CN114877010A - A double-cylinder vehicle shock absorber and method of using the same - Google Patents
A double-cylinder vehicle shock absorber and method of using the same Download PDFInfo
- Publication number
- CN114877010A CN114877010A CN202210502104.7A CN202210502104A CN114877010A CN 114877010 A CN114877010 A CN 114877010A CN 202210502104 A CN202210502104 A CN 202210502104A CN 114877010 A CN114877010 A CN 114877010A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- oil
- shock absorber
- oil chamber
- piston
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000035939 shock Effects 0.000 title claims abstract description 109
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims description 25
- 239000010959 steel Substances 0.000 claims description 25
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 224
- 239000007789 gas Substances 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000010727 cylinder oil Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/005—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper
- F16F13/007—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper the damper being a fluid damper
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/06—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid
- F16F9/062—Bi-tubular units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/42—Cooling arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/43—Filling or drainage arrangements, e.g. for supply of gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/50—Special means providing automatic damping adjustment, i.e. self-adjustment of damping by particular sliding movements of a valve element, other than flexions or displacement of valve discs; Special means providing self-adjustment of spring characteristics
- F16F9/512—Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity
- F16F9/5123—Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity responsive to the static or steady-state load on the damper
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/50—Special means providing automatic damping adjustment, i.e. self-adjustment of damping by particular sliding movements of a valve element, other than flexions or displacement of valve discs; Special means providing self-adjustment of spring characteristics
- F16F9/512—Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity
- F16F9/5126—Piston, or piston-like valve elements
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fluid-Damping Devices (AREA)
Abstract
本发明属于汽车制造领域,具体涉及一种双缸车辆减震器及其使用方法,包括:内缸,包括活塞杆和内缸体,活塞杆贯穿内缸体的顶部,并与内缸体的侧壁接触,将内缸体分为内缸上油腔和内缸下油腔;外缸,包括调节活塞和外缸体,调节活塞将外缸体分为外缸上油腔和外缸下油腔;外缸上油腔与内缸上油腔开设第一油液流通通道,外缸下油腔与内缸下油腔之间开设第二油液流通通道;外缸上油腔与内缸下油腔之间开设调节通道,调节活塞上下移动调节调节通道大小,使得面对不同路况时,能适时调节油液流通横截面积,提高减震效果。
The invention belongs to the field of automobile manufacturing, and in particular relates to a double-cylinder vehicle shock absorber and a method for using the same. The side wall contacts, and the inner cylinder is divided into the upper oil chamber of the inner cylinder and the lower oil chamber of the inner cylinder; the outer cylinder includes the regulating piston and the outer cylinder, and the regulating piston divides the outer cylinder into the upper oil chamber and the lower oil chamber oil cavity; a first oil circulation channel is set between the upper oil cavity of the outer cylinder and the upper oil cavity of the inner cylinder, and a second oil circulation channel is set between the lower oil cavity of the outer cylinder and the lower oil cavity of the inner cylinder; the upper oil cavity of the outer cylinder and the inner cylinder There is an adjustment channel between the lower oil chambers of the cylinder, and the piston moves up and down to adjust the size of the adjustment channel, so that when facing different road conditions, the cross-sectional area of the oil flow can be adjusted in time to improve the shock absorption effect.
Description
技术领域technical field
本发明属于汽车减震领域,具体涉及一种双缸车辆减震器及其使用方法。The invention belongs to the field of automobile shock absorption, and particularly relates to a double-cylinder vehicle shock absorber and a use method thereof.
背景技术Background technique
减震器,是用来抑制弹簧吸震后反弹时的震荡以及来自路面的冲击,其广泛应用于汽车,为加速车架与车身震动的衰减,以改善汽车的平稳性;随着科学技术的不断发展,人们在出行过程中对汽车平稳性、舒适度和安全性的要求越来越高,由此车辆减震器的重要性也越发凸显。The shock absorber is used to suppress the shock of the rebound after the spring absorbs the shock and the impact from the road surface. It is widely used in automobiles to accelerate the attenuation of the vibration of the frame and the body to improve the stability of the car; with the continuous development of science and technology With development, people have higher and higher requirements for vehicle stability, comfort and safety during travel, so the importance of vehicle shock absorbers has become more and more prominent.
现有的汽车悬架系统中采用的减震器多为双向作用筒式液力减震器,其工作原理是当车架或车身和车桥间震动而出现相对运动时,减震器内的活塞上下移动,减震器腔内的液压油反复从一个腔经过不同的孔隙流入另一个腔内。此时孔壁与液压油间的摩擦和液压油分子间的内摩擦对震动形成阻尼力,使汽车震动能量转化为液压油热能,再由减震器吸收散发到大气中。整个减震器结构零部件较多,结构复杂,不易维护,车辆在行驶过程中,其减震器难以依据路面状况实时调节,使得车辆行驶过程中不够舒适和平稳。Most of the shock absorbers used in the existing automobile suspension system are two-way acting cylinder hydraulic shock absorbers. The piston moves up and down, and the hydraulic oil in the shock absorber chamber repeatedly flows from one chamber to another through different pores. At this time, the friction between the hole wall and the hydraulic oil and the internal friction between the hydraulic oil molecules form a damping force on the vibration, so that the vibration energy of the car is converted into the heat energy of the hydraulic oil, which is then absorbed by the shock absorber and released into the atmosphere. The entire shock absorber has many structural components, complex structure, and difficult maintenance. During the driving process of the vehicle, the shock absorber is difficult to adjust in real time according to the road surface conditions, which makes the driving process of the vehicle less comfortable and stable.
发明内容SUMMARY OF THE INVENTION
本发明在于提供一种双缸车辆减震器及其使用方法,通过设置内缸、外缸,并设置各流通通道和调节通道,实现内缸间、外缸间、内缸与外缸之间的油液流通;同时通过外缸内的调节活塞和调节通道的相对重合位置,改变油液流通面积,使得在面对不同路况时,能够适时调节通过提高减震器减震效果,进而保证车辆行驶的平稳性、舒适感和安全性。The present invention provides a double-cylinder vehicle shock absorber and a method of using the same. By arranging an inner cylinder and an outer cylinder, and setting each circulation channel and an adjustment channel, the inner cylinder, the outer cylinder, and the inner cylinder and the outer cylinder are realized. At the same time, through the relative coincidence position of the regulating piston in the outer cylinder and the regulating channel, the oil circulation area is changed, so that in the face of different road conditions, it can be adjusted in time to improve the shock absorption effect of the shock absorber, thereby ensuring the vehicle Ride smoothness, comfort and safety.
一种双缸车辆减震器,包括:A dual-cylinder vehicle shock absorber, comprising:
内缸,包括活塞杆和内缸体,所述活塞杆贯穿所述内缸体的顶部,并与所述内缸体的侧壁接触,将所述内缸体分为内缸上油腔和内缸下油腔;The inner cylinder includes a piston rod and an inner cylinder body, the piston rod penetrates through the top of the inner cylinder body and is in contact with the side wall of the inner cylinder body, and divides the inner cylinder body into an inner cylinder upper oil chamber and an inner cylinder body. Lower oil chamber of inner cylinder;
外缸,包括调节活塞和外缸体,所述调节活塞将所述外缸体分为外缸上油腔和外缸下油腔;所述外缸上油腔与所述内缸上油腔开设第一油液流通通道,所述外缸下油腔与所述内缸下油腔之间开设第二油液流通通道;所述外缸上油腔与所述内缸下油腔之间开设调节通道,所述调节活塞随油液流通进而上下移动调节所述调节通道的大小。The outer cylinder includes a regulating piston and an outer cylinder body, the regulating piston divides the outer cylinder body into an upper oil chamber of the outer cylinder and a lower oil chamber of the outer cylinder; the upper oil chamber of the outer cylinder and the upper oil chamber of the inner cylinder A first oil circulation channel is opened, a second oil circulation channel is opened between the lower oil chamber of the outer cylinder and the lower oil chamber of the inner cylinder; between the upper oil chamber of the outer cylinder and the lower oil chamber of the inner cylinder An adjustment channel is opened, and the adjustment piston moves up and down with the oil flow to adjust the size of the adjustment channel.
通过设置内缸、外缸,并设置各流通通道和调节通道,实现内缸间、外缸间、内缸与外缸之间的油液流通;同时通过外缸内的调节活塞和调节通道的相对重合位置,改变油液流通面积,使得在面对不同路况时,能够适时调节通过提高减震器减震效果,进而保证车辆行驶的平稳性、舒适感和安全性。By arranging the inner cylinder and the outer cylinder, and setting up various circulation channels and adjustment channels, the oil circulation between the inner cylinders, between the outer cylinders, and between the inner cylinder and the outer cylinder is realized; The relative coincidence position changes the oil flow area, so that in the face of different road conditions, it can be adjusted in time to improve the shock absorption effect of the shock absorber, thereby ensuring the stability, comfort and safety of the vehicle.
进一步的,还包括储油缸,置于所述活塞杆内部;其包括油气分隔活塞,所述油气分隔活塞将所述储油缸分为气体缸和油液缸,所述储油缸端部安装有活塞端盖;所述活塞端盖上设置补偿阀和压缩阀,所述补偿阀是所述油液缸向所述内缸下油腔油液单向导通的压力阀,所述压缩阀是所述内缸下油腔向所述油液缸油液单向导通的压力阀。Further, it also includes an oil storage cylinder, which is placed inside the piston rod; it includes an oil and gas separation piston, and the oil and gas separation piston divides the oil storage cylinder into a gas cylinder and an oil liquid cylinder, and the end of the oil storage cylinder is equipped with a piston. end cover; a compensation valve and a compression valve are arranged on the piston end cover, the compensation valve is a pressure valve that conducts the oil from the oil cylinder to the lower oil chamber of the inner cylinder in one way, and the compression valve is the The lower oil chamber of the inner cylinder is a pressure valve that conducts the oil in one direction to the oil cylinder.
通过将储油缸设置在活塞杆内部,合理利用空间,实现储油缸与内缸间直接的油液流通;通过设置补偿阀和压缩阀,调节内缸、外缸间的压差,扩大减震范围的同时提高减震效果。By arranging the oil storage cylinder inside the piston rod, the space is rationally utilized to realize the direct oil circulation between the oil storage cylinder and the inner cylinder; by setting the compensation valve and the compression valve, the pressure difference between the inner cylinder and the outer cylinder is adjusted to expand the shock absorption range while improving the shock absorption effect.
进一步的,所述活塞端盖通过连接螺栓贯穿所述储油缸并连接所述活塞杆,用于为所述油气分隔活塞的上下运动实现导向作用。Further, the piston end cover penetrates through the oil storage cylinder and is connected with the piston rod through a connecting bolt, so as to achieve a guiding effect for the up and down movement of the oil and gas separation piston.
进一步的,所述连接螺栓与所述活塞端盖之间设有橡胶垫片,用于密封。Further, a rubber gasket is provided between the connecting bolt and the piston end cover for sealing.
通过设置橡胶垫片,在螺栓和活塞端盖之间起密封作用。By setting the rubber gasket, it acts as a seal between the bolt and the piston end cover.
进一步的,所述调节活塞包括第一钢环和第二钢环,所述第一钢环与所述第二钢环之间通过连接环连接;所述连接环上设有多个与所述调节通道对应的第一通槽,所述第一通槽沿径向方向贯穿所述连接环;所述第一钢环上设有多个分别与所述第一通槽连通的第二通槽,所述第二通槽沿轴向方向贯穿所述第一钢环;所述第一钢环与所述调节通道重叠时封闭所述调节通道。Further, the regulating piston includes a first steel ring and a second steel ring, the first steel ring and the second steel ring are connected by a connecting ring; the connecting ring is provided with a plurality of A first through groove corresponding to the adjustment channel, the first through groove penetrates the connecting ring in the radial direction; the first steel ring is provided with a plurality of second through grooves respectively communicating with the first through grooves , the second through groove penetrates the first steel ring in the axial direction; when the first steel ring overlaps with the adjustment channel, the adjustment channel is closed.
在调节活塞的上移过程中,第一通槽连通调节通道,进而实现内缸下油腔和外缸上油腔的油液流通;调节活塞的下移过程中,连通内缸上油腔和外缸上油腔,进而实现油液流通。During the upward movement of the regulating piston, the first through groove communicates with the regulating channel, thereby realizing the oil circulation between the lower oil chamber of the inner cylinder and the upper oil chamber of the outer cylinder; during the downward movement of the regulating piston, it communicates with the upper oil chamber of the inner cylinder and the upper oil chamber of the outer cylinder. The upper oil cavity of the outer cylinder realizes the oil circulation.
进一步的,所述内缸体、所述外缸体的外壁上端分别与减震器上端盖焊接;所述内缸体、所述外缸体的外壁下端分别与减震器下端盖焊接。Further, the upper ends of the outer walls of the inner cylinder and the outer cylinder are respectively welded with the upper end cover of the shock absorber; the lower ends of the outer walls of the inner cylinder and the outer cylinder are respectively welded with the lower end cover of the shock absorber.
通过设置减震器上端盖和减震器下端盖,对减震器的内缸、外缸进行保护。By arranging the upper end cover of the shock absorber and the lower end cover of the shock absorber, the inner cylinder and the outer cylinder of the shock absorber are protected.
进一步的,所述外缸下油腔内设置调节弹簧,其一端通过调节活塞弹簧卡扣连接所述调节活塞的底端,另一端通过调节弹簧连接卡扣与减震器下端盖连接。Further, an adjusting spring is arranged in the lower oil chamber of the outer cylinder, one end of which is connected to the bottom end of the adjusting piston through the adjusting piston spring snap, and the other end is connected to the lower end cover of the shock absorber via the adjusting spring connecting snap.
通过设置调节弹簧,使得调节活塞在沿外缸上下移动过程中与减震器下端盖之间具有缓冲作用,起到保护作用。By arranging the adjusting spring, the adjusting piston has a buffering effect with the lower end cover of the shock absorber in the process of moving up and down along the outer cylinder, so as to play a protective effect.
进一步的,所述活塞杆与外界环境接触的一端设置上吊耳,所述上吊耳与所述活塞杆之间设置弹簧座,所述上吊耳底部穿过所述弹簧座,并与所述活塞杆螺纹配合。Further, an upper lifting lug is arranged at one end of the piston rod in contact with the external environment, a spring seat is arranged between the upper lifting lug and the piston rod, the bottom of the upper lifting lug passes through the spring seat, and is connected with the piston rod. Thread fit.
进一步的,还包括减震器弹簧,其一端通过第一减震器弹簧连接卡扣连接所述弹簧座;其另一端通过第二减震器弹簧连接卡扣连接减震器上端盖。Further, it also includes a shock absorber spring, one end of which is connected to the spring seat through the first shock absorber spring connection buckle; the other end is connected to the upper end cover of the shock absorber through the second shock absorber spring connection buckle.
通过在减震器上端盖上、上吊耳下分别设置减震器弹簧,使得活塞杆在运动过程中起到缓冲作用。By arranging the shock absorber springs on the upper end cover of the shock absorber and under the upper hanging lugs respectively, the piston rod can play a buffering role in the movement process.
一种如上所述的双缸车辆减震器的使用方法,包括如下步骤:A method of using the above-mentioned dual-cylinder vehicle shock absorber, comprising the following steps:
S1:当车辆行驶过程路面状况为凸起路面时,减震器受载荷增大,活塞杆受力下压伸入减震器内部,调节活塞上移使调节通道导通,内缸下油腔与外缸上油腔之间通过调节通道进行油液交换;S1: When the road surface condition is raised during the driving process of the vehicle, the load on the shock absorber increases, the piston rod is pressed down and extends into the shock absorber, and the adjustment piston moves up to make the adjustment channel conduct, and the lower oil chamber of the inner cylinder The oil is exchanged with the upper oil chamber of the outer cylinder through the adjustment channel;
S2:当车辆行驶过程路面状况为凹陷路面时,减震器受载荷减小,活塞杆受弹簧作用上移伸出减震器内部,调节活塞下移使调节通道导通,内缸下油腔与外缸上油腔之间通过调节通道进行油液交换。S2: When the road surface is concave when the vehicle is driving, the load on the shock absorber is reduced, the piston rod is moved up and out of the shock absorber by the spring, the adjustment piston moves down to make the adjustment channel conduct, and the lower oil chamber of the inner cylinder The oil is exchanged with the upper oil chamber of the outer cylinder through the adjustment channel.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明基于弹簧阻尼系统,在减震器的外缸内设置调节活塞,通过调节活塞和调节通道相配合,改变两者相对位置,进而改变通过调节通道油液流通的横截面积,使得车辆在面对不同路况条件时能够依据当前路况进行实时调节,也就是说,在车桥与车架间的不同相对运动趋势下,自动调节调节通道油液流通的横截面积,提高减震器减震效果,进而提升车辆行驶过程中的平稳性、舒适感和安全性。1. The present invention is based on a spring damping system. An adjusting piston is arranged in the outer cylinder of the shock absorber. By cooperating with the adjusting piston and the adjusting channel, the relative positions of the two are changed, and the cross-sectional area of the oil flowing through the adjusting channel is changed, so that the In the face of different road conditions, the vehicle can make real-time adjustments according to the current road conditions, that is to say, under the different relative movement trends between the axle and the frame, the cross-sectional area of the oil flow in the adjustment channel is automatically adjusted to improve the shock absorber. The shock absorption effect, thereby improving the stability, comfort and safety of the vehicle during driving.
2.本发明中减震器在工作过程中,外缸内的油液不断流通,易于将油液在内缸和外缸流通过程中产生的热量散发到外界环境中,有效降低减震器的热量,延长减震器的使用寿命。2. During the working process of the shock absorber in the present invention, the oil in the outer cylinder is continuously circulated, which is easy to dissipate the heat generated during the circulation of the oil in the inner and outer cylinders to the external environment, effectively reducing the shock absorber. heat, extending the life of the shock absorber.
3.本发明采用双缸式的结构,并将储油缸设置在活塞杆内部,提高空间使用率,且减震器在使用过程中活塞杆与车架连接、外缸和内缸是与车轮连接,通过减震器减震后车架相比于车轮震动会更小,进而使得车辆更加平稳;同时通过油气分隔活塞将储油缸分为气体缸和油液缸,通过在气体缸中冲入低压氮气,使得油液的密度增加,减少气泡,防止高温时油气产生,进而消除减震器油液的泡沫化现象,还能够减小行车噪声。3. The present invention adopts a double-cylinder structure, and the oil storage cylinder is arranged inside the piston rod to improve the space utilization rate, and the piston rod is connected to the frame, and the outer cylinder and the inner cylinder are connected to the wheel during the use of the shock absorber. , the vibration of the frame will be smaller than that of the wheel after shock absorption by the shock absorber, thus making the vehicle more stable; at the same time, the oil storage cylinder is divided into a gas cylinder and an oil cylinder by the oil and gas separation piston, and the low pressure is injected into the gas cylinder. Nitrogen increases the density of the oil, reduces air bubbles, and prevents the generation of oil and gas at high temperatures, thereby eliminating the foaming phenomenon of the shock absorber oil and reducing the driving noise.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为调节活塞的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of regulating piston;
图3为调节活塞的俯视结构示意图;Fig. 3 is the top-view structure schematic diagram of regulating piston;
图4为图3中剖面A-A的结构示意图;Fig. 4 is the structural representation of section A-A in Fig. 3;
图5为调节活塞的侧视结构示意图。FIG. 5 is a schematic side view of the structure of the adjusting piston.
附图标记:Reference number:
1、减震器上端盖;2、第二减震器弹簧连接卡扣;3、密封组件;4、第一减震器弹簧连接卡扣;5、弹簧座;6、上吊耳;7、减震器弹簧;8、内缸上油腔;9、第一油液流通通道;10、外缸上油腔;11、内缸体;12、外缸体;13、活塞杆;14、气体缸;15、油气分隔活塞;16、油液缸;17、压缩阀;18、活塞端盖;19、连接螺栓;20、橡胶垫片;21、补偿阀;22、内缸下油腔;23、调节通道;24、调节活塞;25、调节活塞弹簧卡扣;26、调节弹簧;27、调节弹簧连接卡扣;28、外缸下油腔;29、第二油液流通通道;30、减震器下端盖;31、下吊耳;32、第一钢环;33、第二钢环;34、连接环;35、第一通槽;36、第二通槽。1. The upper end cover of the shock absorber; 2. The second shock absorber spring connection buckle; 3. The sealing assembly; 4. The first shock absorber spring connection buckle; 5. The spring seat; Shock spring; 8. Upper oil chamber of inner cylinder; 9. First oil circulation channel; 10. Upper oil chamber of outer cylinder; 11. Inner cylinder body; 12. Outer cylinder body; 13. Piston rod; 14. Gas cylinder ;15, oil and gas separation piston; 16, oil cylinder; 17, compression valve; 18, piston end cover; 19, connecting bolt; 20, rubber gasket; 21, compensation valve; 22, lower oil chamber of inner cylinder; 23, Adjusting channel; 24. Adjusting piston; 25. Adjusting piston spring buckle; 26. Adjusting spring; 27. Adjusting spring connecting buckle; 28. Lower oil chamber of outer cylinder; 29. Second oil circulation channel; 30. Damping 31, the lower lifting lug; 32, the first steel ring; 33, the second steel ring; 34, the connecting ring; 35, the first through groove; 36, the second through groove.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
图1所示的是一种双缸车辆减震器,包括内缸、外缸和储油缸,并将储油缸设置在活塞杆13内部,实现内缸间、外缸间、内缸与外缸之间、内缸与储油缸之间的油液流通;同时外缸内设置调节活塞24,外缸与内缸之间设置调节通道23,通过调节活塞24和调节通道23的相对重合位置,改变油液流通和横截面积,使得在面对不同路况时,能够实时调节以提高减震器减震效果,进而保证车辆行驶的平稳性、舒适感和安全性。What is shown in FIG. 1 is a double-cylinder vehicle shock absorber, which includes an inner cylinder, an outer cylinder and an oil storage cylinder, and the oil storage cylinder is arranged inside the
具体来说,内缸包括活塞杆13和内缸体11,活塞杆13贯穿内缸体11的顶部,并与内缸体11的侧壁接触,将内缸体11分为内缸上油腔8和内缸下油腔22;通过活塞杆13的上下运动,改变内缸内的油压。Specifically, the inner cylinder includes a
具体来说,外缸包括调节活塞24和外缸体12,调节活塞24将外缸体12分为外缸上油腔10和外缸下油腔28;外缸上油腔10与内缸上油腔8开设第一油液流通通道9,外缸下油腔28与内缸下油腔22之间开设第二油液流通通道29,进而实现内缸上油腔8与外缸上油腔10、以及内缸下油腔22与外缸下油腔28之间的油液流通;外缸上油腔10与内缸下油腔22之间开设调节通道23,调节活塞24随油液流通进而上下移动改变调节通道23的大小,使得能够依据不同路况实时调节调节通道23油液流通的横截面积,进而满足多需求,提高减震器的减震效果;同时外缸下油腔28内设置调节弹簧26,其一端通过调节活塞弹簧卡扣25连接调节活塞24的底端,另一端通过调节弹簧连接卡扣27与减震器下端盖30连接,使得调节活塞24在沿外缸上下移动过程中与减震器下端盖30之间具有缓冲作用,起到保护作用。Specifically, the outer cylinder includes a
其中,如图2~5所示,调节活塞24包括第一钢环32和第二钢环33,第一钢环32与第二钢环33之间通过连接环34连接;连接环34上设有多个与调节通道23对应的第一通槽35,第一通槽35沿径向方向贯穿连接环34;第一钢环32上设有多个与第一通槽35连通的第二通槽36,第二通槽36沿轴向方向贯穿第一钢环32;第一钢环32与调节通道23重叠时封闭调节通道23;同时使得调节活塞24上移时,第一通槽35连通调节通道23,进而实现内缸下油腔22和外缸上油腔10的油液流通;调节活塞24下移时,连通内缸上油腔8和外缸上油腔10,进而实现油液流通。Among them, as shown in FIGS. 2 to 5 , the regulating
在本实施例中,当调节弹簧26处于自然放松状态时,调节活塞24处于平衡位置,此时,调节活塞24的第一钢环32封闭调节通道23。In this embodiment, when the adjusting
具体来说,储油缸置于活塞杆13内部;其包括油气分隔活塞15,油气分隔活塞15将储油缸分为气体缸14和油液缸16,储油缸端部安装有活塞端盖18;活塞端盖18上设置补偿阀21和压缩阀17,补偿阀21是油液缸16向内缸下油腔22油液单向导通的压力阀,压缩阀17是内缸下油腔22向油液缸16油液单向导通的压力阀,通过补偿阀21和压缩阀17调节内缸、外缸油液流通过程中产生的压差,有效扩大所能减震的范围,提高减震效果;活塞端盖18通过连接螺栓19贯穿储油缸并连接活塞杆13,用于为油气分隔活塞15的上下运动实现导向作用;连接螺栓19与活塞端盖18之间设有橡胶垫片20,起密封作用。Specifically, the oil storage cylinder is placed inside the
在本实施例中,初始状态时,压缩阀17和补偿阀21处于关闭状态。In this embodiment, in the initial state, the
在本实施例中,内缸体11、外缸体12的外壁上端分别与减震器上端盖1焊接;内缸体11、外缸体12的外壁下端分别与减震器下端盖30焊接,实现对减震器的内缸、外缸的保护。In this embodiment, the upper ends of the outer walls of the
在本实施例中,活塞杆13与外界环境接触的一端设置上吊耳6,上吊耳6与活塞杆13之间设置弹簧座5,上吊耳6底部穿过弹簧座5,并与活塞杆13螺纹配合;活塞杆13与减震器上端盖1连接处通过密封组件3密封,防止空气进入。In this embodiment, an upper lifting lug 6 is provided at the end of the
具体来说,还包括减震器弹簧7,其一端通过第一减震器弹簧连接卡扣4连接弹簧座5;其另一端通过第二减震器弹簧连接卡扣2连接减震器上端盖1,使得活塞杆13在运动过程中起到缓冲作用,同时为活塞杆13提供向上的弹簧作用力。Specifically, it also includes a shock absorber spring 7, one end of which is connected to the
在本实施例中,减震器下端盖30上焊接下吊耳31。In this embodiment, the lower lifting lugs 31 are welded on the
在本实施例中,内缸上油腔8、内缸下油腔22、外缸上油腔10、外缸下油腔28、油液缸16中注满油液,气体缸14中充满低压氮气,用于消除减震器油液的泡沫化现象,同时减小行车噪声。In this embodiment, the upper oil chamber 8 of the inner cylinder, the lower oil chamber 22 of the inner cylinder, the
一种如上所述的双缸车辆减震器的使用方法,包括如下步骤:A method of using the above-mentioned dual-cylinder vehicle shock absorber, comprising the following steps:
S1:当车辆行驶过程路面状况为凸起路面时,减震器受载荷增大,活塞杆13受力下压伸入减震器内部,调节活塞24上移使调节通道23导通,内缸下油腔22与外缸上油腔10之间通过调节通道23进行油液交换;S1: When the road surface condition is a convex road surface during the driving process of the vehicle, the load on the shock absorber increases, the
S2:当车辆行驶过程路面状况为凹陷路面时,减震器受载荷减小,活塞杆13受弹簧作用上移伸出减震器内部,调节活塞24下移使调节通道23导通,内缸下油腔22与外缸上油腔10之间通过调节通道23进行油液交换。S2: When the road surface condition is a concave road surface during the driving process of the vehicle, the load on the shock absorber is reduced, the
具体来说,其工作原理包括:Specifically, how it works includes:
初始状态时,即车辆行驶路况平稳时,内缸上油腔8、内缸下油腔22、外缸上油腔10、外缸下油腔28、油液缸16中油压相等,外缸中的调节弹簧26处于自然放松状态,此时,调节活塞24处于平衡位置,调节活塞24的第一钢环32刚好完全挡住调节通道23;压缩阀17、补偿阀21均处于关闭状态。In the initial state, that is, when the vehicle is running smoothly, the oil pressure in the upper oil chamber 8 of the inner cylinder, the lower oil chamber 22 of the inner cylinder, the
当车辆行驶过程中遇到凸起路面时,车辆减震器受载荷增大。此时,活塞杆13受力下压,减震器外部减震器弹簧7随之压缩;减震器内部中,活塞杆13向内进入内缸,内缸内的体积减小,使得内缸上油腔8油压减小、内缸下油腔22油压增大,此时内缸上油腔8的油压小于内缸下油腔22的油压、内缸上油腔8的油压小于外缸上油腔10的油压、内缸下油腔22的油压大于外缸下油腔28的油压;外缸上油腔10的油液通过第一油液流通通道9流入内缸上油腔8,使得外缸上油腔10的油压减少;内缸下油腔22的油液通过第二油液流通通道29流入外缸下油腔28,使得外缸下油腔28的油压增大;此时外缸上油腔10的油压小于外缸下油腔28的油压,在外缸上油腔10与外缸下油腔28之间的压差下,使得外缸中的调节活塞24上移,外缸下油腔28中的调节弹簧26拉伸,调节活塞24上的第一通槽35与调节通道23连通,进而连通内缸下油腔22和外缸上油腔10,使得调节通道23向上打开,且压差越大调节通道23的打开程度越大,内缸下油腔22中的油液通过调节通道23流入外缸上油腔10中,进而通过第一油液流通通道9流入内缸上油腔8中,通过增加调节通道23进行油液交换,进一步消耗震动能量;与此同时,当活塞杆13更多进入内缸中,内缸下油腔22中的油压大于油液缸16的油压,活塞端盖18上的压缩阀17打开,内缸下油腔22中的油液通过压缩阀17流入油液缸16,油气分隔活塞15上移,气体缸14被压缩。When the vehicle encounters a raised road surface during driving, the vehicle shock absorber is subjected to an increased load. At this time, the
当车辆行驶过程中遇到凹陷路面时,车辆减震器受载荷减小。此时,减震器外部减震器弹簧7产生弹簧作用力,活塞杆13受弹簧作用向上移动;减震器内部中,活塞杆13向外伸出内缸,内缸内的体积增大,使得内缸上油腔8油压增大、内缸下油腔22油压减小,此时内缸上油腔8的油压大于内缸下油腔22的油压、内缸上油腔8的油压大于外缸上油腔10的油压、内缸下油腔22的油压小于外缸下油腔28的油压;内缸上油腔8的油液通过第一油液流通通道9流入外缸上油腔10,使得外缸上油腔10的油压增大;外缸下油腔28的油液通过第二油液流通通道29流入内缸下油腔22,使得外缸下油腔28的油压减小;此时外缸上油腔10的油压大于外缸下油腔28的油压,在外缸上油腔10与外缸下油腔28之间的压差下,使得外缸中的调节活塞24下移,外缸下油腔28中的调节弹簧26压缩,内缸下油腔22与外缸上油腔10直接连通,调节通道23向下打开,且压差越大调节通道23的打开程度越大,内缸上油腔8中的油液通过第一油液流通通道9流入外缸上油腔10中,进而通过调节通道23流入内缸下油腔22中,通过增加调节通道23进行油液交换,进一步消耗震动能量;与此同时,当活塞杆13向外伸出内缸中,内缸下油腔22中的油压小于油液缸16的油压,活塞端盖18上的补偿阀21打开,油液缸16中的油液通过补偿阀21流入内缸下油腔22,油气分隔活塞15下移,气体缸14被释放。When the vehicle encounters a concave road surface during driving, the load on the vehicle shock absorber is reduced. At this time, the shock absorber spring 7 outside the shock absorber generates a spring force, and the
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210502104.7A CN114877010A (en) | 2022-05-10 | 2022-05-10 | A double-cylinder vehicle shock absorber and method of using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210502104.7A CN114877010A (en) | 2022-05-10 | 2022-05-10 | A double-cylinder vehicle shock absorber and method of using the same |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114877010A true CN114877010A (en) | 2022-08-09 |
Family
ID=82673594
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210502104.7A Withdrawn CN114877010A (en) | 2022-05-10 | 2022-05-10 | A double-cylinder vehicle shock absorber and method of using the same |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114877010A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116336123A (en) * | 2023-05-19 | 2023-06-27 | 佑嘉欣液压科技(东台)有限公司 | Hydraulic damping device for high-speed train |
DE102023102620A1 (en) * | 2023-02-02 | 2024-08-08 | Thyssenkrupp Ag | Vibration damper for a vehicle |
-
2022
- 2022-05-10 CN CN202210502104.7A patent/CN114877010A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102023102620A1 (en) * | 2023-02-02 | 2024-08-08 | Thyssenkrupp Ag | Vibration damper for a vehicle |
CN116336123A (en) * | 2023-05-19 | 2023-06-27 | 佑嘉欣液压科技(东台)有限公司 | Hydraulic damping device for high-speed train |
CN116336123B (en) * | 2023-05-19 | 2023-11-14 | 佑嘉欣液压科技(东台)有限公司 | Hydraulic damping device for high-speed train |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102345701B (en) | Vehicle oil gas spring with adjustable rigidity and damping | |
CN114877010A (en) | A double-cylinder vehicle shock absorber and method of using the same | |
CN106523574B (en) | A kind of multi-state damping adaptive hydro-pneumatic spring and its control method | |
CN101871502B (en) | Mechanical induction type adjustable damping valve with external oil-gas suspension | |
CN202674143U (en) | Transverse oscillating damper for locomotive vehicles | |
CN105443636A (en) | Mixed communication type oil-gas shock attenuation device | |
CN105485233A (en) | Oil-gas damper | |
CN208221450U (en) | A kind of hydraulic shock-absorption piston and hydraulic damper with throttle valve plate | |
JP2001180245A (en) | Suspension for vehicle | |
CN206000928U (en) | Proportional electromagnet type automobile absorber | |
CN202301723U (en) | Oil gas spring for vehicle with adjustable rigidity and damping | |
CN115342152A (en) | Double-circulation hydraulic oil way anti-snaking shock absorber | |
CN105134855A (en) | Novel oil-gas damper | |
CN109973583B (en) | Gas-oil double-cylinder combined damper | |
CN220435309U (en) | Oil pressure vibration damper for railway vehicle | |
CN206159345U (en) | Three cavate shock absorbers | |
CN102996696A (en) | Rear suspension oil cylinder for heavy-duty industrial mining vehicle | |
CN111550516B (en) | Single-cycle external adjustable anti-meandering shock absorber for high-speed motor train unit | |
CN102174948A (en) | Decoupling-type constant-pressure oil chamber double-cylinder pneumatic spring | |
CN211693333U (en) | Automobile shock absorber ware with seal ring formula two-way valve | |
CN211693332U (en) | Oil-gas separation type three-cavity idle stroke-free automobile shock absorber | |
CN111828530B (en) | Shock absorber and vehicle | |
CN112253668A (en) | Adjustable low-speed rebound damping structure of shock absorber | |
CN212250949U (en) | Single-circulation-structure oil pressure damper piston assembly for railway vehicle | |
CN102042360A (en) | Shock-absorbing device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220809 |
|
WW01 | Invention patent application withdrawn after publication |