CN114885992A - Tea rolling machine capable of realizing continuous production and use method - Google Patents

Tea rolling machine capable of realizing continuous production and use method Download PDF

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Publication number
CN114885992A
CN114885992A CN202210685900.9A CN202210685900A CN114885992A CN 114885992 A CN114885992 A CN 114885992A CN 202210685900 A CN202210685900 A CN 202210685900A CN 114885992 A CN114885992 A CN 114885992A
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China
Prior art keywords
rolling
arc
tea
arm
pressing plate
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CN202210685900.9A
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Chinese (zh)
Inventor
王哲英
马梦晗
马明旭
钟山
王哲峰
冯静
曹宇
周歧意
党愿港
何春富
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Wuzhou University
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Wuzhou University
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Priority to CN202210685900.9A priority Critical patent/CN114885992A/en
Publication of CN114885992A publication Critical patent/CN114885992A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

A tea rolling machine capable of realizing continuous production and a use method thereof belong to the technical field of tea processing machinery. The semi-arc-shaped kneading machine comprises a machine frame and is characterized in that a feeding hole is formed in one side of the machine frame, a discharging hole is formed in the other side of the machine frame, a feeding bin is arranged at the feeding hole in the machine frame, a semi-arc-shaped kneading barrel is connected to the middle of the machine frame, a four-bar mechanism and a motor platform are connected to the machine frame, the four-bar mechanism is driven by a speed reducing motor installed on the motor platform, a pressing plate is connected to the four-bar mechanism, the four-bar mechanism can drive the pressing plate to swing along the surface of the semi-arc-shaped kneading barrel, a plurality of pressure adjusting mechanisms are connected to the pressing plate, and a plurality of kneading hands are connected to the pressing plate through a shaft. The invention can adjust the rolling force according to different tea varieties and rolling requirements, control the rolling amplitude, improve the rolling quality of the tea and realize multi-pass continuous local rolling and forming of a small amount of tea.

Description

Tea rolling machine capable of realizing continuous production and use method
Technical Field
The invention belongs to the technical field of tea processing machinery, and particularly relates to a tea rolling machine capable of realizing continuous production and a using method thereof.
Background
In the tea production processes, the tea rolling process is to curl loose tea into strips and break cell walls so as to be beneficial to releasing tea juice in the brewed tea, and meanwhile, the tea rolling process plays an important role in ensuring the tight strips for subsequent fermentation, the thick soup color during brewing and improving the quality grade. However, excessive rolling of tea leaves can cause the tea leaves to be broken, a large amount of tea juice seeps outwards, so that the color of the dried tea becomes dark, the tea soup becomes yellow, and the taste of the tea leaves is poor. Meanwhile, the subsequent fermentation process can be influenced, so that the quality of the finished tea product is greatly influenced by the degree of rolling.
Traditional tea kneading equipment adopts the dish of kneading that has big spiral bead for tea is kneaded the shape along circumference gradually at the tea in-process of kneading through the circular motion of the different positions of last dish of kneading, and then makes tea promote to the center gradually from kneading the dish outward, then through opening the board of kneading in the middle of kneading the dish, carries away tea in batches. Although the rolling disc type tea rolling machine is widely applied, the rolling machine can only shake the hand wheel to enable the linkage screw rod nut mechanism to move when the machine is stopped, the gland is lifted above the material bearing barrel, the materials are fed into the tea rolling base plate again in a manual mode, and then the rolling machine is started to continue rolling operation.
Disclosure of Invention
Aiming at the problems, the invention makes up the defects of the prior art and provides a tea rolling machine capable of realizing continuous production and a use method thereof; the invention can adjust the rolling force according to different tea varieties and rolling requirements, control the rolling amplitude, improve the rolling quality of the tea and realize multi-pass continuous local rolling and forming of a small amount of tea.
In order to achieve the purpose, the invention adopts the following technical scheme.
The invention provides a tea rolling machine capable of realizing continuous production, which comprises a rack and is characterized in that one side of the rack is provided with a feed inlet, the other side of the rack is provided with a discharge outlet, a feed bin is arranged at the feed inlet on the rack, the middle part of the rack is connected with a semi-arc rolling barrel, a four-bar mechanism and a motor platform are connected on the rack, the four-bar mechanism is driven by a speed reducing motor arranged on the motor platform, the four-bar mechanism is connected with a pressing plate, the four-bar mechanism can drive the pressing plate to swing along the surface of the semi-arc rolling barrel, the pressing plate is connected with a plurality of pressure adjusting mechanisms, a plurality of rolling hands are connected on the pressing plate through a shaft, the bottoms of the rolling hands are provided with grooves and are lapped on supporting shafts fixed at the bottoms of the pressing plate through the grooves, and each rolling hand corresponds to each pressure adjusting mechanism, the bottom surface of the twisting hand corresponds to the surface of the semi-arc twisting barrel.
Further, four-bar linkage includes power arm, fixed arm, middle arm and swing arm, the one end and the main shaft of power arm are connected, the main shaft with the gear motor output is connected, the main shaft passes the fixed arm, the one end of fixed arm is passed through bolt and nut locking and is in the frame, the middle part of fixed arm is connected through slidable adjustment ground in the arc locating hole of frame and through bolt and nut locking, the other end of power arm with the one end of middle arm is articulated, the other end of middle arm with the one end of swing arm is articulated, the same end of swing arm with the clamp plate is fixed, the other end of swing arm with the fixed arm is fixed the one end of frame is articulated.
Furthermore, the semi-arc-shaped twisting cylinder is obliquely installed and connected on the rack, and the installation position of the feeding port is 5-15 degrees higher than that of the discharging port.
Furthermore, the bottom surface of the twisting hand is arc-shaped, and the supporting shaft is obliquely arranged on the pressing plate, so that the direction of the bottom surface of the twisting hand is consistent with the direction of the tangent plane of the corresponding position of the semi-arc-shaped twisting barrel.
Further, the pressure adjusting mechanism comprises an adjusting bolt, an adjusting nut and a spring, the adjusting bolt penetrates through the pressing plate, the adjusting nut is matched with the adjusting bolt to lock the adjusting bolt on the pressing plate, the upper end of the adjusting bolt is a large-diameter portion, the bottom end of the adjusting bolt is a section of small-diameter portion, the spring is sleeved in the small-diameter portion, the diameter of the spring is smaller than that of the large-diameter portion, one end of the spring abuts against the edge of the large-diameter portion, and the other end of the spring abuts against the rubbing hand.
Further, the semi-arc-shaped twisting barrel comprises a plurality of arc-shaped battens, and all the arc-shaped battens form an arc-shaped structure together and are fixed through reinforcing ribs.
Furthermore, the interval between two adjacent arc-shaped battens is 0.1 mm-2 mm.
The invention also provides a using method of the tea rolling machine capable of realizing continuous production, and the using method comprises the following steps:
1) according to the rolling requirement condition of tea, the pressure adjusting mechanism corresponding to the upper part of the rolling hand is adjusted to compress the spring to a proper degree so as to provide proper rolling force with proper weight for the rolling hand by proper thrust;
2) according to the rolling requirement condition of tea leaves, the fixed arm is locked and fixed in the arc-shaped positioning hole of the rack, so that the swing arm drives the rolling hand to swing and roll in a reasonable range;
3) conveying a fixed amount of tea leaves into a feeding bin through a conveying belt, wherein the tea leaves enter the surface of the semi-arc-shaped rolling barrel from the feeding hole;
4) starting the speed reduction motor, driving the four-bar mechanism to be linked, driving the pressing plate and the twisting hands to swing to twist tea leaves on the semi-arc twisting barrel, wherein the swing range of the swing arm is the twisting range of the tea leaves;
5) with the rolling, the tea leaves are continuously rolled to the discharge port and discharged from the discharge port, so that the tea leaves are continuously rolled.
The invention has the beneficial effects.
The invention can adjust the rolling force according to different tea varieties and rolling requirements, control the rolling amplitude, improve the rolling quality of tea, realize continuous local rolling and forming of a small amount of tea, improve the tea yield and reduce the production cost.
Drawings
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Fig. 1 is a schematic view of the whole structure of the present invention at the kneading limit position.
Fig. 2 is a schematic view of the overall structure of the present invention at the middle position of kneading.
Fig. 3 is a schematic view of the overall structure of the position of the present invention at the time of kneading.
Fig. 4 is a schematic view of the overall structure of the present invention at another extreme position of kneading.
Fig. 5 is a schematic view of the structure of the pressure adjustment mechanism of the present invention.
FIG. 6 is a schematic view of the bottom view structure of the hand rubbing position of the present invention.
The mark in the figure is: the device comprises a frame 1, a feeding hole 2, a discharging hole 3, a feeding bin 4, a semi-arc-shaped kneading barrel 5, a motor platform 6, a speed reducing motor 7, a pressing plate 8, a rubbing hand 9, a supporting shaft 10, a power arm 11, a fixed arm 12, a middle arm 13, a swing arm 14, an arc-shaped positioning hole 15, a pressure adjusting mechanism 16, an adjusting bolt 17, an adjusting nut 18, a spring 19, an arc-shaped lath 20 and a reinforcing rib 21.
Detailed Description
As shown in the attached drawings, the embodiment provides a tea rolling machine capable of realizing continuous production and a using method thereof, wherein the tea rolling machine comprises a machine frame 1, a feeding hole 2 is formed in one side of the machine frame 1, a discharging hole 3 is formed in the other side of the machine frame 1, a feeding bin 4 is arranged at the feeding hole 2 on the machine frame 1, and tea to be rolled is conveyed to the feeding bin 4 and then enters from the feeding hole 2.
The middle part of the frame 1 is connected with a semi-arc rolling barrel 5, the semi-arc rolling barrel 5 is inclined on the frame 1 and is installed and connected, the installation position of the feeding port 2 is 5-15 degrees higher than that of the discharging port 3, so that tea can be ensured to gradually slide to the discharging port 3 under the action of gravity when the tea is rolled.
A section of thick bamboo 5 is kneaded to half arc includes a plurality of arc laths 20, and whole arc laths 20 form the arc structure jointly and fixed through consolidating rib 21, and interval 0.1mm ~2mm between two adjacent arc laths 20 is convenient for bleed unnecessary moisture when kneading.
The four-bar mechanism and the motor platform 6 are connected to the rack 1, the two four-bar mechanisms are respectively located on two sides of the rack 1, the four-bar mechanism on one side is driven by the speed reducing motor 7 installed on the motor platform 6 to provide main driving, and the four-bar mechanism on the other side is driven to follow up.
In addition, one speed reducing motor 7 can be simultaneously connected with the four-bar mechanisms on the two sides through the long shaft, or the two synchronous speed reducing motors 7 respectively drive the four-bar mechanisms on the two sides; the two-side four-bar mechanism is driven by one motor through a long shaft, so that synchronization can be guaranteed, movement interference can occur, the two motors are used for driving the two-side four-bar mechanism respectively, the two driving motors are both main driving, movement interference can be avoided, and a synchronization mechanism needs to be additionally designed, so that the optimal driving mode of comprehensively considering economy and kneading quality is adopted, namely the four-bar mechanism on one side is driven by a speed reducing motor 7 arranged on a motor platform 6 to provide main driving, and the four-bar mechanism on the other side follows up.
Taking this embodiment as an example, the four-bar mechanism includes a power arm 11, a fixed arm 12, a middle arm 13 and a swing arm 14, one end of the power arm 11 is connected with a main shaft, the main shaft is connected with an output end of a speed reduction motor 7, the speed reduction motor 7 directly drives the power arm 11 to rotate, the main shaft passes through the fixed arm 12, one end of the fixed arm 12 is locked on the rack 1 through a bolt and a nut, the middle part of the fixed arm 12 is slidably and adjustably connected in an arc-shaped positioning hole 15 of the rack 1 and locked through a bolt and a nut, the other end of the power arm 11 is hinged with one end of the middle arm 13, the other end of the middle arm 13 is hinged with one end of the swing arm 14, the same end of the swing arm 14 is fixed with the pressing plate 8, and the other end of the swing arm 14 is hinged with one end of the fixed arm 12 fixed on the rack 1.
The angle of the fixed arm 12 is adjusted through the position of the fixed arm 12 in the arc-shaped positioning hole 15, the swing amplitude range of the swing arm 14 can be adjusted due to four-bar linkage, the swing arm 14 drives the pressing plate 8 to swing along the surface of the semi-arc-shaped kneading cylinder 5, a plurality of kneading hands 9 are connected to the pressing plate 8 through shafts, grooves are formed in the bottoms of the kneading hands 9, the kneading hands 9 are lapped on the supporting shaft 10 fixed to the bottom of the pressing plate 8 through the grooves, and the kneading hands 9 are prevented from moving down excessively.
The pressing plate 8 is connected with a plurality of pressure adjusting mechanisms 16, each rubbing hand 9 corresponds to each pressure adjusting mechanism 16, each pressure adjusting mechanism 16 comprises an adjusting bolt 17, an adjusting nut 18 and a spring 19, the adjusting bolt 17 penetrates through the pressing plate 8, the adjusting nut 18 is matched with the adjusting bolt 17 to lock the adjusting bolt 17 on the pressing plate 8, the upper end of the adjusting bolt 17 is a large-diameter part, the bottom end of the adjusting bolt 17 is a section of small-diameter part, the spring 19 is sleeved in the small-diameter part, the diameter of the spring 19 is smaller than that of the large-diameter part, one end of the spring 19 abuts against the edge of the large-diameter part, and the other end of the spring 19 abuts against the rubbing hand 9.
According to different rolling requirements, the depth of the adjusting bolt 17 on the pressing plate 8 is adjusted, and then the compression degree is changed by pushing the spring 19 against the edge of the large-diameter part, so that different rolling thrust is provided for the rolling hand 9, and the rolling hand 9 can swing to a certain extent, so that different rolling forces with different weights are provided for the tea leaves.
The bottom surface of the twisting hand 9 is arc-shaped, the bottom surface of the twisting hand 9 corresponds to the surface of the semi-arc-shaped twisting barrel 5, and the supporting shaft 10 is obliquely arranged on the pressing plate 8, so that the normal direction of the tangent plane at the corresponding position of the bottom surface of the twisting hand 9 and the semi-arc-shaped twisting barrel 5 is kept consistent, and the twisting is ensured to be uniform as much as possible.
The use method of the tea rolling machine comprises the following steps:
1) according to the rolling requirement condition of the tea, a corresponding adjusting mechanism above the rolling hand 9 is adjusted to compress the spring 19 to a proper degree so as to provide proper rolling force with proper weight for the rolling hand 9 by proper thrust;
2) according to the tea rolling requirement, the fixed arm 12 is locked and fixed in the arc-shaped positioning hole 15 of the rack 1, so that the swing arm 14 drives the rolling hand 9 to swing and roll in a reasonable range;
3) conveying a certain amount of tea leaves into a feeding bin 4 through a conveying belt, wherein the tea leaves enter the surface of a semi-arc rolling cylinder 5 from a feeding hole 2;
4) the speed reduction motor 7 is started to drive the power arm 11, the four-bar mechanism drives the pressing plate 8 and the twisting hand 9 to swing to twist tea leaves on the semi-arc twisting barrel 5, and the swing range of the swing arm 14 is the twisting range of the tea leaves;
5) along with the twisting, the tea leaves are continuously twisted to the discharge port 3 and are discharged from the discharge port 3, so that the tea leaves are continuously twisted.
The tea leaves are continuously conveyed into the rolling machine, and are continuously discharged from the rolling machine after being locally rolled and formed, so that the aim of continuous production is fulfilled, the capacity of the tea leaves is improved, and the production cost is reduced.
It should be understood that the detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can be modified or substituted equally to achieve the same technical effects; as long as the use requirements are met, the method is within the protection scope of the invention.

Claims (8)

1. A tea rolling machine capable of realizing continuous production comprises a machine frame (1) and is characterized in that a feeding hole (2) is formed in one side of the machine frame (1), a discharging hole (3) is formed in the other side of the machine frame (1), a feeding bin (4) is arranged at the position of the feeding hole (2), a semi-arc rolling barrel (5) is connected to the middle of the machine frame (1), a four-bar mechanism and a motor platform (6) are connected to the machine frame (1), the four-bar mechanism is driven by a speed reducing motor (7) installed on the motor platform (6), the four-bar mechanism is connected with a pressing plate (8), the four-bar mechanism can drive the pressing plate (8) to swing along the surface of the semi-arc rolling barrel (5), a plurality of pressure adjusting mechanisms (16) are connected to the pressing plate (8), a plurality of rolling hands (9) are connected to the pressing plate (8) through shafts, the bottom of each rubbing hand (9) is provided with a groove and is lapped on a supporting shaft (10) fixed at the bottom of the pressing plate (8) through the groove, each rubbing hand (9) corresponds to each pressure adjusting mechanism (16), and the bottom surface of each rubbing hand (9) corresponds to the surface of the semi-arc-shaped kneading barrel (5).
2. A tea kneading machine capable of continuous production according to claim 1, wherein said four-bar mechanism comprises a power arm (11), a fixed arm (12), a middle arm (13) and a swing arm (14), one end of said power arm (11) is connected with a main shaft, said main shaft is connected with the output end of said speed reduction motor (7), said main shaft passes through said fixed arm (12), one end of said fixed arm (12) is locked on said frame (1) by bolt and nut, the middle part of said fixed arm (12) is slidably adjusted and connected in the arc positioning hole (15) of said frame (1) and locked by bolt and nut, the other end of said power arm (11) is hinged with one end of said middle arm (13), the other end of said middle arm (13) is hinged with one end of said swing arm (14), the same end of said swing arm (14) is fixed with said pressing plate (8), the other end of the swing arm (14) is hinged with one end of the fixed arm (12) fixed on the rack (1).
3. The tea twisting machine capable of being continuously produced according to claim 1, wherein the semi-arc twisting cylinder (5) is slantingly installed and connected on the frame (1), and the installation position of the feeding port (2) is 5-15 degrees higher than that of the discharging port (3).
4. A machine for continuously kneading tea leaves according to claim 3, wherein the bottom surface of said kneading arm (9) is arc-shaped, and said supporting shaft (10) is obliquely installed on said pressing plate (8) so that the bottom surface of said kneading arm (9) is aligned with the normal direction of the tangent plane at the position corresponding to said semi-arc-shaped kneading barrel (5).
5. The tea twisting machine capable of being continuously produced according to claim 1, wherein the pressure adjusting mechanism (16) comprises an adjusting bolt (17), an adjusting nut (18) and a spring (19), the adjusting bolt (17) penetrates through the pressing plate (8), the adjusting nut (18) is matched with the adjusting bolt (17) to lock the adjusting bolt (17) on the pressing plate (8), the upper end of the adjusting bolt (17) is a large-diameter part, the bottom end of the adjusting bolt is a small-diameter part, the spring (19) is sleeved in the small-diameter part, the diameter of the spring (19) is smaller than that of the large-diameter part, one end of the spring (19) abuts against the edge of the large-diameter part, and the other end of the spring (19) abuts against the twisting hand (9).
6. A machine for continuously producing tea leaves according to claim 1, wherein said semi-arc-shaped kneading drum (5) comprises a plurality of arc-shaped slats (20), all of said arc-shaped slats (20) jointly forming an arc-shaped structure and being fixed by means of reinforcing ribs (21).
7. A continuously producible tea leaf rolling machine according to claim 6, wherein the distance between two adjacent arc-shaped slats (20) is 0.1 mm-2 mm.
8. A method of using a continuously producible tea rolling machine according to any one of claims 2 to 7, the method comprising the steps of:
1) according to the rolling requirement condition of tea, the pressure adjusting mechanism (16) corresponding to the upper part of the rolling hand (9) is adjusted to compress the spring (19) to a proper degree so as to provide proper pushing force for the rolling hand (9) to provide proper rolling force;
2) according to the rolling requirement condition of tea leaves, the fixed arm (12) is locked and fixed in the arc-shaped positioning hole (15) of the rack (1), and then the swing arm (14) drives the rolling hand (9) to swing and roll in a reasonable range;
3) conveying a fixed amount of tea leaves into a feeding bin (4) through a conveying belt, wherein the tea leaves enter the surface of the semi-arc-shaped rolling barrel (5) from the feeding hole (2);
4) the speed reducing motor (7) is started, the four-bar mechanism is driven to be linked, the pressing plate (8) and the twisting hand (9) are driven to swing to twist tea leaves on the semi-arc twisting barrel (5), and the swing range of the swing arm (14) is the twisting range of the tea leaves;
5) with the twisting, the tea leaves are continuously twisted to the discharge port (3) and discharged from the discharge port (3), so that the tea leaves are continuously twisted.
CN202210685900.9A 2022-06-17 2022-06-17 Tea rolling machine capable of realizing continuous production and use method Pending CN114885992A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210685900.9A CN114885992A (en) 2022-06-17 2022-06-17 Tea rolling machine capable of realizing continuous production and use method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210685900.9A CN114885992A (en) 2022-06-17 2022-06-17 Tea rolling machine capable of realizing continuous production and use method

Publications (1)

Publication Number Publication Date
CN114885992A true CN114885992A (en) 2022-08-12

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Application Number Title Priority Date Filing Date
CN202210685900.9A Pending CN114885992A (en) 2022-06-17 2022-06-17 Tea rolling machine capable of realizing continuous production and use method

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CN (1) CN114885992A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203407464U (en) * 2013-06-27 2014-01-29 张文福 Swinging tea leaf rolling machine
CN204811781U (en) * 2015-04-13 2015-12-02 马文桂 Machine is kneaded in succession to tealeaves
CN108887423A (en) * 2018-07-11 2018-11-27 梧州学院 A kind of tea twisting machine
CN217851173U (en) * 2022-06-17 2022-11-22 梧州学院 Tea rolling machine capable of realizing continuous production

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203407464U (en) * 2013-06-27 2014-01-29 张文福 Swinging tea leaf rolling machine
CN204811781U (en) * 2015-04-13 2015-12-02 马文桂 Machine is kneaded in succession to tealeaves
CN108887423A (en) * 2018-07-11 2018-11-27 梧州学院 A kind of tea twisting machine
CN217851173U (en) * 2022-06-17 2022-11-22 梧州学院 Tea rolling machine capable of realizing continuous production

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