Exempt from to burn straw compression and bind recovery unit
Technical Field
The invention relates to the field of agricultural machinery, in particular to an incineration-free straw compressing, binding and recycling device.
Background
The crop straw resources in China are rich, only because the agricultural production level is low in the past, the main way for farmers to treat the straws is to directly burn in the field to cause atmospheric pollution, so that the recycling and the reasonable utilization of the straws are unsmooth, the recycling of the straws can reduce the environmental pollution and simultaneously change waste into valuable, and the straws need to be reasonably compressed because of large and soft occupied area, inconvenience in storage and high transportation cost.
The straw compression device that has now all is usually direct to compress the straw, because the straw reaps the compression in the field and can adulterate impurity such as sand, stone, earth, can influence its combustion efficiency burning inadequately as fuel after the compression, the straw compression that has now in addition can produce a large amount of dusts, serious polluted environment also causes the influence to staff's physical and mental health simultaneously, because the volume of straw is great and relatively loose, need pass through the cutting before the compression, make things convenient for the compression at the back.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a burning-free straw compressing, binding and recycling device.
The technical scheme adopted by the invention for solving the technical problems is as follows: a burning-free straw compressing, binding and recycling device comprises a screening mechanism, a cutting mechanism, a first compression mechanism, a second compression mechanism, a baffle mechanism and a conveying mechanism, wherein the cutting mechanism is arranged on one side of the screening mechanism, the first compression mechanism is arranged at the lower end of the cutting mechanism, the second compression mechanism is arranged at the lower end of the first compression mechanism, the baffle mechanism is arranged at the lower end of the second compression mechanism, and the conveying mechanism is arranged at the lower end of the baffle mechanism; the screening mechanism screens the straws through the shaking screen, sand, stones and soil in the straws can be screened out from the shaking screen, the impurity in the straws is reduced, the purity of the straws after compression is increased, the straws fall to the first shell after screening and are primarily cut by the blade, the straws are conveniently further compressed at the back, the cut straws fall to the second shell, the straws are primarily compressed in the second shell, the primarily compressed straws fall to the second telescopic barrel, the extrusion block compresses the straws into blocks, the movable plate is extruded by the sliding wheel when the extrusion block compresses the straws, the extrusion block is driven to move leftwards by the second telescopic rod, meanwhile, the movable plate can also drive the sliding wheel to move leftwards, the movable plate can be automatically opened due to gravity, the straw compression block can fall from the movable plate, and the straw compression block falls to the upper end of the driving wheel, as the drive wheel rotates, it is conveyed out of the apparatus.
Specifically, the screening mechanism comprises a feed chute, the lower end of the feed chute is fixedly connected with a frame, the lower end of the feed chute is provided with a first rotating shaft, the side wall of the first rotating shaft is fixedly connected with a convex block, the upper end of the convex block is provided with a tile block, the upper end of the tile block is fixedly connected with a shaking screen, the shaking screen is fixedly connected with the upper end of a first telescopic rod, the upper end of the first telescopic rod is sleeved inside a first telescopic barrel, the lower end of the first telescopic barrel is fixedly connected with a support frame, the lower end of the support frame is provided with a material receiving groove, the lower end of the material receiving groove is provided with a box, and the box is sleeved inside an opening; at first pour the straw into the feed chute, the straw falls to the shake sieve, first pivot rotation this moment drives protruding piece and rotates, protruding piece rotates the continuous jack-up tile piece of meeting, the tile piece drives the shake sieve and produces the shake, the straw falls to shake and sifts out sand, stone, earth in the straw on the sieve, the sand that the shake sieve was sieved out, stone, the mudhead falls to the box through connecing the silo, then clear up the box at the opening part is regular, because the shake sieve has certain inclination, so the straw can slowly fall into first shell in the screening.
Specifically, the cutting mechanism comprises a first motor, the first motor is movably connected with one end of a first rotor, the first rotor is movably connected with the side wall of the first shell, the first rotor is fixedly connected with the middle of the blade, the first rotor is fixedly connected with the middle of a first rotating wheel, the first rotating wheel is tightly attached to one end of a first belt, and the other end of the first belt is tightly attached to a second rotating wheel; first motor rotates and drives first rotor and rotates, and first rotor rotates and drives the blade and rotate, and the blade rotates and can carry out preliminary cutting to the straw, makes things convenient for the further compression to the straw at the back, and the straw falls to the second shell after accomplishing preliminary cutting in first shell.
Specifically, the first compression mechanism comprises a second rotating shaft, the second rotating shaft is movably connected with a first bearing, the second rotating shaft is movably connected with a second shell, the second rotating shaft is fixedly connected with the middle of the spiral shaft, one end of the second rotating shaft is movably connected with a second bearing, one end of the second bearing is fixedly connected with a straight gear, the side wall of the straight gear is tightly attached to a side gear, the middle of the side gear is fixedly connected with a third rotating shaft, and the side gear is tightly attached to the side wall of the second belt; the second rotating wheel rotates to drive the screw shaft to rotate, and the straws falling to the second shell are compressed by the screw shaft for the first time.
Specifically, the second compression mechanism comprises a second motor, the second motor is movably connected with one end of a second rotor, one end of the second rotor is fixedly connected with the rotary table, the side wall of the edge of the rotary table is fixedly connected with a rotary pin, the rotary pin is fixedly connected with one end of a movable rod, the movable rod is fixedly connected with one end of a second telescopic rod, the second telescopic rod is sleeved inside a second telescopic barrel, one end of the second telescopic rod is fixedly connected with the extrusion block, one end of the second telescopic barrel is movably connected with a rotary pin, and the rotary pin is movably connected with one end of a movable plate; the straw that is extruded for the first time can fall to inside the flexible bucket of second, start the second motor this moment, the second motor rotates the half-turn at every same time interval, the second motor drives the second rotor and rotates the half-turn, the second rotor rotates the half-turn and drives the carousel and rotate the half-turn, the carousel rotates the half-turn and drives the second telescopic link and move forward, the second telescopic link moves forward and will drive the extrusion piece and move forward, the extrusion piece forward motion will carry out the second compression to the straw and make it become cubic.
Specifically, the baffle mechanism comprises a third telescopic rod, the third telescopic rod is sleeved inside a third telescopic barrel, the middle of the third telescopic rod is sleeved inside a spring, the side wall of one end of the third telescopic rod is fixedly connected with a check ring, and one end of the third telescopic rod is movably connected with a sliding wheel; when the second telescopic link moves forward, the third telescopic link can be driven to move forward, the third telescopic link moves forward to drive the sliding wheel to move forward, and the sliding wheel moves forward to support the movable plate.
Specifically, the conveying mechanism comprises a third motor, the third motor is movably connected with one end of a third rotor, one end of the third rotor is fixedly connected with a fourth rotating shaft, one end of the fourth rotating shaft is fixedly connected with a driving wheel, one end of the fourth rotating shaft is fixedly connected with a circular gear, and the side wall of the circular gear is tightly attached to the chain; the straw compression piece will fall to the drive wheel upper end, and the third motor rotates to drive the third rotor and rotate this moment, and the third rotor rotates and drives the fourth pivot and rotate, and the fourth pivot rotates and drives the drive wheel and rotate, and the fourth pivot rotates and drives the round gear and rotate, and the round gear rotates and drives the chain and rotate, and the drive wheel rotates and drives the conveying of straw compression piece and goes out equipment.
The invention has the beneficial effects that:
(1) according to the incineration-free straw compressing, binding and recycling device, the screening mechanism can screen out sand, stones and soil in the straw, so that the straw compressed blocks produced by the device are high in purity, and the straw compressed blocks can be sufficiently combusted as fuel and are high in efficiency.
(2) According to the incineration-free straw compressing, binding and recycling device, the cutting mechanism can cut straws to enable the compression treatment at the back to be easier, the straws are firstly compressed into blocks through the screw shaft after being cut, the extrusion blocks compress the straws for the second time after the compression of the screw shaft, the sliding wheels can also push against the movable plates forwards when the extrusion blocks compress forwards, the movable plates can also be opened when the extrusion blocks reset, and the straw compression blocks can fall above the movable plates to the driving wheels.
(3) According to the incineration-free straw compressing, binding and recycling device, the driving wheel rotates to convey the straw compressing blocks out of the device, and meanwhile, the straw compressing treatment is carried out in a closed environment, so that dust generated by the straw compressing treatment can be effectively reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the overall structure provided by the present invention;
FIG. 2 is a cross-sectional view of the overall structure provided by the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of the portion B shown in FIG. 2;
FIG. 5 is a schematic view of the connection structure of the second rotor and the turntable shown in FIG. 2;
fig. 6 is a schematic view of the connection between the third rotor and the fourth rotating shaft shown in fig. 5.
In the figure: 1. a screening mechanism; 11. a feed chute; 12. a first rotating shaft; 13. a raised block; 14. a tile block; 15. shaking the screen; 16. a first telescopic rod; 17. a first telescopic barrel; 18. a holder; 19. a material receiving groove; 110. a box; 111. an opening; 112. a frame; 2. a cutting mechanism; 21. a first motor; 22. a first rotor; 23. a first housing; 24. a blade; 25. a first rotating wheel; 26. a first belt; 27. a second rotating wheel; 3. a first compression mechanism; 31. a second rotating shaft; 32. a first bearing; 33. a second housing; 34. a screw shaft; 35. a second bearing; 36. a spur gear; 37. a side gear; 38. a third rotating shaft; 39. a second belt; 4. a second compression mechanism; 41. a second motor; 42. a second rotor; 43. a turntable; 44. a rotation pin; 45. a movable rod; 46. a second telescopic rod; 47. a second telescopic barrel; 48. extruding the block; 49. a rotation pin; 410. a movable plate; 5. a baffle mechanism; 51. a third telescopic rod; 52. a third telescopic barrel; 53. a spring; 54. a retainer ring; 55. a sliding wheel; 6. a transport mechanism; 61. a third motor; 62. a third rotor; 63. a fourth rotating shaft; 64. a circular gear; 65. a driving wheel; 66. and a chain.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-6, the incineration-free straw compressing, binding and recycling device comprises a screening mechanism 1, a cutting mechanism 2, a first compression mechanism 3, a second compression mechanism 4, a baffle mechanism 5 and a conveying mechanism 6, wherein the cutting mechanism 2 is arranged on one side of the screening mechanism 1, the first compression mechanism 3 is arranged at the lower end of the cutting mechanism 2, the second compression mechanism 4 is arranged at the lower end of the first compression mechanism 3, the baffle mechanism 5 is arranged at the lower end of the second compression mechanism 4, and the conveying mechanism 6 is arranged at the lower end of the baffle mechanism 5; the screening mechanism 1 screens the straws through the shaking screen 15, sand, stones and soil in the straws can be screened out from the shaking screen, impurities in the straws are reduced, the purity of the straws after compression is increased, the straws after screening fall to the first shell 23 to be primarily cut by the blade 24, the straws are further compressed later, the cut straws fall to the second shell 33, the straws are primarily compressed in the second shell 33, the primarily compressed straws fall to the second telescopic barrel 47, the extrusion block 48 compresses the straws into blocks, the movable plate 410 is extruded by the sliding wheel 55 when the extrusion block 48 compresses the straws, the second telescopic rod 46 moves leftwards to drive the extrusion block 48 to move leftwards, meanwhile, the second telescopic rod also drives the sliding wheel 55 to move leftwards, so that the movable plate 410 can be automatically opened due to gravity, the straw compression block can fall from the movable plate 410, the straw compression block falls to the upper end of the driving wheel 65 and is conveyed out of the equipment along with the rotation of the driving wheel 65.
Specifically, the screening mechanism 1 includes a feed chute 11, the lower end of the feed chute 11 is fixedly connected to a frame 112, the lower end of the feed chute 11 is provided with a first rotating shaft 12, the side wall of the first rotating shaft 12 is fixedly connected to a protruding block 13, the upper end of the protruding block 13 is provided with a tile block 14, the upper end of the tile block 14 is fixedly connected to a shaking screen 15, the shaking screen 15 is fixedly connected to the upper end of a first telescopic rod 16, the upper end of the first telescopic rod 16 is sleeved inside a first telescopic barrel 17, the lower end of the first telescopic barrel 17 is fixedly connected to a support frame 18, the lower end of the support frame 18 is provided with a receiving chute 19, the lower end of the receiving chute 19 is provided with a box 110, and the box 110 is sleeved inside an opening 111; at first pour the straw into feed chute 11, the straw falls on shaking sieve 15, first pivot 12 rotates this moment and drives protruding piece 13 and rotate, protruding piece 13 rotates the continuous jack-up tile piece 14 of meeting, tile piece 14 drives shaking sieve 15 and produces the shake, the straw falls to shaking sieve 15 and can be given the sand in the straw, the stone, earth and sieve out, the sand that shaking sieve 15 sieved out, the stone, the mudhead falls to box 110 through receiving the silo, then with the box in opening 111 department clearance regularly, because shaking sieve 15 has certain inclination, so the straw can slowly fall into first shell 23 in the screening.
Specifically, the cutting mechanism 2 includes a first motor 21, the first motor 21 is movably connected with one end of a first rotor 22, the first rotor 22 is movably connected with a side wall of a first housing 23, the middle of the first rotor 22 is fixedly connected with a blade 24, the middle of the first rotor 22 is fixedly connected with a first rotating wheel 25, the first rotating wheel 25 is tightly attached to one end of a first belt 26, and the other end of the first belt 26 is tightly attached to a second rotating wheel 27; first motor 21 rotates and drives first rotor 22 and rotate, and first rotor 22 rotates and drives blade 24 and rotate, and blade 24 rotates and can carry out preliminary cutting to the straw, makes things convenient for the further compression to the straw at the back, and the straw falls to second shell 33 after accomplishing preliminary cutting in first shell 23.
Specifically, the first compression mechanism 3 includes a second rotating shaft 31, the second rotating shaft 31 is movably connected with a first bearing 32, the second rotating shaft 31 is movably connected with a second housing 33, the middle of the second rotating shaft 31 is fixedly connected with the spiral shaft 34, one end of the second rotating shaft 31 is movably connected with a second bearing 35, one end of the second bearing 35 is fixedly connected with a straight gear 36, the side wall of the straight gear 36 is tightly attached to a side gear 37, the middle of the side gear 37 is fixedly connected with a third rotating shaft 38, and the side gear 37 is tightly attached to the side wall of a second belt 39; the second rotating wheel 27 rotates to drive the screw shaft 34 to rotate, and the straw falling to the second shell 33 is compressed by the screw shaft 34 for the first time.
Specifically, the second compression mechanism 4 includes a second motor 41, the second motor 41 is movably connected to one end of a second rotor 42, one end of the second rotor 42 is fixedly connected to a turntable 43, a side wall of an edge of the turntable 43 is fixedly connected to a rotation pin 44, the rotation pin 44 is fixedly connected to one end of a movable rod 45, the movable rod 45 is fixedly connected to one end of a second telescopic rod 46, the second telescopic rod 46 is sleeved inside a second telescopic barrel 47, one end of the second telescopic rod 46 is fixedly connected to an extrusion block 48, one end of the second telescopic barrel 47 is movably connected to a rotation pin 49, and the rotation pin 49 is movably connected to one end of a movable plate 410; the straws extruded for the first time can fall into the second telescopic barrel 47, the second motor 41 is started at the moment, the second motor 41 rotates half a circle at the same time interval, the second motor 41 drives the second rotor 42 to rotate half a circle, the second rotor 42 rotates half a circle to drive the turntable 43 to rotate half a circle, the turntable 43 rotates half a circle to drive the second telescopic rod 46 to move forward, the second telescopic rod 46 moves forward to drive the extruding block 48 to move forward, and the extruding block 48 moves forward to compress the straws for the second time to form the straws into blocks.
Specifically, the baffle mechanism 5 comprises a third telescopic rod 51, the third telescopic rod 51 is sleeved inside a third telescopic barrel 52, the middle of the third telescopic rod 51 is sleeved inside a spring 53, the side wall of one end of the third telescopic rod 51 is fixedly connected with a retaining ring 54, and one end of the third telescopic rod 51 is movably connected with a sliding wheel 55; when the second telescopic rod 46 moves forward, the third telescopic rod 51 is driven to move forward, the third telescopic rod 51 moves forward to drive the sliding wheel 55 to move forward, and the sliding wheel 55 moves forward to support the movable plate 410.
Specifically, the conveying mechanism 6 includes a third motor 61, the third motor 61 is movably connected with one end of a third rotor 62, one end of the third rotor 62 is fixedly connected with a fourth rotating shaft 63, one end of the fourth rotating shaft 63 is fixedly connected with a driving wheel 65, one end of the fourth rotating shaft 63 is fixedly connected with a circular gear 64, and the side wall of the circular gear 64 is tightly attached to a chain 66; the straw compression block falls to the upper end of the transmission wheel 65, at the moment, the third motor 61 rotates to drive the third rotor 62 to rotate, the third rotor 62 rotates to drive the fourth rotating shaft 63 to rotate, the fourth rotating shaft 63 rotates to drive the transmission wheel 65 to rotate, the fourth rotating shaft 63 rotates to drive the circular gear 64 to rotate, the circular gear 64 rotates to drive the chain 66 to rotate, and the transmission wheel 65 rotates to drive the straw compression block to be transmitted out of the equipment.
When the straw shaking and screening machine is used, firstly, straws are poured into the feeding groove 11, the straws fall onto the shaking screen 15, the first rotating shaft 12 rotates to drive the protruding block 13 to rotate, the protruding block 13 rotates to continuously jack up the tile block 14, the tile block 14 drives the shaking screen 15 to shake, the straws falling onto the shaking screen 15 can screen sand, stones and soil in the straws, the sand, stones and soil heads screened by the shaking screen 15 fall into the box 110 through the material receiving groove, then the box is periodically cleaned at the opening 111, the straws can slowly fall into the first shell 23 during screening due to the certain inclination angle of the shaking screen 15, the first motor 21 rotates to drive the first rotor 22 to rotate, the first rotor 22 rotates to drive the blade 24 to rotate, the blade 24 rotates to preliminarily cut the straws, so that the straws can be conveniently further compressed later, and the straws fall into the second shell 33 after the straws are preliminarily cut in the first shell 23, the first rotor 22 rotates to drive the first rotating wheel 25 to rotate, the first rotating wheel 25 rotates to drive the first belt 26 to rotate, the first belt 26 rotates to drive the second rotating wheel 27 to rotate, the second rotating wheel 27 rotates to drive the screw shaft 34 to rotate, the straws falling to the second shell 33 are firstly compressed by the screw shaft 34, the straws extruded for the first time fall into the second telescopic barrel 47, at the moment, the second motor 41 is started, the second motor 41 rotates half a circle at the same time, the second motor 41 drives the second rotor 42 to rotate half a circle, the second rotor 42 rotates half a circle to drive the turntable 43 to rotate half a circle, the turntable 43 rotates half a circle to drive the second telescopic rod 46 to move forwards, the second telescopic rod 46 moves forwards to drive the extruding block 48 to move forwards to compress the straws for the second time to form blocks, and the second telescopic rod 51 is driven to move forwards when the second telescopic rod 46 moves forwards, the forward movement of the third telescopic rod 51 drives the sliding wheel 55 to move forward, the forward movement of the sliding wheel 55 supports the movable plate 410, when the second motor 41 rotates a half turn after the extrusion block 48 extrudes the straw, the second telescopic rod 46 pulls the extrusion block 48 to move leftwards, meanwhile, the second telescopic rod 46 can also pull the sliding wheel 55 to move leftwards, at this time, the movable plate 410 is opened along with gravity, the straw compression block falls from the upper end of the movable plate 410, the straw compression block falls to the upper end of the driving wheel 65, at this time, the third motor 61 rotates to drive the third rotor 62 to rotate, the third rotor 62 rotates to drive the fourth rotating shaft 63 to rotate, the fourth rotating shaft 63 rotates to drive the driving wheel 65 to rotate, the fourth rotating shaft 63 rotates to drive the circular gear 64 to rotate, the circular gear 64 rotates to drive the chain 66 to rotate, and the driving wheel 65 rotates to drive the straw compression block to be conveyed out of the device.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.