-07 | 2019-04-02 | 江苏统帅涂料集团有限公司 | A kind of efficient lacquer blender |
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| CN206199064U (en) * | 2016-11-29 | 2017-05-31 | 福建正邦环保科技材料有限公司 | A kind of production equipment of true mineral varnish |
| GB2566967B (en) * | 2017-09-28 | 2022-11-23 | Ashe Morris Ltd | Improved mixer for flow systems |
| CN208372970U (en) * | 2018-05-17 | 2019-01-15 | 江苏永阳新材料科技有限公司 | Water paint lacquer Horizontal type stirring device |
| CN208599534U (en) * | 2018-05-31 | 2019-03-15 | 陕西五岳松航空新材料有限公司 | One kind being convenient for clean lacquer blender |
| CN208526538U (en) * | 2018-06-07 | 2019-02-22 | 江苏统帅涂料集团有限公司 | A kind of lacquer blender that output quantity is controllable |
| CN211754097U (en) * | 2020-01-10 | 2020-10-27 | 石家庄泰达涂料有限公司 | Real mineral varnish horizontal agitated vessel |
| CN211913602U (en) * | 2020-03-17 | 2020-11-13 | 山东宇能环境工程有限公司 | Promote agitator tank of stirring homogeneity |
| CN111729567A (en) * | 2020-07-21 | 2020-10-02 | 焦阳 | Real stone paint production process |
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| CN208678885U (en) * | 2018-06-07 | 2019-04-02 | 江苏统帅涂料集团有限公司 | A kind of efficient lacquer blender |
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