CN114877776A - Assembly detection tool for realizing threshold in three states and detection method thereof - Google Patents
Assembly detection tool for realizing threshold in three states and detection method thereof Download PDFInfo
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Abstract
本发明涉及一种实现三种状态门槛的总成检具及其检测方法,包括底架和底板,底板固定在机架上表面的中部,还包括门槛安装机构、左侧型面检测机构、右侧型面检测机构和辅助检测机构,门槛安装机构固定在底板外壁的一侧,用于固定安装门槛,左侧型面检测机构固定在底板外壁靠近门槛安装机构的一侧,右侧型面检测机构固定在底板外壁靠近左侧型面检测机构的一侧,辅助检测机构固定在底板外壁靠近右侧型面检测机构一侧的下端;本发明提供的检具能够完成长城P05汽车三种不同门槛的型面检测工作,使得企业不再需要使用三种不同的检具才能完成对三种不同门槛的检测工作,极大的节省了企业的检具开发成本,提高了检具的适应性,且能够降低检具的占地面积,方便企业使用。
The invention relates to an assembly inspection tool for realizing three state thresholds and a detection method thereof, comprising a bottom frame and a bottom plate, the bottom plate is fixed in the middle of the upper surface of the rack, and also includes a threshold installation mechanism, a left profile detection mechanism, a right Side profile detection mechanism and auxiliary detection mechanism, the door sill installation mechanism is fixed on one side of the outer wall of the bottom plate, used to fix the door sill, the left profile detection mechanism is fixed on the side of the outer wall of the bottom plate close to the door sill installation mechanism, the right profile detection mechanism The mechanism is fixed on the side of the outer wall of the bottom plate close to the left profile detection mechanism, and the auxiliary detection mechanism is fixed on the lower end of the outer wall of the bottom plate close to the side of the right profile detection mechanism; the inspection tool provided by the present invention can complete three different thresholds of the Great Wall P05 automobile The high-quality profile inspection work makes the enterprise no longer need to use three different inspection tools to complete the inspection work for three different thresholds, which greatly saves the enterprise's inspection tool development cost and improves the adaptability of the inspection tool. It can reduce the floor space of the inspection tool and is convenient for enterprises to use.
Description
技术领域technical field
本发明涉及汽车门栏总成检具技术领域,尤其涉及一种实现三种状态门槛的总成检具及其检测方法。The invention relates to the technical field of automobile door rail assembly inspection tools, in particular to an assembly inspection tool for realizing three state thresholds and a detection method thereof.
背景技术Background technique
目前汽车外饰产品逐步向车型细分化,差异化方向发展,以此来突出不同的整车风格,目前我司获取的长城P05项目整车分越野版和乘用版,而与之匹配的门槛总成产品则对应有三种状态:电动版本,越野版本,固定版本,这样对供应商来说需要投入更多的模具和检具,且这类工装设备也会占据较大的场地面积,不可避免的存在开发成本高,场地利用率低,检具状态难以区分等各种问题,为了减少开发过程中P05门槛总成检具开发费用,结合门槛总成的固定安装,以及门槛总成各区域造型的差异,以及各造型门槛对应区域的产品特点,考虑三种门槛总成检具进行集成化的方案设计,降低检具开发成本,减少场地暂用。At present, the automobile exterior products are gradually developed into the subdivision and differentiation of models, so as to highlight different vehicle styles. At present, the Great Wall P05 project vehicle obtained by our company is divided into off-road version and passenger version. Threshold assembly products correspond to three states: electric version, off-road version, and fixed version, which requires more molds and inspection tools for suppliers, and such tooling equipment will also occupy a large site area, which cannot be To avoid various problems such as high development cost, low site utilization rate, and difficulty in distinguishing the state of the inspection tool, in order to reduce the development cost of the P05 threshold assembly inspection tool during the development process, combined with the fixed installation of the threshold assembly, and the various areas of the threshold assembly The difference in shape and the product characteristics of the corresponding area of each shape threshold, consider the three kinds of threshold assembly inspection tools for integrated design, reduce the development cost of inspection tools, and reduce the temporary use of the site.
因此,有必要提供一种新的实现三种状态门槛总成的检具解决上述技术问题。Therefore, it is necessary to provide a new inspection tool for realizing the three-state threshold assembly to solve the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种实现三种状态门槛的总成检具及其检测方法。In order to solve the above technical problems, the present invention provides an assembly inspection tool and a detection method for realizing three state thresholds.
本发明提供的一种实现三种状态门槛总成的检具,包括底架和底板,底板固定在机架上表面的中部,还包括门槛安装机构、左侧型面检测机构、右侧型面检测机构和辅助检测机构,门槛安装机构固定在底板外壁的一侧,用于固定安装门槛,左侧型面检测机构固定在底板外壁靠近门槛安装机构的一侧,右侧型面检测机构固定在底板外壁靠近左侧型面检测机构的一侧,辅助检测机构固定在底板外壁靠近右侧型面检测机构一侧的下端,门槛安装机构包括第一连接座、横条、铰链结构孔插销和第一气动夹具,四个第一连接座等距固定在底板外壁一侧的上端,横条固定在四个第一连接座远离底板的一侧,若干个铰链结构孔插销均插接固定在横条外壁的下端,若干个第一气动夹具均固定在横条外壁的上端。The present invention provides an inspection tool for realizing a three-state sill assembly, including a bottom frame and a bottom plate, the bottom plate is fixed in the middle of the upper surface of the frame, and also includes a sill installation mechanism, a left profile detection mechanism, and a right profile Detection mechanism and auxiliary detection mechanism, the door sill installation mechanism is fixed on one side of the outer wall of the bottom plate to fix the door sill, the left profile detection mechanism is fixed on the side of the outer wall of the bottom plate close to the door sill installation mechanism, and the right profile detection mechanism is fixed on The outer wall of the bottom plate is close to the side of the left profile detection mechanism, the auxiliary detection mechanism is fixed on the lower end of the outer wall of the bottom plate close to the side of the right profile detection mechanism, and the door sill installation mechanism includes a first connecting seat, a horizontal bar, a hinge structure hole latch and a first connecting seat. A pneumatic clamp, four first connecting seats are fixed on the upper end of one side of the outer wall of the bottom plate at equal distances, the horizontal bar is fixed on the side of the four first connecting seats away from the bottom plate, and several hinge structure holes and pins are inserted and fixed on the horizontal bar At the lower end of the outer wall, several first pneumatic clamps are fixed on the upper end of the outer wall of the horizontal bar.
优选的,门槛安装机构还包括第二连接座、定位卡块和第二气动夹具,第二连接座固定在底板外壁靠近第一连接座一侧的上端,定位卡块固定在第二连接座的表面,第二气动夹具固定在第二连接座表面的下端,第二气动夹具位于定位卡块的下方。Preferably, the door sill installation mechanism further includes a second connection seat, a positioning block and a second pneumatic clamp, the second connection seat is fixed on the upper end of the outer wall of the bottom plate close to the side of the first connection seat, and the positioning block is fixed on the second connection seat. The second pneumatic clamp is fixed on the lower end of the surface of the second connecting seat, and the second pneumatic clamp is located below the positioning block.
优选的,左侧型面检测机构包括固定支撑面板、左侧调节板、左侧第一检测块、左侧第二检测块和左侧第三检测块,固定支撑面板固定在底板外壁靠近横条的一侧,且固定支撑面板位于横条的端部,左侧调节板通过第一直线滑轨滑动连接在固定支撑面板的表面,且左侧调节板的表面由上至下依次固定有左侧第一检测块、左侧第二检测块和左侧第三检测块。Preferably, the left profile detection mechanism includes a fixed support panel, a left adjustment plate, a left first detection block, a left second detection block and a left third detection block, and the fixed support panel is fixed on the outer wall of the bottom plate near the horizontal bar one side, and the fixed support panel is located at the end of the horizontal bar, the left adjustment plate is slidably connected to the surface of the fixed support panel through the first linear slide rail, and the surface of the left adjustment plate is fixed with the left side first detection block, left second detection block and left third detection block.
优选的,右侧型面检测机构包括大支撑板、小支撑板、右侧调节板、右侧第一检测块、右侧第二检测块和右侧第三检测块,大支撑板固定在底板外壁靠近横条的一侧,且大支撑板位于横条远离固定支撑面板的一端,小支撑板通过第二直线滑轨滑动连接在大支撑板的外壁,右侧调节板通过第三直线滑轨滑动连接在小支撑板的外壁,且右侧调节板的表面由上至下依次固定有右侧第一检测块、右侧第二检测块和右侧第三检测块。Preferably, the right profile detection mechanism includes a large support plate, a small support plate, a right adjustment plate, a right first detection block, a right second detection block and a right third detection block, and the large support plate is fixed on the bottom plate The outer wall is close to the side of the horizontal bar, and the large support plate is located at the end of the horizontal bar away from the fixed support panel. It is slidably connected to the outer wall of the small support plate, and the surface of the right adjustment plate is sequentially fixed with a right first detection block, a right second detection block and a right third detection block from top to bottom.
优选的,固定支撑面板的表面和大支撑板的表面均由上至下等距固定有第一定位块,左侧调节板中部的一侧以及小支撑板中部的一侧均插接有第一定位插销,两个第一定位插销均和与之位置对应的第一定位块插接,小支撑板的表面对称固定有第二定位块,右侧调节板的一侧对称插接有第二定位插销,两个第二定位插销均和与之位置对应的第二定位块插接。Preferably, first positioning blocks are fixed equidistantly from top to bottom on the surface of the fixed support panel and the surface of the large support plate, and one side of the middle part of the left adjustment plate and one side of the middle part of the small support plate are plugged with the first positioning block. Positioning pins, the two first positioning pins are inserted with the first positioning blocks corresponding to their positions, the second positioning blocks are symmetrically fixed on the surface of the small support plate, and the second positioning block is symmetrically inserted on one side of the right adjusting plate The two second positioning pins are both inserted into the second positioning blocks corresponding to their positions.
优选的,左侧调节板的表面和小支撑板的表面均固定有把手。Preferably, handles are fixed on the surface of the left adjustment plate and the surface of the small support plate.
优选的,辅助检测机构包括支撑套、固定杆、辅助左侧型面检测块、辅助右侧型面检测块和第三气动夹具,两个支撑套均固定在底板的外壁靠近横条一侧的下端,固定杆固定连接在支撑套的内壁,固定杆的顶部固定有放置板,放置板的顶部形成有沉槽,两个辅助左侧型面检测块均固定在底板的外壁靠近支撑套一侧的下端,且辅助左侧型面检测块位于放置板的上方,两个辅助右侧型面检测块均固定在底板的外壁靠近辅助左侧型面检测块一侧的下端,且辅助右侧型面检测块的位置和辅助左侧型面检测块相对应,八个第三气动夹具均固定在底板的外壁靠近辅助左侧型面检测块的一侧,且八个第三气动夹具每四个分为一组,两组第三气动夹具分别处于两侧的辅助左侧型面检测块和辅助右侧型面检测块之间。Preferably, the auxiliary detection mechanism includes a support sleeve, a fixing rod, an auxiliary left profile detection block, an auxiliary right profile detection block and a third pneumatic clamp, and the two support sleeves are both fixed on the outer wall of the bottom plate near the side of the horizontal bar. At the lower end, the fixing rod is fixedly connected to the inner wall of the support sleeve, the top of the fixing rod is fixed with a placing plate, the top of the placing plate is formed with a sinking groove, and the two auxiliary left profile detection blocks are fixed on the outer wall of the bottom plate near the side of the support sleeve. and the auxiliary left profile detection block is located above the placement plate, the two auxiliary right profile detection blocks are fixed on the lower end of the outer wall of the bottom plate close to the side of the auxiliary left profile detection block, and the auxiliary right profile detection block is The position of the surface detection block corresponds to the auxiliary left profile detection block. Eight third pneumatic clamps are fixed on the outer wall of the bottom plate near the side of the auxiliary left profile detection block, and each of the eight third pneumatic clamps is four Divided into one group, the two groups of third pneumatic clamps are respectively located between the auxiliary left profile detection blocks and the auxiliary right profile detection blocks on both sides.
优选的,门槛安装机构、左侧型面检测机构、右侧型面检测机构和辅助检测机构均设置有两组,且两组门槛安装机构、两组左侧型面检测机构、两组右侧型面检测机构和两组辅助检测机构均呈对称形式固定在底板的两侧。Preferably, there are two groups of door sill installation mechanisms, left profile detection mechanisms, right profile detection mechanisms and auxiliary detection mechanisms, and two groups of door sill installation mechanisms, two left profile detection mechanisms, and two right side profile detection mechanisms are provided. The profile detection mechanism and the two sets of auxiliary detection mechanisms are fixed on both sides of the base plate in a symmetrical form.
优选的,底架的底部对称固定有自锁万向轮。Preferably, self-locking universal wheels are symmetrically fixed on the bottom of the chassis.
优选的,底板上端的两侧均对称固定有吊环。Preferably, lifting rings are symmetrically fixed on both sides of the upper end of the bottom plate.
同时本发明还采用一种新的检测方法:At the same time, the present invention also adopts a new detection method:
门槛总成状态三种,且每套总成产品尺寸较长,如果按每套总成开发投入检具的话需要三套门槛总成检具,开发成本高,占地面积大,实用性差,使用不便等诸多原因,为解决以往问题,考虑一套左右门槛总成布置在检具板的左右,同一侧门槛总成相同位置的固定点通用,不同位置固定点设计不同位置固定,均在总成检具底板上进行固定,但针对不同状态的门槛总成的检测则是最为突出且需想办法解决的问题。门槛总成造型不同,周边与车身的边界也不同,且每套门槛总成与车身的匹配关系有左侧,右侧及上部区域,通过对比P05门槛三种总成各区域的造型与车身环境件,左右两侧造型完全不同,需针对设计上下滑动的检测机构,滑动固定位置分上,中,下三个位置,每个位置对应一种状态的检测块,三种检测块布置固定在同一可滑动的大滑块上,这样即可实现三种不同型面的检测实现。而针对另一侧,上下滑动时会与产品存在运动干涉,还需在上,中,下不同位置设计对应的横向滑动,上下滑动避开与产品干涉,左右滑动保证检测块安装到理论的检测位置,同时针对三种产品上部造型相同,即可设计统一的检测块即可实现三种造型同一区域位置的型面检测的功能There are three states of the threshold assembly, and the product size of each assembly is relatively long. If the inspection tool is developed and invested in each assembly, three sets of threshold assembly inspection tools are required. The development cost is high, the floor space is large, and the practicability is poor. Inconvenience and many other reasons, in order to solve the previous problems, consider that a set of left and right door sill assemblies are arranged on the left and right of the inspection board. It is fixed on the base plate of the inspection tool, but the detection of threshold assemblies in different states is the most prominent problem that needs to be solved. The shape of the door sill assembly is different, and the boundary between the periphery and the body is also different, and the matching relationship between each set of door sill assembly and the body includes the left, right and upper areas. The shapes of the left and right sides are completely different. It is necessary to design a detection mechanism that slides up and down. The sliding fixed positions are divided into three positions: upper, middle and lower. Each position corresponds to a detection block in one state, and the three detection blocks are arranged and fixed in the same On the large slidable slider, three different profiles can be detected. For the other side, when sliding up and down, it will interfere with the movement of the product. It is also necessary to design corresponding lateral sliding at different positions of the upper, middle and lower positions. Sliding up and down avoids interference with the product, and sliding left and right ensures that the detection block is installed in the theoretical detection. At the same time, the upper part of the three products has the same shape, and a unified detection block can be designed to realize the function of profile detection in the same area of the three shapes.
1.检具大底板竖向放置,检具底板相当于车身,产品模拟装车方向从侧边前后进行装配,左右产品对应装配在竖向放置检具大底板的左右侧,完全模拟装车左右件方式,便于装配且竖向放置大大节省空间。1. The inspection tool base plate is placed vertically. The inspection tool base plate is equivalent to the car body. The product is assembled from the side and front in the simulated loading direction. The left and right products are assembled on the left and right sides of the vertically placed inspection tool base plate, which completely simulates loading left and right. It is easy to assemble and can be placed vertically to save space.
2.检具大底板上将三种状态的门槛总成对应与车身固定连接的所有定位固定连接点进行对应设计,保证三种状态门槛总成都能通用检具同一个底板(涉及到产品不同,但具有相同固定位置的,检具上即可设计同一个固定点进行固定。2. On the large base plate of the inspection tool, the door sill assemblies in the three states are correspondingly designed to correspond to all the positioning and fixed connection points that are fixedly connected to the body to ensure that the door sill assemblies in the three states can be universally inspected for the same base plate (involving different products, But with the same fixed position, the same fixed point can be designed on the inspection tool for fixing.
3.三种状态门槛总成,在上部相同型面的位置,检具对应设计同一型面检测块实现三种状态的检测。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。3. Three-state threshold assembly, at the position of the same profile on the upper part, the inspection tool corresponding to the same profile detection block is designed to realize the detection of three states. Similarly, the inspection block of the inspection tool and the inspected product are offset by a certain distance (3mm) to detect the product gap profile or flush (0mm) profile.
4.三种状态门槛总成,在左侧区域造型不同,检具对应设计一固定支撑面板,在面板上设计一定运动方向的滑轨,并将产品此区域不同造型对应不同的三种检测块(检测块1,2,3)设计安装在另一面板上,将此面板设计在上述滑轨上,对应不同产品检测时,沿滑轨运动方向进行推导面板,到位后进行插销固定,进行对应状态产品型面的检测。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。4. The three-state threshold assembly has different shapes in the left area. The inspection tool is designed with a fixed support panel, and a slide rail with a certain movement direction is designed on the panel. The different shapes of the product in this area correspond to three different detection blocks. (
5.三种状态门槛总成,在右侧区域造型不同,且产品差异较大,单纯设计一个上下方向的滑轨,布置三种状态的检测块时存在非对应检测块与检测产品运到干涉,故需增加一个横向移动的滑轨来避开干涉,即上下滑动到对应的检测区域时再进行检测块的横向回位。检具对应设计一大的固定支撑板,在面板上设计上下运动的两个滑轨,并设计上下滑轨在三种高度的孔位及插销,利用插销进行理论高度的固定。并在大支撑板上设计小支撑板,小支撑板上设计两横向移动的滑轨,可保证横向滑动一定距离避开干涉,并在小支撑板上对应位置设计固定孔和插销,保证横向位置到位后进行三种状态的检测块(检测块1,2,3)的固定。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。5. The three-state threshold assembly has different shapes in the right area, and the products are quite different. Simply design a slide rail in the upper and lower directions. When the detection blocks of the three states are arranged, there is a non-corresponding detection block and the detection product is transported to interfere. Therefore, it is necessary to add a laterally moving slide rail to avoid interference, that is, when sliding up and down to the corresponding detection area, the lateral return of the detection block is performed. The inspection tool is designed with a large fixed support plate, and two slide rails that move up and down are designed on the panel, and the upper and lower rails are designed with holes and pins at three heights, and the theoretical height is fixed by the pins. A small support plate is designed on the large support plate, and two laterally moving slide rails are designed on the small support plate to ensure a certain distance of lateral sliding to avoid interference, and fixed holes and latches are designed at the corresponding positions on the small support plate to ensure the lateral position. After being in place, the three-state detection blocks (detection blocks 1, 2, and 3) are fixed. Similarly, the inspection block of the inspection tool and the inspected product are offset by a certain distance (3mm) to detect the product gap profile or flush (0mm) profile.
与相关技术相比较,本发明提供的实现三种状态门槛总成的检具具有如下有益效果:Compared with the related art, the inspection tool for realizing the three-state threshold assembly provided by the present invention has the following beneficial effects:
1、本发明提供的检具能够完成长城P05汽车三种不同门槛的型面检测工作,使得企业不再需要使用三种不同的检具才能完成对三种不同门槛的检测工作,极大的节省了企业的检具开发成本,且能够降低检具的占地面积,方便企业使用,在实际使用过程中,设置的门槛安装机构能够匹配三种不同门槛上的塑料卡扣位置以及铰链结构孔位置,安装时通过第一气动夹具或者第二气动夹具可以将塑料卡扣夹住,而设置的铰链结构孔插销插入到门槛上的铰链结构控内,或者将门槛卡入到定位卡块内侧,从而能够实现对门槛的固定工作,模拟门槛装车的状态,进而可以通过左侧型面检测机构和右侧型面检测机构对门槛两端部的型面检测检测;1. The inspection tool provided by the present invention can complete the profile inspection of three different thresholds of Great Wall P05 automobiles, so that enterprises no longer need to use three different inspection tools to complete the inspection of three different thresholds, which greatly saves It reduces the development cost of the inspection tool of the enterprise, and can reduce the floor space of the inspection tool, which is convenient for the enterprise to use. In the actual use process, the set threshold installation mechanism can match the plastic buckle position and the position of the hinge structure hole on the three different thresholds. , during installation, the plastic clip can be clamped by the first pneumatic clamp or the second pneumatic clamp, and the set hinge structure hole pin is inserted into the hinge structure control on the threshold, or the threshold is clamped into the inner side of the positioning block, thereby It can realize the fixing work of the door sill, simulate the state of the door sill being loaded into the vehicle, and then the profile detection and detection of the two ends of the door sill can be performed by the left profile detection mechanism and the right profile detection mechanism;
2、本发明提供的检测通过设置的辅助检测机构能够便于检具完成其他型号的门槛的型面检测工作,进一步的提高了检测的适应性。2. The detection provided by the present invention can facilitate the inspection tool to complete the profile detection of other types of thresholds through the auxiliary detection mechanism, which further improves the adaptability of detection.
附图说明Description of drawings
图1为本发明的整体结构示意图之一;Fig. 1 is one of the schematic diagrams of the overall structure of the present invention;
图2为本发明的整体结构示意图之二;2 is the second schematic diagram of the overall structure of the present invention;
图3为本发明的门槛安装机构结构示意图;3 is a schematic structural diagram of a door sill installation mechanism of the present invention;
图4为本发明的A处放大图;Fig. 4 is the enlarged view of A place of the present invention;
图5为本发明的左侧型面检测机构结构示意图;5 is a schematic structural diagram of a left profile detection mechanism of the present invention;
图6为本发明的右侧型面检测机构结构示意图;6 is a schematic structural diagram of a right profile detection mechanism of the present invention;
图7为本发明的把手位置结构示意图;7 is a schematic diagram of the handle position structure of the present invention;
图8为本发明的辅助检测机构结构示意图;8 is a schematic structural diagram of an auxiliary detection mechanism of the present invention;
图9为本发明的B处放大图Fig. 9 is the enlarged view of B of the present invention
图10为左端检验处截面图Figure 10 is a cross-sectional view of the left end inspection point
图11为本发明的左端结构平面示意图Figure 11 is a schematic plan view of the left end structure of the present invention
图12为本发明的左端检测时工作状态图Fig. 12 is the working state diagram of the left end detection of the present invention
图13为本发明的右端检测时原理图FIG. 13 is a schematic diagram of the right end detection of the present invention
图中标号:1、底架;2、底板;3、门槛安装机构;31、第一连接座;32、横条;33、铰链结构孔插销;34、第一气动夹具;35、第二连接座;36、定位卡块;37、第二气动夹具;4、左侧型面检测机构;41、固定支撑面板;42、左侧调节板;43、左侧第一检测块;44、左侧第二检测块;45、左侧第三检测块;5、右侧型面检测机构;51、大支撑板;52、小支撑板;53、右侧调节板;54、第一检测块;55、右侧第二检测块;56、右侧第三检测块;6、辅助检测机构;61、支撑套;62、固定杆;63、放置板;63a、沉槽;64、辅助左侧型面检测块;65、辅助右侧型面检测块;66、第三气动夹具;7、第一定位块;8、第一定位插销;9、第二定位块;10、第二定位插销;11、把手;12、自锁万向轮;13、吊环。Labels in the figure: 1, chassis; 2, bottom plate; 3, door sill installation mechanism; 31, first connection seat; 32, horizontal bar; 33, hinge structure hole plug; 34, first pneumatic clamp; 35, second connection seat; 36, positioning block; 37, second pneumatic clamp; 4, left profile detection mechanism; 41, fixed support panel; 42, left adjustment plate; 43, left first detection block; 44, left The second detection block; 45, the third detection block on the left; 5, the right profile detection mechanism; 51, the large support plate; 52, the small support plate; 53, the right adjustment plate; 54, the first detection block; 55 , the second detection block on the right side; 56, the third detection block on the right side; 6, the auxiliary detection mechanism; 61, the support sleeve; 62, the fixing rod; 63, the placing plate; detection block; 65, auxiliary right profile detection block; 66, third pneumatic clamp; 7, first positioning block; 8, first positioning pin; 9, second positioning block; 10, second positioning pin; 11, Handle; 12. Self-locking universal wheel; 13. Lifting ring.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
请参阅图1、图2和图3,本发明实施例提供的一种实现三种状态门槛总成的检具,包括底架1和底板2,底板2固定在机架上表面的中部,还包括门槛安装机构3、左侧型面检测机构4、右侧型面检测机构5和辅助检测机构6,门槛安装机构3固定在底板2外壁的一侧,用于固定安装门槛,左侧型面检测机构4固定在底板2外壁靠近门槛安装机构3的一侧,右侧型面检测机构5固定在底板2外壁靠近左侧型面检测机构4的一侧,辅助检测机构6固定在底板2外壁靠近右侧型面检测机构5一侧的下端,门槛安装机构3包括第一连接座31、横条32、铰链结构孔插销33和第一气动夹具34,四个第一连接座31等距固定在底板2外壁一侧的上端,横条32固定在四个第一连接座31远离底板2的一侧,若干个铰链结构孔插销33均插接固定在横条32外壁的下端,若干个第一气动夹具34均固定在横条32外壁的上端。Please refer to FIG. 1, FIG. 2, and FIG. 3. An inspection tool for realizing a three-state threshold assembly provided by an embodiment of the present invention includes a base frame 1 and a
提供的检具可以完成长城P05汽车上三种不同型号的门槛的型面检测工作,解决了传统的检具只能够检测单一型号的门槛,从而极大的增加了企业的检具开发成本以及检具存放空间的问题。The provided inspection tool can complete the profile inspection of three different models of thresholds on Great Wall P05 cars, which solves the problem that the traditional inspection tool can only detect a single type of threshold, thus greatly increasing the inspection tool development cost and inspection tool for enterprises. problem with storage space.
请参阅图3和图4,门槛安装机构3还包括第二连接座35、定位卡块36和第二气动夹具37,第二连接座35固定在底板2外壁靠近第一连接座31一侧的上端,定位卡块36固定在第二连接座35的表面,第二气动夹具37固定在第二连接座35表面的下端,第二气动夹具37位于定位卡块36的下方。Please refer to FIGS. 3 and 4 , the
在长城P50系列的汽车上的三种门槛上均固定有塑料卡扣,在实车安装时通过塑料卡扣完成门槛与汽车的安装工作,而门槛安装机构3通过设置的第一气动夹具34和第二气动夹具37能够夹持塑料卡扣,模拟门槛的实际装车状态,同时长城P50系列汽车的三种门槛的底部均设置有铰链结构孔,设置的铰链接口孔插销能够在安装门槛的时候插入到门槛上的铰链结构孔内,最终达到的效果即是完全模拟门槛的实际装车位置状态,在安装时将不同门槛上的塑料卡扣和铰链结构孔对准相应的第一气动夹具34或者第二气动夹具37以及铰链结构孔插销33;Plastic clips are fixed on the three door sills on Great Wall P50 series cars. During the actual vehicle installation, the plastic clips are used to complete the installation of the door and the car. The second
请参阅图5,左侧型面检测机构4包括固定支撑面板41、左侧调节板42、左侧第一检测块43、左侧第二检测块44和左侧第三检测块45,固定支撑面板41固定在底板2外壁靠近横条32的一侧,且固定支撑面板41位于横条32的端部,左侧调节板42通过第一直线滑轨滑动连接在固定支撑面板41的表面,且左侧调节板42的表面由上至下依次固定有左侧第一检测块43、左侧第二检测块44和左侧第三检测块45。Referring to FIG. 5 , the left profile detection mechanism 4 includes a fixed
在检测时,通过上下移动左侧调节板42,调节左侧第一检测块43、左侧第二检测块44和左侧第三检测块45的位置,使得其中一个检测块高度调节至和与其匹配的门槛的安装高度相同,进而安装门槛,使得门槛的一端型面与左侧的检测块对应。During detection, by moving the
请参阅图6,右侧型面检测机构5包括大支撑板51、小支撑板52、右侧调节板53、右侧第一检测块54、右侧第二检测块55和右侧第三检测块56,大支撑板51固定在底板2外壁靠近横条32的一侧,且大支撑板51位于横条32远离固定支撑面板41的一端,小支撑板52通过第二直线滑轨滑动连接在大支撑板51的外壁,右侧调节板53通过第三直线滑轨滑动连接在小支撑板52的外壁,且右侧调节板53的表面由上至下依次固定有右侧第一检测块54、右侧第二检测块55和右侧第三检测块56。Please refer to FIG. 6, the right profile detection mechanism 5 includes a
安装好门槛后再调节右侧的检测块,而由于右侧的检测块在调节时如果只进行上下的移动可能会受到门槛的阻碍而使得检测块不能够顺畅的进行上下调节,因而增加右侧的检测块的自由度,使得右侧的检测块可以上下和左右两个自由度进行移动,以保证右侧的检测块的移动轨迹不会受到门槛的阻碍,具体调节时与左侧型面检测机构4调节相同,需要将右侧第一检测块54、右侧第二检测块55和右侧第三检测块56三个检测块中的一个与待检测的门槛相匹配的检测块调节至位置与门槛的端部相匹配即可。而后通过左侧的检测块和右侧的检测块对门槛的两个端部型面进行检测。After installing the threshold, adjust the detection block on the right side. Since the detection block on the right only moves up and down during adjustment, it may be hindered by the threshold and the detection block cannot be adjusted up and down smoothly. The degree of freedom of the detection block on the right is so that the detection block on the right can move up and down and left and right, so as to ensure that the movement trajectory of the detection block on the right will not be hindered by the threshold. The adjustment of the mechanism 4 is the same, and one of the three detection blocks of the right
请参阅图5和图6,固定支撑面板41的表面和大支撑板51的表面均由上至下等距固定有第一定位块7,左侧调节板42中部的一侧以及小支撑板52中部的一侧均插接有第一定位插销8,两个第一定位插销8均和与之位置对应的第一定位块7插接,小支撑板52的表面对称固定有第二定位块9,右侧调节板53的一侧对称插接有第二定位插销10,两个第二定位插销10均和与之位置对应的第二定位块9插接。Please refer to FIG. 5 and FIG. 6 , the surface of the fixed
在调节左侧调节板42以及小支撑板52的高度时,通过拉动第一定位插销8,使得第一定位插销8从与之套接的一个第一定位块7上拔出,进而调节左侧调节板42或者小支撑板52的高度,调节完成后再将第一定位插销8插入到对应的第一定位块7内,而右侧调节板53的左右位置调节工作与上述相同;When adjusting the heights of the
需要强调的是,第一定位插销8和第二定位插销10均和其插入的位置内壁存在较大的摩擦力,从而使得第一定位插销8、第二定位插销10在固定好位置后不会随着检测工作中的动作而产生位移。It should be emphasized that both the
请参阅图5和图7,左侧调节板42的表面和小支撑板52的表面均固定有把手11,能够便于人们移动左侧调节板42和小支撑板52。Please refer to FIGS. 5 and 7 , the
请参阅图8和图9,辅助检测机构6包括支撑套61、固定杆62、辅助左侧型面检测块64、辅助右侧型面检测块65和第三气动夹具66,两个支撑套61均固定在底板2的外壁靠近横条32一侧的下端,固定杆62固定连接在支撑套61的内壁,固定杆62的顶部固定有放置板63,放置板63的顶部形成有沉槽63a,两个辅助左侧型面检测块64均固定在底板2的外壁靠近支撑套61一侧的下端,且辅助左侧型面检测块64位于放置板63的上方,两个辅助右侧型面检测块65均固定在底板2的外壁靠近辅助左侧型面检测块64一侧的下端,且辅助右侧型面检测块65的位置和辅助左侧型面检测块64相对应,八个第三气动夹具66均固定在底板2的外壁靠近辅助左侧型面检测块64的一侧,且八个第三气动夹具66每四个分为一组,两组第三气动夹具66分别处于两侧的辅助左侧型面检测块64和辅助右侧型面检测块65之间。Please refer to FIGS. 8 and 9 , the
通过设置的辅助检测机构6使得检具除了能够完成长城P50汽车的三种门槛的检测工作外侧,还能够完成对其他型号的门槛的型面检测工作,检测时将其余型号的门槛放置在放置板63顶部的沉槽63a内侧,同样的门槛上的塑料卡扣通过第三启动夹具夹持,进而通过辅助左侧型面检测块64和辅助右侧型面检测块65进行门槛的型面检测工作。Through the
请参阅图1和图2,门槛安装机构3、左侧型面检测机构4、右侧型面检测机构5和辅助检测机构6均设置有两组,且两组门槛安装机构3、两组左侧型面检测机构4、两组右侧型面检测机构5和两组辅助检测机构6均呈对称形式固定在底板2的两侧。Please refer to FIG. 1 and FIG. 2 , there are two sets of door
由于汽车上的门槛均是成对且对称的,因而使得检具能够完成对称的相同型号的左右门槛的检测工作,且能够同时进行左右门槛的检测工作。Since the door sills on the automobile are all paired and symmetrical, the inspection tool can complete the detection work of the left and right door sills of the same type that are symmetrical, and can perform the detection work of the left and right door sills at the same time.
请参阅图1,底架1的底部对称固定有自锁万向轮12,能够便于移动检具。Please refer to FIG. 1 , the bottom of the base frame 1 is symmetrically fixed with self-locking
请参阅图1,底板2上端的两侧均对称固定有吊环13,能够便于吊车吊运检具。Referring to FIG. 1 , lifting rings 13 are fixed symmetrically on both sides of the upper end of the
本发明实施例利用到了以下检测方法进行检测:如图10到图13所示:The embodiment of the present invention utilizes the following detection methods for detection: as shown in Figure 10 to Figure 13:
门槛总成状态三种,且每套总成产品尺寸较长,如果按每套总成开发投入检具的话需要三套门槛总成检具,开发成本高,占地面积大,实用性差,使用不便等诸多原因,为解决以往问题,考虑一套左右门槛总成布置在检具板的左右,同一侧门槛总成相同位置的固定点通用,不同位置固定点设计不同位置固定,均在总成检具底板上进行固定,但针对不同状态的门槛总成的检测则是最为突出且需想办法解决的问题。门槛总成造型不同,周边与车身的边界也不同,且每套门槛总成与车身的匹配关系有左侧,右侧及上部区域,通过对比P05门槛三种总成各区域的造型与车身环境件,左右两侧造型完全不同,需针对设计上下滑动的检测机构,滑动固定位置分上,中,下三个位置,每个位置对应一种状态的检测块,三种检测块布置固定在同一可滑动的大滑块上,这样即可实现三种不同型面的检测实现。而针对另一侧,上下滑动时会与产品存在运动干涉,还需在上,中,下不同位置设计对应的横向滑动,上下滑动避开与产品干涉,左右滑动保证检测块安装到理论的检测位置,同时针对三种产品上部造型相同,即可设计统一的检测块即可实现三种造型同一区域位置的型面检测的功能There are three states of the threshold assembly, and the product size of each assembly is relatively long. If the inspection tool is developed and invested in each assembly, three sets of threshold assembly inspection tools are required. The development cost is high, the floor space is large, and the practicability is poor. Inconvenience and many other reasons, in order to solve the previous problems, consider that a set of left and right door sill assemblies are arranged on the left and right of the inspection board. It is fixed on the base plate of the inspection tool, but the detection of threshold assemblies in different states is the most prominent problem that needs to be solved. The shape of the door sill assembly is different, and the boundary between the periphery and the body is also different, and the matching relationship between each set of door sill assembly and the body includes the left, right and upper areas. The shapes of the left and right sides are completely different. It is necessary to design a detection mechanism that slides up and down. The sliding fixed positions are divided into three positions: upper, middle and lower. Each position corresponds to a detection block in one state, and the three detection blocks are arranged and fixed in the same On the large slidable slider, three different profiles can be detected. For the other side, when sliding up and down, it will interfere with the movement of the product. It is also necessary to design corresponding lateral sliding at different positions of the upper, middle and lower positions. Sliding up and down avoids interference with the product, and sliding left and right ensures that the detection block is installed in the theoretical detection. At the same time, the upper part of the three products has the same shape, and a unified detection block can be designed to realize the function of profile detection in the same area of the three shapes.
检具大底板竖向放置,检具底板相当于车身,产品模拟装车方向从侧边前后进行装配,左右产品对应装配在竖向放置检具大底板的左右侧,完全模拟装车左右件方式,便于装配且竖向放置大大节省空间。The inspection tool base plate is placed vertically. The inspection tool base plate is equivalent to the body. The product is assembled from the side and front in the simulated loading direction. The left and right products are assembled on the left and right sides of the vertically placed inspection tool base plate, which completely simulates the loading method of left and right parts. , easy to assemble and vertical placement greatly saves space.
检具大底板上将三种状态的门槛总成对应与车身固定连接的所有定位固定连接点进行对应设计,保证三种状态门槛总成都能通用检具同一个底板(涉及到产品不同,但具有相同固定位置的,检具上即可设计同一个固定点进行固定。On the large base plate of the inspection tool, the three states of the door sill assembly are correspondingly designed to correspond to all the positioning and fixed connection points that are fixedly connected to the body, so as to ensure that the three states of the door sill assembly can be universally inspected for the same base plate (involving different products, but with For the same fixed position, the same fixed point can be designed on the inspection tool for fixing.
三种状态门槛总成,在上部相同型面的位置,检具对应设计同一型面检测块实现三种状态的检测。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。For the three-state threshold assembly, at the upper position of the same profile, the inspection tool correspondingly designed the same profile detection block to realize the detection of three states. Similarly, the inspection block of the inspection tool and the inspected product are offset by a certain distance (3mm) to detect the product gap profile or flush (0mm) profile.
三种状态门槛总成,在左侧区域造型不同,检具对应设计一固定支撑面板,在面板上设计一定运动方向的滑轨,并将产品此区域不同造型对应不同的三种检测块(检测块1,2,3)设计安装在另一面板上,将此面板设计在上述滑轨上,对应不同产品检测时,沿滑轨运动方向进行推导面板,到位后进行插销固定,进行对应状态产品型面的检测。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。The three-state threshold assembly has different shapes in the left area. The inspection tool is designed with a fixed support panel, and a slide rail with a certain movement direction is designed on the panel. The different shapes of the product in this area correspond to three different detection blocks (detection Blocks 1, 2, 3) are designed to be installed on another panel, and this panel is designed on the above-mentioned slide rail. When detecting different products, the panel is deduced along the movement direction of the slide rail. Type inspection. Similarly, the inspection block of the inspection tool and the inspected product are offset by a certain distance (3mm) to detect the product gap profile or flush (0mm) profile.
三种状态门槛总成,在右侧区域造型不同,且产品差异较大,单纯设计一个上下方向的滑轨,布置三种状态的检测块时存在非对应检测块与检测产品运到干涉,故需增加一个横向移动的滑轨来避开干涉,即上下滑动到对应的检测区域时再进行检测块的横向回位。检具对应设计一大的固定支撑板,在面板上设计上下运动的两个滑轨,并设计上下滑轨在三种高度的孔位及插销,利用插销进行理论高度的固定。并在大支撑板上设计小支撑板,小支撑板上设计两横向移动的滑轨,可保证横向滑动一定距离避开干涉,并在小支撑板上对应位置设计固定孔和插销,保证横向位置到位后进行三种状态的检测块(检测块1,2,3)的固定。同样检具检测块与被检产品对应偏移一定间距(3mm)进行产品间隙型面或面差(0mm)型面的检测。The three-state threshold assembly has different shapes in the right area, and the products are quite different. Simply design a slide rail in the up and down direction. When arranging the three-state detection blocks, there is interference between the non-corresponding detection blocks and the detection products. Therefore, It is necessary to add a sliding rail that moves laterally to avoid interference, that is, when sliding up and down to the corresponding detection area, then perform the lateral return of the detection block. The inspection tool is designed with a large fixed support plate, and two slide rails that move up and down are designed on the panel, and the upper and lower rails are designed with holes and pins at three heights, and the theoretical height is fixed by the pins. A small support plate is designed on the large support plate, and two laterally moving slide rails are designed on the small support plate to ensure a certain distance of lateral sliding to avoid interference, and fixed holes and latches are designed at the corresponding positions on the small support plate to ensure the lateral position. After being in place, the three-state detection blocks (detection blocks 1, 2, and 3) are fixed. Similarly, the inspection block of the inspection tool and the inspected product are offset by a certain distance (3mm) to detect the product gap profile or flush (0mm) profile.
本发明中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all in the prior art, and are not described in detail here.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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